GSM/GPRS Controller BieneRemote1280GM - GSM module for SMS or GPRS remote monitoring and control applications Data-Logging to EEPROM Data-Logging ...
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GSM/GPRS Controller BieneRemote1280GM
GSM module for SMS or GPRS remote monitoring and control applications
Data-Logging to EEPROM
Data-Logging to Web-Server
Alarm Notification
Remote Control
www.bieneelectronics .com
Introduction The BieneRemote1280GM GSM/GPRS controller is a communications device that connects used for wireless Data-Logging, Alarm Monitoring and Control of remote equipments and systems. The BieneRemote1280GM provides logging of data to internal EEPROM memory and to a web-server for access through a web browser. Multiple users can interrogate the BieneRemote1280 or be notified on configurable events. The built-in quad-band Telit GM862-QUAD GSM modem and is compatible with all 850, 900, 1800 or 1900Mhz GSM networks. Features • Internal quad-band GSM-modem • 12 digital input ports • 8 analog input ports • 8 digital open drain output ports • Up to 3 SMT160-30 temperature sensor input • On-board power supply monitoring • On-board temperature monitoring (optional) • Easy to programming via RS232 interface (software included) and via SMS. • Error notification using SMS messaging via cell phone • Data Logging using GPRS • Control via SMS • Cell Phone - BieneRemote Control • BieneRemote – BieneRemote Control • PC - BieneRemote Control • Configuration from any cell phone • Configuration from PC • Din-Rail enclosure
SMS and GPRS Functions BieneRemote1280GM controller send an event SMS messages to up to 7 cell phones. Any cell phone can be used to send SMS commands to BieneRemote1280GM. Mobile users can contact and request information from a BieneRemote1280GM GSM controller and up to 7 users can receive notification of events. With the BieneRemote1280GM GSM/GPRS controller you can use a mobile phone or SMS enabled PC to: • Monitor the status of equipment or systems • Send control commands to remote equipment • Receive notification of events Any BieneRemote1280GM GSM controller can be used to send SMS commands to other BieneRemote1280GM GSM controller for remote control. Any BieneRemote1280GM GSM controller can be programmed via SMS instruction. Web server - GPRS based remote monitoring and control application. SMS based remote monitoring and control application
Inputs
The BieneRemote1280GM has 12 voltage-free clean-contact (optional 12V or 5V power-up).
Digital Inputs can be
independently configured as:
• 0-1 and 1-0; 0-1; 1-0 event
input
• counter input (two inputs)
The BieneRemote1280 has 8 Analog Inputs that can be independently configured as:
• 0-5 Volt 10 bit Analog Inputs
• 0-10 Volt 10 bit Analog Inputs
• 4-20mA 10 bit Analog Inputs
(with switch)
Analog Input 8 can be used for
12V Power Supply Monitoring
The BieneRemote1280GM has Temperature Sensor Input for
Smartec SMT160-30 temperature sensor.
All Inputs states can be logged, and it can trigger alarms based on user-defined setpoints.
Alarming and user notification settings can be set for each input.
All Inputs states can be send to Web-server using GPRS-Internet network.
All inputs has screw terminal connection.
Logging settings for each input can be set to:
• Logging Disabled
• Log to EEPROM and the Internet
Outputs The BieneRemote1280GM has 8 open-drain Outputs. These may be controlled with SMS messages from approved users. Outputs states can be logged to EEPROM and the Internet. All outputs has screw terminal connection. Expansion Modules (optional) The BieneRemote1280GM has connectors for additional expansion modules connection. All 9 additional I/O has screw terminal connection. Power Supply Monitoring The BieneRemote1280GM operates from a 12VDC power source. The analog input 8 can be used to monitor either analog input or 12VDC power supply voltage. An internal jumper must be changed to select either option. Temperature Monitoring SMT160-30 Smartec Temperature Sensor can be connected to the Temperature Sensor Input. The temperature can be logged, and it can trigger alarms based on user-defined setpoints. The sensor has an accuracy of 1°C from –20 to +85°C. Users and Administrators The BieneRemote1280GM supports up to 7 users. Each user can interrogate the device for the current I/O status. Users can be notified based on changes to each input or output. Configuration tables allow inputs and outputs to be allocated to specific users (administrators).
