Nanocoating gives industry silver lining for COVID-19 protection - Sept/Oct 2021 | Issue 61
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Sept/Oct 2021 | Issue 61
Nanocoating gives
industry silver lining for
COVID-19 protection
Read More On Page 5
6-9 Training & UKCA
26-27 Handling Equipment
32-35 HES Team's Chosen Products & PPE
News & Products
Cover Story
Page: 4&5
Contacts P:4-5 Front Cover Story
P:6-9 Training & UKCA
P:10-21 ATEX, News & Products
Publisher
Michael Dominguez P:20-21 News & Products
P:22-25 Safety Monitoring & Gas Detection
P:26-27 Handling Equipment
Advertising
Steve Pheasant
Email P:28-30 Hazardous Cable Glands
stevep@mslmedialtd.com
P:31 News & Products
Editorial:
info@hazeng.com
P:32-35 HES Team's Chosen Products & PPE
Website
www.hazeng.com
P:36-39 News & Products
Telephone:
+44(0)203 575 1170
P:40 Marine & Offshore
P:41-42 News & Products
P:43 Buyers Guide
BCAS Official Media Partners
HES Magazine | Sept/Oct 2021 3
News & Products 4 HES Magazine | Sept/Oct 2021
Front Cover Story
Nuclear site selects nanocoating to
power COVID-19 protection
Manufacturers and engineering sites are being offered a new super-tough antimicrobial
coating to improve hygiene standards while controlling cleaning costs.
Unlike other products, based on the fitting of anti-
microbial covers or plastic films, Touchpoint Shield
cannot be removed and will not break down through
continued touching.
Independent laboratory test results show the
coating reduces SARS-CoV-2 on non-porous
surfaces by 99.6%. It also continuously destroys
other viruses, bacteria, fungi, and mould, rendering
them harmless to humans.
SafeGroup has also carried out live-environment
trials that consistently confirm these results and
show Touchpoint Shield significantly outperforms
standard high frequency touchpoint cleaning.
Chris Macdonald says: “Our trials have shown
colonies of potentially harmful bacteria multiply
Touchpoint Shield uses proven silver ion technology “Applying the coating is allowing companies to rapidly just minutes after a touchpoint has been
to destroy pathogens. Laboratory testing has shown reduce high touchpoint cleaning to pre-pandemic
cleaned. With Touchpoint Shield in place, regrowth
it is highly-effective against bacteria and viruses, levels while improving protection against
is very significantly reduced.
including SARS-CoV-2 which causes COVID-19. pathogens like COVID-19, the flu virus, E-coli, and
Staphylococcus aureus. “This proves that intensive touchpoint cleaning, for
Field trials have confirmed the coating is
example once an hour, may be well meant, but is
significantly more effective at controlling the growth “The continued real concern about COVID-19 as
likely to be largely ineffective. The clear solution is
of microorganisms than standard cleaning, at a we head into winter shows maintaining the highest
fraction of the cost. hygiene standards will remain a major priority for to install Touchpoint Shield.”
businesses, employers and their representatives.
The coating, launched by national cleaning SafeGroup works with operational and health and
specialist SafeGroup, provides manufacturers “There is also heightened concern about other safety teams at businesses to devise the most
with vital support and advantages as COVID-19 pathogens, especially the flu virus, which is efficient installation process at each work site.
continues to cause significant concern, especially expected to be especially virulent and hazardous
over the winter months. this winter, resulting in a surge in illness and lost Trained Touchpoint Shield technicians can rapidly
working days. coat hundreds of touchpoints in one shift, working
Customers using Touchpoint Shield include a during production shutdown periods and at night or
UK construction materials manufacturer which “Touchpoint Shield delivers enhanced antimicrobial
weekends, if necessary, to minimise disruption to
wanted to optimise COVID-19 protection without protection across the board. This helps to improve
client operations.
compromising the continuous production employee wellbeing and demonstrates a company’s
processes it relies on. commitment to the highest hygiene standards.” For example, for the construction materials
manufacturer, Touchpoint Shield was applied at five
The coating has also been applied at a major The near-invisible nano-ceramic coating, half the
production sites across the UK. More than 10,000
nuclear engineering establishment in the UK, in line thickness of a human hair, is designed to protect
with its commitment to setting world class health frequent touchpoints against the build-up of touchpoints were protected at all locations, and
and safety standards. potentially harmful pathogens and will remain in the installation programme was completed in two
place for up to three years. weeks.
Chris Macdonald, SafeGroup’s Strategic Business
Director, says: “Touchpoint Shield represents Items it can applied to include door handles,
an exemplar approach to surface hygiene while door push plates, stair handrails, desks, chairs, Find out more about Touchpoint Shield:
potentially saving users significant sums in cleaning equipment controls, vehicle door handles, toilet lids www.touchpointshield.co.uk
costs. and sink taps.
HES Magazine | Sept/Oct 2021 5
Training & UKCA
Mandatory UKCA Certification Deadline Extended
Businesses will have an additional year to apply new product safety markings such as UKCA Ex
(ATEX) for most products placed on the market in England, Scotland and Wales This applies to all
goods where businesses were due to begin using the UKCA marking by the end of this year (2021).
The UK Conformity Assessed (UKCA) It aims to strengthen the requirements for market
marking allows the UK to have control over its goods
surveillance by Member States and will lead to far
regulations, maintaining the high product safety
more checking of technical files and self-declarations
standards expected in the UK. New UK EX Group website!
including ATEX Category 3 and other self-certified
Recognising the impact of the pandemic There is now an official UKEX Approved Bodies Group
equipment.
on businesses, the Government has (UKEX ABG) Website s with decision sheets and
extended the deadline to 1 January 2023 to An EU Responsible Person (signing the D of useful official information on UKCA Ex
apply UKCA marks for certain products to
C) can now only be one of the following: www.ukex-abg.org.uk
demonstrate compliance with product safety
regulations, rather than 1 January 2022. The UKCA • A manufacturer if they are established in the EU. News Reported by Sean Clarke CEng MSc FIET
marking replaces the product safety labelling the UK who is the MD of ExVeritas Limited.
previously used while a member of the EU, such as • An importer who is established in the EU.
the CE mark.
