Progress Report 2018 2019 - ISC Konstanz

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Progress Report 2018 2019 - ISC Konstanz
Progress Report
   2018 – 2019
Progress Report 2018 2019 - ISC Konstanz
Introduction

                                                                        Dear Friends and Research Partners,

            Imprint                                                     With this report we present important results from research and development of ISC Kon-
                                                                        stanz. Most of the work within our numerous research projects is directly or indirectly
            copyright: ISC Konstanz, 2018                               related to one of our three main innovations: BiSoN, ZEBRA, TH-E Box. Besides, as an exam-
            responsible for content: Dr. Kristian Peter, ISC Konstanz   ple for other advanced technologies, we show first results of solar cells with passivated
            print run: 500                                              contacts, and moreover, as our contribution to the “AtaMoS-TeC” project in Chile, results
            pictures: ISC Konstanz                                      on development of modules adapted to the requirements in the desert. The focus of our
            designed with green electricity,                            work is on bifacial solar cells and modules. Therefore, this topic is dedicated to an extra
            printed carbon neutral on 100% recycled paper               double page. The machines for the production of solar cells are becoming faster with higher
            with vegan, vegetable oil-based colours                     throughput and increasingly intelligent. The information and communication technology
            design: naturblau+++                                        (ICT) has arrived at that industry. That is why we deal with Industry 4.0 topics as well.
                                                                        Finally, as our overall goal is the dissemination of the application of solar energy, we are
                                                                        still very active in the field of development cooperation and education. At the end of this
                                                                        report we show you a chart of our technology roadmap, a list of actual publicly funded pro-
                                                                        jects and the financial data.

    Research for a sunny future                                         Enjoy reading this report and do not hesitate to enter into a deeper discussion with our
                                                                        experts!

                                                                        Dr Kristian Peter
                                                                        Chairman of the Board of Directors
                                                                        ISC Konstanz e.V.

                                                                                                                                                                       Dr Kristian Peter,
                                                                                                                                                                       Dr Eckard Wefringhaus,
                                                                                                                                                                       Petra Hoffmann,
                                                                                                                                                                       Rudolf Harney,
                                                                                                                                                                       Dr Radovan Kopecek
                                                                                                                                                                       ISC Konstanz Business Directors
                                                                                                                                                                       (from left)

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Progress Report 2018 2019 - ISC Konstanz
Process Transfers:
                                       The Example of BiSoN

                                                                                                                                                                                                                  Innovations
                                       In order to transfer the innovative cell and module technologies developed                   However, choosing the right technology is not the only condition for a
                                       at ISC Konstanz into industrial production, our team has been very active                    quick and successful transfer to industrial production: having the right
                                       in the last years.                                                                           people for the job is just as important. This is why we put together a team
                                                                                                                                    of process experts, integration specialists and experienced project man-
                                       The focus of R&D work at ISC Konstanz has always been on industrially                        agers for each technology transfer project. This team will work on-site

                                                                                                                                                                                                                  Activities
                                       feasible processes. Accordingly, even in the early stages of development,                    and implement all the modifications necessary for a speedy and smooth
                                       we have the implementation into industrial production in mind. That ena-                     changeover, allowing the customer to return to full capacity quickly.
                                       bles us to integrate new process steps into existing production lines eas-
                                       ily. The upgrade of an existing production line to advanced technologies                     In addition to the actual technology transfer, ISC Konstanz offers the sup-
                                       does not have to be expensive. At Megacell we have shown that a standard                     port of the customers in purchasing new or used equipment, installing

                                                                                                                                                                                                                  Finances
                                       production line for multi crystalline p-type solar cells can be upgraded in                  media supplies and certifying products. If desired, we can take over these
                                       a few months to a line for bifacial n-type solar cells (BiSoN). The currently                tasks completely.
                                       achievable efficiency with BiSoN technology is 21 %+ with a bifacial coef-
                                       ficient1 close to 0.9. As all ISC technology is based on similar single pro-                 As we also investigate the advantages of our innovative technologies in
                                       cess steps, only some more modifications are necessary to produce n-type                     scientifically sound field tests under normal and extreme climatic condi-
                                       IBC solar cells (ZEBRA) with an efficiency potential of 23 %.                                tions, we can support our partners further in creating product information
                                                                                                                                    and technical documentation.
                                       With the experience from three completed process transfer projects, our
    Jan Lossen                         BiSoN and ZEBRA technology has achieved a very high level of technology
    jan.lossen@isc-konstanz.de
    +49-7531-36 18 3-360               readiness. In addition to this, our personal experience in different cultural
                                       and technological surroundings allows for a smooth and rapid transition
                                       from lab to fab.

    Dr. Florian Buchholz
    florian.buchholz@isc-konstanz.de   To achieve low cost of ownership for these high-efficiency solar cell con-
    +49-7531-36 18 3-553
                                       cepts, a high throughput of the advanced doping and passivation pro-
                                       cesses is crucial. For this reason, we optimise these processes in close
                                       cooperation with the machine manufacturer centrotherm.

                                       Another solar cell concept that is currently being developed at ISC Kon-
                                       stanz is MOSON, an nPERT rear junction solar cell concept. The MOSON
                                       cell has reached efficiencies beyond 22 % when tested at ISC Konstanz
                                       and is currently being prepared for mass production. A transfer to an inter-
                                       ested pilot costumer is possible.