Security The BieneRemote1280GM has a number of in-built security features. Caller ID security provide authentication for device interrogation and control. Alarms SMS messages can be sent to users when an input reaches an alarm state. The following setpoint configurations are available: Alarm when 0-1 event at digital input. Alarm when 1-0 event at digital input. Alarm when above set point at analog input. Alarm when below set point point at analog input. Alarm when inside set points point at analog input. Alarm when above set point at temperature input. Alarm when below set point point at temperature input. Alarm when inside set points point at temperature input. Module Programming/Configuration
The BieneRemote1280GM can be configured:
• from PC through RS232 port
• remotely with SMS command
•
Configuration options include Alarm Message Content, System Settings, Users and
Administrators Phone Numbers, and Alarm and Data-Logging Settings.
Data-Logging
Inputs, Outputs, Temperature, Power Voltage can be logged to the
128K of internal EEPROM memory and to the Web-Server. Data
may be accessed via the Client Website as online graphs, reports
and CSV downloads.
Inputs can be scanned up to every 60 seconds. Logging can be as
frequent as every 60 seconds. Different logging rates can be
applied when an alarm is present. Instantaneous or averaged
values can be logged.
Module to Module Control
T he BieneRemote1280GM supports Module-to-Module
management with SMS command.
Technical specifications
Technical BR128GM BR128GM-4A BR128GM- BR1280GM
specifications 4PT1000
GSM support
GSM Modem Telit GM862- Telit GM862- Telit GM862- Telit GM862-QUAD
QUAD QUAD QUAD
GSM band support 850, 900, 1800, 850, 900, 1800, 850, 900, 1800, 850, 900, 1800,
1900 Mhz 1900 Mhz 1900 Mhz 1900 Mhz
RF Power Class 4 (2W) Class 4 (2W) Class 4 (2W) Class 4 (2W)
850Mhz,900Mhz, 850Mhz,900Mhz, 850Mhz,900Mhz, 850Mhz,900Mhz,
Class 1 (1W) Class 1 (1W) Class 1 (1W) Class 1 (1W)
1800Mhz, 1800Mhz, 1800Mhz, 1800Mhz, 1900Mhz
1900Mhz 1900Mhz 1900Mhz
GPRS Class 10 Class 10 Class 10 Class 10
Antenna Connection 50Ω SMA (f) 50Ω SMA (f) 50Ω SMA (f) 50Ω SMA (f)
Connector Connector Connector Connector
Gateway Functions
Remote Parmeter The value of any The value of any The value of any The value of any
Reading parameter can be parameter can be parameter can be parameter can be
requested from a requested from a requested from a requested from a
GSM mobile GSM mobile GSM mobile GSM mobile
Remote Parameter The value of any The value of any The value of any The value of any
Setting parameter can be parameter can be parameter can be parameter can be
set from a GSM set from a GSM set from a GSM set from a GSM
mobile mobile mobile mobile
Trigger Conditions - - Any parameter
specified as being a user
programmed value
Trigger Qualify Time - - Programmable from
0-99 seconds
Trigger Re-arm Time - - Programmable from
0-99 minutes or re-
arm from remote
command
Programmable alarm Up to 44 alarm Up to 44 alarm Up to 44 alarm Up to 44 alarm
message message can be message can be message can be message can be
programmed to programmed to programmed to programmed to any
any or all of 7+1 any or all of 7+1 any or all of 7+1 or all of 7+1 different
different GSM different GSM different GSM GSM numbers
numbers numbers numbers
Programmable GSM Up to 7 Up to 7 Up to 7 Up to 7
Tel.numbers
Administration All functions of All functions of the All functions of All functions of the
