Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS

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Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
CI/SfB
                             (23.4)   Rn7   (M2)

                    April 2021

              POLYISOCYANURATE
              INSULATION BOARD

                    FOR FLOORS

energy saving for the future
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Introduction
               Ballytherm Insulation

               This brochure describes the use of Ballytherm Polyisocyanurate insulation    About Ballytherm
               to create well insulated, energy efficient buildings; it contains design
                                                                                            Ballytherm is committed to the
               guidance, design details, installation instructions and advice on sitework
                                                                                            manufacture and supply of effective
               for using Ballytherm in all flooring applications.
                                                                                            insulation products to the construction
                                                                                            industry.
               Introduction                  2-4
                                                                                            Ballytherm operates from a purpose built
                                                                                            manufacturing plant in County Cavan
               Floors                        5 - 13                                         from where its products are distributed
               Ballytherm Insulation can be used in a                                       to the Republic of Ireland, Northern
               wide variety of floor constructions                                           Ireland and the United Kingdom.
               including groundbearing concrete floors,
                                                                                            Ballytherm can supply insulation from
               suspended floors of pre-cast concrete
                                                                                            stock or can produce bespoke boards to
               units and suspended timber floors.
                                                                                            match the requirements of a specific
                                                                                            project.
               Sitework/References           14 - 15
               Ballytherm Insulation may be ordered
               through builders' merchants or directly                                      Ballytherm Insulation
               from Ballytherm. Call us for details of our                                  Ballytherm Insulation is a foil-faced
               overnight delivery service.                                                  Polyisocyanurate (PIR) insulation board.
                                                                                            The PIR board is formed by a continuous
                                                                                            foaming process which gives the board
                                                                                            its tight cell structure and bonds the
                                                                                            facing to the foam. After foaming the
                                                                                            boards are cut to size and left to cure.
Introduction

02
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Introduction
Ballytherm Floor Insulation

Technical description                         Table 01 Ballytherm Insulation product dimensions
Dimensions                                    Characteristics                       Units       Values
Ballytherm Insulation floor boards are         Length                                             2400
available in 2400 by 1200mm size and in       Width                                 mm           1200
thicknesses from 25mm up to 150mm             Thicknesses                                        25, 30, 40, 50, 60, 70, 75, 80, 90, 100, 110, 120, 125, 130,
                                                                                                 140, 150, 160 (non-stock) & 165 (non-stock)
thick. Ballytherm floor boards are butt
edged.                                        Edge profile                                       Butt edged

Appearance
Ballytherm insulation boards have a
yellow foam core with laminated foil
facings printed with the company logo.

Structural                                     CERTIFICATE Nos. 07/4422 & 07/4427
                                                                                    Certificate No. 05/0220
Ballytherm is a strong, rigid board
suitable for self-supporting applications
in floors, walls and roofs. It can
withstand the loadings in
groundbearing floors.

Environmental
Ballytherm Insulation is produced with a
zero ozone depletion blowing agent.

The Insulation boards' low thermal
conductivity mean less material is
required to achieve a given thermal
resistance than for most other insulants.
Ballytherm Insulation has a GWP
(Global Warming Potential) of
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Introduction
               Ballytherm Insulation

               Fire
                                                             Table 02 Performance of Ballytherm Floors Insulation
               Ballytherm Insulation remains stable at
                                                             Properties                                  Standards        Units         Values
               temperatures up to 400ºC; at higher
               temperatures a protective char forms on       Thermal conductivity                        I.S. EN 12667     W/mK         0.022
               the surface, slowing the spread of flame.
                                                             Compressive strength                        EN 826            kPa          >140
               Ballytherm insulation may be used safely
               behind non-flammable materials such as         Dimensional stability                       EN 1604                        DS(TH) 6
               plasterboard; it has achieved a Class 1
                                                             Water absorption                            EN 12087          % vol        Foil 1.2
               surface spread of flame rating when
               tested to BS 476-7:1997.