                                       1
                                           The bifacial coefficient describes the efficiency under back-side illumination divided
                                           by the efficiency under illumination from the sunny side.

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Progress Report 2018 2019 - ISC Konstanz
ZEBRA
                                                              The Innovative IBC Solar Cell

                                                                                                                                                                                                                                                                                                   Innovations
                                                              The interdigitated back-contact (IBC) solar cells have the potential of winning                  In 2018 we introduce the new generation of ZEBRA-Gen2 cell as the latest
    Dr Valentin Mihailetchi                                   the PV market due to advantages arising from their characteristic architecture                   process development. The recombination of J0,e and J0,met of the p+ and                              Andreas Halm
    valentin.mihailetchi@isc-konstanz.de                                                                                                                                                                                                                            andreas.halm@isc-konstanz.de
    +49-7531-36 18 3-48                                       placing the both contacts and emitter on the back side allowing an efficient                     n+ regions are reduced by lowering the surface concentration of the doping                           +49-7531-36 18 3-50
                                                              decoupling of the carrier generation at the front of the cell and the collection                 profiles, meanwhile, the fine tuning of the contacts formation allow for a con-
                                                              process at the rear.                                                                             tact resistance RC < 2.5 mΩ·cm2. Excellent surface passivation obtained with

                                                                                                                                                                                                                                                                                                   Activities
                                                                                                                                                               oxide/SiNx stack layers with implied Voc of 710 mV and Joe=14 fA/cm2 on
    Giuseppe Galbiati                                         ISC-Konstanz has developed his own IBC solar cell, named ZEBRA for the                           symmetrically diffused boron emitter. Solar cells with energy conversion effi-
    giuseppe.galbiati@isc-konstanz.de
    +49-7531-36 18 3-361                                      peculiar back side appearance as an upgrade of the n-PERT process BiSoN                          ciencies up to 23.0 % are fabricated at the ISC labs.
                                                              which has been proved to be compatible with an industrial scale production
                                                              and throughput.                                                                                  Further implementation of passivated contacts are currently in progress

                                                                                                                                                                                                                                                                                                   Finances
                                                                                                                                                               within the TuKaN project funded by the German Federal Minister for Economy
                                                              The ZEBRA soar cells are fabricated on standard M2 size n-type Cz-Si wafer;                      Affairs and Energy. The aim is to achieve 24 % cell efficiency.
                                                              the process sequence counts for only eleven process steps. The front-floating-
                                                              emitter (FFE) and the emitter as well as the back-surface-field (BSF) regions
                                                              are formed using industrial-size quartz tube furnace diffusion employing BBr3                                 ETA [%]                           Voc [v]

                                                              and POCl3 source respectively. The entire lito-free process requires only one
                                                              masking step while the interdigitated pattern on the back side is obtained
                                                              by laser processing which results an elegant solution i) to simplify process-
                                                              ing compare with high resolution patterning technique such as lithography, ii)
                                                              reduced manufacturing costs iii) it offers large flexibility coupling rear inter-
                                                              digitated diffusion pattern-layouts with the related metallization grid.

                                                                                                                                                                         Jsc [mA/cm2]                         FF [%]
                                                              The p+-emitter and the FFE are passivated by an in situ thermal SiO2 layer
                                                              obtained during the boron diffusion process, saving costs associated with alu-
                                                              minum oxide deposition which is typically used in high efficiency solar cell
                                                              concepts.

                                                              The contact formation is obtained with firing-through Ag paste screen printed
                                                                                                                                                                                                                                                 ZEBRA 60 cell module
                                                              in a single step for both emitter and BSF regions. The final metallization fea-
                                                              tures an open grid design suitable for bifacial applications.
                                                                                                                                                     Fig. 3.   IV DataIV  Data distribution
                                                                                                                                                                       distribution for ZEBRA-Gen2for
                                                                                                                                                                                                   solarZEBRA-Gen2
                                                                                                                                                                                                         cells.         solar cells.

                                                                            Jsc             Voc           FF             pFF          Ƞ
                                                                            [mA/cm2]        [mV]          [%]            [%]          [%]
                                            Average                         41.42 ± 0.01    682.7 ± 0.1   80.67 ± 0.07   84.7 ± 0.1   22.82 ± 0.05

                                            Best cell (Black reflector)     41.48           683.7         81.4           84.9         23.1

                                            Best cell (White reflector)     41.68           683.6         81.3           -            23.2

                                           Summary of IV Results fpr Print-Contacts ZEBRA II Cells                                                                                                                                               ZEBRA module rear side

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Progress Report 2018 2019 - ISC Konstanz
TH-E Box

                                                                                                                                                                                                                                    Innovations
                                        THermodynamic and Electric energy Box                                           TH-E Box can drive a family house 100 % independent from the electric-
    Franz Reichenbach                                                                                                   ity grid. But even more interesting is the fact, that it can provide posi-   Adrian Minde
    frank.reichenbach@isc-konstanz.de                                                                                                                                                                adrian.minde@isc-konstanz.de
    +49-7531-36 18 3-670                Photovoltaic energy is affordable and economically interesting, if a high       tive and negative balance energy to the grid. This means it woks even        +49-7531-36 18 3-352
                                        share can be self-consumed. On the other hand, in the future too much           beyond energy autonomy. TH-E Box is smart grid ready and can manage
                                        PV can destabilise the energy system if it is fed into the grid without any     the sequence in which the main consumers in the household such as wash-

                                                                                                                                                                                                                                    Activities
                                        control.                                                                        ing machines, dishwashers and electric vehicles are powered.

