HGW 1033/-01 Wireless Handheld Operating Panel - Technical Manual - Sigmatek
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HGW 1033/-01
Wireless Handheld Operating
Panel
Technical Manual
Date of creation: 14.01.2019 Version date: 05.03.2020 Article number: 12-246-1033-E
Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: +43/6274/4321
Fax: +43/6274/4321-18
Email: office@sigmatek.at
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2019
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for
technical or printing errors in the handbook and assumes no responsibility for damages that occur through use of
this handbook.
10.1“ HANDHELD OPERATING PANEL HGW 1033 10.1” Wireless Handheld Operating Panel HGW 1033 In combination with a BWH 001 base station and a PLC, the HGW 1033 is a wireless, intelligent handheld operat- ing unit that enables the programming, visualization and diagnosis of processes and systems control. Process data, procedures and parameters are comforta- bly presented on the 10.1” display and can be entered or changed via the touch screen. The HGW 1033 can be coupled with machines via base stations, which allows the flexible application of the oper- ating unit. The interfaces can be used to configure the terminal. The integrated battery pack provides 2 hours of operation at full capacity. The HGW is available in portrait and landscape for- mat. 05.03.2020 Page 1
HGW 1033 10.1“ HANDHELD OPERATING PANEL
Contents
1 Introduction ............................................................................. 6
1.1 Target Group/Purpose of this Manual ........................................ 6
1.2 Important Reference Documentation ......................................... 6
1.3 Contents of Delivery ..................................................................... 6
2 Basic Safety Guidelines ......................................................... 7
2.1 Symbols Used ............................................................................... 7
2.2 Disclaimer ...................................................................................... 8
2.3 General Safety Guidelines ........................................................... 9
2.4 Designated Use ........................................................................... 10
2.5 Software/Training ....................................................................... 10
3 Residual Risks .......................................................................11
3.1 Safety of the Machine or Equipment ........................................ 11
3.2 Guidelines.................................................................................... 12
3.2.1 EU Conformity Declaration ................................................................ 12
3.3 Wireless System Operation ....................................................... 12
4 Technical Data .......................................................................13
4.1 Performance Data ....................................................................... 13
4.2 Electrical Requirements ............................................................. 14
4.3 Display ......................................................................................... 15
4.4 Input ............................................................................................. 15
4.5 Environmental Conditions ......................................................... 16
Page 2 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
4.6 Wireless ....................................................................................... 17
4.6.1 WLAN 2.4 GHz ................................................................................. 17
4.6.2 WLAN 5 GHz .................................................................................... 17
4.6.3 Antennae........................................................................................... 17
4.7 Miscellaneous ............................................................................. 18
5 Mechanical Dimensions ........................................................ 19
5.1 HGW 1033 .................................................................................... 19
5.2 HGW 1033-01 ............................................................................... 20
5.3 HGW 1033 with BWH .................................................................. 21
5.4 HGW 1033-01 with BWH ............................................................. 22
6 Interfaces ............................................................................... 23
6.1 Connections Bottom................................................................... 23
6.1.1 X1: USB 2.0 (Type A) ....................................................................... 23
6.1.2 X2: USB 2.0 DualRole (Type C)........................................................ 24
6.2 Rear Connectors ......................................................................... 25
6.2.1 X15: Power/Data ............................................................................... 25
6.3 Display ......................................................................................... 27
6.3.1 Underside.......................................................................................... 27
6.3.2 Front ................................................................................................. 28
6.4 WLAN ........................................................................................... 29
6.5 Acoustic ....................................................................................... 31
6.6 On/Off Button (illuminated) ........................................................ 32
7 Status and Error Messages .................................................. 33
05.03.2020 Page 3HGW 1033 10.1“ HANDHELD OPERATING PANEL
8 Transport/Storage ..................................................................41
9 Assembly/Installation ............................................................42
9.1 Check List .................................................................................... 42
9.1.1 Check Contents of Delivery ............................................................... 42
9.2 Preparing the Hardware ............................................................. 42
10 Operation/Start-up .................................................................43
10.1 Battery/Power Supply ................................................................. 44
10.2 Configuration .............................................................................. 44
10.3 Testing the Operating Area........................................................ 45
10.4 Operation ..................................................................................... 46
10.4.1 General .............................................................................................. 46
10.4.2 Turning On......................................................................................... 47
10.4.3 Non-Safety Mode............................................................................... 47
10.4.4 Turning Off......................................................................................... 47
11 Storage ...................................................................................48
12 Help with Disruptions/Troubleshooting ...............................49
13 Maintenance ...........................................................................50
13.1 Cleaning the Touch Screen ....................................................... 50
13.2 Maintenance ................................................................................ 51
13.2.1 Calibrating the Touch Screen ............................................................ 51
13.3 Repair ........................................................................................... 51
Page 4 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
14 Disposal ................................................................................. 52
15 Accessories ........................................................................... 53
15.1 Antennae ...................................................................................... 53
15.2 Touch Pen .................................................................................... 53
15.3 Edge Protection .......................................................................... 53
16 Application Information ........................................................ 54
16.1 Visualization ................................................................................ 54
16.1.1 Application Example ......................................................................... 54
16.2 Updates ........................................................................................ 55
05.03.2020 Page 5HGW 1033 10.1“ HANDHELD OPERATING PANEL
1 Introduction
1.1 Target Group/Purpose of this Manual
This manual contains all information required for operating the HGW 1033.
This manual is intended for:
• Project planners
• Technicians
• Commissioning engineers
• Machine operators
• Maintenance/test technicians
General knowledge of automation technology in systems is required.
Further help and training information, as well as the appropriate accessories can be found on
our website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
For our support hotline and business hours, please visit our website.
1.2 Important Reference Documentation
• HGW 1033-X_Maintenance Manual
• HGW_BWH_Configuration Manual
• WLAN Configuration
These documents can be downloaded from our website or obtained through Support.
