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Four generations of quality: a new approach - Spectroscopy ...
VOL. 34 NO. 1 (2022)

  QUALITY MATTERS
Four generations of quality: a new
approach
John P. Hammond
Technical Manager, Starna Scientific Limited, 52–54 Fowler Road, Hainault, Essex IG6 3UT, UK

Introduction                            this series of articles is no different.   pharmacovigilance and by agencies
As stated in the last article, this     Discussed below are two new areas          regulating these industries.
article marks a change in this series   of interest, their associated termi-          In recent years, certaintly since
because from this point forward, we     nology, standards and guidance on          the publication of the revised ISO/
will concentrate on specific areas of   the topic.                                 IEC 17025:2017 standard,1 “Risk
interest in the Quality environment                                                Management” is one of these new
in which we are/will be working in      The “new” quality                          topics. It is included in ISO/IEC
the future.                             “tools” of Analysis                        17025 as section “8.5 - Actions to
   As an unexpected consequence         of Risk and Lifecycle                      address risks and opportunities”
of the COVID-19 Pandemic, the           Management                                 where specifically in 8.5.2 it states:
enforced isolation of the last two      Whilst neither of these concepts             8.5.2 The laboratory shall plan:
years has allowed time for reflec-      can be described as new in the               a) actions to address these risks
tion in all aspects of life. In the     fundamental definition of the term,          and opportunities.
scientific area, the postponement       their use and application in our             b) how to:
or reassignment to virtual events       areas of interest certainly is.              — integrate and implement these
of major international conferences,                                                  actions into its management
e.g. Pittcon 2022 at the time of        Analysis of Risk                             system.
writing this article, has prompted      In a simple definition, risk may             — evaluate the effectiveness of
an explosion of on-line webinars,       be defined as the combina-                   these actions.
presentations etc. on a whole host      tion of the probability of occur-            NOTE Although this document
of topics, and the Quality environ-     rence of harm and the severity of            specifies that the laboratory plans
ment is no exception. Available to      that harm. However, achieving a              actions to address risks, there is no
a much wider audience than by           shared understanding of the appli-           requirement for formal methods
physical attendance at a confer-        cation of risk management among              for risk management or a docu-
ence, this “information explosion”      diverse interested parties is diffi-         mented risk management process.
in these areas of interest is summa-    cult because each stakeholder                Laboratories can decide whether
rised below and reinforced by the       might perceive different potential           or not to develop a more extensive
author’s direct involvement in these    harms, place a different probability         risk management methodology
areas of interest.                      on each harm occurring and attrib-           than is required by this document,
   Regular readers of this Quality      ute different severities to each             e.g., through the application of
Matters column will be familiar         harm. In addition, subjectivity can          other guidance or standards.
with the regulatory environments        directly impact the effectiveness of          So, we now have “considera-
and standards often discussed by        risk management activities and the         tion of risk” incorporated into this
the authors; and in that respect        decisions made.                            fundamental quality standard, and
                                           However, as stated below, in            whilst the note states that there
                                        regulated environments there is            is no requirement for formal risk
DOI: 10.1255/sew.2022.a4                clearly an increasing perception as        management, we live in an evolv-
© 2022 The Author                       to the benefit of the analysis of risk     ing World, and I’ll leave you to draw
                                        associated with any given process,         your own conclusions.
Published under a Creative              and, therefore, risk management               So, this has elevated the role
­Commons BY-NC-ND licence               principles are effectively utilised in     of Risk Management in modern
                                        many areas of business and govern-         Quality Management systems,
                                        ment including finance, insurance,         because just like we have learnt to
                                        occupational safety, public health,        distinguish between “Variants of

40 SPECTROSCOPYEUROPE                                                                     www.spectroscopyeurope.com
VOL. 34 NO. 1 (2022)