                                        TH-E Box is a compact energy conversion unit, typically for single fam-         To make the green energy supply chain complete, we will concentrate in
                                        ily houses, which provides both, heating and electricity just on the user’s     future research on the generation of a hydrocarbon fuel, e.g. methanol,
                                        demand. The heat (or cold) and the electricity can be produced all over         from CO2 and green hydrogen PV excess energy. The green hydrocarbon

                                                                                                                                                                                                                                    Finances
                                        the year at any time. It is mainly driven by PV (70-80% over the year),         should then serve as a seasonal long-term storage medium.
                                        the remaining energy being provided by any fuel, natural gas, methanol
                                        or even hydrogen.                                                               Model Predictive Control

                                        This Energy unit (TH-E Box) combines three main elements: A recharge-           In order to dimension the TH-E boxes, the control algorithm has already
                                        able battery with a bidirectional AC/DC converter, an electrical heat pump      been developed. It is thus possible to estimate the terms and requirements
                                        as well as a combined heat and power engine – CHP (e.g. gas generator           of the individual components on the basis of measured consumption data.
                                        or fuel cell). A high fraction of the energy fed into the system comes from
                                        renewable sources, e.g. from photovoltaics or wind, the rest being sup-         The regulation is performed by a “Model Predictive Control” MPC, which
                                        plied from fossil fuels or even biofuels. The combustible fuel can be natu-     establishes a time-discrete, dynamic model of the system to be controlled
                                        ral gas, biogas, hydrogen, oil, methanol or others. In the simplest case        in order to be able to calculate the future state of the system as a func-
                                        TH-E Box is connected to a rooftop PV system and the natural gas supply         tion of defined input signals. This allows the optimization of the input
                                        pipeline.                                                                       signal over a time horizon, taking into account defined input and state
                                                                                                                        constraints. While the model behavior is predicted up to a certain time
                                        TH-E Box enable buildings to become far beyond energy autonomous. The           horizon, usually only the input signal for the next time step is used and
                                        systems can offer electrical flexibilities to the distribution system opera-    then the optimization is repeated with the current (measured) state of the
                                        tor. E.g. in the winter time, heat can be produced either by the heat pump      energy-storing components.
                                        or the CHP. While in the former case electricity is taken from the grid,
                                        electricity is feed into the grid in the later. The system can therefore pro-
                                        vide both, positive and negative regulation energy. This makes even more
                                        sense if several systems will be used in a neighbourhood or any other way
                                        of collaboration, such that the individual TH-E Boxes can negotiate the
                                        transfer of energy between each other according to the particular needs of
                                        the households where they are installed.

                                        electricity from renewable
                                                          sources            electricity just on demand

                                                                     TH-E
                                                                     Box

                                          natural gas /methanol                      heat/cold
8                                                                                                                                                                                                                                    9
Progress Report 2018 2019 - ISC Konstanz
Advanced Technologies

                                                                                                                                                                                                                                                                                                           Innovations
                                                                                                       Passivated Contacts                                                              Solar Module Development Laboratory in Chile

                                                                                                       In order to further enhance the efficiency of our cell technologies, we are      With the backing of the Chilean government, ISC Konstanz, FhG-Chile,
        Dr. Jan Hoß                                                                                    continuously seeking to reduce charge carrier recombination, in particular       SERC and the French CEA INES pursue the lowest LCOE possible through a
        jan.hoss@isc-konstanz.de
        +49-7531-36 18 3-366                                                                           at the cell’s surfaces and under the metal contacts. One of the most promis-     range of activities including optimising desert performance, tracking and

                                                                                                                                                                                                                                                                                                           Activities
                                                                                                       ing approaches to achieve this goal are charge carrier selective passivated      bifacial modules and system design. The work covers soiling, system design
                                                                                                       contacts, which can be implemented as a layer stack consisting of an ultra-      and the best module configurations for the harsh climatic conditions.
                                                                                                       thin silicon oxide and a heavily doped layer of polycrystalline silicon (poly-   It will not be testing only but developing products too. We are setting up
                                                                                                       Si). Charge carrier selectivity is achieved by energy band bending imposed       a module pilot line where we will test and develop new components, new
                                                                                                       by the heavily doped poly-Si layer and by asymmetric tunneling probabili-        stringing and new designs.

                                                                                                                                                                                                                                                                                                           Finances
                                                                                                       ties through the interfacial oxide. This results in an efficient shielding of
                                                                                                       minority carriers from the surfaces, including the highly recombination          Beginning of 2018 the Atacama Module and System Technology Center
                                                                                                       active silicon-metal interfaces of the contacts.                                 (AtaMoS-TeC) started its research activities. The first 18-24 months the
                                                                                                                                                                                        member institutes continue the development of their desert modules. Dur-
                                                                                                       Within the publicly funded Tukan project, such passivated contacts are           ing this period of ongoing work, the centre’s building will be constructed
     doping concentration (cm-3)