               Moisture                                      Table 03 Ballytherm Floors Insulation pack sizes and thermal performance
               The PIR core of Ballytherm Insulation
                                                                                        Sheets         Sheets               m2           Thermal
               boards has a low moisture absorption          Thickness                  per lift      per pallet         per pallet     resistance
               capacity, making Ballytherm Insulation           25mm                      56            112               328.32        1.136m2K/W
               suitable for use in damp environments.           30mm                      46              92              270.72        1.364m2K/W
               The foil laminate facing gives the boards        40mm                      36              72              201.60        1.818m2K/W
               a high vapour resistance.                        50mm                      28              56              161.28        2.272m2K/W

               Biological                                       60mm                      23              46              132.48        2.727m2K/W
                                                                70mm                      20              40              115.20        3.181m2K/W
               Ballytherm Insulation does not rot and
                                                                75mm                      18              36              103.68        3.409m2K/W
               does not contribute to the growth of
                                                                80mm                      17              34               97.92        3.636m2K/W
               mould, nor does it support insects or
                                                                90mm                      15              30               86.40        4.091m2K/W
               other pests.
                                                                100mm                     14              28               80.64        4.545m2K/W
               Thermal                                          110mm                     12              24               69.12        5.000m2K/W
               The PIR core of Ballytherm Insulation            120mm                     11              22               63.36        5.454m2K/W
               boards has an extremely low thermal              125mm                     11              22               63.36        5.681m2K/W
               conductivity, making the required                130mm                     10              20               57.60        5.909m2K/W
               thickness of insulation less than for most       140mm                     10              20               57.60        6.363m2K/W
               other insulants. The foil laminate facings       150mm                      9              18               51.84        6.818m2K/W
               of Ballytherm boards can also contribute         160mm (non-stock)          8              16                      -     7.272m2K/W
               to improved thermal performance: the             165mm (non-stock)          8              16                      -     7.500m2K/W
               low emissivity surface of the reflective
               foil can cut radiation heat transfer across
               an adjoining air space.

               Durability
               When Ballytherm Insulation is installed
Introduction

               in accordance with manufacturer's
               guidance and industry codes of practice
               it has a service life comparable to that of
               the rest of the building.
04
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Floors
General considerations

Introduction                                 Thermal performance
Ballytherm Insulation can be used in a       U-values for ground floors are calculated     For the most part radon percolating to
wide variety of floor constructions           according to EN ISO 13370: 2017.             the surface disperses harmlessly in the
including groundbearing concrete floors,      Because the ground has an innate             atmosphere; however, radon generated
suspended floors of pre-cast concrete         thermal resistance the overall thermal       beneath buildings can seep in through
units and suspended timber floors.            performance of the floor depends upon         gaps and cracks in the structure and
                                             the floor's dimensions and form factor,       build-up to dangerous concentrations.
Loading                                      represented by the ratio P/A (the floor       To protect building occupants from risk
                                             perimeter, P, divided by the floor area, A)   of harm, buildings in at-risk areas must
Floor insulation must be able to
                                             as well as the insulation and other layers   include radon protection measures*.
withstand the deadload of the floor
                                             in the construction.                         The minimum measure will be the
construction and the imposed loads
                                                                                          provision of a radon barrier across the
resulting from occupation of the             The thickness of Ballytherm Insulation
                                                                                          entire footprint of the building.
building. Ballytherm has a sufficiently      required to meet the U-values required
high compressive strength for it to be       by regulations is shown in tables 04 to      The detailing of the barrier will depend
used in domestic projects.                   07. To use the tables, calculate the ratio   upon the floor construction, but in many
                                             P/A and consult the appropriate column       cases one membrane can act as damp-
Consult Ballytherm for advice on using
                                             in the table. Contact Ballytherm for         proof membrane (DPM) and radon
the material in projects with more
                                             U-value calculations for other floor          barrier. Difficulties can arise at external
demanding loadings.
                                             constructions.                               walls, where the radon barrier has to be
                                                                                          carried across a cavity: one solution is to
Thermal bridging                                                                          seal the radon barrier to a gas-proof
                                             Building Regulations and
Improved standards of thermal                Standards                                    damp-proof course (DPC) which is
insulation within building elements have                                                  stepped down from the inner to outer
                                             Building Regulations and Building
focussed attention upon the amount of                                                     leaf.
                                             Standards set targets for the overall
heat lost at junctions between elements
                                             energy efficiency of buildings, as well as   For details of radon protection measures
where there is no continuity of insulation
                                             setting limiting U-values for building       refer to:
or there are exposed heat paths.
                                             elements.
The simplest method to avoid thermal                                                      • BR 211. Radon: Guidance on
bridging at the floor/wall junction is be     The U-value tables in this brochure            protective measures for new
to ensure the insulation in the two          indicate the maximum area-weighted             buildings. 2015.
elements meet. Where structural              U-values permitted by local regulations.     • Radon in the workplace. A guide for
considerations make that impossible, for     However, it may be necessary to achieve        building owners and managers. 2011.
example when the wall insulation is          U-values lower than those shown, in
                                                                                          • HomeBond House Building Manual.
inside a cavity, thermal bridging may be     order to attain the whole-building
                                                                                            7th edition.
avoided by continuing the floor               energy efficiency target.
insulation vertically at the perimeter of
the floor so it overlaps the wall             Radon protection                             * In the Republic of Ireland all new dwellings
insulation. The minimum thickness of                                                        must include a radon barrier. In England and
                                             Radon is a naturally occurring gas which       Wales, Scotland and Northern Ireland radon
Ballytherm boards for edge insulation is
                                                                                                                                           Floors