1.3 Contents of Delivery
1x HGW 1033/-01
This document can be downloaded from our website.
Additional documents may be included with delivery.
Page 6 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger mes-
sages, as well as informational notes:
DANGER Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
Identifie un danger immédiat avec un risque élevé, entraînant le décès im-
médiat ou des blessures graves s’il n’est pas évité
WARNING Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
Indique un danger possible d’un risque moyen de décès ou de (graves)
blessures si les consignes de sécurité ne sont pas respectées
CAUTION Identifies a low risk danger, which can lead to injury or property damage if
not avoided.
Indique un danger avec un niveau de risque faible des blessures légères ou
des dommages matériels si les consignes de sécurité ne sont pas respectées
Warning, dangerous electrical voltage.
Attention, tension électrique dangereuse.
Provides user tips, informs of special features and identifies especially im-
portant information in the text.
Fournit des conseils d’utilisation, informe sur les fonctions particulaires et
souligne les informations particulièrement importantes dans le texte.
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges élec-
trostatiques.
05.03.2020 Page 7HGW 1033 10.1“ HANDHELD OPERATING PANEL
2.2 Disclaimer
The contents of this document were prepared with the greatest care. How-
ever, deviations cannot be ruled out. This document is regularly checked and
required corrections are included in the subsequent versions. The machine
manufacturer is responsible for the proper assembly, as well as device con-
figuration. The machine operator is responsible for safe handling, as well as
proper operation.
The current document can be found on our website. If necessary, contact our
support.
Subject to technical changes, which improve the performance of the devices.
The following documentation is purely a product description. It does not guar-
antee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating instructions
and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following sec-
tions, as well as technical regulations, must therefore be observed.
Page 8 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
2.3 General Safety Guidelines
According to EU Guidelines, the operating instructions are a component of a
product.
This manual must therefore be accessible in the vicinity of the machine since
it contains important instructions.
This technical documentation should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Maintain this manual in readable condition and keep it accessible for refer-
ence.
This device contains a Li-Ion battery. For this reason, we refer you to the
manufacturer’s specification (battery safety data sheet). This can be found
on our website.
Regarding the requirements for Safety and health connected to the use of
machines, the manufacturer must perform a risk assessment in accordance
with machine guidelines 2006/42/EG before introducing a machine to the
market.
Before commissioning this product, check that conformance with the provi-
sions of the 2006/42/EG guidelines is correct. As long as the machine with
which the with the HGW or BWH should be used does not comply with the
guideline, operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK only.
CAUTION Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!
Regularly check the housing for mechanical damage.
Vérifier régulièrement l’absence de dommages mécaniques sur le boîtier
05.03.2020 Page 9HGW 1033 10.1“ HANDHELD OPERATING PANEL
2.4 Designated Use
CAUTION In addition, the Safety Guidelines in the other sections of these instructions
must be observed. These instructions are visually emphasized by symbols.
The module complies with EN 61131-2.
In combination with a machine, the machine builder must comply with EN
60204-1 standards.
For your own safety and that of others, compliance with the environmental
conditions is essential.
The control cabinet must be connected to ground correctly.
To perform maintenance or repairs, disconnect the system from the power
supply.
En outre, les consignes de sécurité mentionnées dans d’autres sections de
ce manuel doivent être respectées. Ces directives sont indiquées avec les
symboles graphiques.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une machine, le constructeur de la machine doit re-
specter la norme EN 60204-1.
L’armoire de commande doit être raccordée correctement à la terre.
Pour l’entretien et les réparations, débranchez le système de l’alimentation.
Before delivering the module, the machine manufacturer must ensure that it
is in “delivery condition”. See chapter 8 for more information.
Hardware and software features (application-specific data) can be found in
chapter 16 Application Information.
2.5 Software/Training
The application is created with the software LASAL Class 2 and LASAL Screen Editor.
Training for the LASAL development environment, with which the HGW can be configured, is
provided. Information on our training schedule is available on our website.
Page 10 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
3 Residual Risks
CAUTION According to the EU guideline 2006/42/EG (machine guideline), the machine
manufacturer must perform a risk assessment, which includes the possible
residual risks posed by the product. These include:
• unwanted movements of driven machine components
• unwanted temperatures, emissions of gas, particles, smell and light.
• dangerous contact voltages
• the effects of electrical, magnetic and electromagnetic fields pro-
duced during operation (for example, on pacemakers and implants)
• possible effects of information technology devices (cell/smart
phones etc.)
• release of non-environmentally compatible substances and emis-
sions
Conformément à la directive européenne 2006/42/CE (directive machines),
le fabricant de la machine doit procéder à une évaluation des risques, y com-
pris les risques résiduels éventuels présentés par le produit. Il s’agit notam-
ment de:
• Mouvements involontaires des pièces entraînées de la machine.
• Températures non désirées, les émissions de gaz, les particules,
l’odeur et la lumière.
• Tensions de contact dangereuses
• Les effets des champs électriques, magnétiques et électro-
magnétiques produites pendant le fonctionnement (par exemple,
sur les stimulateurs cardiaques et les implants).
• Les effets possibles sur les dispositifs de technologie de l’infor-
mation (téléphones cellulaires / téléphones intelligents, etc.)
• Dégagement de substances et d’émissions non respectueuses de
l’environnement.
3.1 Safety of the Machine or Equipment
Strict compliance with the safety guidelines is required, otherwise all warranties and claims
are invalid.
Observe all on-site rules and regulations for accident prevention and occu-
pational safety.
05.03.2020 Page 11HGW 1033 10.1“ HANDHELD OPERATING PANEL
3.2 Guidelines
The device was constructed in compliance with European Union guidelines.