ExVeritas are a UKCA Ex Appointed
• An authorized representative established in the
2019/1020/EU – New EU Market Body, An ATEX Notified Body and an
EU, who is appointed in writing. IECEx Certification Body and Test
Surveillance Regulation impact on ATEX
laboratory. www.exveritas.com
On 16 of July 2021, the new Market Surveillance and • A fulfilment service provider established in the info@exveritas.com
Compliance of Products Regulation came into effect. EU (for example, an online store)
6 HES Magazine | Sept/Oct 2021
Training & UKCA
Four new apprentices join Smith Brothers
Contracting as part of new scheme
A Yorkshire-headquartered high-voltage electrical engineering firm has pledged to
address the industry’s skills gap, by launching a new apprenticeship scheme – and is in
the process of enrolling its first four candidates.
As well as nurturing practical skills, the senior
management team at Smith Brothers places an equal
Smith Brothers will provide vital hands-on experience “As an employer, it’s our responsibility to support the amount of emphasis on creating a positive culture
to the quartet of trainees, which will be dovetailed by
ambitions of those in our sector and region, and if and is proud of its high level of staff retention. Dave
a two-year City & Guilds academic course and three
you qualify as a jointer or fitter, you have a ready- concluded: “20% of our workforce has been with us
years with Utility and Construction Training (UCT).
made, lifelong career – anywhere in the world. It’s for over 10 years – and our success isn’t just down to
The candidates include 19-year-old apprentice HV important that we do our bit in addressing the skills the management, it’s testament to all our personnel
jointer Michael McNeill – who has been working on gap when it comes to fostering the brightest and best and the skill, talent, and effort these people bring, and
cable pulling and HV fault work for the past 12 months have invested, into the business.”
in engineering talent.”
– as well as a trio of trainee fitters, including Rory
Sharp (18), Cameron Galbraith (19), and Bronson As part of the programme, trainees will spend one
The annual apprenticeship scheme is not solely
Taylor (17), the latter of whom worked as a trainee month per year at the training centre, 9-10 months
reserved for school-leavers though, as Dave
fitter for Smith Brothers during the pandemic. on site with Smith Brothers, and the remaining time
continued: “We take apprentices of all ages because focused on completing the City and Guilds academic
we believe that everyone deserves a chance. Some requirements.
Upon the successful completion of their qualifications,
each candidate will be given the opportunity to of the best engineers left school and went straight into
join the team on a permanent basis. “We want to a labouring job, but years later, they might be keen For more information visit:
offer people a job for life,” explained Dave Ogden, to back up that practical experience with a formal www.smithbrothersltd.co.uk
managing director of Smith Brothers. qualification.”
HES Magazine | Sept/Oct 2021 7
Training & UKCA
Hazardous Area Ex Solutions
Design – Installation – Inspection – Verification - Consultancy –
Repair – CompEx Training Services
C&P Engineering Services Ltd through its turnkey • Minimum Interruption to Your Processes and
electrical, control and instrumentation services Plant
design & construct complete projects and provide • E&I Installation & Maintenance
maintenance & additional support services to • Procurement
companies throughout the UK and internationally. • Project Management
for Hazardous Areas Inspection services by the
The company specialises in the provision of
NICEIC.
hazardous area electrical & instrumentation C&P’s training company, C&P Training Services
Ultimately, C&P can help with the verification of
design, installation, inspection, maintenance, Ltd is an Approved Licensed CompEx electrical
the integrity of ‘Ex’ equipment installation, provide
CompEx training and consultancy services training centre, certified for providing candidates
cost effective solutions and can assist you in
which include DSEAR (Dangerous Substances with the essential knowledge and practical skills
developing a path towards full compliance.
and Explosive Atmospheres Regulations) Risk to enable safe working in potentially explosive
Assessments and Hazardous Area Classification atmospheres, in line with the BS EN / IEC 60079
Industry Experience
services. set of standards.
• Chemical
Hazardous Area Ex Services More information regarding C&P’s training
• Oil & Gas
services can be found here
• Petrochemical
C&P assist customers with the following hazardous www.cptrainingservicees.co.uk
• Power Generation
area Ex services:
• Nuclear
Compliance & Understanding
• Pharmaceutical
• Design & Installation of Hazardous Area
• MOD
Electrical, Control & Instrumentation Systems The company operates across a wide range of • Shipping Ports
• Safety Instrumented System Design & industries, including the Oil & Gas, Chemical, • Water Treatment & Utilities
Implementation
Petrochemical, Pharmaceutical, Steel, Nuclear, • Steel Manufacturing
• DSEAR Risk Assessments & Hazardous Area
Water, NHS/Health and MOD sectors. They are • Industrial Manufacturing
Classification
able to assist you in providing assurance that you
• Ex Inspection of Existing and New Ex
are in compliance with the latest requirements
Contact us to find out more
Equipment
of the IEC / BS EN 60079 set of standards and
C&P Engineering Services Ltd
• Visual, Close & Detailed Inspections
relevant international standards and regulations.
Gorseinon Road, Gorseinon,
• Inspection Strategy Development &
Swansea, SA4 9GE
Implementation
Independent Inspection, Verification,
• Compiling Ex Registers and Client Databases Consultancy & CompEx Training Services
EC&I Engineering Solutions
• Ensuring Verification of all Installed ‘Ex’
www.cpengineering.co.uk
Equipment Databases In the UK, C&P Engineering Services have been
• Ensuring Compliance with all Standards and Assessed and Certified by the NICEIC (National
Hazardous Area Ex Solutions
Regulations Inspection Council for Electrical Installation www.hazardousareainspections.co.uk
• Gap Analysis and Reporting of Current Ex Contractors) as having the technical capability to
Inspection Procedures carry out electrical work in areas where potentially CompEx Electrical Training Solutions
• Explosion Protection Documents explosive atmospheres may be expected to www.cptrainingservices.co.uk
• Ex Installation & Maintenance Project occur in the form of explosive gases, vapours
Management or combustible dusts and for intrinsically safe Email: info@cpengineering.co.uk
• Ex Remedial Repairs systems. C&P Engineering Services were one Tel: +44 (0) 1792 897002
• High Level Technical Support of the first UK companies to become accredited
8 HES Magazine | Sept/Oct 2021
News & Products HES Magazine | Sept/Oct 2021 9
News & Products 10 HES Magazine | Sept/Oct 2021
ATEX News & Products
The Advantages of Green Lasers Over Red Lasers
Red lasers are near the edge of the visible light spectrum at 700 nanometers, and green
lasers are in the center of the visible light spectrum at 550 nanometers, making them
much easier for human eyes to detect.