the SMS module SMS module can the SMS module SMS module can be
can be be administered can be administered from a
administered from a GSM administered GSM mobile
from a GSM mobile from a GSM
mobile mobile
Security Incoming Incoming requests Incoming Incoming requests
requests or or commands can requests or or commands can
commands can be accepted only commands can be accepted only
be accepted only from designated be accepted only from designated
from designated mobile numbers from designated mobile numbers
mobile numbers mobile numbers
Technical BR128GM BR128GM-4A BR128GM- BR1280GM
specifications 4PT1000
SMS alarm message Yes Yes Yes Yes
SMS control Yes Yes Yes Yes
Services phone 5 5 5 5
numbers
Administration phone 3 3 3 3
numbers
User-defined alarm Yes Yes Yes Yes
messages
GPRS/FTP Yes Yes Yes Yes
Call support none none none none
Inputs
Digital inputs 7 npn (sink) 7 npn (sink) 7 npn (sink) 12 npn 12VDC
12VDC 12VDC 12VDC
Optoisolated inputs none none none Additional order
Counter none none none 2 inputs can
function as 16bit
resolution counter
inputs (optional)
Analog inputs Four 10-bit Four 10-bit inputs: Four 10-bit Eight 10-bit inputs:
inputs: 0-5V 0-10V / 0-5V inputs: 0-10V; 0-5V;
unprotected (0-20mA, 4-20mA 0-10V / 0-5V 0-20mA; 4-20mA
optionally) (0-20mA, 4-20mA (with switch
optionally) selectable)
Temperature none none 4 PT1000 inputs 1 SMT30-160 input
measurement inputs (PT100 + 2 SMT160-30
optionally) connected to Input
11 & 12
Temperature - - -99...+149oC -45...+135oC
measurement range
Temperature sensor - - 2 or 4-wire Up to 3
PT1000 SMT30-160
(Smartec)
Input impedance 0-5V: 100MOm 0-10V/0-5V: 0-10V / 0-5V: 0-10V / 0-5V:
100kOm 50kOm 50kOm
0-20mA / 4-20mA:
249 Om
Digital input event 0-1 or 1-0 0-1 and 1-0 0-1 and 1-0 0-1 and 1-0
Analog input event below min / min/ below min / min/ below min / min / min / norm / max
norm / max / over norm / max / over norm / max / over
max max max
Temperature input - - below min / min / min / norm / max
event norm / max / over
max
Digital input filter -
Analog input filter -
Temperature input - -
filter
Sampling Rate
Outputs
Technical BR128GM BR128GM-4A BR128GM- BR1280GM
specifications 4PT1000
Open drain MOSFET 4 4 4 8
outputs 20V max 20V max 20V max 50V max
Relay outputs 1 (NO/COM/NC), 1 (NO/COM/NC), 1 (NO/COM/NC), Additional order
24VDC/120VAC/ 24VDC/120VAC/ 24VDC/120VAC/
0.5A 0.5A 0.5A
PWM outputs none none none Additional order
Analog outputs none none none Additional order
Digital output control On-Off or Time On-Off or Time On-Off or Time On-Off
Proportional Proportional Proportional
Alarming
Yes Yes Yes Yes
SMS alarm message
User-defined Yes Yes Yes Yes
messages
Phone number
Services phone 5 5 5 8
numbers
Administration phone 3 3 3 3
numbers
Control
SMS control Yes Yes Yes Yes
Call support none none none Yes
(status request)
Communications
GPRS/FTP Yes Yes Yes Yes
Serial RS232; RS232; RS232; RS232;
communications RS485 optionally RS485 optionally RS485 optionally RS485 optionally
MODBUS none none none Additional order
Function
Data logger function Yes Yes Yes Yes
EEPROM memory for 64Kbyte 64Kbyte 64Kbyte 128Kbyte
data logging
Human - Module Yes Yes Yes Yes
control
Module - Module Yes Yes Yes Yes
control (outside)
Module - Module Yes Yes Yes Yes
control (inside)
Control
Module Control via SMS via SMS via SMS via SMS
Programming
Module programming RS232 port, RS232 port, RS232 port, RS232 port,
via SMS via SMS via SMS via SMS
MuscelaneusTechnical BR128GM BR128GM-4A BR128GM- BR1280GM