3.2.1 EU Conformity Declaration
CE Declaration of Conformity
The HGW 1033/-01 conforms to the following European guidelines:
• 2006/42/EG “Directive of the European Parliament and of the Coun-
cil of 17 May 2006 on Machinery and Change to the Directive
95/16/EC” (machine guideline)
• 2014/30/EU “Electromagnetic Compatibility” (EMC guideline)
• 2014/53/EU “Directive of the European Parliament and of the Coun-
cil of 16 April 2014 on the harmonization of the laws of the Member
States relating to the provision of wireless equipment on the market
and repealing Directive 1999/5/EC” (wireless device guideline)
• 2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.
3.3 Wireless System Operation
CAUTION Technical changes to the device (such as different antennae), as well as im-
proper use can lead to the loss of the FCC license and generate interference,
which can affect the function of nearby devices.
Please note the national standardization when operating the wireless device!
Les changements techniques apportés à l’appareil (comme les différentes
antennes), ainsi qu’une utilisation incorrecte peuvent entraîner la perte de la
licence FCC et générer des interférences, ce qui peut affecter le fonctionne-
ment des appareils voisins.
Lors de l’utilisation de l’appareil sans fil, veuillez respecter les normes natio-
nales en vigueur!
Page 12 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
4 Technical Data
4.1 Performance Data
Processor EDGE2 Technology
Processor cores 2
Internal cache 32-kbyte L1 Instruction Cache
32-kbyte L1 Data Cache
512-Kbyte L2 Cache
Internal program and 2048 Mbytes
data memory (DDR3 RAM)
Internal remnant 512-kbyte MRAM
data memory
Internal storage device 512-Mbyte microSD card, expandable*
Internal I/O no
Battery 3780 mAh (minimum) Lithium-Ion
Runtime: >2 h continuous operation with new battery
Charge/status display via the on/off button
Charging time 3 h via USB-C as well as base station at 25 °C
with a rising temperature and active use of the device, the charge time may
increase
Interfaces 1x USB 2.0 Type-A (Host)
1x USB 2.0 Type-C (Dual Role Port, charging)
1x WLAN dual-band (2.4 GHz, 5 GHz simultaneously)
Internal interface connections and 1x TFT color display
devices
1x USB (touch connection)
Control Elements Touch screen (multi-touch, projective capacitive)
1x illuminated on/off button (with application interface)
Display 10.1” TFT color display, 16:10,
Resolution WXGA 800 x 1280 pixels, portrait mode
WXGA 1200 x 800 pixels, landscape mode
Status LEDs 2x front (controllable via application)
1x rear (boot status/controllable via the application)
1x power switch (shows power and charge status)
Signal generator yes (at least 83 dB at 30 cm)
05.03.2020 Page 13HGW 1033 10.1“ HANDHELD OPERATING PANEL
Real-time clock yes (buffered circa 3 days via internal battery)
Temperature sensors 4 (2x LP, 1x CPU, 1x battery)
Cooling passive (fanless)
Input voltage measurement yes
(*) For safety reasons, the device may only be expanded by trained personnel.
4.2 Electrical Requirements
Charging voltage typically +19 V DC
magnetic connector
minimum +15 V DC maximum +24 V
Charging current via base station: up to 2.5 A at 15.5 V
USB Host current load maximum 0.5 A
The specified charging time applies to the charging process when the panel
is not simultaneously in use. If the device is in use while charging, the charg-
ing time can increase.
To protect the battery, the intelligent charging circuit monitors the ambient
temperature. For this reason, the charging time can be extended at high am-
bient temperatures.
The specified current consumption applies to the status without connected
peripherals (USB stick ...)
Page 14 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033 4.3 Display Type 10.1” TFT LCD color display Active range 135.6 (V) x 216.96 (H) mm Resolution WXGA 800 x 1280 pixels Color depth 18-bit RGB (16.7 million colors) LCD mode normal black LCD Polarizer transmissive Pixel size 0.1695 x 0.1695 mm Backlighting LED, adjustable Contrast typically 800: 1 Brightness typically 300 cd/m² Angle CR ≥ 10 85° from all sides 4.4 Input Input Multi-touch screen (PCAP) On/off button 1 05.03.2020 Page 15
HGW 1033 10.1“ HANDHELD OPERATING PANEL
4.5 Environmental Conditions
Storage temperature -5 … +60 °C (in transport mode)
Environmental temperature, dis- 0 ... +50 °C
charging
Environmental temperature charg- 0 ... +40 °C
ing
Humidity 10-95 %, non-condensing
Installation altitude above sea 0-2000 m without derating,
level
> 2000 m up to a maximum of 5000 m with derating of the maximum envi-
ronment temperature by 0.5 °C per 100 m
Operating conditions pollution degree 2
EMC resistance EN 61000-6-2:2007 (industrial area)
(increased requirements according to IEC/EN 62061)
EMC noise generation EN 60068-2-6
Shock resistance EN 60068-2-27 150 m/s²
Vibration resistance 10 m/s²
Protection type EN 60529 IP54
(with USB cover only)
Free fall DIN EN 60068-2-31 1000 mm
(with rough handling)
Free fall IEC 60068-2-32 1000 mm
(with packaging)
The HGW has an intelligent charging circuit, which ensures optimal charging
of the integrated battery pack. For this reason, the HGW can remain docked
to the base station.
The HGW is delivered with a partially charged battery and should be com-
pletely charged by the customer before use.
With a 30 % charge, the device can be stored in transport mode for 6 months
at 25 °C.
After 6 months, the battery must be recharged to avoid damage to the bat-
tery.