Green lasers are up to 4 times brighter than red your laser is rated to operate in the environment
lasers and are visible in daylight as far as 650' (198 you plan to use it. A typical laser pointer is not
Because of the knowledge and expense required
m) away with the naked eye and up to 1,000' (305 rated for use in a hazardous work environment, no
to engineer intrinsically safe green laser products,
m) with a detector. They also produce a clean, matter which color.
a limited number of companies can achieve
sharp line with less scatter over long distances
this. Nightstick, a global manufacturer of over
than red lasers. Historically green lasers have been significantly
50+ intrinsically safe professional, portable LED
more expensive than red because of the outdated
The work environment plays a significant role in laser color conversion technology they used. lighting products, has developed a new ETLus
the type of laser that is the most appropriate for This resulted in inferior lost-cost red lasers being listed intrinsically safe Class I Division 1 flashlight
you. If you are working in a small, dark area, a red substituted for the much more visible green with an integrated 3R green laser pointer built-in
laser may be adequate but not all-encompassing. variants. With the advent of actual green laser combining two tools into one compact package.
If you are working at a massive oil refinery, a large diodes, the cost of producing them has been
enclosed manufacturing facility, or an outdoor dramatically reduced. As this cost continues to Locate a dealer near you at www.
environment, you will need the more powerful come down, the number of green laser products in nightstick.com
green laser. In either case, you must ensure that intrinsically safe work environments will increase.
HES Magazine | Sept/Oct 2021 11ATEX News & Products
Update to Android 11 for intrinsically safe smartphone
Smart-Ex® 02 from ECOM now available
Smart-Ex® 02 users can now independently update the
intrinsically safe smartphone by the Pepperl+Fuchs brand
ECOM Instruments to Android 11, quickly and easily. Thus they
benefit from the numerous advantages and brand-new functions the devices. In addition, the Smart-Ex® 02
of the cutting-edge operating system. can be supplemented with numerous other
coordinated peripheral devices such as headsets,
microphones, scanners or Bluetooth beacons
from ECOM.
Update securely – when it suits you
The smartphone for hazardous areas complies
with the Android Enterprise Recommended
(AER) standard. This means that ECOM can
always provide its users with the latest operating
system – including guaranteed updates and all the
These include improved voice control (voice mutually exclusive: With powerful features such as associated benefits in terms of user-friendliness
access), better management of access rights to 4G/LTE connectivity as well as good ergonomics, and IT security.
camera, microphone and location for apps, as well the Smart-Ex® 02 is the most advanced
as the ability to call up all connected end devices smartphone for Zone 1/21 and Div. 1. Thanks The update to Android 11 is of course
easily and manage them from a common location. to impact- and scratch-resistant Gorilla glass, recommended but can also be skipped by
From now on, security and data protection the large 5-inch display is particularly resistant the user. This gives users full freedom to test
updates are carried out via the Google Play Store, and can be easily operated with gloves. With an compatibility, involve the company's IT department
comparable to app updates. This grants users extended temperature range of -20 to +60 °C,
early in the update process and make a conscious
maximum flexibility in controlling the updates. the Smart-Ex® 02 can also be used in extreme
decision to choose the operating system that
environmental conditions. The replaceable battery
best suits their individual needs and operational
Modern functions in a robust, user- with 4400 mAh power guarantees 12 hours of
circumstances.
friendly design reliable runtime.
For more information, please visit
The Smart-Ex® 02 smartphone for hazardous A versatile accessory concept (belt clip, hand
ECOM’s website: www.ecom-ex.com
areas proves that intrinsically safety, advanced strap, chargers and docking station) ensures
and www.pepperl-fuchs.com
functionality and user-friendly design are not easy carrying, attachment and charging of
12 HES Magazine | Sept/Oct 2021ATEX News & Products
Hazardous Area Remote Camera System
AGL Automation Ltd are delighted to announce the Meteor MCE-
MRC-EX Hazardous Area Remote Camera.
The MRC-EX is designed for real time monitoring real time via 4G with 3G/GPRS fallback, providing
of hazardous area locations. Applications include robust image transfer even from areas with poor
monitoring the status of plant and equipment mobile coverage. The camera is housed in an
in offshore locations and visual confirmation of IP66 Ex-rated enclosure and has an integrated
alarms such as water level in pumping stations. RF Isolator allowing antenna to be mounted
The cameras are easy to install and are controlled inside or outside the zone with no need for can send pictures at scheduled intervals and be
and configured via the MeteorCloud viewing and mechanical co-ax cable protection. The camera setup to trigger automatically from local sensors to
analysis system. The MRC-EX has also been has excellent low light performance with inbuilt provide additional images and alerts to users and
approved for use on the Tampnet Offshore 4G IR or white light illuminator for clear, crisp images enter enhanced polling modes. The camera can
in any conditions. A selection of optics and filters also be controlled by the user from their Meteor
Network.
can be specified to suit specific applications. Cloud login to send ad hoc images and trigger
The MCE-MRC-EX Remote Camera delivers Camera configuration and firmware updates can Enhanced Polling modes.
high-quality real-time images from remote be performed remotely. Images are sent to the
assets within Zone 1 & 2 Hazardous areas where MeteorCloud for secure viewing and analysis For more information or a demo
data and mains power connections may not be online. Options are available to integrate directly contact AGL Automation Ltd.
available. With ultra-low power consumption, into existing customer applications. The camera sales@aglautomation.com
the camera can be powered from a solar power GPIO allows direct connection of local sensors www.aglautomation.com
source all year round. Images are transferred in like level switches and PIR sensors. The camera
HES Magazine | Sept/Oct 2021 13ATEX News & Products
REMBE goes West: New Premises
in Fort Mill, South Carolina, USA
criteria rather than placing filters, hoppers or bins
REMBE Inc., the American Branch of REMBE GmbH Safety +
close to a wall to vent the explosion to outsides but
Control, headquartered in Brilon, Germany has just moved into its
compromising with unnecessary pipe length.
new premises in Fort Mill, South Carolina.
