EPS1200 SERIES ECO-PLUS PORTABLE HAND-WASH STATION - Acorn Engineering

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EPS1200 SERIES ECO-PLUS PORTABLE HAND-WASH STATION - Acorn Engineering
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
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EPS1200 SERIES
ECO-PLUS PORTABLE HAND-WASH STATION

                                              Comes Ready To Assemble

               EPS1210 - PS1000-F11 - PS1000-PS                      EPS1210 - PS1000-F11 - EPS1200-BS1

            TECHNICAL ASSISTANCE TOLL FREE TELEPHONE NUMBER
                              1.800.743.8259
                               TECHNICAL ASSISTANCE FAX: 1.626.855.4863

   NOTES TO THE INSTALLER:
   1. Please leave this documentation with the owner of the fixture when finished.
   2. Please read this entire booklet before beginning the installation.

                                           LIMITED WARRANTY
                                      UNITED STATES AND CANADA

   Acorn warrants that all of its products are guaranteed against defective material or poor workmanship for
   a period of one year from date of shipment. Acorn’s liability under this warranty shall be discharged by
   replacing without charge F.O.B. City of Industry, California, any goods, or part thereof, which appear to
   the company upon inspection to be of defective material or not of first class workmanship, provided that
   claim is made in writing to the company within reasonable period after receipt of the product. Where
   claims for defects are made, the defective part or parts shall be delivered to the company, prepaid, at City
   of Industry, California for inspection. Acorn will not be liable for the cost repairs, alterations or
   replacement, or for any expense connected therewith made by the owner or his agents, except upon
   written authority from the Acorn City of Industry office. Acorn will not be liable for any damages caused by
   defective materials or poor workmanship, except for replacements, as above provided. Buyer agrees that
   Acorn has made no other warranties either expressed or implied in addition to those above stated, except
   that of title with respect to any of the products or equipment sold hereunder and that Acorn shall not be
   liable for general, special or consequential damages claimed to arise under the contract of sale. All
   designs are subject to change without notice. Unless stated in the order, material will be furnished of the
   design in effect at the time the order is filled.

                                                                            ACORN ENGINEERING FIELD SERVICE
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Part #: 6218-000-001                                  Page 1 of 13                                  Rev A: 05/26/2021
EPS1200 SERIES ECO-PLUS PORTABLE HAND-WASH STATION - Acorn Engineering
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

TECHNICAL DIMENSIONS

                                   2

                                                          NOTES
                                                          1. RECTANGULAR BOWL
   1                                                      2. OPTIONAL DAISY STRAINER
162"                                                      3. OPTIONAL GOOSENECK FAUCET
[419]                                                     4. OPTIONAL PUMP SOAP DISPENSER
                                                          5. CASTER WHEELS
                                                          6. MANUAL FOOT PUMP

                         6             1

                           35"
                         [889]
                                                                      3

                                                                      4

                                                          3721" STD
                                                            [953]
                                                           31" -JR
                                                            [787]

                                                      5
                                                                                            4"
                                                                                          [102]

                                                            ACORN ENGINEERING FIELD SERVICE
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Part #: 6218-000-001                   Page 2 of 13                               Rev A: 05/26/2021
EPS1200 SERIES ECO-PLUS PORTABLE HAND-WASH STATION - Acorn Engineering
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

ASSEMBLE DECK PANEL TO SIDE AND UPPER PANELS

        Remove assembly components and hardware from packaging and ensure that
    1   there is no damage to components. Remove plastic protective covering from
        relevant components.
        Ÿ Locate the Deck Panel, the Front Upper Panel, Back Upper Panel and Side
           Panels.
        Ÿ Secure the Front Upper Panel and Back Upper Panel to the Side Panels using
           1/4” Screws (Provided). Orient Side Panels as shown in diagram.
        Ÿ Secure the Deck Panel to the Assembly using 1/4” Hardware (Provided).

          DECK PANEL

                                                                                   BACK UPPER
                                                                                      PANEL

    1/4” SCREW

             1/4”
           WASHER                                                          1/4” HARDWARE
                                                                         (NUT/LOCKWASHER
                                                                              /WASHER)
 FRONT UPPER
    PANEL
(IDENTIFIED BY
LOWER FLANGE)

                                                                  ORIENT SIDE PANELS SUCH
                            SIDE                                  THAT THESE HOLES ARE
                           PANELS                                 TOWARD THE FRONT END

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Part #: 6218-000-001                      Page 3 of 13                              Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

INSTALL LOWER FRONT PANEL AND FLOOR PANEL

       Place assembly on its back.
   2   Ÿ Locate the Front Lower Panel, Floor Panel and 1/4” Screws/Washers.
       Ÿ Secure the Front Lower Panel to the Side Panels using 1/4” Screws/Washers
          (Provided).
       Ÿ Align and Install the Floor Panel within the Side Panels.