                                             is generated during the radioactive            protection measures are required in areas
20mm. It is sometimes more convenient
                                             decay of uranium to lead. High                 assessed as high risk.
to use the same board thickness as                                                                                                         05
                                             concentrations of radon can cause
specified for the rest of the floor.
                                             cancer.
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Floors
         Insulating below a groundbearing slab

                                                                                                       “...is well suited to new build and
                                                                                                         refurbishment projects where a
                                                                                                             timber floor is to be replaced
                                                                                                                      by a concrete floor...”
                                        1

                                                                                             8

                                                                                   7                                        Ballytherm wall insulation boards        1
                       2                                                                                                                           Cavity tray       2
                                                                         6
                                                                                                                                  Hardcore with sand binding         3
                                                                                                                                         DPM / radon barrier         4
                                                           5
                                                                                                                           Ballytherm floor Insulation boards        5
                                                                                                                                              VCL / slip sheet       6
                                               4                                                                                                Concrete slab        7
                                                                                                                                                  Floor finish       8
                                 3
                                                                                                                          Insulating below a groundbearing slab

                                                                                                                                                          Figure 01

         Insulating a groundbearing floor below             This construction is compatible with                 The properties of Ballytherm insulation
         the slab brings the thermal mass of the           masonry wall constructions and                       match those required for this
         slab within the insulation envelope,              underfloor heating. Below slab insulation             application: it is robust and moisture
         helping to maintain the building at an            is well suited to new build and to                   resistant, whilst its low thermal
         even temperature: the construction is             refurbishment projects where a timber                conductivity minimises the thickness of
         suited to buildings which are                     floor is to be replaced by a concrete                 insulation within the floor construction.
         continuously heated.                              floor.
                                                                                                                The thickness of Ballytherm insulation
                                                                                                                required to meet regulations may be
                                                                                                                determined from table 04.

                                                           Table 04 Thickness (mm) of Ballytherm required for insulating below a groundbearing slab

                                                               U-value       P/A       0.1       0.2    0.3   0.4   0.5      0.6     0.7     0.8     0.9      1.0
         U-values (W/m2K) calculated according to
         ISO 6946:2017 and ISO 13370: 2017.                    0.16                    25        60      75   90    100      100     100      -       -          -
         These calculations are approximate and can            0.18                    25        45      65   75     80       90      90      90      90      90
Floors

         vary with different constructions etc.                0.20                     0        35      55   60     65       70      75      75      80      80
         Floor construction: Ballytherm Insulation below
                                                               0.21                     0        30      50   55     65       65      70      70      75      75
         150mm concrete slab with 25mm thick edge
06       insulation, extending 150mm vertically.               0.25                     0        25      30   40     45       50      55      55      55      60
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Design guidance                             Sitework
The Ballytherm boards should be laid on     Installation sequence (tile finish)
top of the DPM / radon barrier to protect   1. Blind the hardcore with sand to give a
the boards from ground moisture and            smooth surface.                                        a
contaminants.                               2. Install the DPM / radon barrier.
The DPM should be laid on sand              3. Cut Ballytherm boards to height and
blinding to prevent puncturing and             fit vertically around the perimeter of
joined to the DPC at all edges. Any radon      the floor.
barrier should be laid beneath the slab     4. Lay boards across the floor surface in          Avoiding thermal bridges at threshold
and should extend across the whole             broken bond. Butt boards tightly                                             Figure 02
footprint of the building. A correctly         together and cut to fit neatly at edges
specified membrane can function as              and around penetrations.
DPM and radon barrier.                      5. Lay VCL: lap and seal all joints.                                  b