                               1021          poly-Si           c-Si         T = 825°C, R = 81 Ω/sq
                                                                                       sh
                                                                            T = 825°C, R = 142 Ω/sq
                                                                                                       developed for integration into the industrial process flows of ISC’s nPERT       and equipment assembled for the pilot line. At that point, a staff of 25-30
                                                                                                                                                                                                                                                                         Andreas Halm
                                                                                       sh
                                                                            T = 825°C, R = 740 Ω/sq
                                                                                       sh
                             1020                                           T = 850°C, R = 56 Ω/sq
                                                                                       sh
                                                                                                       (BiSoN) and IBC (ZEBRA) cells. In order to achieve a lean process flow,          researchers will begin working at the facility.                                  andreas.halm@isc-konstanz.de
                                                                            T = 850°C, R = 103 Ω/sq
                                                                                       sh
                                                                                                                                                                                                                                                                         +49-7531-36 18 3-50
                                                                            T = 850°C, R = 615 Ω/sq
                                                                                       sh
                                                                                                       key focusses of the project are to develop a single-sided silicon thin film
                             1019
                                                                                                       deposition and the compatibility of the passivating layer stack with screen      The partnership with CORFO, Chile’s economic promotion body, will look
                             10     18                                                                 printing of the metal contacts.                                                  to stimulate use of the new facility’s research in mainstream production.
                                                                                                                                                                                        A policy of technology transfer will also ensure that other countries with
                             10     17
                                                                                                       Figure 1 shows typical doping profiles for different poly-Si crystallization     desert conditions can benefit from its work.                                     Dr. Enrique Cabrera
                                                                                                                                                                                                                                                                         enrique.cabrera@isc-konstanz.de
                                    16
                                                                                                       temperatures and doping concentrations for n+ doped poly-Si layers on                                                                                             +49-7531-36 18 3-56
                             10
                                         0     0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45                n-type substrate. The respective passivation quality is shown in Figure 2,       Industry partners, including Enel, Colbún, Mondragón and Cintac have
                                                                             depth (µm)
        Figure 1: Doping profiles measured by ECV                                                      where an implied Voc of up to 730 mV indicates the significant potential         contributed US$5 million with CORFO providing US$12 million of funding
                                                                                                       for cell efficiency improvements with this technology.                           for the project.
     implied V (mV)

                                   730                                                                                                                                                  This consortium has very specific goals for a period of no more than 10
              oc

                                   720                                                                                                                                                  years, where they have to be able to halve the cost of generating energy
                                                                                                                                                                                        by photovoltaics, addressing the specific problems facing the Atacama
                                   710
                                                                                                                                                                                        Desert. If we achieve this, Chile will be in a position to change its produc-
                                   700
                                                                                                                                                                                        tive, industrial and mining structure, especially in the north of the country.
                                   690

                                   680
                                              crystallization temperature
                                                       T = 825°C
                                   670
                                                       T = 850°C

                                   660
                                             0.5           1        1.5      2       2.5        3
                                                               phosphorous concentration (1020 cm-3)

        Figure 2: Respective passivation quality

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Progress Report 2018 2019 - ISC Konstanz
Bifaciality

                                                                                                                                     Innovations
                                                     Bifacial photovoltaic (PV) modules are able to utilize light from both sides
     Dr Radovan Kopecek
     radovan.kopecek@isc-konstanz.de
                                                     and can therefore significantly increase the energy yield of PV power
     +49-7531-36 18 3-22                             plants, thus reducing the electricity cost and improving profitability. Bifa-
                                                     cial PV technology has a huge potential to reach a major market share, in
                                                     particular when considering utility scale PV plants. In combination with

                                                                                                                                     Activities
                                                     simple tracking technology the total energy output of a PV power plant
     Dr Joris Libal                                  can be boosted to up to 50 % compared to standard monofacial fixed tilt
     joris.libal@isc-konstanz.de
     +39 351 922 0929                                systems at about 10-20 % additional costs. In addition different applica-
                                                     tion fields are waiting for bifacial modules such as sound blocking systems
                                                     facades, car-ports, green-houses and other glass-intensive structures.

                                                                                                                                     Finances
                                                     Accordingly, bifacial PV is currently attracting increasing attention from
                                                     involved engineers, scientists and investors.

                                                     ISC Konstanz is one of the leading institutes organizing related workshops
                                                     and pushing this technology to the market since its foundation. Therefore
                                                     we have developed bifacial solar cell (BiSoN, ZEBRA) and module tech-
                                                     nologies which we have licensed and transferred to industrial partners.

                                                     In addition we have developed an advanced simulation program called
                                                     MoBiDiG (Modelling of Bifacial Distributed Gain) which can simulate the
                                                     energy yield for many scenarios (fixed tilt, vertical installations, tracking
                                                     systems) for bifacial and monofacial PV systems. The various components
                                                     of the simulation model are under continuous development to further
                                                     increase the accuracy as well as the application range of the resulting
                                                     energy yield predictions. This work is conducted in publicly funded pro-
                                                     jects as well as in bilateral collaborations and includes the model valida-
                                                     tion with field data.

                                                     We support large EPCs as well as utilities with our expertise by performing
                                                     evaluations of the potential energy yield of their PV system projects.