Page 16 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
4.6 Wireless
4.6.1 WLAN 2.4 GHz
Frequency range 2399.5-2484.5 MHz
Transmission power max. 20 dBm (100 mW) EIRP
Channels 1-14 (2412-2483.5 MHz)
4.6.2 WLAN 5 GHz
Frequency range 5150-5350 MHz
5470-5725 MHz
Transmission power max. 23 dBm (200 mW) EIRP
Channels 36-64 (5180-5320 MHz)
100-140 (5500-5700 MHz)
4.6.3 Antennae
Number 2
Frequency range 2.4/5 GHz (Dual-Band)
Transmission power max. 25 W
Antenna gain 2.4 GHz-4 dBi Peak Gain
5 GHz-5.2 dBi Peak Gain
Impedance 50 Ω
Transmission angle/characteristic Transmission characteristic: omnidirectional
Polarization: linear
The panels can only be used in the country designated or configured for this
purpose, as the maximum permitted transmission power, as well as approved
channels can greatly differ.
Non-compliance with these specifications can result in legal consequences,
for which SIGMATEK accepts no liability!
Already during the planning stage, caution must be taken to ensure that the
radio channels are configured so that interference with other products is pre-
vented.
05.03.2020 Page 17HGW 1033 10.1“ HANDHELD OPERATING PANEL
CAUTION Only antennae approved by SIGMATEK can be used. See chapters 15.1.
Seules les antennes recommandées par SIGMATEK peuvent être utilisées.
Voir chapitre 15.1.
Regularly check the screw fitting for the antennae. If necessary, manually
tighten them or use a torque wrench (1 Nm) for SMA connectors.
Vérifiez régulièrement le vissage des antennes. Si nécessaire, serrez-les
manuellement ou utilisez une clé dynamométrique (1 Nm) pour les connec-
teurs SMA.
4.7 Miscellaneous
Article number 12-246-1033 (portrait format)
12-246-1033-01 (landscape format)
Hardware version 1.x
Operating system Salamander
Approvals CE
Page 18 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
5 Mechanical Dimensions
5.1 HGW 1033
Dimensions 226 x 266 x 76 mm (W x H x D)
Material housing: PC/ASA
color: RAL7024
front: glass 1.1 mm
Weight 1.27 kg
05.03.2020 Page 19HGW 1033 10.1“ HANDHELD OPERATING PANEL
5.2 HGW 1033-01
Dimensions 264 x 247 x 76 mm (W x H x D)
Material housing: PC/ASA
color: RAL7024
front: glass 1.1 mm
Weight 1.27 kg
Page 20 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033 5.3 HGW 1033 with BWH Dimensions 226 x 313 x 105 mm (W x H x D) Weight 2.77 kg 05.03.2020 Page 21
HGW 1033 10.1“ HANDHELD OPERATING PANEL 5.4 HGW 1033-01 with BWH Dimensions 264 x 294 x 105 mm (W x H x D) Weight 2.77 kg Page 22 05.03.2020
10.1“ HANDHELD OPERATING PANEL HGW 1033
6 Interfaces
6.1 Connections Bottom
6.1.1 X1: USB 2.0 (Type A)
Pin Function
1 +5 V, Iout,max = 500 mA
2 D-
3 D+
4 GND
The Type-A interface can be used to connect various USB devices (keyboard, mouse, stor-
age media, hubs, etc.).
This interface can be used with a boot stick.
Connected external devices (USB sticks or similar devices) can reduce the
battery life.
CAUTION Do not use the HGW to charge mobile phones or other devices. The close
proximity of these devices to the HGW can disrupt the wireless connection,
as well as the function of the handheld operating panel.
N’utilisez pas la HGW pour charger des téléphones portables ou d’autres
appareils. La proximité de ces appareils par rapport au HGW peut perturber
la connexion sans fil ainsi que le fonctionnement du panneau de commande
portatif.
05.03.2020 Page 23HGW 1033 10.1“ HANDHELD OPERATING PANEL
6.1.2 X2: USB 2.0 DualRole (Type C)
Pin Function
A1, B1 GND
A2, B2 n.c.
A3, B3 n.c.
A4, B4 VBUS
A5, B5 CC1, CC2
A6, B6 USB2.0 D+
A7, B7 USB2.0 D-
A8, B8 SBU1, SBU2
A9, B9 VBUS
A10, B10 n.c.
A11, B11 n.c.
A12, B12 GND
The USB Type C interface can be used to charge or configure (via LASAL) the panel. Thus,
interface can also be used for USB memory.
This interface can be used with a boot stick.
It should be noted that many of the USB devices on the market do not comply
with USB specifications; this can lead to device malfunctions. This can lead
to device malfunctions. It is also possible that these devices will not be de-
tected at the USB port or function correctly. It is therefore recommended that
every USB stick or USB supply be tested before actual use.
Page 24 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
6.2 Rear Connectors
6.2.1 X15: Power/Data
Pin Function
1 Plug-in detection
2 n.c.
3 HGW COM H
4 HGW COM L
5 VIN
6 GND
CAUTION The X15 plug can only be connected to the base station via docking!
La fiche du X15 ne peut être connectée à la station de base que par l'inter-
médiaire d'une station d'accueil !
05.03.2020 Page 25HGW 1033 10.1“ HANDHELD OPERATING PANEL
CAUTION Ensure that the X15 plug and its pins are always clean, since contamination
(e.g. in environments with iron dust) can lead to leakage current while charg-
ing. This would result in short circuits and unexpected heating of the con-
nector.
Veillez à ce que le X15 et ses broches soient toujours propres, car la con-
tamination (par ex. dans des environnements avec de la poussière de fer)
peut entraîner une fuite de courant pendant la charge. Cela provoquerait des
courts-circuits et un échauffement inattendu du connecteur.
To avoid damaging the device, use the cover provided during wireless oper-
ation!
Pour éviter d'endommager l'appareil, utilisez le capot fourni lors du fonction-
nement sans fil !
Page 26 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
6.3 Display
6.3.1 Underside
LED Status Definition
Panel is off or LED was disabled
LED off
via the application
Device in RUN mode
LED lights green
freely configurable via application.
