Leverage the Power of Experion LCN - Marjorie Ochsner - Honeywell Process
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Marjorie Ochsner Leverage the Power of Experion LCN
June 2018
1
Strong Foundation
Retain Intellectual Property
• Supervisory and Base Regulatory Control
• I/O Modules and Wiring
• Graphics
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
2
Renew Infrastructure and Upgrade On Process
Fault Tolerant Ethernet
Reduce Footprint
Incremental Upgrades
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3
Create the Future TODAY
Virtualization enables Hardware Independence
Improve Operations
Expand and Improve Controls
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Experion LCN Now Live!
Phase 2
Phase 1
Virtualized Appliances
Redundant AM, EHB
EPLCG (physical only)
Soft HPM Simulator for OpenVEP
R501, TPN687 UniSim Integration
ELCN Hardware ELCN System Management
(Universal Embedded Appliance and MAU) Enhancements
ELCN Bridge
ESVT, EST, ACET, EAPP
HM
Physical NIM
Physical AM (non-redundant)
ELCN System Management
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5
Experion LCN Components
Availability Physical Virtual
Universal
Experion R501
Post Windows Embedded Windows Appliance
TPN 687
Appliance
ELCN Bridge N/A N/A
HM (History Module)
EST (Experion Station TPS)
ESVT (Experion Server TPS)
ACET (Application Control
Environment TPS)
EAPP (Experion Application
Processing Platform)
Physical (non- Add Virtual
AM (Application Module)
redundant) Add Redundancy
ENIM (Enhanced Network
Physical Virtual
Interface Module)
EHB (Experion Hiway Bridge)
EPLCG (Enhanced PLC
Gateway)
NG (Network Gateway) After 2018 After 2018
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6
Starting Continuous Innovation Journey
History Module Application Module
Local Control Network
Network Hiway
Interface Gateway
Module
HPM
Basic Controller
Data Hiway
Logic Manager
Universal Control Network
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7
Operations Improvements
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8
Unify System Management
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9
Auto-generated
System Status
Dashboard
With selected
Node faceplate
R501.1
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Experion R501 TPN 687
Experion LCN Bridge Level 2 Switch
History Experion Experion ACE-T
Module Server-TPS Station-TPS E-APP
Local
Control
Network
Enhanced Network Interface Module Control EPLCG, NG
EHB
Application Module Firewall
• Virtual/Physical ESVT, EST, EAPP, EHPM C300 UHIO
ACET, HM
• Physical ENIM and AM
ELMM C300 C300
Safety Manager
TCMI
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Universal Embedded Appliance (UEA) Hardware
A redundant pair can be
hosted in a single UEA
mounting shelf
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MAU Connection (ELCN Bridge Only)
• UEA based ELCN Bridge requires LCN connection, this is done using new MAU Cables
• New smaller MAU Cables are introduced for UEA based ELCN Bridge
- MAU ports are smaller to accommodate connector in back of UEA
Does not need special mounting location for MAU
- One MAU Cable per LCN cable connection
Failure of one MAU Cable will not affect ELCN Bridge connection
New MAU Cable with
smaller connectors
Old MAU
connection
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ELCN Guiding Architectural Principles
• All existing “Customer-created TDC data objects” (checkpoints, button configuration files,
display objects, CL/AM objects, etc) run without recompile, rebuild, or reconstruction
• For any given “Customer-created TDC data object” source file, there will be only one
compiled object file
• Customer experience on similar node types of differing architectures will be the same
• All data on the wire will be in same format, supporting hybrid Coax LCN and ELCN topology
communications
• All data on mass storage will be in same format, supporting consistent data internally and
external to ELCN
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.Experion LCN Capacity
• Capacity of LCN Personality Remains Unchanged
- Retain Underlying Execution Timing
- Retain Code
- ELCN has Same Capacity Limitations
• ELCN Bridge
- ELCN has 8 times the network capacity than what it needs in a
fully loaded 96 node system
- Bridging Function doesn’t take much CPU capacity (60% CPU
free)
• ELCN Uses Multi-Cast
