High tech for mascara, medical and interdental brush production - n Twists, trims and cuts up to 70 mini-brushes per minute fully automatically n ...
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High tech for mascara, medical and interdental brush production n Twists,trims and cuts up to 70 mini-brushes per minute fully automatically n Shortest set-up time on the market n Can be upgraded to a fully integrated and automated production line
Z.Sailfin
The giant for small brushes
70
Up to
Building on the ZAHORANSKY automatic twist-in machines which
have proved their worth over decades, the Z.SAILFIN with its intelligent
components is a leading-edge system that provides an extremely high
production output of up to 70 brushes per minute with constantly high
product quality. With camera-controlled quality checks, automatic
Mascara or interdental assembly and trimming machines, the Z.SAILFIN forms a consistent
brushes per minute production concept that will allow you to meet the significant demands
are produced by the in terms of quality and output in the mini-brush production field for
many years to come. The Z.SAILFIN can also be linked into a Z.IDP
Z.SAILFIN
system (IDP = Integrated Dental Production) for the fully automatic
production including packaging of interdental brushes (see page 7).
Top quality made in Germany.
Filament – spool feeding Precise trimming Perfect profile cut (optional)
Ideal for perfectly trimmed
miniature brushes
Z.SAILFIN is the specialist for mascara and interdental brushes
between 16 and 40 mm long, with a wire diameter of approx. 0.18
to 0.75 mm. The machine can be upgraded upon request for brush
lengths of up to 80 mm.
Mascara brush with fitted Medical brush
Finished interdental brush with
handle (see page 5)
molded handle (see page 7)
High-tech in miniature: Despite its high output,
a Z.SAILFIN needs a floor space of just 4 m2.
Mascara brushes with
different contours Mascara brushes Medical brush swab
2 3
Z.SAILFIN & Co.
The ZAHORANSKY complete solutions Overmolding the interdenal brush
with handle (Z.IDP unit)
for mascara and interdental brushes See page 7 for detailed information
Z.Sailfin can be upgraded. You may need a different combination of machines to meet
your requirements. Here are the options. Give us a call to discuss all possibilities.
Twisting, trimming and cutting Profile / contour trim Brush assembly Packaging of brushes
the mini-brushes to length (MCT/DCT trimming machine) (M6 automatic assembly machine) (Z.PACK or Z.VIPA packaging
(Z.SAILFIN) machine)
Filament feed
Nearly all profile shapes possible
Twisting
Trimming Handles may be assembled using different methods Fully automatic and integrated packaging is possible
for maximum productivity
n ew fully automatic machine with
N n ewly-developed profile trimming machine
N
even better performance for mascara and interdental brushes n ssembly machine for mascara, medical
A n ZAHORANSKY packaging machine can
A
n Functions: Filament feed, twisting, n Output: up to 60 brushes per minute
and interdental brushes be connected for fully automated inline
trimming and brush cutting n Automatic brush feeding from the
n Output: up to 60 brushes per minute
production
Output: up to 70 interdental and mascara Z.SAILFIN machine n The wire is fixed to the handle by
Options include the Z.PACK blister pack-
n
brushes per minute n 16 stations with up to 10 trimming units
resistance heating, glueing or ultrasonic aging machine and the new Z.VIPA blister
n Model changes made even easier with n Up to 5 cutting planes possible, including
methods, depending on the product unit machine
recipe-controlled changeovers requiring profile shapes (3D) requirements.
minimal assembly work n Use of profile cutters possible n Automatic brush feeding from the
It will be our pleasure to support you.
n See page 6 for technical data n Electronically controlled indexing table
Z.SAILFIN machine, profile trimmer Why not give us a call?
n Spool system for feeding filaments; for short cycle times machine or brush feeder
Optional conversion to filament box for n Brush diameters approx. 3 – 10 mm
n Handles fed from a vibratory or step
short filaments n Integrated suction unit
feeder (med.)
n Twist-in system with two servo drives n No operators required
n 8 double clamping stations
running in opposite directions for high output
n Touch screen control with 5.7" n Carousel version with indexing table
color monitor n Minimal labor cost required
n Can be upgraded with camera-controlled
quality system (see page 6)
n Minimal bending radius for interdental
brushes for optimum dental products
n Brushes produced on one clamping device
4 5
Z.SAILFIN: a safe Z.IDP: “No human touch” processing
investment of brushes into “ready for sale” products
True output of up to 70 brushes per minute. A Z.IDP system (IDP = Integrated Dental Production) is the solution you need for
further processing twisted-in brushes to create “ready for sale” interdental prod- Molds for
Set-up times for a complete sample changeover are ucts. Fully automated and to the most stringent hygiene standards. Top-class 60 or 100
around 50 % faster compared to the competition engineering to supplement the Z.SAILFIN. brushes /
minute
Excellent trimming results as twisting and
trimming take place in the same clamping unit Full integrated solution
Reliable cutting to length during radial runout, prevent- with Z.SAILFIN
ing burring and wire forking at the end of the brush “No human touch” for best hygiene
Roughly 80 % lower wear parts compared Clinically clean products with no residual
to the competition odor or taste
Brush and handle are firmly connected
Technical data: Tiny bending radius for interdental brushes
Brush length: 16 – 48 (80) mm for perfect interdental passage as per standards Unlimited possibilities for handle design
Wire diameter: 0.18 – approx. 0.70 mm (DIN EN ISO 16409) Reduced labor cost with operator-free
optionally up to 1.0 mm
production
Brush field length: 8 – 32 mm
Brush diameter: 1.8 – 11.0 mm 100 % quality control
Material feed: up to 10 spools
Alternatively: Filament box
Output: up to 70 brushes / minute
Z.IDP unit
Z.SAILFIN Z.IDP unit for fully auto-
matic handle molding
n Brushes are molded by
using the in-mold tech-
nology directly from the
Quality in sight Fully automatic transfer
granulate fed (1K or 2K)
of the brush from the n Image-controlled quality
KO32 is our very reliable camera-supported quality Z.SAILFIN by using a tube check (placement and Finished product
control system made by ZAHORANSKY. It can be finished product)
supplied as an optional addition to the Z.SAILFIN. The
system uses computer-aided image analysis to iden- n Fullyautomatic brush
tify faulty products immediately. They are then elimi- ejection or transfer for Transfer to a handling sys-
nated from further processing. This camera-based further processing tem or direct link to a fully
quality control ensures that only perfect brushes leave automatic blister packaging
the process. No further inspections are needed. machine (e.g. Z.VIPA or
Z.PACK)
Packaged product “ready
Granulate for the handles:
Constant camera-controlled quality checks for sale”
1 K or 2 K
6 7
German Engineering with
Passion & Perfection
More than a century ago, Anton Zahoransky marked the start of a new era in brush production
when he developed the first drilling and tufting machine for brushes. The company has grown
into an international business offering complete solutions in the field of machine building and
automation technology. It now has four divisions: Mold Making, Systems Technology, Packaging
Machines and Brush Machines.
The driving force is and always has been more than just solid “German Engineering” and
concentrated innovative strength. It is the unbroken spirit of “Passion & Perfection”: lifeblood,
persistence and an absolute desire to develop solutions that deliver exactly what they promise.
ZAHORANSKY – Perfectly different
Status: 09 /13. Errors and changes excepted.
ZAHORANSKY AG
Anton-Zahoransky-Strasse 1
79674 Todtnau-Geschwend
Tel. +49 7671 997-0
Germany
www.zahoransky.com
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