  FRONT LOWER
     PANEL
                                                              FLOOR PANEL

         1/4”
        WASHER

    1/4” SCREWS

                          SIDE
                         PANELS

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Part #: 6218-000-001                     Page 4 of 13                              Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

INSTALL CASTERS TO CABINET

        Place assembly on its side.
    3   Ÿ Locate the Swivel Casters and 3/8” Hardware (Provided).
        Ÿ Secure the Casters to the Floor Panel using 3/8” Hardware (Provided). The
           Locking Casters (Identified by Locking Mechanism) are to be installed at the
           front end of the unit, while the Non-Locking Casters are to be installed at the
           back end.

                                                                                         3/8”
                                                                                      HARDWARE

    FLOOR
    PANEL

                                            LOCKING
                                            CASTERS
                                          (FRONT SIDE)

                                                                  NON-LOCKING
                                                                    CASTERS

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Part #: 6218-000-001                          Page 5 of 13                             Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

 INSTALL FOOT PUMP

          Place assembly on its side.
     4    Ÿ Locate the Foot Pump Assembly and 1/4” Screws/Washers (Provided).
          Ÿ Secure the Foot Pump Assembly to the Floor Panel using 1/4” Screws/Washers
             (Provided).

                                                                      1/4”
                                                                    SCREWS

                                                                     1/4”
                                                                   WASHER

                                                                  FLOOR PANEL

 60” PE
TUBING                               FOOT PUMP
                                     ASSEMBLY
                42” PE
               TUBING

 Ÿ Plug in two separate (42” and 60”) 3/8” OD PE
    Tubing into the Foot Pump’s quick connect
    ports approximately 7/8” deep. Feed the Tubing
    through the Floor Panel’s access hole. Refer to
    Push-In Fitting for Foot Pump Installation.

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 Part #: 6218-000-001                      Page 6 of 13                              Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

PUSH-IN FITTING INSTALLATION FOR 3/8” TUBING TO FOOT PUMP

NOTE: FITTINGS AND TUBE SHOULD BE KEPT
CLEAN, BAGGED AND UNDAMAGED PRIOR TO
INSTALLATION.

TO CUT TUBE:
  Cut to fit length of 3/8” PE tubing and remove any burrs
  or sharp edges. Ensure that the outside diameter is free
  from score marks. Tube ends should be square.

INSERTING THE TUBE:
                                                                                                O-RING
1. Firmly and fully insert the tubing end into the push-in
   fitting up to the tube stop located approximately 7/8”                                             O-RING
   deep.
                                                                               COLLET

                                                                                    TUBE STOP

                                                                                            COLLET

2. Pull on the fitted tubing to ensure it is secure. Tube
   should not come free from the fitting. Water test the
   connection assembly prior to leaving the site to ensure
   there are no leaks.
                                                                                  COLLET

                                                                                                COLLET

DISCONNECTING THE TUBE:
To disconnect the tube from the fitting ensure that the
water line is depressurized. Push collet square towards
the push-in fitting body and hold. While holding the collet
in, pull on the PE tubing to remove from the push-in fitting.

                                                                                                COLLET

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Part #: 6218-000-001                                            Page 7 of 13                         Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

INSERT BASIN WASTE ASSEMBLY

        Place the assembly in the upright position.
    5   Ÿ Locate the Drain Assembly.
        Ÿ Remove the Drain Screw and Daisy Strainer from the Drain Assembly, and
           ready them above the Rectangular Basin.
        Ÿ Align the Drain Adapter Gasket and Access Drain below the Rectangular Basin,
           and Secure the Drain Assembly using the Drain Screw.
        Ÿ Position Waste Water Tank inside Cabinet and assemble Clear Tubing to cap as
           shown.
                                     DRAIN
                                     SCREW
                                                                      DAISY         INSTALL FROM
                                                                    STRAINER         INSIDE BASIN

                              DRAIN ADAPTER
                                 GASKET

                                                                                BASIN

                                                                 ACCESS
                                                                  DRAIN

                                                                  7/8” SPRING
                                                                 HOSE CLAMP

                                                                                        WASTE

                                   5/8” ID X 7/8” OD
                                     CLEAR TUBE

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Part #: 6218-000-001                       Page 8 of 13                             Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