- Must follow FTE Best Practices
- LCN Traffic unchanged when node switched to ELCN
- Isolated to ELCN and LCN Nodes using IGMP snooping
*Internet Group Management Protocol
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LCN Load Reduction Using EHPM Experion Integration
Experion LCN Bridge Level 2 Switch • Convert to HMIWeb Displays
• Reduce # of Op Stations (Max
20 ES-T),
• Can Still Increase Monitor
Area
• Move TPN History to Experion
History Experion Experion ACE-T History and remove HM used for
Module Server-TPS Station-TPS E-APP
History
• Move from E-APP OPC
collection to ESV-T
• C300 direct connect
Local
Control
Network
Enhanced Network Interface Module Control EPLCG, NG
EHB
Application Module Firewall
EHPM C300 UHIO
ELMM C300 C300
Safety Manager
TCMI
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OPM (On Process Migration)
• Same Classic LCN Behavior
- Must be Redundant Nodes
- Same Hardware platform
Classic NIM/HG/AM-R/EPLCG to Classic NIM/HG/AM-R/EPLCG
ELCN ENIM/EHB/AM-R/EPLCG to ELCN ENIM/EHB/AM-R/EPLCG
• On Process between different hardware platform- More Information in Thursday/Friday
Classes
- ESVT pre-501 to ESVT post-R501
- Classic NIM to ENB to Classic ENIM to ELCN ENIM (Physical or Virtual)
- Classic HG to EHB (junction gateway) to EHB simple gateway to ELCN EHB simple gateway
(Physical or Virtual)
• No On Process between ELCN Virtual to and from ELCN Physical
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.17
OPM (On Process Migration)
• Same behavior
- Must be Redundant Nodes
- Same Hardware platform
Classic NIM/HG/AM-R/EPLCG to Classic NIM/HG/AM-R/EPLCG
ELCN ENIM/EHB/AM-R/EPLCG to ELCN ENIM/EHB/AM-R/EPLCG
• On Process between different hardware platform- More Information in Thursday/Friday
Classes
- ESVT pre-501 to ESVT post-R501
- Classic NIM to ENB to Classic ENIM to ELCN ENIM (Physical or Virtual)
- Classic HG to EHB (junction gateway) to EHB simple gateway to ELCN EHB simple gateway
(Physical or Virtual)
• No On Process between ELCN Virtual to and from ELCN Physical
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UniSim Integration Coming Soon
ESV-T ES-T HM EAPP
FTE
TPSIM
UCS TPSIM Server
AM
USO Simulator
xPM HPM
SMM TRICONEX FSC
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Virtual OTS Anytime Anywhere
ESV-T ES-T HM EAPP
FTE
TPSIM
UCS TPSIM Server
AM
USO Simulator
xPM HPM
SMM TRICONEX FSC
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Virtual OTS Anytime Anywhere
ESV-T ES-T HM EAPP
FTE
TPSIM
UCS TPSIM Server
AM
USO Simulator
xPM HPM
SMM TRICONEX FSC
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Look Mom No Hardware
• Access with Remote Desktop, Any
time, Anywhere
• Hardware Independence
• Reuse and Improve on Years of
Intellectual Property
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.ELCN Virtualization Benefits
Future proofing TPS Reduction in heat and
investment New station noise
connectivity options
Simplified System Improved Hardware
Management Sustainability
Higher Availability Remove Coax
from control room
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Unified Experion LCN Architecture
Experion
Experion Station-TPS ACE-T
Server-TPS
History Module E-APP
ENIM, AM, AM-R, EHB EPLCG, ENIM, AM, AM-R, EHB
Control
EHPM Firewall C300 UHIO
• Virtual/Physical ESVT, EST, EAPP, ELMM
C300 C300
ACET, HM, ENIM, AM, EHB
• Physical EPLCG Safety Manager
TCMI
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Hardware Independence
• Install physical or virtual
infrastructure proactively
• On Premise or Cloud
• Ready to Upgrade and
Expand
• New Spare Part
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EPLCG
• There are 6 different configurations of PLC attachment associated with PLCG/EPLCG
- The two protocols required some separate handling (especially for LCN module redundancy)
- Redundancy also adds variety to the configuration of the EPLCG
- The result is that customers could have any one or a combination of up to 6 configuration types
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EPLCG Upgrade Options
Upgrade Factors Experion Experion EHPM Level 1 PCDI
LCN xPLCG SCADA Interface (SIM
or ELMM)
Retain Existing LCN X X –Requires
Point Structure some re-
engineering
Upgrade of 3rd Party X – requires X –New Point X –Requires X –New Point
Device Changed to additional Structure some re- Structure
Modbus TCP/IP Serial engineering