                                                     As we want to connect all bifacial believers, attract possible investors and
                                                     inform all PV scientists about this promising technology for entering the
                                                     “1ct/kWh era” we have written a book together with leading institutes for
                                                     this technology. The book can be purchased at: https://www.theiet.org/
                                                     resources/books/pow-en/bif-photovol.cfm

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Progress Report 2018 2019 - ISC Konstanz
Digitalisation:
                                          Industry 4.0 & Lab 4.0

                                                                                                                                                                                                               Innovations
                                          Vision                                                                          Projects at ISC: factories and ISC lab
     Rudolf Harney
     rudolf.harney@isc-konstanz.de
     +49-7531-36 18 3-25
                                          Smart PV factories, in addition to having a higher degree of automation         Currently, ISC is in the phase of digitizing the lab: connecting production
                                          constitutes a system that can self-learn, self-optimize and self-adapt to       equipment, deploying sensors, extracting data and developing commu-
                                          run production processes autonomously or semi-autonomously with mini-           nication interfaces to facilitate the same. A common platform is imple-

                                                                                                                                                                                                               Activities
                                          mum human intervention. Optimal planning of experiments, flexible pro-          mented to interact with the equipment and handle the incoming data.
     Swaytha Sasidharan                   duction of different cell technologies can result in higher efficiency cells    Handheld devices and web interfaces with dedicated industrial applica-
     swaytha.sasidharan@isc-konstanz.de
                                          with improved production yield and throughput. It also leads to reduced         tions will enable improved user access to the information.
     +49-7531-36 18 3-356
                                          cost of ownership. This is accomplished by adapting innovations from the
                                          various technical fields of communication, data analysis, nanotechnology,       However, this is not a scientific playground: it is a prototype of an industry

                                                                                                                                                                                                               Finances
                                          automation and robotics, Internet of Things, artificial intelligence and 3D     4.0 PV factory. We will be able to evaluate different standards for inter-
                                          printing amongst others.                                                        faces. We are developing a factory-planning tool that handles the booking
                                                                                                                          and scheduling of various equipment. In the project FlexFab1 we work on
                                          Prerequisite                                                                    an automatic factory planning for switching between different cell types
                                                                                                                          in one factory. With the projects InES, TechFab and SelFab2 we develop
                                          Moving towards the goal of a smart factory, digitalization is the first step,   a smart, self-learning lab and factory. Wafer tracking is crucial for smart
                                          where the machines, materials, infrastructure and humans have to “talk to       fabs to attain improved yields and reduced process failures: We perform
                                          each other”. Therefore, common interfaces and communication standards           detailed studies of single wafer tracking, carrier wafer tracking or virtual
                                          have to be established. With a connected factory, we can leverage on soft-      wafer tracking methodologies to demonstrate the advantages and imple-
                                          ware platforms, communication technologies and advanced analytics to            mented simulators and mobile application to make tracking easier.
                                          make the factory smart.

                                                                                                                          1
                                                                                                                              Funded by Federal Ministry of Economics and Technology (Germany)
                                                                                                                          2
14                                                                                                                            Funded by Ministry of Economics, Labor and Housing Baden-Württemberg (Germany)    15
Progress Report 2018 2019 - ISC Konstanz
International Solar Development
                                      and Education Cooperation

                                                                                                                                                                                                         Innovations
                                      Besides our excellent research in photovoltaics, our international team is         Education Cooperation
     Monika Sarkadi                   actively involved in promoting solar technology and raising awareness for sus-
     monika.sarkadi@isc-konstanz.de
     +49-7531-36 18 3-402             tainability through renewables around the world. Our activities take place on      We are linked with various educational institutions abroad and are part
                                      various levels, including rural electrification as well as educational projects.   of a large international network of scientists and industrial institutions
                                                                                                                         committed to bringing solar technology to those areas of the planet that

                                                                                                                                                                                                         Activities
                                      Rural Electrification                                                              have optimal climatic conditions. At our institute we train and supervise
                                                                                                                         undergraduate, postgraduate students and interns from all over the world
                                      The introduction of solar energy can enhance the quality of life of off-grid       in PV theory and R&D. Beyond that, we visit and cooperate with German
                                      communities in developing and newly industrialized countries in many               universities and universities in Egypt (El Gouna) and Chile (Santiago and
                                      ways. These projects also serve as demonstration projects for solar tech-          Antofagasta). Our goal is to teach young researchers how to develop PV