05.03.2020 Page 27HGW 1033 10.1“ HANDHELD OPERATING PANEL
6.3.2 Front
6.3.2.1 Status LEDs
LED Position Color Definition
green configurable, for example: battery
User LED left
red warning
configurable, for example: WLAN
User LED right blue
connection
Page 28 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
6.4 WLAN
CAUTION This device has sensitive antennae. These must be handled carefully and
kept free from sources of interference (metal, hand). Otherwise, the error free
function of the WLAN connection cannot be guaranteed.
This device has sensitive antennae. These must be handled carefully and
kept free from sources of interference (metal, hand). Otherwise, the error free
function of the WLAN connection cannot be guaranteed.
Cet appareil est équipé des antennes sensibles. Elles doivent être manip-
ulées avec précaution et maintenues à l'abri de toute source d'interférence
(métal, main). Dans le cas contraire, la fonction sans erreur de la connexion
WLAN ne peut pas être garantie.
DANGER This device contains wireless technologies, which can pose a
danger to people with implants such as pacemakers! These
individuals must comply with their implant’s specifications.
Cet appareil est doté de technologies sans fil, ce qui peut pré-
senter le danger pour les personnes portant un stimulateur
cardiaque! Ces personnes doivent se conformer aux spécifi-
cations du stimulateur cardiaque.
05.03.2020 Page 29HGW 1033 10.1“ HANDHELD OPERATING PANEL
CAUTION Only antennae approved by SIGMATEK GmbH & Co KG can be used. Other
antennae can damage the device, as well as invalidate the radio permits.
Seules des antennes recommandées par SIGMATEK GmbH & Co KG peu-
vent être utilisées. D'autres antennes peuvent endommager l'appareil et in-
valider les permis radio.
Page 30 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033 6.5 Acoustic The operating panel is equipped with an alarm signal (Piezo). To avoid minimizing the spec- ified volume, the sound outlet must be kept free of obstacles (finger...). 05.03.2020 Page 31
HGW 1033 10.1“ HANDHELD OPERATING PANEL
6.6 On/Off Button (illuminated)
In addition to switching the device on and off, the On/Off button is also used for user-defined
functions. These can be individually configured with LASAL Class 2.
Pressing the on/off button for longer than 3 seconds while on shuts the device down imme-
diately (Hard-OFF).
On/Off Button Definition
Continuous light Device active
Supply/battery error
Fast blinking
e.g. battery level too low
Long ON with short OFF Charging mode and device
phases off
Long OFF with short ON
Device in standby
phases
Page 32 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
7 Status and Error Messages
Status and error messages are shown in the status test of the LASAL CLASS software.
POINTER or CHKSUM messages are shown on the terminal screen.
Number Message Definition Cause/solution
00 RUN RAM The user program is currently running in Info
RAM.
The display is not affected.
01 RUN ROM The user program stored in the program Info
memory module was loaded into the
RAM and is currently running.
The display is not affected.
02 RUNTIME The total time for all cyclic objects ex- Solution:
ceeds the maximum time; the time can
be configured using 2 system variables: - Optimize the application’s cyclic
task.
- Runtime: Remaining time
- Use higher capacity CPU.
- SWRuntime: Preset value for runtime
counter - Configure preset value
03 POINTER Incorrect program pointers were de- Possible Causes:
tected before running the user program
- The program memory module is
missing, not programmed or de-
fective.
- The program in the user program
memory (RAM) is not executa-
ble.
- The buffer battery has failed.
- The user program has overwrit-
ten a software error.
Solution:
- Reprogram the memory module,
if the error reoccurs exchange
the module.
- Exchange the buffering battery
- Correct programming error
04 CHKSUM An invalid checksum was detected before Cause/solution: s. POINTER
running the user program.
05.03.2020 Page 33HGW 1033 10.1“ HANDHELD OPERATING PANEL
05 WATCHDOG The program was interrupted via the Possible Causes:
watchdog logic.
- User program interrupts blocked
over a longer period of time (STI
command forgotten).
- Programming error in a hardware
interrupt.
- INB, OUTB, INW, OUTW instruc-
tions used incorrectly.
- The processor is defective.
Solution:
- Correct programming error.
- Exchange CPU
06 GENERAL ERROR General error This error occurs only during the de-
velopment of the operating system.
An error has occurred while stopping the
application over the online interface.
07 PROM DEFECT An error has occurred while programming Causes:
the memory module.
- The program memory module is
defective.
- The user program is too large.
- The program memory module is
missing.
Solution:
- Exchange the program memory
module
08 RESET The CPU has received the reset signal Info
and is waiting for further instructions.
The user program is not processed.
09 WD DEFECT The hardware monitoring circuit (watch- Solution:
dog logic) is defective.
- Exchange CPU
After power-up, the CPU checks the
watchdog logic function. If an error occurs
during this test, the CPU deliberately en-
ters an infinite loop from which no further
instructions are accepted.
10 STOP The program was stopped by the pro-
gramming system.
11 PROG BUSY Reserved
12 PROGRAM LENGTH Reserved
13 PROG END A memory module was successfully pro- Info
grammed.
14 PROG MEMO The CPU is currently programming the Info
memory module.
Page 34 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
15 STOP BRKPT The CPU was stopped by a breakpoint in Info
the program.
16 CPU STOP The CPU was stopped by the program- Info
ming software.
17 INT ERROR The CPU has triggered a false interrupt Causes:
and stopped the user program or has en-
countered an unknown instruction while - A nonexistent operating system
running the program. was used.
- Stack error (uneven number of
PUSH and POP instructions).
- The user program was inter-
rupted by a software error.
Solution:
- Correct programming error.
18 SINGLE STEP The CPU is in single step mode and is Info
waiting for further instructions.