A VCL, such as 1000 gauge polyethylene,     6. Pour and tamp slab.
should be placed between the insulation     7. Pour screed.
and the concrete slab to prevent
condensation at the interface and to        Points to watch
stop concrete penetrating between the
                                            - Test any embedded services before
insulation boards.
                                              pouring the slab,
                                                                                        Screed incorporating floor heating elements
Edge insulation at least 20mm thick         - Protect Ballytherm boards from
should be installed around the perimeter      damage while the slab and screed are                                          Figure 03

of the floor to eliminate thermal              being poured: use barrow boards.
bridging at the edge of the slab (see       - Protect the exposed edge of the
figures 02 & 04). The depth of the edge        Ballytherm boards when levelling the
insulation should be equal to the             slab.
combined thickness of the insulation,
                                            - Cut boards to fit tightly together.
slab and screed.

Loadbearing partitions must not be built                                                                                a
off the slab, but must have their own
foundations.

A variety of floor finishes can be used
including floorboards (shown on 3D left)                                                      Avoiding thermal bridges at party walls
or ceramic tiles on screed (shown in                                                                                        Figure 04
2D sections right). Floor heating
elements can also be incorporated into
the screed (see figure 03).                                                              NOTES
                                                                                                                                        Floors

                                                                                        a   20mm min. edge insulation at perimeters
                                                                                        b   heating elements

                                                                                                                                        07
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Floors
         Insulating above a groundbearing slab

                                                                                                                 “...when installed with a
                                                                                                                        screed is ideal for
                                                                                                                     underfloor heating...”
                                       1

                                                                                            9
                                                                                  8
                                                                              7                                          Ballytherm wall insulation boards        1
                      2                                                                                                                         Cavity tray       2
                                                                6                                                              Hardcore with sand binding         3
                                                                                                                                      DPM / radon barrier         4
                                                                                                                                             Concrete slab        5
                                                    5                                                                   Ballytherm floor Insulation boards        6
                                            4                                                                                              VCL / slip sheet       7
                                                                                                                                                    Screed        8
                                3                                                                                                              Floor finish       9

                                                                                                                       Insulating above a groundbearing slab

                                                                                                                                                       Figure 05

         Insulating a groundbearing floor above             The properties of Ballytherm insulation           The thickness of Ballytherm insulation
         the slab excludes the thermal mass of             match those required for this                     required to meet regulations may be
         the slab from the building envelope,              application: it is robust and moisture            determined from table 05.
         making the building more responsive to            resistant, whilst its low thermal
         heating: the construction is suited to            conductivity minimises the thickness of
         buildings which are intermittently                insulation within the floor construction.
         heated. This construction is compatible
         with masonry and timber framed wall
         constructions and, when installed with a
         screed, is ideal for underfloor heating.

                                                           Table 05 Thickness (mm) of Ballytherm required for insulating above a groundbearing slab
         U-values (W/m2K) calculated according to
                                                             U-value    P/A           0.1   0.2      0.3   0.4   0.5      0.6     0.7     0.8     0.9      1.0
         ISO 6946: 2017 and ISO 13370: 2017.
                                                              0.16                    25        60   75    90    100      100     100      -       -          -
         These calculations are approximate and can vary
         with different constructions etc.                    0.18                    25        45   65    75     80       90      90      90      90      90
Floors