                                                                                                                                                                                                         Finances
                                      nology. Up till now ISC Konstanz has completed 11 rural electrification            devices adapted to their own climate conditions.
                                      projects in Africa and Asia and supported 7 external projects by contribut-
                                      ing modules with a total of 65 kWp. In the past 3 years we have come to            Solar student workshop KonSoLe
                                      focus more and more on the educational aspects of development coopera-
                                      tion in order to ensure the sustainability of the installations.                   In 2017 we established a new out-of-school learning place in Konstanz for
                                                                                                                         students in primary and secondary education. The informal and positive
                                      In 2016 we completed our 5th rural electrification project in Cameroon             hands-on experience in our workshops aims to inspire young people to
                                      (SLAK 5 - EduSol Cameroun) in the framework of our UNESCO-honoured                 learn to think independently and lose possible inhibitions related to tech-
                                      EduSol initiative (Education for Sustainable Development with Solar): two          nical disciplines. The additional interactive unit in Global Education sen-
                                      schools were electrified in the heart of the rainforest with the active par-       sitizes youngsters for topics such as global responsibility, climate fairness
                                      ticipation of four students of the Baden-Württemberg Cooperative State             and their own energy sufficiency. In 2017 and 2018 we held 16 workshops
                                      University Ravensburg (DHBW), Campus Friedrichshafen. The students                 for a total of 211 students, mainly from secondary schools in the region.
                                      had been previously trained by us and gave lessons in one of the schools
                                      on current and solar energy. This project had a uniquely personal touch            One World Promoter Programme
                                      and was a real intercultural experience for the youngsters on both sides.
                                                                                                                         Since the beginning of 2014, ISC Konstanz has been 1 of the 14 organisa-
                                                                                                                         tions linked to the programme in the State of Baden-Württemberg. This
                                                                                                                         multifaceted work is funded by state and federal governments supporting
                                                                                                                         initiatives, organisations and individuals working towards global fairness
                                                                                                                         and a sustainable development. ISC Konstanz’s regional promoter Monika
                                                                                                                         Sarkadi works together with civil society, municipalities as well as eco-
                                                                                                                         nomic actors in order to raise awareness for important issues of develop-
                                                                                                                         ment policy. She informs, networks, coordinates and initiates actions. Her
                                                                                                                         main focus in the region of Mid-South Baden-Württemberg lies on Global
                                                                                                                         Education and climate fairness. In May 2018 she conceived and organized
                                                                                                                         a major public event in Konstanz promoting the UN Sustainable Develop-
                                                                                                                         ment Goals (SDGs), in particular SDG 7 for Energy and SDG 13 for Climate
                                                                                                                         Action. This interactive and entertaining event attracted hundreds of visi-
                                                                                                                         tors from the region and is the start of a long-term cooperation between
                                                                                                                         participating partners.

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Progress Report 2018 2019 - ISC Konstanz
Roadmap

                                                                                                                                                                                                                  Innovations
     After German cell manufacturers such as Sunwasys and Bosch stopped pro-                                               In parallel we generated Know-how on energy system level (TH-E Box). The
     ducing solar cells, the ISC started to license its own know-how worldwide and                                         energy cycle is complete as soon as we produce green hydrocarbons as a sup-
     to transfer the technology accordingly. The focus of our solar cell technology                                        plement energy source for PV. Annual smart energy workshops have been
     transfers are bifacial n-type technologies such as BiSoN and ZEBRA.                                                   organized since 2015.

                                                                                                                                                                                                                  Activities
     In order to bring n-type bifacial technologies sustainably and with success
     into the PV market, so that these technologies can contribute to the reduction
     of LCOE, a large solid network of e.g. machine building companies and mate-
     rial suppliers is necessary. Therefore, already at an early stage, ISC Konstanz
     started to organize nPV workshops from 2011 and bifacial workshops from

                                                                                                                                                                                                                  Finances
     2012 on. It is possible that new workshops, as e.g. tandemPV will be launched
     in the coming years.

     25 ct/kWh
           25 ct/kWh
                ISC Konstanz
                         ISC Konstanz
                started nPV
                         started nPV
                workshopsworkshops

                Development
                         Development
                              of        of
                n-type solar
                         n-type
                             cells
                                 solar cells
                with BOSCH
                         with BOSCH
                       ISC Konstanz
                                ISC Konstanz
                                        Development
                                                 Development
                                                       of         of
                       started bifacial
                                started bifacial
                                        cost effective
                                                 cost effective                 TechnologyTechnology
                       workshopsworkshops
                                        BiSoN andBiSoN and                      transfer to
                                                                                          transfer to
                      13 ct/kWh13 ct/kWhZEBRA solar
                                                 ZEBRA       Technology
                                                       cellsolar cell TechnologyAdani finished
                                                                                          Adani finished
                                                             transfer to
                                                                       transfer to
                                        Contract Contract
                                                  with       MegaCellMegaCell
                                                            with                Contract Contract
                                                                                          with      with                                      Development
                                                                                                                                                        Development
                                                                                                                                                                  Development
                                                                                                                                                                            Development
                                                                                                                                                                                      Development
                                                                                                                                                                                                Development
                                                                                                                          Development
                                                                                                                                    Development
                                                                                                                                              of 27+% ofcost
                                                                                                                                                           27+% ofcost
                                        MegaCellMegaCell     finished finished Valoe andValoe
                                                   signed signed                            SPICand SPIC                                                             28+% ofcost
                                                                                                                                                                               28+% of cost
                                                                                                                                                                                         30+% ofcost
                                                                                                                                                                                                   30+% cost
                                                                                                                          of industrial
                                                                                                                                    of industrial
                                                                                                                                              effective effective
                                                                                                                                                        solar     solar
                                                                                signed signed                                                                     effective effective
                                                                                                                                                                            solar      solar
                                                                                                                                                                                      effective effective
                                                                                                                                                                                                solar     solar
                                         8 ct/kWh  8 ct/kWh  Contract Contract
                                                                       with      with
                                                                                                      Development
                                                                                                                Development
                                                                                                                          25% cost25% costcell with cell with
                                                                                                                                                                  cell with cell with cell with cell with
                                                                                                      of 24% cost
                                                                                                                of 24% cost
                                                                                                                          effective effective
                                                                                                                                    solar     solar
                                                             Adani signed
                                                                       Adani signed
                                                                                AtaMoS-TeCAtaMoS-TeC                                          passivatedpassivatedpassivatedpassivatedpassivatedpassivated
                                                                                                      effective effective
                                                                                                                solar     solar
                                                                                                                          cell with cell with contacts contacts
                                                                                project started
                                                                                          project started                                               and        and
                                                                                                                                                                  contacts  contacts
                                                                                                                                                                            and        and
                                                                                                                                                                                      contacts  contacts
                                                                                                                                                                                                and       and
                                                                                                      cell      cell      passivatedpassivated
                                                              5 ct/kWh  5 ct/kWh                                                              Perovskite
                                                                                                                          contacts contacts layer on top
                                                                                                                                                        PerovskitePerovskitePerovskitePerovskitePerovskite
                                                                                  4 ct/kWh  4 ct/kWh3.5 ct/kWh3.5 ct/kWh                                layer on top
                                                                                                                                                                  layer on top
                                                                                                                                                                            layer on top
                                                                                                                                                                                      layer on top
                                                                                                                                                                                                layer on top
                                                                                                                         3 ct/kWh
                                                                                                                               3 ct/kWh
                                                                                                                                     2.5 ct/kWh
                                                                                                                                            2.5 ct/kWh
                                                                                                                                                    2 ct/kWh
                                                                                                                                                          2 ct/kWh
                                                                                                                                                               1.5 ct/kWh
                                                                                                                                                                      1.5 ct/kWh