                                                     QUALITY MATTERS
Interest” and “Variants of Concern”        the appropriate structures and           and manufacturing. A proactive
in this pandemic, “guidance” is often      terminology.                             approach to quality risk manage-
perceived exactly as stated, i.e.             ICH Q9(R1) is a draft revision of     ment facilitates continual improve-
additional information for consider-       the document first produced on           ment and is of strategic importance
ation, but as soon as this becomes         9 November 2005, and currently           in achieving an effective pharma-
stated as a requirement within a           open for public comment as this          ceutical quality system. Additionally,
standard, it takes on a whole new          revision (R1) until 15 March 2022.       use of quality risk management can
meaning.                                      Within the pharmaceutical indus-      improve the decision making if a
   On a related topic, it will be inter-   try, the principles and framework of     quality problem arises.
esting to see how the ISO remit of         ICH Q9, coupled with the official           In the development phase, quality
ISO TC/334 to convert the ISO/             ICH training material that supports      risk management is part of building
REMCO Guides into corresponding            this guideline, are instrumental in      knowledge and understanding risk
standards is perceived, but that’s a       enhancing the application of effec-      scenarios, so that appropriate risk
discussion for another article/day.        tive quality risk management by          control can be decided upon during
   Thereafter, two more recently           industry and regulators. As previ-       technology transfer, for use during
published documents also for               ously stated on many occasions,          the commercial manufacturing
consideration are ISO 31000:20182          quality systems are a fundamental        phase. In this context, knowledge is
and ICH Q9(R1).3                           requirement in the pharmaceutical        used to make informed risk-based
   To assist organisations in imple-       industry, and it is evident that qual-   decisions, trigger re-evaluations
menting risk management in a               ity risk management is a valuable        and stimulate continual improve-
structured manner, ISO have added          component of an effective quality        ments.
“ISO 31000:2018 – Risk manage-             system.                                     Effective and proactive qual-
ment – A practical guide” to their            If we customise the previously        ity risk management can facilitate
portfolio of standards, and have           described ISO interested parties/        better, more informed and timely
made freely available in electronic        stakeholder statement in rela-           decisions throughout the lifecycle.
format (.pdf) a guidance document          tion to pharmaceuticals—although         This can provide regulators with
for ISO 31000:2018.4 The aim of            there are a variety of stakehold-        greater assurance of a company’s
this standard is to assist organisa-       ers, including patients and medical      ability to deal with potential risks
tions seeking guidance on how to           practitioners as well as govern-         and avert problems and can bene-
integrate risk management into             ment and industry—the protection         ficially affect the extent and level of
their activities. The handbook,            of the patient by managing the risk      direct regulatory oversight.
therefore, includes information on         to quality and availability, when           The application of digitisation
risk management principles, the            availability risks arise from quality/   and emerging technologies in the
framework, roles and responsibili-         manufacturing issues, should be          manufacture and control of medici-
ties, planning, processes, communi-        considered of prime importance.          nal products can present certain
cation, monitoring and review, and            The manufacturing and use of a        challenges. The application of qual-
continual improvement; and was             drug (medicinal) product, including      ity risk management to the design,
written for those who are either           its components, necessarily entail       validation and technology transfer
starting their risk management jour-       some degree of risk. The risk to         of advanced production processes
ney or require additional guidance         its quality is just one component        and analytical methods, advanced
on how to improve their current,           of the overall risk. It is important     data analysis methods and comput-
risk management programme.                 to understand that product qual-         erised systems is important.
   In the standard itself, ISO 31000       ity is assured based on appropri-           In this revision of ICH Q9 the
explains the fundamental concepts          ate risk-based decision-making           following paragraph uses the term
and principles of risk manage-             throughout the product lifecycle,        “lifecycle”, as discussed below.
ment, describes a framework, and           such that the attributes that are           The purpose of this document is
outlines the processes of risk iden-       important to the quality of the drug     to offer a systematic approach to
tification and management. ISO             (medicinal) product are maintained       quality risk management for better,
31000 is supplemented by IEC               and the product remains safe and         more informed, and timely decisions.
31010:2019, “Risk management –             effective. An effective quality risk     It serves as a foundation or resource
Risk assessment techniques” and            management approach can further          document that is independent of,
ISO 31073, “Risk management –              ensure the high quality of the drug      yet supports, other ICH Quality
Vocabulary”, and, therefore, with          (medicinal) product to the patient       documents and complements exist-
this set of three standards, effec-        by providing a proactive means           ing quality practices, requirements,
tive risk management can be                to identify and control potential        standards, and guidelines within
planned, and implemented, using            quality issues during development        the pharmaceutical industry and

www.spectroscopyeurope.com                                                                     SPECTROSCOPYEUROPE 41
VOL. 34 NO. 1 (2022)