specifications 4PT1000
Real Time Clock none none None date and time, 3V
lityum battery
On-board monitoring none none none +12VDC power
supply monitoring;
board temperature
monitoring
(optional)
Buzzer output none none none Additional order
I/O expansion option optional none none Up to 7 additional
I/Os (Additional
order)
Wiring Connections Screw terminals Screw terminals Screw terminals Screw terminals
Wire range - Wire range - Wire range - Wire range -
26-16 AWG 26-16 AWG 26-16 AWG 24-12 AWG
1.5 mm2 1.5 mm2 1.5 mm2 2.5 mm2
Electrical
Power supply 12VDC, 12VDC, 12VDC, 12VDC, 70mA
70mA standby, 70mA standby, 70mA standby, standby, 500mA
500mA (rms), 500mA (rms), 500mA (rms), (rms) max, 2A peak
2A peak 2A peak 2A peak
Environmental
Operating 0 to +50°C 0 to +50°C 0 to +50°C 0 to +50°C
temperature
Extended operating -20 to +70°C -20 to +70°C -20 to +70°C -20 to +70°C
temperature
Storage Temperature -40 to +85°C -40 to +85°C -40 to +85°C -40 to +85°C
Humidity 0-95% non- 0-95% non- 0-95% non- 0-95% non-
condensing condensing condensing condensing
Dimensions
Dimensions 65x100 65x100 65x100 155x87
(mm x mm)
Enclosure optional none none DIN-rail mounting
Enclosure dimensions 160x90x58
Weight (kg)Hardware The BieneRemote1280GM module consists of the microprocessor, voltage regulator, inputs driver, MOSFET output driver, RS232 and RS485 interface (optional), built-in GSM module with SIM header, GSM antenna connector and screw terminals for external power supply and for input and output signal connection. Power Supply The BieneRemote1280GM operates from a 12VDC power source. It draws less then 70mA standby, less then 350mA rms and 2A peak max. 12VDC/1.7A...2A switching stabilized power supply is recommended. Power supply input has reverse polarity and overvoltage protection.
SIM Card
Small SIM-card with 3V or 1,8V technology
Preparation of SIM card
• Delete any SMS messages from SIM.
• Write SMS message to SIM (for standard version only)
• Disable PIN code request so it will not prompt for a PIN code on turning on.
• Write 3 authorized numbers to Phone Book (position 1,2,3)
You can to position 1 write number 99 or +99 – for disable authorization numbers
Note:
• The BieneRemote1280GM can only be used with small SIM-cards with 3V or 1,8V
technology.
• For SIM card preparation you can use cell phone or external GSM modem.
• SIM card change if power turn off.
LED indicators
• Module status indication - RED LED (LED1)
• RED LED (LED2) – for additional use
• GSM Modem GM862 status indication - GREEN LED (LED3)
Module LED indication (Red LED)
LED status Modem status
Permanently off Device off
Short blinking after power on and after 1 SIM card read process
min periodic blinking
Short blinking Module in work
Permanently on Module work with modem
GSM Modem LED indication (Green LED)
LED status Modem status
Permanently off Device off
Fast blinking (period 1s, ton 0,5s) Net search / Not registered / Turning off
Slow blinking (period 3s, ton 0,3s) Registered full service
Permanently on A call is activeConnectors and Jumpers
• Power supply connection (TB1 - screw terminal block).
• Controlled equipment digital inputs and outputs connection (TB2,TB3 - screw terminal block)
• Controlled equipment analogue inputs connection (TB6 - screw terminal block)
• Additional inputs/outputs for use with additional adapters connection (TB5 - screw terminal
block) – optional
• SMA female connector X4 for GSM antenna connection.