Guaranteeing both, a safe process and maximum
business continuity is worth a few bucks more
than just installing something and hoping for the
best“ underlines Dr. Gerd Mayer, President of
REMBE Inc.
Today REMBE also offers a complete range of
rupture discs. Applications such as FPSOs or
infrastructure critical Power Supply Stations
like Transformers are protected by the German
engineered products named STAR or SFD,
so-called forward acting rupture discs that are
produced from noble alloys and with the REMBE
typical passion and precision.
With office, Assembly, Warehouse and
Manufacturing Space of more than 1000 sqm
and a total 23,000 sqm Ground, REMBE Inc. has
enough room for expansion over the next years.
The brand name REMBE is worldwide renowned recognized how much money they save with a
for superior quality and performance in industrial tailor-made solution that keeps their process
Currently employing 17 Engineers and Workers
safety solutions such as Turn-Key Dust and Gas running without unwanted interruptions“ adds
the company is constantly exploring new fields
Explosion Protection Systems and Pressure Relief Stefan Penno.
of Business in North America whilst serving its
Devices like rupture discs or breather valves.
existing Customer Base.
REMBEs approach is not just selling commodity
REMBE has successfully protected numerous items but develop bespoken solutions and
Located only 20 Minutes away from Douglas
sites across the U.S. and Canada ranging from engineer total safety concepts including full
International Airport in Charlotte, NC and with
wood manufacturing factories to critical processes service from Start-up to regular maintenance.
mobile Senior Consultants all over the continent,
in chemical, food and pharmaceutical industry.
The company had a first breakthrough end of the REMBE Inc. is ready to support their clients with
When we started our operations in 2006 we faced 80s when introducing the technology of flameless on-site Consultancy and Engineering within hours.
tough times to convince American Prospects to venting. Most famous product those days was Spare parts are stocked in Fort Mill and same-
rely on a non-American product“ reflects Stefan the Q-Rohr, a quench pipe with incorporated vent day delivery now is just another Pro to protect
Penno, CEO of the parent company in Germany. panel that retards not only explosion flames but equipment with REMBE Technology.
reduces heat emission. Allowing operators to vent
„However, the REMBE Quality convinced not only an explosion wherever they want allowed OEMs to
www.rembe.us
multi-nationals but local producers as they quickly position their equipment according to efficiency
14 HES Magazine | Sept/Oct 2021News & Products HES Magazine | Sept/Oct 2021 15
News & Products 16 HES Magazine | Sept/Oct 2021
ATEX News & Products
New GRDE-4200 electronic grounding
system with increased safety
Protection during the loading and unloading operations of liquids and
Hazardous environments that require an earthing
dry inert material.
system are, for example: - loading/unloading
tanker bays, - jetties used for loading/unloading
oil, methane or gas tankers - silos used to transfer
liquid or solid products. During the entire loading
and unloading phase, the device checks that
the equipotentiality of the earthing system is
maintained by using the connection of an earthing
clamp.
In fact, the electronic system is equipped with a
protection circuit that checks the resistance value
and compares it to the set parameter and, if this
value falls within the pre-set range, closes the
electrical circuit between the two systems that are
equipotential. Viceversa, it removes the operating
consent from the loading pump and closes the
loading valve.
The GRDE-4200 is composed by: - ‘Ex eb/tb’
Cortem enclosure, which contain the ATEX/IECEx
The GRDE-4200 electronic earthing system between the tanker and the earth network of the
certified grounding control logic LCZ- 4200 -
help to prevent fire and explosions in areas with plant is not enough to prevent sparks from being
Cortem ‘Ex eb/ tb’ control and signal devices such
hazardous levels of static electricity when trucks generated a number of safety measures must
as selectors and alert LED lights. - one or two
or trains load and unload liquids and dry materials. be adopted, which connect the two systems earthing clamps for the connection to tank trucks
safely, guaranteeing the safety of people and the or other metallic parts. Available in aluminum or in
Filling, dispensing, transporting and tipping
property. black polyester resin with antistatic properties, the
materials into vehicles or containers generates
GRDE-4200 has reduced dimensions and weight
static electricity simply through the movement of These systems are commonly referred to as
(3 kg) and a wide range of ambient temperatures
the material being processed or handled. “earthing systems” and function based on the
ranging from -40° C to + 60° C.
The charge level is greater for poorly conductive principle of equipotential bonding of conductive
The grounding system is equipped with a yellow
solvents flowing through plastic pipes. and semi-conductive metal objects while loading
coiled cable that is 8 meters long when extended,
Furthermore, a fast flow or large amounts of air or unloading potentially explosive products.
practical and not bulky when not in use.
bubbles flowing through the pipe can amplify the In potentially explosive atmospheres, these
static electricity. phenomena occur while loading and/or unloading
For more information visit:
The flammable charge can ignite if the vehicle vehicles carrying flammable and explosive
www.cortemgroup.com
is not adequately earthed. An earth connection products.
HES Magazine | Sept/Oct 2021 17ATEX News & Products 18 HES Magazine | Sept/Oct 2021
ATEX News & Products
Safe for use in hazardous areas, ATEX certified installed
LED lighting is now available from Wolf Safety
Wolf Safety have introduced a powerful new range of ATEX certified
LED installed lighting, designed for safe, permanent fixed use in
potentially explosive atmospheres.
It directs light exactly where it’s needed and is
ideal for use in specific, close-up workspaces,
reducing glare to avoid people being ‘blinded’
by the emitted light, while its superior colour
definition facilitates safety critical hazardous area
tasks.