  QUALITY MATTERS
regulatory environment. It specifi-
cally provides guidance on the prin-                                                  Initiate
ciples and some of the tools of quality                                 Quality Risk Management Process
risk management that can enable
more effective and consistent risk-                                  Risk Assessment
based decisions, both by regulators
                                                                                Hazard Identification
and industry, regarding the quality of
drug substances and drug (medicinal)
products across the product lifecy-                                                  Risk Analysis
cle. It is not intended to create any
new expectations beyond the current
                                                                                    Risk Evaluation
regulatory requirements. An under-
standing of formality in quality risk                                                                            unacceptable
                                                Risk Communication

management may lead to resources
being used more efficiently, where                                   Risk Control

                                                                                                                                Risk Management
lower risk issues are dealt with via less
formal means, freeing up resources                                                  Risk Reduction

                                                                                                                                      Tools
for managing higher risk issues and
more complex problems that may
require increased levels of rigour and                                              Risk Acceptance
effort. An understanding of formality
can also support risk-based decision-
making, where the level of formality
                                                                                 Output Result of the
that is applied may reflect the degree                                    Quality Risk Management Process
of importance of the decision, as well
as the level of uncertainty, complex-
ity and criticality which may be pres-
                                                                     Risk Review
ent. Appropriate use of quality risk
management can facilitate but does                                                   Review Events
not obviate industry’s obligation to
comply with regulatory requirements
and does not replace appropriate
                                              Figure 1. Risk Management cycle. Redrawn from ICH Q9(R1).3 © European
communications between industry               Medicines Agency, 2021
and regulators. Quality risk manage-
ment should not be used in a manner
where decisions are made that justify             Performance Qualification,                       Significantly, and to bring
a practice that would otherwise, in               and Procedure Performance                      this discussion up to date, USP
accordance with official guidance                 Verification5                                  General Chapter  has been
and/or regulations, be deemed unac-           2) Fitness for Use: Decision                       processed through the USP voting
ceptable.                                         Rules and Target Measurement                   and review process and becomes
                                                  Uncertainty6                                   an official chapter on 1 May 2022.
Lifecycle Management                          3) A n a l y t i c a l Ta r g e t P ro b e :         A synopsis of this new chapter is
During the 2015–2020 cycle,                       Structure and Application                      as follows:
within the Expert Committee struc-                Throughout the Analytical                         Analytical Procedure Life
ture of USP, an Expert Panel was                  Lifecycle7                                     Cycle. This new chapter presents an
formed to investigate the exten-              4) Analytical Control Strategy8                    enhanced framework for analytical
sion of PAT and QbD principles into           5) Proposed New USP General                        procedures that holistically incorpo-
the analytical arena. The output                  Chapter: the Analytical                        rates all the events that take place
from this Analytical Procedure Life               Procedure Lifecycle 9                    over the procedure lifecycle that
Cycle Expert Panel resulted in the               This set of Stimuli articles summa-             are designed to demonstrate that
following Stimuli articles, published         rised the Lifecycle approach and its               a procedure is, and remains, fit for
on this topic in the Pharmacopeial            implementation in the Analytical                   the intended purpose.
Forum.                                        arena, culminating in the final                      Validation of an analytical proce-
1) Lifecycle Management of                    version of the new USP General                     dure is defined in Validation of
    Analytical Procedures: Method             Chapter  covering this topic                 Compendial Procedures 
    D e v e l o p m e n t , P ro c e d u re   published in Pharmacopeial Forum.10                as “the process by which it is

42 SPECTROSCOPYEUROPE                                                                                   www.spectroscopyeurope.com
VOL. 34 NO. 1 (2022)