OPTIONAL FAUCET AND SOAP ASSEMBLY

        Place the assembly in the upright position.
    6   Ÿ Locate the Faucet Assembly and Soap Dispenser Assembly.
        Ÿ Remove the Faucet Washer/Nut Hardware and ready the Faucet Spout above
           Deck Panel.
        Ÿ Align the Faucet Washer/Nut Hardware below the Deck Panel and Secure the
           Faucet Assembly to the Deck Panel.
        Ÿ For optional soap assembly, remove Soap Tank and Washer/Nut Hardware from
           Soap Dispenser Assembly and ready Soap Spout above the Deck Panel (It is
           recommended to assemble Soap Dispenser Assembly after Step 9).
        Ÿ Align the Soap Tank and Washer/Nut Hardware below the Deck Panel and
           Secure the Soap Dispenser Assembly to the Deck Panel. Refer to Install.

                           FAUCET                                SOAP
                           SPOUT                                 SPOUT

                                                                                  DECK
                                                                                  PANEL

     FAUCET WASHER/NUT
         HARDWARE

        SOAP WASHER/NUT
           HARDWARE

                            SOAP TANK

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Part #: 6218-000-001                     Page 9 of 13                              Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

HOT WATER HEATER AND WATER TANK ASSEMBLY

         Place the assembly in the upright position.
     7   Ÿ It is recommended to install Water Heater and Fresh Water Tank according to
            the following water path (Front View of Fixture).
         Ÿ Use a funnel to fill Water Heater with 4 gallons of fresh water and fill Fresh
            Water Tank completely. Refer to Water Heater Set-up Details.
         Ÿ After making necessary water connections, a sufficient electrical receptacle
            (Minimum: 110/120V, 12A) will be required to provide power to Water Heater.
             NOTE: DO NOT PLUG IN WATER HEATER AT THIS POINT

                                                      FAUCET
                                                                                             1    Plug in the 3/8” x 60” OD
                                                                                            PE Tubing from the Foot
                                                                                            Pump (Inward Arrow) into the
                                                                        3/8” NPT TO         Fresh Water Container and
                                                                       3/8” OD TUBE         the 3/8” x 42” OD PE Tubing
                                                                         ADAPTER
                                                                                            (Outward Arrow) into the T-
                                                                                            Piece. The T-Piece will need
                                                                                            to have the 1/2” to 3/8”
             MIXING                                                                         Reducer and 3/8” NPT to 3/8”
             VALVE                                                                          OD Tube Adapter secured
                                                                                            before plugging in PE Tubing
                                                                                            (It is recommended to use
 3                                                                                          piping tape to ensure a proper
                                                                                            seal). Refer to Push-In Fitting
                       2                                                                    Installation Detail.
     BRAIDED
      HOSES                                                                                  2  Connect a 1/2” NPS x 6-
                                                                             1/2” TO 3/8”   1/4” Braided SS Hose into the
                            42” PE           60” PE                          REDUCER
                                                                                            T-Piece and Mixing Valve
                           TUBING           TUBING
                                                               1/2” CLOSE                   (Cold). Connect another 1/2”
   H                   C                                         NIPPLE                     NPS x 6-1/4” Braided SS
                                                                                            Hose into the T-Piece and
       WATER
                                                                                            Water Heater (Cold).
       HEATER
                                                                                             3 Connect a 1/2” NPS x 15-
                                            1                                               3/4” Braided SS Hose into the
                                                       FRESH                                Mixing Valve (Hot) and Water
                                                       WATER                                Heater (Hot). Connect 1/2”
                                                                                            NPS x 24” Braided SS Hose
                                     FOOT                                                   into Mixing Valve (Mixed) and
                                     PUMP                                                   Faucet.

  NOTE: MIXING VALVE IS FACTORY PRESET AT 105 DEGREES FAHRENHEIT

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Part #: 6218-000-001                                   Page 10 of 13                                      Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

INSTALL FRONT ACCESS PANEL

        Place the assembly in the upright position.
    8   Ÿ Locate the Front Access Panel and 1/4” Screws/Washers.
        Ÿ Secure the Front Access Panel to the Side Panels using 1/4” Screws/Washers
           (Provided).