• Additional pin header connectors for additional adapter connection X3,X5,X6,X9.- optional
• RS-232 interface connector TB4 (X2 – additional 6-pin Micro-Match connector).
• RS-485 interface connector (TB4 - screw terminal block)..
Power Supply Connection
+12VDC stabilized Power Supply must be connected with screw terminal block.
We recommend use stabilized 1,7...2A 12VDC power supply.
Power supply input has negative voltage and over voltage protection.
Internal +12VDC connection and Power Supply connection
schematic (TB1).Antenna connection GSM antenna must be connected to SMA connector X4. Use only the 50Om antenna of the necessary frequency range. Base version complected with direct mount GSM antenna. Note: It is very important that the antenna is installed on a location where the GSM-network coverage is sufficient. Please also check carefully that antennas are not installed nearby technical devices, cables etc which could influence the GSM-radiation. SIM card insertion SIM card holder built-in GM862 module. It is inserted in GM862 modems push-push system.
Inputs and Outputs connection Inputs and outputs must be connected with screw terminal blocks TB2,TB3,TB6. Screw terminal block for wire range - 24-12 AWG; 2.5 mm2 Note: See also "Inputs and Outputs schematic".
Connectors
For Power supply, Inputs and Outputs connection used screw terminal blocks.
Without Extension Board With Extension Board (optional)
+12V - +12VDC Power Supply input / +12VDC output
GND - GND
INP1...INP12 - Digital Inputs 1 – 12 (input11&12 can be use for SMT160-30
temperatute sensor connection
OUT1...OUT8 - Output 1 – 8
TXD - RS232 interface Transmit Data (output)
RXD - RS232 interface Receive Data (input)
D+ - RS485 interface (optional)
D- - RS485 interface (optional)
+5V - +5V output (50mA max)
SMT - external Smartec SMT160-30 temperature sensor input
AN1...AN8 - Analog Inputs 1 - 8
GNDA - Analog GND
EXT1...EXT9 - Additional I/O (with extension board only)X1 - not used (ISP interface connector)
X2 - additional 6-pin Micro-Match RS232 connector
X3 - pin header connector for additional adapters connection
X4 - SMA female connector for GSM antenna connection
X5 - pin header connector for additional adapters connection
X6 - pin header connector for additional adapters connection
X7 - not used
X8 - 50-pin Molex connector for Telit GM862 module connection
X9 - pin header power connector for additional adapters connection
TB1,TB2,TB3,TB4,TB6 - terminal blocks for external power supply, digital and
analog inputs, outputs, RS232 or RS485 connection
TB5 - terminal blocks for additional I/O with extension boardInterface
RS232 interface
Connection to PC with standard RS232 interface.
Connection to external device with standard RS232 interface.
BieneRemote1280GM has alternative 6-pin Micro-Match connector
(X2) for RS232 interface.
X2 BR1280GM PC
1 NC NC
2 RXD TXD
3 GND GND
4 TXD RXD
5 NC NC
6 NC NCRS485 interface (optional) Not used in base version. ISP interface Standard 2x3 pin header ISP interface connector X1. Used only for in-system ATMEGA128 microcontroller programming. Pin Pin 1 TXD0 2 VCC 3 SCK/ 4 RXD0 5 Reset/ 6 GND Note: Not for user.
Additional adapters interface (not used in base version)
Pin headers X3, X5, X6, X9 used for additional adapters connection.
X3 - 2x8 pin header (microcontroller I/O lines) for adapter connection.
X5 - 2x10 pin header (external I/O signals) from adapter to X14 screw terminal block
connection.
X6 - 2x3 pin header (audio signals from GM862) for adapter connection.
X9 - 2x1 pin header (+12V power supply) for adapter connection.