                                                   QUALITY MATTERS
established, by laboratory stud-         connections through the lifecycle         Analytical Instrument Qualification
ies, that the performance char-          approach.                                 1058. Qualifying the operation
acteristics of the procedure meet           The concept of the analyti-            and performance of an analyti-
the requirements for the intended        cal procedure lifecycle is not            cal instrument/system is a critical
analytical applications”. Generally      entirely new. Some compo-                 part of a robust quality manage-
regarded as an event not a               nents are described in the chap-          ment system and is required in
sequence of events or activities         ters mentioned previously, as well        a current good manufacturing
being part of a journey from devel-      as Statistical Tools for Procedure        practice (GMP) environment. In
opment to retirement.                    Validation , and the concept        pharmacopeial applications, the
   International Council for             is aligned with quality by design         performance of an instrument
Harmonisation guideline ICH              concepts.                                 or system directly impacts the
Q2(R1) similarly defines “the objec-        The evolutionary process of this       data reported by establishing the
tive of validation of an analytical      whole area of interest, is shown by       reportable value of an analytical
procedure is to demonstrate that it      this statement in the  stim-        test characteristic specified in a
is suitable for its intended purpose”.   uli article:                              monograph. For this reason, USP’s
   Considering these definitions           The Analytical Procedure Life Cycle     Analytical Instrument and System
more broadly, all activities that          Expert Panel acknowledged that          Qualification Joint Subcommittee
confirm that a procedure is suita-         some of the life cycle concepts         (AISQ JSC) is considering not only
ble for the intended purpose that          may evolve as ICH Q14 guid-             possible enhancements to 1058,
take place over the entire life of the     ance is developed and ICH Q12           but also the impacts on analyti-
procedure can be considered under          guidance is implemented. General        cal instruments chapters below
the validation umbrella. Some              chapter  will be re-evalu-        1000, as well as other general
of these activities are currently          ated for content and terminology        chapters. As an example, Figure 1
described in Transfer of Analytical        when ICH Q14 guidance is final-         (see Reference 11) illustrates the
Procedures ,                   ized and aligned where possible. In     nature of these interdependencies
and Verification of Compendial             the interim, this chapter provides      for a number of the currently offi-
Procedures , which provide           a general framework that encom-         cial spectroscopic general chap-
guidance for formal validation,            passes the entire procedure life        ters.
transfer and verification of analyti-      cycle that can be applied where          The primary purpose of this Stimuli
cal procedures. These are important        practical.                            to the Revision Process (SRP) article,
activities that provide assurance           Having established the new           is to share the JSC’s current think-
that an analytical procedure is suit-    “Lifecycle” chapter, in the 2020–       ing on AISQ within the USP–NF with
able for the intended purpose in the     2025 cycle the newly formed             all stakeholders, and to gain input on
laboratory where the procedures          Analytical Instrument and System        potential revisions and enhancements
will be used. However, they are          Qualification Joint Subcommittee        to 1058. The discussion is focused on
often treated as discrete activities     (AISQ JSC), risen as the phoenix        the spectroscopic general chapters
that are completed at certain points     from the ashes of the Life Cycle        series 85x and 185x. The JSC intends
in the life of a procedure and may       Expert Panel, turned its atten-         to publish two additional SRPs, where
not be considered holistically. As       tion to expanding the approach          the second will present the topic of
such, these events can be discon-        to the Qualification of Analytical      Target Measurement Uncertainty
nected from each other and from          systems, and has recently published     (TMU), which is outlined later in the
other activities that are intended       on 3 January 2020, a Stimuli arti-      SRP article, and the third will expound
to confirm the procedure remains         cle titled: “Analytical Instrument      in more detail the qualification cycle
fit for the intended purpose. These      and System (AIS) Qualification,         of Analytical Instrument and Systems
other activities include establishing    to support Analytical Procedure         (AIS).
and ensuring adherence to proce-         Validation over the Life Cycle”
dure controls such as system suit-       the Abstract summary of which is        4th Generation: from
ability, implementing an appropriate     stated below:                           2021 forward
replication strategy for samples           As previously stated in this series   As we have seen in this article,
and standards and monitoring               of articles, all analytical instru-   expansion of the Quality process has
the procedure during routine use           ments, and systems in regulated       evolved and continues to date into
to ensure it continues to provide          environments, need to be quali-       this array of both newly defined,
reportable values that meet the            fied to be “fit for intended use”.    and completely new concepts, such
requirements for the measurement.          In the USP, this is achieved using    as Analytical Target Profile (ATP),
The proposed new chapter seeks             the information provided in the       “Fitness for Purpose”, “Proof of
to build a framework to link these         currently official general chapter    Control”, Data Integrity etc.

www.spectroscopyeurope.com                                                                  SPECTROSCOPYEUROPE 43
VOL. 34 NO. 1 (2022)