19 READY A module or project has been sent to the Info
CPU and it is ready to run the program.
20 LOAD The program is stopped and the CPU is Info
currently receiving a new module or pro-
ject.
21 INVALID MODULE The CPU has received a module that Solution:
does not belong to the project.
- Recompile and download the en-
tire project
22 MEMORY FULL The operating system memory (heap) is Causes:
too small. No memory could be reserved
while calling an internal function or an in- - Memory is only allocated but not
terface function is called from the applica- released.
tion.
Solution
- Clear memory
23 NOT LINKED When starting the CPU, a missing mod- Solution:
ule or a module that does not belong to
the project was detected. - Recompile and download the en-
tire project
24 DIV BY 0 A division error has occurred. Possible Causes:
- Division by 0.
- The result of a division does not
fit in the result register.
Solution:
- Correct programming error.
25 DIAS ERROR While accessing a DIAS module, an error Hardware problem
has occurred.
26 WAIT The CPU is busy. Info
05.03.2020 Page 35HGW 1033 10.1“ HANDHELD OPERATING PANEL
27 OP PROG The operating system is currently being Info
reprogrammed.
28 OP INSTALLED The operating system has been rein- Info
stalled.
29 OS TOO LONG The operating system cannot be loaded; Restart, report error to SIGMATEK.
too little memory.
30 NO OPERATING Boot loader message. Restart, report error to SIGMATEK.
SYSTEM
No operating system found in RAM.
31 SEARCH FOR OS The boot loader is searching for the oper- Restart, report error to SIGMATEK.
ating system in RAM.
32 NO DEVICE Reserved
33 UNUSED CODE Reserved
34 MEM ERROR The operating system loaded does not Solution:
match the hardware configuration.
- Use the correct operating system
version
35 MAX IO Reserved
36 MODULE LOAD ER- The LASAL Module or project cannot be Solution:
ROR loaded.
- Recompile and download the en-
tire project
37 BOOTIMAGE FAIL- A general error has occurred while load- Contact SIGMATEK
URE ing the operating system.
38 APPLMEM ERROR An error has occurred in the application Solution:
memory (user heap).
- Correct allocated memory access
error
39 OFFLINE This error does not occur in the control. This error code is used in the pro-
gramming system to show that there
is no connection to the control.
40 APPL LOAD Reserved
41 APPL SAVE reserved
44 VARAN MANAGER An error number was entered in the Solution:
ERROR VARAN manager and stopped the pro-
gram. - Read LogFile
45 VARAN ERROR A required VARAN client was discon- Solution:
nected or a communication error has oc-
curred. - Read LogFile
- Error Tree
Page 36 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
46 APPL-LOAD-ERROR An error has occurred while loading the Causes:
application.
- Application was deleted.
Solution:
- Reload the application into the
control.
47 APPL-SAVE-ERROR An error has occurred while attempting to
save the application.
50 ACCESS-EXCEP- Read or write access of a restricted Solution:
TION-ERROR memory area. (I.e. writing to the NULL
pointer). - Correct application errors
51 BOUND EXCEEDED An exception error has occurred while ac- Solution:
cessing arrays. The memory area was
overwritten by accessing an invalid ele- - Correct application errors
ment.
52 PRIVILEDGED IN- An unauthorized instruction for the cur- Causes:
STRUCTION rent CPU level was given. For example,
setting the segment register. - The application has overwritten
the application program code.
Solution:
- Correct application errors
53 FLOATING POINT An error has occurred during a floating-
ERROR point operation.
60 DIAS-RISC-ERROR Error from the Intelligent DIAS Master. Restart, report error to SIGMATEK.
64 INTERNAL ERROR An internal error has occurred, all appli- Restart, report error to SIGMATEK.
cations are stopped.
65 FILE ERROR An error has occurred during a file opera-
tion.
66 DEBUG ASSERTION Internal error Restart, report error to SIGMATEK.
FAILED
67 REALTIME RUNTIME The total duration of all real-time objects Solution:
exceeds the maximum time; the time can-
not be configured. - Real-time Optimize the applica-
tion’s real-time task (RtWork).
2 ms for 386 CPUs
- Real-time Reduce the clock time
1 ms for all other CPUs for the real-time task of all ob-
jects.
- Correct application errors
- CPU is overloaded in real-time
=> use a higher capacity CPU.
68 BACKGROUND The total time for all background objects Solution:
RUNTIME exceeds the maximum time; the time
can be configured using 2 system varia- - Optimize the application’s back-
bles: ground task (background)
-BTRuntime: Remaining time - Use higher capacity CPU
-SWBTRuntime: Preset value for runtime - Set SWBTRuntime correctly
counter
05.03.2020 Page 37HGW 1033 10.1“ HANDHELD OPERATING PANEL
70 C-DIAS ERROR A connection error with a C-DIAS mod- Causes:
ule has occurred.
- The cause of the error is docu-
mented in the log file
Solution:
- This depends on the cause
72 S-DIAS ERROR A connection error with an S-DIAS mod- Possible Causes:
ule has occurred.
- Real network does not match the
project
- S-DIAS client is defective
Solution:
- Analyze log file
75 SRAM ERROR An error occurred while initializing, read- Possible Causes:
ing or writing SRAM data.
- SRAM configured incorrectly
- Battery for powering the internal
program memory is empty
Solution:
- Analyze log file (Event00.log,
Event19.log)
- Check configuration
- Exchange battery for powering
the internal program memory
97 USER DEFINED 2 User-definable code.
98 USER DEFINED 3 User-definable code.
99 USER DEFINED 4 User-definable code.
100 C_INIT Initialization start; the configuration is run.
101 C_RUNRAM The LASAL project was successfully
started from RAM.
102 C_RUNROM The LASAL project was successfully
started from ROM.