      2010 2010 2012 2012 2014 2014 2016 2016 2018 2018 2020 2020 2022 2022 2024 2024 2026 2026 2028 2028
                    Start activities
                              Start activities
                                     on Hybrid on thermal/    TH-E BoxTH-E BoxTH-E BoxTH-E BoxTH-E BoxTH-E
                                                    Hybrid thermal/                                           readyBox TH-E
                                                                                                                        readyBoxTH-E
                                                                                                                                  in BoxGreen
                                                                                                                                          in hydrocarbons
                                                                                                                                                Green hydrocarbons
                                                                                                                                                           generated  from H2+CO
                                                                                                                                                                    generated  from2 H2+CO2
                    energy systems
                              energy systems
                                          PV systemsPV systems1st generation
                                                                       1st generation
                                                                                on fuel cell      for tech. transfer
                                                                                         on fuel cell       for tech. transfer
                                                                                                                        the marked
                                                                                                                                the marked
                                                                                                                                        as a supplement
                                                                                                                                                as a supplement
                                                                                                                                                        energy source
                                                                                                                                                                energyfor
                                                                                                                                                                        source
                                                                                                                                                                          TH-E for
                                                                                                                                                                                BoxTH-E Box

18                                                                                                                                                                                                                 19
Publicly Funded Projects

                                                                                                                                                                                                          Innovations
                  ZEBRA Development                                                                                     Module Development and Characterization
           5 ct   Competitive solar power in Germany - Reduction of electricity generation                   PVScan     Evaluation research for the quality assurance and evaluation of PV mod-
                  costs to less than 5ct/ kWh through innovative and industrially feasible                              ules in the solar park. 8/2013 - 1/2018 • BMWi Germany
                  solutions along the crystalline Si value chain based on back contacted                    Schindel    Novel connection concepts for solar modules, significantly reduced shad-
                  modules. 8/2016 - 7/2019 • BMWi Germany                                                               ing by shingles technique. 9/2016 – 8/2018 • BMWi Germany

                                                                                                                                                                                                          Activities
            PfZ   Processes for ZEBRA. Development of Processes for efficiency potential                      U-Light   Development of novel solar modules with low weight, integrated bypass
                  higher 23% (laser technique, dielectrics, diffusion processes). 8/2015 -                              diodes, high efficiency low costs. 11/2015 - 10/2018 • Solar-Era-Net (EU)
                  7/2018 • BMWi Germany                                                                       BiFaLo    Bifacial PV modules for lowest levelized cost of energy (LCOE). Optimized
                                                                                                                        bifacial cell designs and processes for highest energy yield. 10/2017 -
                  High Efficiency Processes and Basic Research                                                          9/2020 • Solar-Era-Net (EU)