Forward Facing Array (FFA) technology can be
preferable for safely illuminating large hazardous
areas which need wide, even and bright light
coverage, where lights are mounted away from
The world’s leading manufacturer of portable and • Floodlights with a class leading maximum
people or at heights where glare and intensity
temporary ATEX and IECEx certified hazardous light output of up to 25,932 lumens, ideal
can’t have an adverse effect on the working
area safety lighting, Wolf have been keeping for safely illuminating large hazardous areas
which need wide and even light coverage; environment.
people safe for almost 120 years. They have been
experts in high power LED technology for safe use
• Highbay lights, perfect for use in very high In the unique position of being able to offer both
in hazardous areas for over 15 years. and large hazardous work areas; these DLO and FFA lighting, Wolf can supply the most
bright, ceiling mounted lamps also have an
effective lighting solution for every hazardous area
The company’s technical team has now brought
output of up to 25,932 lumens;
its vast knowledge and expertise to bear on a new workplace.
range of highly effective LED installed lighting, • Bulkhead lighting: compact, versatile and
Says Miles Jackson, Wolf Safety’s Sales and
robust lights ideal for safely illuminating
which is safe to use in Zones 1 and 21 hazardous
Marketing Director: “We know that users of Wolf
walkways, stairways and entrances within
areas.
hazardous areas, also featuring DLO (with products trust us to keep them safe when working
The range includes: intelligent emergency battery back-up in potentially explosive atmospheres.
versions also available);
• Linear luminaires featuring the new, “All the values people expect from Wolf and are
• A wide range of mounting accessories.
revolutionary Directional Linear Optics (DLO) seen in our portable and temporary lighting ranges
or standard Forward Facing Array LED can now be found in this new installed lighting
Directional Linear Optics (DLO), which is an
configurations (with intelligent emergency option in the fixed linear range and standard in range, which we are very proud to introduce.”
battery back-up versions also available), the Bulkhead range, is a patented light delivery
ideal for illuminating hazardous area technology which combines all the benefits of For detailed technical information
walkways, corridors and long or large open fluorescent and LED technology, while eliminating visit: www.wolfsafety.com
areas; the drawbacks of both.
HES Magazine | Sept/Oct 2021 19News & Products
Snap-on’s Level 5™ asset management
system is network ready
Major benefits of the system include:
As engineering managers face relentless pressure to deliver improved
productivity, often with fewer skilled hands and tighter budgets, the • No individual tool scanning required
benefits of professional tool storage and management become stronger • No RFID tags to install or replace
than ever.
• No limitations on tool size: from ¼”
screwdriver bit to just less than the size
of the drawer
• Intuitive interface, with an easy to use
touchscreen
• Audible voice confirmation of tool
removal and replacement
• Automatic locking for maximum security
• Errors announced and displayed to
indicate incorrect tool position or advise
when a drawer is not closed.
Snap-on Level 5 boxes are equipped with Keyless
Access Control, giving users the ease of access
they need but with security built in. The control
system can be configured with magnetic cards,
barcodes, PIN numbers and proximity cards. And
using Snap-on’s proprietary software managers
Snap-on Industrial’s Level 5™ automated total can control access from a system or network.
or returned, ensuring greater protection against
asset management system brings order to any Access control maintains productivity while
FOD.
workplace, enabling engineers and technicians to
protecting tools from unauthorised users.
know exactly where to find every tool when they Engineered to track individual tools by user,
need it, saving time and easing stress. without bar codes, scanners, RFID tags or other Says Richard Packham, Director UK & Europe
add-ons, the system works at the speed its users for Snap-on Industrial: “Snap-on’s Level 5
How useful would it be if all your workshop’s
demand. Other systems require additional steps
valuable tools could be tracked from one central automated system takes asset management
to scan or log activity. The Snap-on system does
point? Snap-on’s Level 5™ system makes to an entirely new level. The ability to monitor
this automatically so users save time and don’t
that possible. It provides complete reports on several boxes from one central computer offers
have to depend on other steps to ensure accurate
everything managers or supervisors need to keep
a huge advantage to engineering managers and
results.
an eye on. They are even informed when a tool
supervisors.”
needs to be refilled or ordered.
Snap-on’s Level 5™ ATC boxes are network ready,
And then there’s FOD. The threat of foreign using either Ethernet or wireless connection. That
For technical details visit:
object damage is a real and present danger in enables supervisors to review activity at all Level 5
boxes in their location, whether they are on or off- www.snapon.com,
many engineering workplaces. Using Snap-on
Level 5™ minimises the risk of human error, as line, from one central computer. They can check call (01536) 413904 or e-mail:
automated tool control constantly tracks every the status of each box, including the number of ukindustrialmarketing@snapon.com
tool and detects which tools have been removed tools issued, while identifying all active users.
20 HES Magazine | Sept/Oct 2021News & Products HES Magazine | Sept/Oct 2021 21
Safety Monitoring & Gas Detection
Enhanced solutions to customer challenges: How
ION Science’s Cub 11.7 resolves and protects
against gas exposure risks.
Recent discussions within gas detection sectors have revealed a
growing number of customers who are looking for solutions that are
reliable, long lasting and offer high levels of personal protection.