103 C_RUNTIME
104 C_READY The CPU is ready for operation.
105 C_OK The CPU is ready for operation.
106 C_UNKNOWN_CID An unknown object from a stand-alone or
embedded object, or an unknown base
class was detected.
Page 38 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
107 C_UNKNOWN_CONSTR The operating system class cannot be
created; the operating system is probably
wrong.
108 C_UNKNOWN_OBJECT Indicates an unknown object in an inter-
preter program; more the one DCC080
object.
109 C_UNKNOWN_CHNL The hardware module number is greater
than 60.
110 C_WRONG_CONNECT No connection to the required channels.
111 C_WRONG_ATTR Wrong server attributes.
112 C_SYNTAX_ERROR Non-specific error. Recompile and down-
load all project sections.
113 C_NO_FILE_OPEN An attempt was made to open an un-
known table.
114 C_OUTOF_NEAR Memory allocation failed
115 C_OUT OF_FAR Memory allocation failed
116 C_INCOMAPTIBLE An object with the same name already ex-
ists but has a different class.
117 C_COMPATIBLE An object with the same name and class
exists but must be updated.
224 LINKING The application is currently linking.
225 LINKING ERROR An error has occurred while linking. An er-
ror messaged is generated in the LASAL
status window.
226 LINKING DONE Linking is complete.
230 OP BURN The operating system is currently being
burned into the Flash memory.
231 OP BURN FAIL An error has occurred while burning the
operating system.
232 OP INSTALL The operating system is currently being
installed.
240 USV-WAIT The power supply was disconnected; the
UPS is active.
The system is shutdown.
241 REBOOT The operating system is restarted.
242 LSL SAVE
243 LSL LOAD
252 CONTINUE
05.03.2020 Page 39HGW 1033 10.1“ HANDHELD OPERATING PANEL 253 PRERUN The application is started. 254 PRERESET The application is ended. 255 CONNECTION BREAK Page 40 05.03.2020
10.1“ HANDHELD OPERATING PANEL HGW 1033
8 Transport/Storage
This device contains sensitive electronics. During transport and storage, high
mechanical stress must therefore be avoided.
For storage and transport, the same values for humidity and vibration as for
operation must be maintained!
CAUTION During transport, temperature and humidity fluctuations may occur. Ensure
that no moisture condenses in or on the device.
Pendant le transport, des fluctuations de température et d'humidité peuvent
survenir. Veillez à ce qu'il n'y ait pas de condensation d'humidité dans ou sur
l'appareil.
The HGW has an integrated battery. During transport, observer the applica-
ble national regulations.
Le HGW est équipé d'une batterie intégrée. Pendant le transport, respecter
les réglementations nationales en vigueur.
The HGW must be set to “Transport Mode” when being shipped.
Le HGW doit être réglé sur "Transport Mode" lors de l'expédition.
An HGW cannot be put in transport mode while power is applied, therefore remove it from
the base station and if connected, disconnect the USB-C cable.
To set the transport mode, remove the panel from the base station and enter the following
command in the CLI:
BATTERY TRANSPORTMODE
After entering the “BATTERY TRANSPORTMODE” command in the CLI, the system shuts
down after circa 10 seconds. When the display is off and the power LED no longer blinks, the
transport mode has been successfully activated.
Due to the battery’s self-discharge, we recommend that it be pre-charged to a minimum of
30 % for transport mode. Deep discharge, as well as damage to the battery is thereby
avoided.
05.03.2020 Page 41HGW 1033 10.1“ HANDHELD OPERATING PANEL
9 Assembly/Installation
9.1 Check List
9.1.1 Check Contents of Delivery
Ensure that the contents of the delivery are complete and intact. See chapter 1.3 Contents
of Delivery for more information.
WARNING Do not use damaged components. These could disrupt or damage your
system.
If damaged components are found in the delivery, please contact our cus-
tomer service.
N'utilisez pas de composants endommagés. Cela pourrait perturber ou en-
dommager votre système.
Si des composants endommagés se trouvent dans la livraison, veuillez con-
tacter notre service clientèle.
9.2 Preparing the Hardware
Before the HGW and BWH can be started, the following factors must be ensured:
□ The BWH is securely mounted.
□ The BWH and the machine are connected with the proper cables and the connection
was checked.
Page 42 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
10 Operation/Start-up
For safety reasons, the HGW is set to a special “delivery mode”. During the
initial start-up, the HGW is still in this mode which is automatically deactivated
during the charging process.
The operating panel can be mounted onto magnetic components, for exam-
ple, directly on the machine.
Caution must be taken to ensure that no magnetically sensitive objects are
located in the immediate vicinity of the HGW (e.g. credit / magnetic stripe
cards).
Le panneau de commande peut être monté sur des composants mag-
nétiques, par exemple directement sur la machine.
Veiller à ce qu'aucun objet magnétiquement sensible ne se trouve à prox-
imité immédiate de l'appareil (p. ex. cartes de crédit / cartes à bande mag-
nétique).
DANGER This device is equipped strong magnets, which can pose a
danger to people with implants such as pacemakers!
Cet appareil est équipé d'aimants puissants, ce qui peut
représenter un danger pour les personnes porteuses
d'implants tels que les stimulateurs cardiaques!
Please observe the installation guidelines in the BWH 001 base station op-
erating manual.
05.03.2020 Page 43HGW 1033 10.1“ HANDHELD OPERATING PANEL
10.1 Battery/Power Supply
During the initial start-up, the transport mode is deactivated while charging
the panel. In this case, the operating panel must be charged for time defined
in the table. During which, no parameters can be called from the battery.
During this time, the battery pack is calibrating.
Do not interrupt the initial charging process, otherwise false battery parame-
ters may be provided.
N'interrompez pas le processus de charge initial, sinon de faux paramètres
de batterie pourraient être fournis.
HW-Version HGW Battery wake time
1.00 5 seconds.