                                                                                                                                                                                                          Finances
        TUKAN     Tunnel contacts on N type: for metallization with screen printing under                AtaMoS-TeC     Development of bifacial double glass desert modules (330Wp and
                  the use of highly doped poly-silicon. 10/2017 - 09/2020 • BMWi Germany                                400Wpe+) and desert systems.12/2016 - 11/2021• CORFO (Chile)
        Kosmos    cost optimized high efficiency solar cells made of low oxygen n-type
                  monocrystalline silicon for industrial mass production. 5/2015 - 4/2018                               Smart Grids and Energy Systems
                  • BMWi Germany                                                                             H2O-CC     Systemic efficiency gains in PV-fed, non-thermal seawater desalination
          IdeAl   Industrial PVD-Al for highly efficient crystalline Si solar cells and modules                         systems by cooling with water. April 2016 - März 2019 • BMBF Germany
                  9/2015 - 8/2018 • BMWi Germany                                                              C/sells   The energy system of the future in the solar arc of southern Germany.
     Refined PV   Reduction of Losses by ultrafine Metallization and Interconnection of Pho-                            01/2017 - 12/2020 • BMBF (SINTEG) Germany
                  tovoltaic Solar Cells. 7/2017 - 6/2020 • Solar-Era-Net (EU)                                 CALLIA    Open Inter-DSO electricity markets for RES integration. Enabling the local bal-
      HVolt-PV    Development of cost effective high efficiency high voltage modules with thin                          ancing of renewable energy. 7/2016 – 3/2019 • EraNet Smart Grids Plus (EU).
                  quartered back contact solar cells. 6/2016 - 5/2018 • Solar-Era-Net (EU)           Ehoch4 Quartier    Residential solution from innovative coupled power supply units by
       SunTune    High-efficiency solar cells by spectral transformation using nano-optical                      4.0    means of sector coupling. 5/2016 - 12/2018 • Ministry of Environment,
                  enhancement. 5/2015 - 4/2019 • Programkomiteen for Bæredygtig Energi                                  Baden-Württemberg
                  og Miljø (DK)                                                                        IT Grid Design   IT-based grid expansion planning in the distribution network for a new
                                                                                                                        decentralized energy system. 4/2017 - 3/2020 • Ministry of Environment, BW
                  Environmentally friendly and sustainable processes                                          SoLAR     Smart grid without load measurement Allensbach/Radolfzell. Fluctuating
      Eco-Solar   Eco-Solar Factory - 40% plus eco-efficiency gains in the photovoltaic                                 renewable energy integration. 5/2018 - 4/2020 • Ministry of Environment
                  value chain with minimized resource and energy consumption. 10/2015
                  - 9/2018 • EU H2020                                                                                   Social Activities
      EpiComm     Solar wafer epitaxial growth technology to increase efficiency of solar cell              KonSoLe     Workshop for school classes sensitizing youngsters for renewable
                  manufacturing. 7/2016 – 6/2019 EU -H2020/KIC InnoEnergy                                               energy and sustainability. 1/2017 - 6/2018 • Ministry of Environment,
                                                                                                                        Baden-Württemberg.
                  IT Supported Production Processes                                                       SolarLAGO     Networking in the field of renewable energies. Initiation of regional pro-
        FlexFab   Flexible production of solar cells in future PV factories. To produce evolu-                          jects. Organization and execution of events. 1/2017 - 12/2018 • City and
                  tionary successive solar cell concepts in one cell line. 7/2017 - 6/2020 •                            rural district of Konstanz
                  BMWi Germany                                                                    One World Promoter    Support of civil society and action groups in view of a sustainable devel-
       TechFab    From technical center 4.0 to the self-learning factory. To strengthen the              Programme      opment and global fairness. 1/2014 - 12/2018 • Ministries BW & Germany
                  PV equipment manufacturer. 11/2017 - 6/2018 • Ministry of Economy,
                  Baden-Württemberg

20                                                                                                                                                                                                         21
Finances                                                                                  Memberships

                                                                                                                                                                                                                    Innovations
                                                  Revenue and Operating Income 2016/2017
     Petra Hoffmann
     petra.hoffmann@isc-konstanz.de
     +49-7531-36 18 3-190                         • Intangible activity: 2.697k€ (63,7% of total income) compared to
                                                   2.205k€ ( 58,4%) in 2016
                                                  • Special purpose activity: 875k€ (20,7 %) compared to

                                                                                                                                                                                                                    Activities
                                                   789k€ (20,9%) in 2016
                                                  • Economic business operation: 177k€ (4,2%) compared to
                                                   124k€ (3,3%) in 2016
                                                  • Asset management: 485k€ (11,5%) compared to 661k€ (17,5%) in 2016
                                                  • Loss : -181k€ compared to -284k€ in 2016

                                                                                                                                                                                                                    Finances
                                                           Balance sheet key figures (KEUR)                                                                                               KOMPETENZZENTRUM
                                                                                                 4.771 €                                                                                  ENERGIEWENDE
                                      4.409 €            4.280 €
                                                                                                                     Fixed Assets ratio                                                   REGION KONSTANZ
                                         67%               73%                            80%
                                                                                                                     Current Assets ratio
                                         33%               27%                            20%
                                         18%               15%                            10%                        Equity ratio

                                        82%                85%                            90%                        Liabilities ratio

                                                                                                                     Balance sheet total
                                        2015               2016                           2017

                                                  Balance Sheet                                                                             Employees

                                                  Financial statements drawn up in accordance with the regulations of com-
                                                  mercial law (HGB, German Commercial Code).                                                             Employee numbers (Ø Full-time equivalent)

                                                  Revenue and Profit /Loss (KEUR)
                                                                                                                                                             43,3          41,6               41,0           43,9
                                                                                                                                                  40,7
                                                       3.779 €                         4.235 €             Intangible activity

                                      3.330 €                                                              Special-purpose operation

                                                                                                           Economic business operation

                                                                                                           Asset management activity
                                         -379 €          -284 €                        -181 €
                                                                                                           Profit / Loss
                                                                                                                                                  2013       2014          2015                2016          2017
                                         2015            2016                         2017                                                               Scientists               Administration

22                                                                                                                                                                                                                   23
Board of Directors:
Rudolf Harney           ISC Konstanz e.V.       Tel: +49-7531-36 18 3-0
Dr Radovan Kopecek      Rudolf-Diesel-Str. 15   Fax: +49-7531-36 18 3-11
Dr Kristian Peter       78467 Konstanz          sekretariat@isc-konstanz.de
Dr Eckard Wefringhaus   Germany                 www.isc-konstanz.de
Dr Peter Fath
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