ION Science’s latest development, the Cub 11.7 delivering unrivalled VOC detection capabilities.
eV personal solution, provides superior protection Unlike other detectors in the 11.7 range, the Cub
against harmful VOCs while delivering on key 11.7 has a robust, reliable sensor lamp that draws
areas such as lifespan, reliability and compliance. on ION Science’s years of experience in delivering
superior PID (photoionisation detection). The lamp
The conversation around health versus safety of the Cub 11.7 has an average lifespan of one
is continuing, specifically looking at where gas year, and is resistant to extreme temperatures,
detection and compliance sits within this huge and humidity and other environmental sensitivities.
vital area and what role it can play. Developing
instruments that can protect individuals and Having developed a method of manufacturing that
ensure effective protection against VOC produces a more robust, reliable lamp, the Cub
(volatile organic compounds) exposure is of vital 11.7 is able to overcome previous issues around
importance, particularly in the 11.7 range. unreliable product and reduced lifespans. With
this, and a strong housing unit for the sensor,
Detecting the 11.7 range of gases is essential for customers now have an 11.7 device they can rely
protecting staff and the public due to the potential on. As the Cub 11.7 is intended to be worn on the provides the insights Occupational Hygienists
risks posed. Within the 11.7 detection range are person, it’s lightweight design at only 111g makes and Health and Safety Executives need to make
VOCs such as methylene oxide, trichloromethane it possible to wear all day without discomfort. informed decisions around worker health and
and tetrachloroethane, all of which are harmful This design aspect means the long term benefits safety.
at low levels. Monitoring and reducing personal of recording VOC exposure are more easily
exposure to these is critical in protecting against measured and counteracted. ION Science continues to demonstrate their
dangerous long term health effects. Having a leading status in gas and leak detection with the
personal gas detection device that can be relied Unlike standard gas compliance monitors, the development of the Cub 11.7 eV personal device.
on to record VOC exposure without compromise is Cub 11.7 focuses on helping staff stay healthy and By listening to customers and addressing their
the turning point in resolving customer pain points safe both now and in the future. Exposure to VOCs pain points directly with expertise, technology and
within the 11.7 range. even in low levels can have long lasting effects industry insight, ION Science are able to produce
on health, particularly those within the 11.7 range. solutions that deliver exactly what’s needed.
ION Science’s Cub 11.7 eV personal device is the The Cub 11.7 works to provide continuous, reliable
latest addition in a world-leading range of gas and data around VOC exposure that can be collected
For more information visit:
leak detection products. The Cub 11.7 has been and analysed to further increase protection and
ionscience.com
designed to tackle customer challenges while also reduce exposure risks. Continuous data logging
22 HES Magazine | Sept/Oct 2021Safety Monitoring & Gas Detection
Leading the way with PID Sensor technology: ION
Science supporting Blackline Safety
Gas detection instruments are critical to protecting the life, health and
safety of workers in many industries.
of VOCs, while interchangeable cartridges and
a lifetime sensor warranty minimise downtime
in the field. Their sensor range is able to deliver
high sensitivity VOC readings in harsh conditions,
including 99% relative humidity (non-condensing),
and temperatures of -40 to +65 °C. Thanks
to its anti-contamination design and long life
lamp, MiniPID 2 offers 10,000 hours of reliable
operation, ideal for long term monitoring in any
location. For superior health and safety protection,
Preventing dangerous exposure levels and detection. It immediately became clear that ION’s ION Science supply over 929 response factors to
monitoring over time is key, and using the very range of MiniPID 2 sensors were the best choice. allow easy and accurate detection of key VOCs.
best instrumentation available is essential for
keeping people safe and healthy, now and in Since diversifying their range of instruments to ION Science is continuing to support Blackline
the future. The sensor technology within these include the latest PID technology, Blackline Safety Safety and other customers around the world with
instruments is vital, and often the most important has seen improved success in VOC detection and their superior range of sensors and gas detection
aspect to get right for enhanced protection. monitoring with their products. Worker health and technology. ION Science has also recently been
safety, personal protection monitoring, exposure engaged in producing educational material for
ION Science, as a leading global gas detection levels and improved detection all mean that the sector, such as whitepapers and application
OEM for over 30 years, were chosen by Blackline Blackline Safety instruments now perform better guides, to help more customers understand
Safety for their superior range of gas sensors and protect more workers than before. the benefits and get the most from ION Science
when developing their comprehensive product products.
range. Ilaria Tramelli, PID Specialist, Blackline Safety
Europe says “The combination of ION Science PID With superior lead times and excellent product
PID (photoionisation detection) sensor technology technology in Blackline Safety G7 portable gas stock management, ION Science can be relied
is where ION Science really demonstrates their detectors and EXO area monitors gives users a upon to deliver within the deadline. Couple that
expertise and knowledge. ION Science’s range real-time, cloud-connected overview of their VOC with offices around the world offering technical
of sensors are rated very highly within industries emissions with location data, gas mapping and expertise and knowledge to support customers,
such as oil and gas, chemical, pharmaceutical powerful data analytics. It is a unique solution, and as well as their advanced UK headquarters, ION
and more. Their sensors are key components of an extremely powerful tool for HSE Managers and Science is leading the field when it comes to gas
many life-saving gas detection instruments. Industrial Hygienists”. detection sensors and instrumentation.
Blackline Safety approached ION Science in ION Science’s MiniPID 2 technology employed For more information visit:
2018 looking to upgrade their instruments with in Blackline Safety products provides superior ionscience.com
improved VOC (volatile organic compound) performance, and is able to monitor a wide range
HES Magazine | Sept/Oct 2021 23Safety Monitoring & Gas Detection
Crowcon launches Gasman with innovative
lead-free, long-life oxygen sensor
Abingdon-based Crowcon Detection Instruments Ltd. has launched a
long-life oxygen sensor in its Gasman portable gas detector.
However, this is no standard upgrade – not only
does the new sensor have an extended lifespan, Lead-free sensor for reduced
which will reduce total cost of ownership and is environmental impact, easier RoHS
backed with an industry-leading 5-year warranty, compliance
it is also completely free of lead, helping firms to
comply with imminent changes to restriction of Lead is a highly toxic substance that accumulates
hazardous substances (RoHS) regulations, and in bones and is released via the bloodstream
reducing harm to the environment. into various bodily systems and locations.