         Floor construction: 150mm concrete slab,             0.20                     0        35   55    60     70       70      75      75      80      80
         Ballytherm insulation, 60mm cement:sand screed.      0.21                     0        25   50    55     65       65      70      75      75      75
         25mm thick edge insulation extending 60mm
08       vertically.                                          0.25                     0        25   30    40     45       50      55      55      60      60
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Design guidance
The DPM should be laid beneath the           At thresholds and other places where
slab. Any radon barrier should be laid       heavy traffic or high loadings are                               a
beneath the slab and should extend           expected (for example beneath kitchen
across the whole footprint of the            or sanitary fittings) timber battens
building. A correctly specified               should be installed to prevent the
membrane can function as DPM and             flooring sagging.
radon barrier. The upper surface of the
slab should be blinded with sand or          Sitework
ground down to produce a level surface
                                             Installation sequence - beneath screed
for laying Ballytherm boards (maximum                                                          Avoiding thermal bridges at thresholds
                                             1. Blind slab with sharp sand or grind off
posible deflection +/- 5mm over 2m).                                                                                           Figure 06
                                                protrusions.
Where the Ballytherm boards will be          2. Fit vertical edge insulation.
overlaid with a screed, a VCL/slip sheet                                                                           b
                                             3. Lay Ballytherm boards across the
of 1000 gauge polyethylene should be
                                                surface of the floor in broken bond.
placed between the insulation and the
                                             4. Lay VCL/slip sheet over the boards
screed to prevent condensation at the
                                                with joints lapped and sealed.
interface and possible screed migration.
The screed should be at least 65mm           5. Pour screed.
thick and may incorporate pipework for
underfloor heating.                           Installation sequence - beneath sheet
                                             flooring                                      Screed incorporating floor heating elements
Edge insulation at least 20mm thick
                                             1. Blind slab with sharp sand or grind off                                       Figure 07
should be installed around the perimeter
                                                protrusions.
of the floor to eliminate thermal
bridging at the edge of the screed           2. Fit timber battens at thresholds and
(figure 06). The depth of the edge               points of high loading.
insulation boards should be equal to the     3. Lay Ballytherm boards across the
combined thickness of the insulation            surface of the floor in broken bond.
                                                                                                                       c
and screed. Where chipboard or other         4. Lay VCL/slip sheet over the boards
sheet flooring is to be laid onto the            with joints lapped and sealed.
Ballytherm boards without a screed a         5. Lay sheet flooring.
VCL/slip sheet should be placed
between the insulation and the flooring.
                                             Points to watch
The VCL/slip sheet will allow for
                                             - Ensure boards fit tightly together.                    Loadbearing at internal threshold
differential movement and protect the
flooring from construction moisture,          - Seal service penetrations with sealant.                                        Figure 08

particularly during the drying out period.   - Test any services before pouring the
The VCL should be turned up behind the         screed.                                    NOTES
                                                                                                                                          Floors

skirting.                                    - Protect Ballytherm boards from traffic     a   20mm min. edge insulation at perimeters
                                               while laying screed or flooring.            b   heating elements
Intermediate walls should be built                                                        c   timber battens at loadbearing areas         09
directly off the floor slab (figure 08).       - Protect exposed board edges when
                                               levelling the screed.
Energy saving for the future - POLYISOCYANURATE INSULATION BOARD FOR FLOORS
Floors
         Insulating above pre-cast concrete floors

                                                                                                                     “...is compatible with
                                                                                                               masonry and timber framed
                                                                                                                     wall constructions...”
                                       1

                                                                                                   9
                                                                                         8
                                                                                     7
                                                                           6
                                   2                                                                                        Ballytherm wall insulation boards        1
                                                           5                                                                                       Cavity tray       2
                                                                                                                                                Site concrete        3
                                               4                                                                                      Pre-cast concrete floor        4
                                                                                                                                                Radon barrier        5
                                                                                                                           Ballytherm floor Insulation boards        6
                              3
                                                                                                                                              VCL / slip sheet       7
                                                                                                                                                       Screed        8
                                                                                                                                                  Floor finish       9

                                                                                                                      Insulating above pre-cast concrete floors

                                                                                                                                                          Figure 09

         Floors consisting of pre-cast concrete                The properties of Ballytherm insulation           The thickness of Ballytherm insulation
         units, including concrete plank or beam               match those required for this                     required to meet regulations may be
         and block, can be rapidly installed and               application: it is robust and moisture            determined from table 06.
         are suitable for use where conditions                 resistant, whilst its low thermal
         preclude a groundbearing floor.                        conductivity minimises the thickness of
         Insulation should be installed above the              insulation within the floor construction.
         bearing surface.

         This construction is compatible with
         masonry and timber framed wall
         constructions and may be used with
         underfloor heating set in a screed.