  QUALITY MATTERS
  Please be assured that any signif-             (2021). https://www.ema.                          com/pharmacopeial-forum/
icant developments in these areas                e u ro p a . e u /e n /d o c u m e nt s /         pf-legacy-pdfs-archive-28-44
will be reported in future arti-                 scientific-guideline/draft-inter-              8. “Analytical control strategy”,
cles within Quality Matters by the               national-conference-harmoni-                      Pharmacopeial Forum 42(5)
author(s)—so watch this space!                   sation-technical-requirements-                    (2016). https://www.uspnf.
  Within the body of the article                 registration-pharmaceuticals_                     com/pharmacopeial-forum/
are also key references to “digiti-              en-1.pdf                                          pf-legacy-pdfs-archive-28-44
sation of data”, computer systems           4.   Risk Management: ISO 31000.                    9. “Proposed new USP general
etc. and, of course, directly related            International Organization for                    chapter: the analytical proce-
to these terms is the software used              Standardization (ISO), Geneva,                    d u r e l i f e c y c l e < 1 2 2 0 > ”,
to control the systems and produce               Switzerland (2018). https://                      Pharmacopeial Forum 43(1)
the data. Therefore, logically, this             w w w. i s o . o rg /p u b l i c a t i o n /      (2017). https://www.uspnf.
fundamental component of modern                  PUB100426.html                                    com/pharmacopeial-forum/
analytical systems, i.e. software and       5.   “Lifecycle management of                          pf-legacy-pdfs-archive-28-44
data integrity, will be reviewed in              analytical procedures: method                  10.“ Analytical Procedure
the next article in this series.                 development, procedure perfor-                    Life Cycle”, Pharmacopeial
                                                 mance qualification, and proce-                   Forum 46(5) ( 2 0 2 0 ) .
References                                       dure performance verification”,                   h t t p s : //o n l i n e . u s p p f. c o m /
1. I S O / I E C 1 7 0 2 5 , G e n e ra l        Pharmacopeial Forum 39(5)                         u s p pf/d o c u m e nt / G U I D -
   Requirements for the Competence               (2013). https://www.uspnf.                        35D7E47E-65E5-49B7-B4CC-
   of Testing and Calibration                    com/pharmacopeial-forum/                          4D96FA230821_10101_en-US
   Laboratories. International                   pf-legacy-pdfs-archive-28-44                   11.C. Burgess, M.L.J. Weitzel,
   Organization for Standardization         6.   “Fitness for use: decision                        J.-M. Roussel, O. Quattrocchi,
   (ISO), Geneva, Switzerland                    rules and target measurement                      J. Ermer, R. Slabicky, G.P.
   (2017).                                       uncertainty”, Pharmacopeial                       Marting and G. Vivó-Truyols,
2. I S O 3 1 0 0 0 : 2 0 1 8 , R i s k           Forum 42(2) (2016). https://                      “Analytical Instrument and
   Management. International                     www.uspnf.com/pharmaco-                           System (AIS) qualification, to
   Organization for Standardization              peial-forum/pf-legacy-pdfs-                       support analytical procedure
   (ISO), Geneva, Switzerland                    archive-28-44                                     validation over the life cycle”,
   (2018). https://www.iso.org/             7.   “Analytical target probe: struc-                  Pharmacopeial Forum 48(1)
   standard/65694.html                           ture and application through-                     (2022). https://online.usppf.
3. ICH, ICH guideline Q9 (R1)                    out the analytical lifecycle”,                    com/usppf/document/GUID-
   on Quality Risk Management.                   Pharmacopeial Forum 42(5)                         8A30D2D5-7056-460D-A7B0-
   European Medicines Agency                     (2016). https://www.uspnf.                        E93446F9979B_10101_en-US

                                                                            John Hammond is an experienced analytical scientist,
                                                                            spectroscopist and technical marketing professional,
                                                                            skilled in the development, production and marketing of
                                                                            analytical systems into highly regulated and controlled
                                                                            industries. A Fellow of the Royal Society of Chemistry
                                                                            (FRSC), executive member of ISO/TC334 and an Expert
                                                                            Advisor to the United States Pharmacopeia, General
                                                                            Chapters, Chemical Analysis committee.
                                                                            j.p.hammond@starna.com

44 SPECTROSCOPYEUROPE                                                                                    www.spectroscopyeurope.com
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