To charge the HGW 1033 for the first time, mount it onto an operational base station.
Charge the HGW either via the base station or using a USB-C supply.
Take into consideration that depending on the quality of the USB-C supply or its performance,
the charging process can take significantly longer. Not the minimum requirement of 20 V
(profile 4) or the external USB supply.
10.2 Configuration
The operating panel can be configured in LASAL via the USB interface (6.1.2) or WLAN.
CAUTION NEVER operate the panel without antennae. This can result in damage to
the device.
Ne JAMAIS utiliser le panneau sans antenne. Cela pourrait endommager
l'appareil.
At the time of delivery, the panel is configured as an access point and the network is acces-
sible with the following parameters.
The serial number is contained in the network name (SSID). This can be found on the reverse
side of the panel on the product label.
Example:
Serial number HGW 1033: 12345678
SSID 2.4GHz network: SN12345678_SIG_11
SSID 5GHz network: SN12345678_SIG_10
Page 44 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033
Parameters Default value
SSID 2.4 GHz network SN_SIG_11
SSID 5 GHz network SN_SIG_10
Password for both networks 12,345,678
IP address / mask 2.4 GHz network 192.168.2.1 / 255.255.255.0
IP address / mask 5 GHz network 192.168.1.1 / 255.255.255.0
CAUTION Problems can arise if a control is connected to an IP network, which contains
modules that do not run on a SIGMATEK operating system. With such de-
vices, Ethernet packets could be sent to the control with such a high fre-
quency (i.e. broadcasts), that the high interrupt load could cause a real-time
runtime error or runtime error. By configuring the packet filter (Firewall or
Router) accordingly however, it is possible to connect a network with
SIGMATEK hardware to a third-party network without triggering the error
mentioned above.
Des problèmes peuvent survenir si un automate est connecté à un réseau IP
contenant des modules qui ne fonctionnent pas sous un système d'exploita-
tion SIGMATEK. Avec de tels dispositifs, les paquets Ethernet peuvent être
envoyés à l’automate avec une fréquence tellement élevée (càd. diffusion),
que les interruptions ainsi générées peuvent provoquer une erreur d'exécu-
tion. En configurant d’une façon appropriée le filtre de paquets (pare-feu ou
un routeur) il est toutefois possible de connecter un réseau avec le matériel
SIGMATEK à un réseau tiers sans déclencher l'erreur mentionnée ci-des-
sus.
10.3 Testing the Operating Area
CAUTION Test the function in the operating area. Ensure the operating panel can con-
trol the machine throughout the entire operating area.
Tester la fonction dans la zone d'utilisation. S'assurer que le panneau de
commande peut commander la machine dans toute la zone de travail.
05.03.2020 Page 45HGW 1033 10.1“ HANDHELD OPERATING PANEL
10.4 Operation
10.4.1 General
The HGW 1033 is operated via the touch screen.
To avoid damage to the touch screen, it can only be operated using the fin-
gers or an appropriate stylus. Suitable gloves are also permitted for the touch
technology, as long as they do not damage the device (e.g. via chips, pointed
or similar objects).
CAUTION Do not lay the operating panel on its touch screen. Also avoid laying anything
on top of the touch screen.
This can cause operating errors, undesired triggering of functions or damage
to the device.
Ne posez pas le panneau de commande sur son écran tactile. Évitez égale-
ment de poser quoi que ce soit sur l'écran tactile.
Cela peut entraîner des erreurs de fonctionnement, des déclenchements in-
tempestifs de fonctions ou des dommages sur l'appareil.
Do not place the panel on loose or unstable surfaces. It could fall onto the
floor and be subsequently damaged.
Ne placez pas le panneau sur des surfaces lâches ou instables. Il pourrait
tomber sur le sol et être endommagé par la suite.
The operating panel is constructed to that it can be operated by right and left handers equally.
The HGW can, when mounted in the base station, also be used as a stationary unit.
Typically, USB devices (keyboard, mouse...) are not equipped with shielded
cables. These devices are disrupted by electrostatic discharge and in some
instances, no longer function.
Before any device is connected to, or disconnected from the terminal, the
potential should be equalized (by touching the control cabinet or ground ter-
minal). Electrostatic loads (through clothing and shoes) can thereby be dis-
sipated.
Page 46 05.03.202010.1“ HANDHELD OPERATING PANEL HGW 1033 10.4.2 Turning On The HGW is activated with short press of the On button. 10.4.3 Non-Safety Mode A connection to the machine is established via WLAN. Depending on the application, machine data can be visualized. 10.4.4 Turning Off The On/off switch can be configured via LASAL Class 2. The application engineer can define procedures for turning the operating panel off. Alternatively, a hard shutdown is possible by pressing the On button for at least 3 seconds (see 6.6). 05.03.2020 Page 47
HGW 1033 10.1“ HANDHELD OPERATING PANEL
11 Storage
WARNING To avoid faulty operation, an active operating panel can only be mounted in
the corresponding base station.
Pour éviter un fonctionnement défectueux, un panneau de commande actif
ne peut être monté que sur la station de base correspondante.
During storage, ensure that all protective covers are placed correctly, so that
no contamination, foreign bodies or fluids enter the device.
Pendant le stockage, s'assurer que tous les capots de protection sont cor-
rectement placés, de sorte qu'aucune contamination, corps étrangers ou flu-
ides ne pénètrent dans l'appareil.
DANGER After use, store the HGW in a secure location to prevent confusion with a
panel that is coupled or in use. We recommend storing panels that are not
being used in a lockable cabinet or similar container.
Après utilisation, entreposer le HGW dans un endroit sûr pour éviter toute
confusion avec un panneau qui est couplé ou en cours d'utilisation. Nous
recommandons de ranger les panneaux qui ne sont pas utilisés dans une
armoire verrouillable ou un conteneur similaire.
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