These include the brain, liver, kidneys and – in
Longer life reduces cost pregnant women – the developing foetus. All lead
exposure is toxic and preventable, which is why
The use of portable oxygen detectors is common RoHS regulations restrict its use, and permitted innovative design reduces maintenance and waste
in many industries, with both excessive and levels are now being cut even further (reductions and increases uptime, and the new lead-free
insufficient oxygen levels posing a serious gas affecting safety products will come into effect in sensor helps fleet managers and companies
hazard. Most oxygen sensors have to be replaced 2024). to reduce their environmental impact, while
every couple of years. In many industries, it is enhancing their RoHS compliance.’
common for detector fleet managers to replace A standard oxygen sensor contains around 12g of
lead, which is about 75% of the whole. Changing Next steps
items on a schedule recommended by the
to Crowcon’s new lead-free option therefore helps
manufacturer, which often disrupts productivity
With harsher RoHS regulations looming and long-
fleet managers to reduce their use of this toxin,
and can be costly.
term costs always scrutinised, it is important that
safeguarding health and cutting the amount of
anyone using oxygen sensors –especially those
hazardous lead in the environment. It also helps
Crowcon’s new sensor comes with the industry’s with large fleets of oxygen detectors – and any
them to get ahead in terms of RoHS compliance.
first five-year warranty, which means fewer firm keen to improve its environmental impact acts
replacements, which in turn means less downtime, quickly to make the most of this new innovation.
As Ed Clapham, Portable and Digital Product
less waste and a lower cost of ownership.
Manager for Crowcon, puts it: ‘I am really
The Gasman with long-life, lead-free oxygen
pleased to release the long-life oxygen Gasman.
sensor is now available to customers in Europe
Crowcon has achieved this by deploying the latest
Crowcon’s Gasman single gas detectors are
including the UK and will soon be available for
oxygen sensing technology, which means that
known and trusted globally to keep workers
customers in North America.
customers can now purchase a reliable, robust safe from low and high oxygen levels. The new
device from a trusted manufacturer, and still oxygen sensor utilises the latest oxygen gas
For further information visit:
reduce both their costs and their environmental sensing technology, which allows us to provide
www.crowcon.com
impact. an industry-leading 5-year sensor warranty. This
24 HES Magazine | Sept/Oct 2021Safety Monitoring & Gas Detection
Concentrations of hazardous substances such as
benzene must never exceed the defined limits in
ambient workplace air.
Reliably monitoring low concentrations of these substances can often
be a highly demanding task. The new innovative Dräger X-act® 7000
analysis device is designed to solve this problem.
by five easily replaceable standard batteries. The
battery life lasts for more than ten hours of testing
and can be read on the display.
Ex-protected and ready to use
The RFID tags applied to the Dräger MicroTubes
contain all the calibration data that apply
throughout their normal lifespan of one year. This
eliminates the need for lengthy function tests
and manual calibration. Because it works on the
basis of mass-flow measurement, air pressure
fluctuations have no influence on the device.
Any possible temperature or humidity influences
Consisting of Dräger MicroTubes and opto- MicroTubes, this also provides high selectivity, are already accounted for during the factory
electronic sensor technology, the device lets you significantly reducing false-positive measurement calibration. The device is explosion-proof and
precisely measure gases in the low ppb range. results and false alarms. certified under ATEX/IECEx for Zone 0. The system
It gives you reliable results right on site with the is also dust and splash-resistant in accordance
Dräger MicroTubes are already available for
potential to replace slow, expensive lab analysis. with IP54 and meets the requirements for
substances including benzene, ethylene oxide,
It's also extremely easy to use: insert the Dräger electromagnetic compatibility under EN 61326-1.
1.3-butadiene, formaldehyde and mercury with
MicroTubes, start measuring, then read out the
many more due to launch in the coming months. Also suitable for pump-assisted testing
test result.
The sensitive measurement system is based Easy to use When used with the Dräger X-am Pump, the
on colorimetric chemical sensor technology. Dräger X-act 7000 allows you to measure in the
After an automatic self-test, the Dräger X-act
In combination with the multiple layers of the ppb range in hard-to-reach places like ducts,
7000 is immediately ready for use. Simply insert
pipelines or tanks up to a distance of 45 metres
the right Dräger MicroTube for your testing needs.
(147.6 feet). Because the X-am Pump is also
The automatic drive carefully draws the MicroTube
certified explosion-proof for Zone 0, it is also
in and positions it. Control your test using the
perfectly suited for these tasks.
3-button control and 2.4 inch colour display.
When the test is complete, the green LED will
For more information, visit:
glow and a message is displayed on the screen.
https://www.draeger.com/en_uk/
You can store the test result, location and time in
Products/X-act-7000?cid=ad-uk-
the internal data logger and read it later using the
2021-02-01-hazardex-x-act-7000
Dräger CC Vision software. The device is powered
HES Magazine | Sept/Oct 2021 25Handling Equipment
Safe & Efficient Drum Handling In Hazardous Areas
Do you have a need to lift or move drums, de-palletise or just generally move
drums around a workshop or factory site in Hazardous Areas.
The St Clare Engineering range of Grab-O-Matic ATEX All Grab-O-Matic models can be Quick Attach/
fork attachment and pedestrian drum handlers will Release units and are securely attached to the forks
provide a safe and efficient solution for you. and released without the need for the truck driver to
dismount from his cab.
from stainless steel or part stainless steel to suit
The Grab-O-Matic DLR range of rim grip fork
customer requirements and the spark proof area the
attachment drum handlers are suitable for all types How Does it Work:
units are operating in.
of steel drums, plastic ‘L’ ring drums and most fibre
A Carriage Hook Plate is bolted to the centre of
drums.
All Grab-O-Matic fork attachments are issued with
the fork truck carriage, this then stays in place
Test Certificates, CE marked and manufactured
permanently as it does not interfere with the normal
The extensive drum handling range includes the SC10
entirely in the UK to ISO 9001:2015 and will be certified
lifting and moving of pallets and is only 300mm wide.
for lifting and rotating drums to dispense the contents,
for use in ATEX spark proof areas.
scissor grabs, base gripping units and waist grippers,
The forks are inserted fully into the fork pockets and
the whole range can also be fitted to pedestrian
when raised a sprung loaded lever locks behind the For more information on our extensive
stackers. Bespoke units can be manufactured to suit
Carriage Hook Plate and will only release when the range of drum and materials handling
customer specification.
unit is lowered to the ground, this reverses the action equipment please contact Andy Bow on
and the forks can be withdrawn from the unit. 02380 643402 or email:
We have also developed a Quick Attach/Release
drum handler fork attachment for use in ATEX sales@stclare-engineering.co.uk
The drum handlers can be manufactured completely
hazardous areas.