                                                               Table 06 Thickness (mm) of Ballytherm required for insulating above pre-cast concrete floors

         U-values (W/m2K) calculated according to                U-value       P/A           0.1   0.2   0.3   0.4   0.5     0.6     0.7     0.8     0.9      1.0
         ISO 6946: 2017 and ISO 13370: 2017.                      0.16                       50    80    100   100    -       -       -       -       -          -
         These calculations are approximate and can vary          0.18                       35    70     80    90   90       90     100     100    100      100
Floors

         with different constructions etc.
                                                                  0.20                       25    55     70    75   75       80      80      90      90      90
         Floor construction: 100mm medium density
                                                                  0.21                       25    50     60    70   70       75      75      80      80      80
         concrete blocks supported on concrete beams,
10       Ballytherm insulation, 50mm cement:sand screed.          0.25                        0    35     45    50   55       60      60      60      65      70
Design guidance
A suspended floor does not require a          or sanitary fittings) timber battens
DPM. Where a radon barrier is required it    should be installed to prevent the
may be installed across the top of the       flooring sagging (figure 11).
structural floor beneath the insulation, or
may be installed within the concrete         Sitework
covering of the sub-floor void. In all
                                             Installation sequence - beneath screed
cases the radon barrier must extended
                                             1. Grout slab and lay levelling screed.
across the entire footprint of the
building. Joints in the surface of the       2. Fit vertical edge insulation.                 Avoiding thermal bridges at threshold

structural floor should be grouted and a      3. Lay Ballytherm boards across the                                         Figure 10
13mm levelling screed laid (maximum             surface of the floor in broken bond.
possible deflection +/- 5mm over 2m).         4. Lay VCL/slip sheet over the boards
                                                with joints lapped and sealed.
Where the Ballytherm boards will be
overlaid with a screed, a VCL/slip sheet     5. Pour screed.                                                      a
of 1000 gauge polyethylene should be
placed between the insulation and the        Installation sequence - beneath sheet
screed to prevent condensation at the        flooring
interface and possible screed migration.     1. Grout slab and lay levelling screed.               Loadbearing at internal threshold
The screed should be at least 65mm           2. Fit timber battens at thresholds and                                     Figure 11
thick and may incorporate pipework for          points of high loading.
underfloor heating. Edge insulation
                                             3. Lay Ballytherm boards across the
should be installed around the
                                                surface of the floor in broken bond.
perimeter. The depth of the edge
                                             4. Lay VCL/slip sheet over the boards
insulation boards should be equal to the
                                                with joints lapped and sealed.
combined thickness of the insulation
and screed.                                  5. Lay sheet flooring.

Where chipboard or other sheet flooring
                                             Points to watch
is to be laid onto the Ballytherm boards
                                             - Ensure boards fit tightly together.             Avoiding thermal bridges at threshold
without a screed, a VCL/slip sheet should
                                                                                                   using hollow core concrete plank
be placed between the insulation and         - Seal service penetrations with sealant.
                                                                                                                         Figure 12
the flooring. The VCL/slip sheet will allow   - Test any services before pouring the
for differential movement and protect          screed.
the flooring from construction moisture       - Protect Ballytherm boards from traffic                                     b
particularly during the drying out period.     while laying screed or flooring.
The VCL should be turned up behind the       - Protect exposed board edges when
skirting. At thresholds and other places       levelling the screed.
where heavy traffic or high loadings are
                                                                                                                                       Floors

expected (for example beneath kitchen
                                               NOTES
                                                                                         Screed incorporating floor heating elements
                                              a   timber battens at loadbearing areas
                                                                                                                         Figure 13
                                                                                                                                       11
                                              b   heating elements
Floors
         Insulating below suspended timber floors

                                                                                                                 “...may be used to upgrade
                                                                                                                  existing floors or to create
                                                                                                                               new floors...”
                                        1

                                                                                        7
                                                                              6
                                                                       5
                                                                                                                                 Ballytherm wall insulation boards        1
                                                                                                                                                     Radon barrier        2
                                                                                                                                                     Site concrete        3
                                                                                                                                Timber joists and support battens         4
                                                              4
                              2                                                                                                 Ballytherm floor Insulation boards        5
                                                                                                                                                   VCL / slip sheet       6
                                                                                                                                                       Floor finish       7
                                          3