                   DECK PANEL

FRONT ACCESS
   PANEL

                       1/4” WASHER

                                     1/4” SCREW
                                                                                      SIDE PANEL

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Part #: 6218-000-001                       Page 11 of 13                             Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

 WATER HEATER SET-UP

                        OPEN                                      CLOSED

                                        DETAIL B                                       DETAIL C

                               OPERATION
        DETAIL A               Important: Prior to operation ensure all steps to fill and prime the Water Heater
                               tank have been performed and fresh water tank is full.
                               1. Fill Water Heater with 4 gallons of fresh water and fill Fresh Water Tank
 4 GALLONS                         completely (DETAIL A).
FRESH WATER                    2. Before plugging in Water Heater, open Relief Valve and pump the Foot
                                   Pump until water escapes through the Valve (DETAIL B).
                               3. Close the Relief Valve and pump Foot Pump until water exits through the
                                   Faucet (DETAIL C). Plug in the Water Heater to an acceptable electrical
                                   receptacle.
                               4. IMPORTANT!!! Monitor and prevent water reservoir from emptying
 H                       C         fully as this will prevent the tank from overheating. If water reservoir
                                   is not immediately refilled, the heater should be unplugged. If the fresh
                                   water reservoir has been drained and refilled and the foot pump does not
                                   pump efficiently it may be necessary to let the tank cool and purge the tank
        WATER                      again by opening the pressure Relief Valve and repeating steps 2-3.
        HEATER                     NOTE: The water heater tank does not pressurize and is always vented
                                   and open to atmosphere through the faucet.
                               5. Position unit in desired location and ensure Casters are securely locked in
                                   place.
                               6. Unit is now ready for operation. Depressing foot pump will allow water to
                                   flow from faucet. Flow should stop when foot pump is not being activated.
                               *IMPORTANT:
                               Electrical supply will be required from GFCI protected receptacle per Water
                               Heater Manufacturer instructions. Refer to complete installation instructions
                               provided by Chronomite® Electric Mini Tank - Water Heaters.
                               Refer to the Installation Instructions for the model specified:
                                   § CMT-4.0 (12A, 120V)
                               For additional information refer to website: www.Chronomite.com

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 Part #: 6218-000-001                             Page 12 of 13                                Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL

CARE AND CLEANING OF
STAINLESS STEEL
SURFACE
NORMAL CLEANING
Clean weekly or more often, as needed
(especially high polishing surfaces)
RECOMMENDED CLEANING MATERIALS
- Sponge – natural or artificial
- Nylon or other soft-bristle material brush
- Soft cloth (as used on automobile finishes)
RECOMMENDED CLEANING SOLUTIONS
- Hand dishwashing liquid/soft water solution
- Mild soap/soft water solution
- 3M Stainless Steel Cleaner/Polish
- White vinegar/soft water solution
  (for brightening, removing oil and
  hard water deposits)
- CLR Brand Cleanser or baking soda/soft
  water solution (for brightening, removing
  hard water deposits)
- Club soda and sponge

To remove smudges and fingerprints:
Wipe surfaces with a quality Stainless Steel
Cleaner/Polish. Apply using a soft non-abrasive
cloth, wipe surfaces with stainless steel cleaner/polish.
To remove rust stains:
Wipe surfaces with CRES (available from Acorn) or equivalent cleaner. Use recommended solutions. Apply
using a soft non-abrasive sponge. Rinse surfaces immediately after application. Always follow cleaner product
directions provided. Afterwards, using a soft, non-abrasive cloth, wipe surfaces with stainless steel
cleaner/polish.
FOR TOUGH PROBLEMS
- CRES Cleaner specifically for rust stains (available from Acorn)
- Tarn-X for general stains
- #7 chrome polish
- Silver polish
To remove stubborn spots or to treat a scratch (Standard Satin Finish Only):
Use of synthetic, abrasive, general-purpose pads such as Scotch Brite is recommended.
Apply the stainless steel cleaner/polish to the synthetic, abrasive pads and CAREFULLY rub out spot with
cleaner/ polish. Be sure to rub in the direction of the grain! Do not allow steel wool to come in contact with the
stainless steel. Steel particles can embed into the stainless steel surface and create rust!
Stainless steel should be kept clean at all times. If maintained, stainless steel surfaces will retain their new,
clean, polished appearance indefinitely. To remove water spots or rust spots, stainless steel cleaner/polish on a
cloth is recommended.
IF SPOTS ARE STUBBORN OR IF YOU WISH TO TREAT A SCRATCH: synthetic, abrasive, general-purpose
pads such as Scotch Brite are recommended. Apply the stainless steel cleaner/polish to the synthetic, abrasive
pad and CAREFULLY rub out spot with cleaner/polish. Be sure to rub in the direction of the grain! Do not
allow steel wool to come in contact with stainless steel. Steel particles can embed into the surface.

                                                                          ACORN ENGINEERING FIELD SERVICE
                                                TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863
Part #: 6218-000-001                                 Page 13 of 13                                 Rev A: 05/26/2021
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