Modbus
converter
Upgrade to ELCN X X-New Point X-Requires X-New Point
while Serial structure and some re- Structure and
Connection Still additional engineering Serial Modbus
Exists Serial Modbus converter
converter
Many Use Cases for Retention of LCN Point Structure – minimal engineering
• Safety System
• AM Relationship
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New Rear Termination Module Description
Modbus Configuration Jumper Cable
FTE
Connections
RE
D
PO
R
T
/J
UM
PE
Redundancy Cable
R
S
PO
P
ORR
TT
1
FT
E
-A
PP
ORRT
O
T2
FT
E
-B
IN
T
ER
-L
IN
K
RE
D
PO
R
T
/ J
UM
P
ER
S
PO
P
ORR
FT
E
-A
FT
TT
1
POO
P
RRT
T2
FTE
Connections
E-
B
IN
T
ER
-L
IN
K
Power
Cords
Three Headed
9 Pin Micro D Sub
to 25 pin D Sub
Connectors
Existing
Customer
Connections
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Migration Planning
• Determine the desired location for the ELCN Bridge UEA modules
• Locate ELCN Bridge Nodes and Appliance nodes so that the front-panel displays are
readable
• Determine the sequence of the nodes which are to be migrated
- Controller Level (Level 1) migration path
- Level 2 TPS Nodes migration path
• Identify the nodes that need to be shut down and removed/relocated prior to performing the
disassembly procedure
- Follow appropriate procedures to shut down the applicable nodes before proceeding with any
disassembly
• Very Important:
- For ELCN:
Virtualization planning
FTE Switch Configuration planning
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.29
Migration Planning
• Determine the desired location for the ELCN Bridge UEA modules
• Locate ELCN Bridge Nodes and Appliance nodes so that the front-panel displays are
readable
• Determine the sequence of the nodes which are to be migrated
- Controller Level (Level 1) migration path
- Level 2 TPS Nodes migration path
• Identify the nodes that need to be shut down and removed/relocated prior to performing the
disassembly procedure
- Follow appropriate procedures to shut down the applicable nodes before proceeding with any
disassembly
• Very Important:
- For ELCN:
Virtualization planning
FTE Switch Configuration planning
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.30
Continuous Innovation
Experion
Experion Station-TPS ACE-T
Server-TPS
History Module E-APP
ENIM, AM, AM-R, EHB EPLCG, ENIM, AM, AM-R, EHB
Control
EHPM Firewall C300 UHIO
ELMM
C300 C300
Safety Manager
TCMI
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.31
Other Sessions of Interest
• Monday – June 18th
- 2:25 - 3:05 PM : Spotlight Area in the Knowledge Center - Cibolo Canyon Ballroom
Spotlight : Improve, and Test and Train on Experion LCN with OpenVEP - Rich Clark and Jennifer Prgesa, Honeywell
• Tuesday – June 19th
- 8:00 AM General Session : Grand Oaks Ballroom
Legacy Redefined – The Experion LCN – David L. Patin, ExxonMobil Research and Engineering
- 11:25 AM - 12:10 PM: Spotlight Area in the Knowledge Center - Cibolo Canyon Ballroom
Spotlight: Love Migration: On Process Migration to EHPM – Joe Bowers, Honeywell
- 4:55 - 5:40 PM: Spotlight Area in the Knowledge Center - Cibolo Canyon Ballroom
Spotlight: Upgrade to Experion LCN Live! – Steven Roby, Honeywell
• Wednesday – June 20th
- 8:00 AM – 10:00:
Workshop: Operator Training using ELCN and Managed OTS - Marjorie Ochsner and Jennifer Prgesa, Honeywell
Roundtable: Migration Planning & Execution Best Practices - Jeff Kesterson, DuPont and Owen Sillett, Honeywell
- 10:30 - 11:15 AM:
Cost-effective Migration from FSC to Safety Manager – Gijs Jan Peek, Honeywell
- 11:25 AM – 12:05 PM:
Multi-year Migration Benefits and Experiences with EHPM and C300 – Shane Scoles CVR Energy
Virtualization of an Experion TPS Connected System – Hollis Scriber, Clearwater Paper
Assurance 360 Program at Refining NZ – Peter Smit, Refining NZ
- 2:05-2:45 PM
Experion HIWAY Bridge – Linking Past and Future, Eben Demong
Honeywell Confidential - © 2018 by Honeywell International Inc. All rights reserved.
Knowledge Center Open Every Day32
Training Classes
• Secure Network Planning: Best Practices for Experion
and ELCN Virtual Migrations, Jay Gustin and Robert
Alston, Honeywell
• Strengthening and Leveraging your Core by
Upgrading to Experion LCN and EHPM, Jim Nichols and
Steven Roby, Honeywell
https://www.honeywellprocess.com/en-US/training/Pages/default.aspx
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