                                                                                                                          Insulating below suspended timber floors

                                                                                                                                                               Figure 14

         The thermal performance of timber                        The Ballytherm boards are installed                 In the latter construction the reflective
         floors may be improved by fitting                          between the joists, resting on battens              surface of the boards will result in a
         installation between the joists,                         fixed to the sides of the joists or on nails.        series of low emissivity air spaces which
         immediately beneath the deck. This                       The boards may be set either directly               will cut the rate of radiation heat loss
         construction may be used to upgrade                      under the flooring with no air gap or,               across the cavity and improve the
         existing floors or to create new floors.                   close to the base of the joists, leaving            thermal performance of the floor.
         Timber floors in extensions can be easily                 voids between the boards and the
                                                                                                                      The thickness of Ballytherm insulation
         matched to the levels of existing floors.                 flooring.
                                                                                                                      required to meet regulations may be
         The properties of Ballytherm Insulation                                                                      determined from table 07.
         match those required for this
         application: it is robust and self-
         supporting, whilst its low thermal
         conductivity minimises the thickness of                  Table 07 Thickness (mm) of Ballytherm required for insulating below suspended timber floors
         insulation between the joists.                             U-value       P/A        0.1    0.2    0.3   0.4      0.5     0.6     0.7     0.8     0.9      1.0
         U-values (W/m2K) calculated according to                    0.16                     70     -      -     -        -       -       -       -       -          -
         ISO 6946: 2017 and ISO 13370: 2017.                         0.18                     50   100      -     -        -       -       -       -       -        -
Floors

         These calculations are approximate and can vary             0.20                     30     80   100     -        -       -       -       -       -        -
         with different constructions etc.
                                                                     0.21                     25     70     90   100       -       -       -       -       -        -
         Floor construction: Ballytherm insulation between
12       joists (11% bridging), boarding across the joists.          0.25                      0     45     65    75       80      90      90      90      90     100
Design guidance                             Sitework
Any radon barrier should be installed       Installation sequence
within the concrete covering of the void    1. Install joists at specified centres.
beneath the floor and should extend                                                                          b
                                            2. Fix timber battens to the sides of the
across the entire footprint of the             joists.*
building.
                                            3. Cut Ballytherm boards to fit between
To ensure the insulation extends to the        the joists and set them on the
                                               battens.                                                              a
perimeter of the floor Ballytherm
Insulation should be packed between         4. Lay and fix flooring.
the inner surface of a wall and the joist                                                      Avoiding thermal bridges at threshold
                                            * The distance from the top of the
which runs next to it (figure 15).                                                                                           Figure 15
                                              battens to the top of the joists will
Service penetrations should be designed       depend upon the thickness of
out wherever possible: at any                 Ballytherm board specified and
unavoidable penetrations the Ballytherm       whether a service void is specified.
boards should be cut neatly to accept
the pipework or cable and the remaining     Points to watch
gap sealed.
                                            - Cut Ballytherm boards carefully to
An alternative method is to fit the            give a snug fit.
Ballytherm boards at the base of the        - Pack insulation between the
joists to form a series of service voids      perimeter joists and the wall to avoid
(figure 16).                                   thermal bridging.
                                            - Seal service penetrations with flexible
                                              sealant.

                                                                                                     Ballytherm Insulation positioned
                                                                                                                  to allow for services
                                                                                                                            Figure 16

                                                                                        NOTES
                                                                                                                                          Floors

                                                                                        a   radon barrier (if required)
                                                                                        b   Ballytherm Insulation packed between
                                                                                            inner surface of wall and joist
                                                                                                                                          13
Sitework
           Ordering, supply and delivery

           Ballytherm insulation may be ordered     Technical support
           through your local builders' merchants
                                                    Ballytherm Trading Limited offers
           or distributor.
                                                    designers and installers a full technical
           Ballytherm insulation is supplied in     support service to advise them on the
           shrink wrapped packs on pallets.         best way of utilising Ballytherm
           For pack sizes see table 3.              insulation in new build and renovation
                                                    projects.
           Handling and storage                     The service includes:
           Store Ballytherm boards on a level       - Technical literature
           surface supported on battens.            - Copies of reports and certificates
           Protect boards from moisture and
                                                    - U-value calculations
           direct sunlight.
                                                    - Condensation risk analysis
           Only unpack the quantity of boards       - Design advice
           required for the day's work. Take care
                                                    - Samples
           not to knock and damage board edges
                                                    - Site visits
           and corners.