26 HES Magazine | Sept/Oct 2021Handling Equipment
Hiab acquires US demountables manufacturer Galfab
Hiab, part of Cargotec, has completed the acquisition of the US
demountables manufacturer Galfab, which makes roll-off hoists and
related equipment for the domestic waste industry.
It will become part of Hiab’s Demountables, Galfab was launched in 1992 by the Galbreath
Forestry & Recycling Cranes division. The family and apart from the legendary roll-off hoist
acquisition broadens Hiab’s demountable designed by Don Galbreath, it also offers other
portfolio while Galfab’s equipment will be included products including compactors, containers and
in Hiab’s nationwide US sales and service network. self-dumping hoppers. Its headquarters and main
sales and service network and our global
manufacturing site is in Winamac, Indiana, but
“We are very happy to now be able to include the innovation platform,” says Scott Phillips, President,
Galfab also has two sites in Phoenix, Arizona, and
Hiab.
Galfab roll-off hoists in our US demountables’ Houston, Texas. It currently employs around 100
offering. Their roll-off hoists are recognised people who will transfer to Hiab.
Hiab entering an agreement to acquire Galfab was
for their performance and premium quality
“I warmly welcome Galfab and its employees to announced 21 August 2021.
like our MULTILIFT hooklifts and skiploaders,”
Hiab. This is an exciting opportunity to create
says Pauliina Kunvik, Senior Vice President, growth for both Galfab and our demountables Find out more at:
Demountables, Forestry & Recycling Cranes, business by providing Galfab equipment owners www.cargotec.com
Hiab. access to Hiab’s industry-leading, nationwide
Hazardous materials incident kills two
workers at US manufacturing plant
Two people were killed following a hazardous materials incident in
North Carolina, US on September 12. Emergency responders attended
a plant belonging to Valley Proteins at around 13:30 local time and
pronounced two workers as dead at the scene.
Firefighters and a Hazmat team attended the told local media that the two dead workers
scene and helped the evacuation of a building may have been exposed to hydrogen sulphide.
at Valley Proteins, a company that collects and Employees reportedly wear hydrogen sulphide to a lack of following company safety procedures
recycles animal processing waste from the food monitors which begin beeping if the chemical is which both employees had been trained in.
industry. The North Carolina OSHA Emergency detected in the air.
Response Team also attended the scene. The local sheriff’s office is investigating the
In a statement released on September 13, Valley incident and is working alongside other agencies
Other employees who worked at Valley Proteins Proteins said the accident may have occurred due to determine the cause.
HES Magazine | Sept/Oct 2021 27Hazardous Cable Glands
Non-Metallic Cable Gland Pots
Matt Ogden, Cable Gland Product Specialist at Hawke International,
the leading manufacturer of glands for harsh and hazardous
pots rely on maintaining flame path clearances
environments, discusses the limitations of using glands with metallic
between a gland and the pot itself. These flame
compound pots, and the benefits delivered by transparent, non- paths are designed to dissipate energy and
prevent anything igniting – something that must
metallic alternatives.
be avoided at all costs in hazardous environments,
especially in potentially explosive zones. However,
if the clearance becomes too large, perhaps
due to machining tolerances, there is a risk of
ignition. Certainly, if a flame path is compromised
with a metallic pot, the cable gland is no longer
compliant and no longer safe; it’ll have to be
discarded.
Non-metallic pots, on the other hand, can be
compressible. In this case, there’s no need to rely
on controlled clearances or flame paths to reduce
the ignition risk. This is not to say that damage
can’t still occur. But, if it does, you can simply
cut the pot off and replace it without needing
to replace the whole gland – not the case with
In hazardous environments, every item of This means that any issues such as voids or
metallic types.
equipment – no matter how small – must underfilling can be immediately addressed before
successfully play its part. This absolutely includes the compound cures; not a possibility with metallic Conclusion
cable glands, tasked with protecting extremely pots.
expensive machinery. But cable gland strategies Historically, metallic components have been
Inspection favoured when it comes to designing compound
are too often overlooked.
pots for cable glands, and the issues encountered
Also, to inspect a traditional compound pot, one
This is a mistake. Cable glands are not regarding installation, inspection and repairs
made out of brass for example, you need to cut
commodity products, not mere bits of brass
have just been accepted as par for the course.
the pot off the resin. That’s because you can’t see
and rubber. Indeed, there have been some
Now however, we’re seeing a shift in thinking and
recent developments with the development of what’s going on inside glands with metallic pots.
exciting new options for businesses with the rise
non-metallic compound pots, which could have But clearly, the issue here is that in doing this, you
of non-metallic pots. This presents a huge leap
a profound effect on organisations working in destroy the sample. Put simply, after inspecting a
metallic cable gland, it needs to be remade! forward for decision-makers considering cable
hazardous environments. So let’s take a closer
gland strategies, as accurate installation is now
look at the merits of non-metallic compound pots
Cable glands with clean compound chambers easily attainable, inspection is simplified and
for cable glands compared to more traditional,
that allow full visibility during inspections solve this unparalleled safety benefits are provided, all while
metallic pots.
problem. The resin is observable in-situ and so reducing costs in the process.
The benefits of these new compound pots can glands can be inspected accurately and quickly
be seen in terms of installation, inspection, and without the additional time and money associated
with inspecting (and remaking) a traditional For more information and to read
overall safety.
metallic pot. If any issues are spotted, they can be about Hawke International’s new
Installation world-first cable gland range with
addressed straight away.
NEC® compliant, fully transparent,
When installing a metallic compound pot, it’s
Flame Paths non-metallic pots, visit:
not possible to see the resin. This removes an
https://www.hubbell.com/hawke/en/
element of control from the installer. When potting In addition to these installation and inspection
NEC-Compliant-Glands
a non-metallic pot, such as a silicone alternative, benefits, non-metallic pots boast superior health
this problem is avoided as the resin is visible. and safety credentials. Traditionally, metallic
28 HES Magazine | Sept/Oct 2021You can also read