Microcontroller port
X3 X3
1 +5V 2 (AREF)
3 PC6 4 (PB0)
5 PC5 6 SCL
7 PC4 8 SDA
9 PC3 10 GNDA
11 PC2 12 GNDA
13 PC1 14 GNDA
15 PC0 16 GNDAGM862 Audio line X6 X6 1 EAR_MT- 2 PWRCTL 3 EAR_MT+ 4 MIC_MT+ 5 MIC_MT- 6 GND +12V Power Supply X9 X9 1 GND 2 +12V I/O line X5 X5 1 I/O_1 2 I/O_1 3 I/O_2 4 I/O_2 5 I/O_3 6 I/O_3 7 I/O_4 8 I/O_4 9 I/O_5 10 I/O_5 11 I/O_6 12 I/O_6 13 I/O_7 14 I/O_7 15 I/O_8 16 I/O_8 17 I/O_9 18 I/O_9 19 GNDA 20 GNDA
Inputs / Outputs Schematic Inputs Digital Transistor Inputs Connector: Screw terminal block Inversion: Yes Protection: Yes Max input voltage: +12V without external limited resistor. Free Input: logic "0" Logic "0": 0V…+1V Logic "1": +1.5V…+12V Note: 2.2kOm resistor mounted for INP1...INP10 only, INP11, INP12 without pull-up resistors
0-10V / 0-5V Analog Inputs Connector: Screw terminal block Input type: CMOS Input Voltage: 0 to +10V Protection: Yes Input resistance: 50 KOm. ADC resolution: 10-bit Note: 249Om resistor can be with switch SW1 connected for 0-20mA / 4-20mA input mode (for each analog inputs individual). Temporature sensor input Connector: Screw terminal block Sensor type: Smartec SMT160-30 Input type: CMOS Input Voltage: 0 to +5V Protection: Yes
Outputs MOSFET Open Drain Outputs Connector: Screw terminal block MOSFET transistor: Si9945 or IRF7103 Max. Voltage: 50V
Connection Example
Connection example to Input Driver
Use only A connection for INPUT1...10 in default mode. B, C, D connection can use for
INPUT11,12. For B,C,D connection to INPUT1...10 need remove pull-up resistors R38-R47 from
back side of board.
Select power supply for all inserted
pull-up resistors:
R50 0Om resistor/jumper – to +5V.
R51 0Om resistor/jumper – to +12V.
(R50 – not mounted)
Note 1:
In this version 10 Inputs (INP1-INP10) connected via 2k2 Pull-Up resistors R38-R47 to +12V.
INPUT11 and INPUT12 not have pull-up resistor (R48,R49 nor mounted).
Note 2:
Use only INPUT11,12 for SMT160-30 temperature sensor connection.Relay connection example to Output Driver Electromechanical relay connection. Solid-state-relay (SSR) connection.
Temperature sensor SMT160-30 connection The SMT160-30 (Smartec) is a three terminal integrated temperature sensor, with a duty-cycle output. Temperature sensor connected to Input1 and Input2. (Technical specifications of the SMT160-30 – http://www.smartec.nl/pdf/DSSMT16030.PDF) Up to 3 temperature sensors can be connected to BR1280GM module. Note: use only SMT input and Input11, Input12 for SMT160-30 connection. For lond distance (up to 5-20m) recommended shielded cable). SMT160-30 sensor connection:
Jumpers RS232 port select (J1) J1/1-2 - RS232 port used (PC connection to a RS232 port) J1/2-3 - RS485 port used - optional J4 and J2 - not use in this version On-board power supply monitoring (J3) - optional J3/1-2 - enable 12VDC external power supply or external back-up battery monitoring (analog inputs 1-7 free for use) J3/2-3 - disable (all analog inputs 1-8 free for use)
0-20mA and 4-20mA mode selected for each analog inputs (SW1)
Connect 249 Om resistor to select analog input:
ON OFFAnalog Inputs 0-10V / 0-5V 0-20mA / 4-20mA
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