           Working                                  Disclaimer: the information contained in
           Ballytherm insulation can be worked      this brochure is based on our best
           with normal hand tools and may be cut    information at the time of issue, however
           with a fine tooth saw or craft knife.     Ballytherm Trading Limited cannot
           Where a large amount of cutting is       accept any responsibility for errors or
           expected make arrangements for dust      any liability out of the use of information
           extraction.                              provided on the material supplied.
Sitework

14
References

References
Building regulations - England and                                                   • EN 12087: 2013. Thermal insulating
                                          Building regulations - Scotland
Wales:                                                                                 products for building applications.
                                          • Technical handbook - domestic
                                                                                       Determination of long term water
• Approved Document C Site                  buildings, sections 3 and 6.
                                                                                       absorption by immersion.
  preparation and resistance to           • Technical handbook - non-domestic
  contaminants and moisture.                                                         • EN 13165: 2012+A2:2016. Thermal
                                            buildings, sections 3 and 6.
                                                                                       insulation products for buildings.
• Approved Document L1A
                                          Standards                                    Factory made rigid polyurethane
  Conservation of fuel and power in
                                                                                       foam (PUR) products. Specification.
  new dwellings.                          • BS 5250: 2011+A1:2016. Code of
                                                                                     • EN ISO 6946: 2017. Building
• Approved Document L1B                     practice for control of condensation
                                                                                       components and building elements.
  Conservation of fuel and power in         in buildings.
                                                                                       Thermal resistance and thermal
  existing dwellings.                     • BS 5534: 2014+A2:2018. Code of
                                                                                       transmittance. Calculation method.
• Approved Document L2A                     practice for slating and tiling
                                                                                     • EN ISO 13370: 2017. Thermal
  Conservation of fuel and power in          (including shingles).
                                                                                       performance of buildings.
  new buildings other than dwellings.     • PD 6697: 2010. Recommendations for
                                                                                       Heat transfer via the ground.
• Approved Document L2B                     the design of masonry structures to
                                                                                       Calculation methods.
  Conservation of fuel and power in         BS EN 1996-1-1 and BS EN 1996-2.
                                                                                     • EN ISO 13788: 2012. Hygrothermal
  existing buildings other than           • EN 1604: 2013. Thermal insulating
                                                                                       performance of building components
  dwellings.                                products for building applications.
                                                                                       and building elements - Internal
                                            Determination of dimensional
Building regulations - Republic of                                                     surface temperature to avoid critical
                                            stability under specified temperature
Ireland                                                                                surface humidity and interstitial
                                            and humidity conditions.
• Technical Guidance Document C - Site                                                 condensation - Calculation methods.
  Preparation and Resistance to           • EN 1991-1-4: 2005+A1:2010. Eurocode
  Moisture.                                 1. Actions on structures. General        Other guidance
                                            actions. Wind actions.
• Technical Guidance Document L -                                                    • BRE Digest 465. U-values for light
  Conservation of Fuel and Energy -       • EN 1996-2: 2006. Eurocode 6. Design        steel-frame construction.
  Dwellings.                                of masonry structures. Design
                                                                                     • BRE 443. Conventions for U-value
                                            considerations, selection of materials
• Technical Guidance Document L -                                                      calculations. 2006 edition.
                                            and execution of masonry.
  Conservation of Fuel and Energy -                                                  • National House Building Council
  Buildings other than dwellings.         • EN 826: 2013. Thermal insulating
                                                                                       Standards. NHBC.
                                            products for building applications.
Building regulations - Northern Ireland                                              • House building manual 7th edition
                                            Determination of compression
                                                                                       (Homebond). NHBGS.
• Technical booklet C Site preparation      behaviour.
  and resistance to moisture.                                                        • BR 211. Radon: guidance on
                                          • EN 1606: 2013. Thermal insulating
                                                                                       protective measures for new
• Technical booklet F1 Conservation of      products for building applications.
                                                                                       buildings. 2015.
  fuel and power in dwellings.              Determination of compressive creep.
                                                                                                                               References

                                                                                     • Radon in the workplace. A guide for
• Technical Booklet F2 Conservation of    • EN 12086: 2013. Thermal insulating
                                                                                       building owners and managers.
  fuel and power in buildings other         products for building applications.
                                                                                       BRE. 2011.
  than dwellings.                           Determination of water vapour
                                            transmission properties. [current]                                                 15
Ballytherm Trading Ltd.
     Annagh Industrial Park
           Ballyconnell
      Co. Cavan H14 X528
             Ireland

      Ballytherm (UK) Ltd.
        Netherton Road
    Overross Industrial Estate
          Ross on Wye
     Herefordshire HR9 7QQ

      Tel: +353 4995 27000
      Fax: +353 4995 27002
    E-mail: info@ballytherm.ie

www.ballytherm.ie
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