Protective Coating Solutions for the Global Mining Industry
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Protective Coating Solutions for the Global Mining Industry
A global provider of coatings
Legal Jotun entities
worldwide are shown.
For details of branch
offices and Jotun
representation in
countries not shown,
please visit jotun.com
33 production facilities globally
68 companies in 43 countries
Represented in more than 90 countries
Jotun is one of the world’s leading
manufacturers of paints, coatings and powder coatings.
We have 68 companies in 43 countries and 33 production facilities in
20 countries on all continents, and are represented in more than 90
countries with our network of agents, branch offices, distributors and
sales offices around the world.
Our operations cover development, production, marketing, R&D
and sales of paints and coatings to protect and decorate surfaces in
residential, shipping and industrial markets.
2
Jotun is organised in four segments and UNIFORM STANDARD ACROSS THE GLOBE
seven geographical regions with its head • Easy to exchange trained
office located in Sandefjord, Norway. technical personnel across
PROTECTIVE COATINGS national borders and multi-national projects.
Our protective coatings are protecting • Compulsory training for all technical and
assets in industries such as offshore, sales personnel in marine and protective
energy, infrastructure and hydrocarbon segments. Most of our coating advisors and
processing. technical personnel have FROSIO and/or
MARINE COATINGS NACE certification.
As the world’s leading provider of marine
• Same competence in maintaining company
coatings we supply to ship owners,
standard procedures globally.
management companies and others for both
newbuilding and dry-dock.
FOR A MORE COLOURFUL WORLD,
POWDER COATINGS
WE ALL NEED TO BE A LITTLE GREENER
Our powder coatings are supplied to
Jotun recognises the responsibility it has to
manufacturers of appliances, furniture,
the environment and has established its own
building components, pipelines and
GreenSteps programme.
general industries.
Through the GreenSteps programme we
DECORATIVE PAINTS
address market demand for more sustainable
Our interior and exterior paints are being
coatings solutions.
used by consumers and professionals
worldwide, for protection and decoration.
3
Dedicated to protection of the global mining industry Jotun is a leading global supplier to the whole value chain in the mining industry, from the mine itself to materials handling, processing & beneficiation to transportation and export. Jotun provides high quality corrosion protection systems meeting the specific needs of the mining industry.
Selecting the right solution
for your assets
Jotun has product solutions fitting all types of mines – regardless of what metal or minerals are
being extracted. Our coatings systems can be tailored to suit your specific need for either new
construction or maintenance ensuring long term sustainable protection of your high valued assets.
Choosing the correct system is finding the optimal balance between product technology, expected
lifetime of the paint system, application, time, financial aspects as well as attention to Health Safety
& Environment. Specifying the right coating systems early in the design phase can optimise the
design life as well as considerably increase the time to first maintenance.
Value of Time
Jotun continuously works to develop quicker and better coating processes, and to find solutions
that are optimal for any given mining project, aiming to speed up production rates at fabrication
stage or reduce downtime in maintenance situations.
Life Cycle & Life Cycle Cost
A correct choice of coating systems can ensure time savings as well as ensure a correct lifetime
of the system. The longer the lifetime of a coating system, the greater the potential for savings
for the asset owner. Reducing maintenance and shut down time is vital over the life cycle of a
coating system, and choosing the correct and ideal coating systems initially means less chance
of system failure and that you will get more out of your investment in the long run.
HSE – Health, Safety & Environment
HSE are increasingly important aspects of our business; even more so as environmental
awareness and legislation are increasing. Jotun’s products more than meet both current and
proposed VOC regulation, and we continue to work on both waterborne and high volume
solids solutions at the same time as making our manufacturing greener by implementing the
Jotun GreenSteps.
The goal for Jotun is not only to pass on coating selections that contribute to improving safety
and working conditions as well as following legislation, but also to pass on our green initiatives
to our customers.
5
Advanced high quality solutions
with global availability
Through our global network, Jotun delivers proven product technology solutions that all hold the
same high standard of quality. Our range of proven performance coatings is designed to meet all the
specific needs of structures, machinery and equipment involved in all phases of mining operations –
combining/ensuring increased productivity with cost effective life cycle performance.
THE PENGUARD RANGE THE JOTAMASTIC RANGE
These products comprise different epoxy technologies Jotamastic is the market’s first choice for long lasting
for tailored or universal use, applied alone or as a protection on aged steel and surfaces without optimal
part of a coating system. They offer new construction preparation, thus saving time and money during the
coatings for installations exposed to various maintenance process. The Jotamastic brand has more
environments – ranging from medium to harsh than 25 years proven track record and over 300 million
corrosion conditions. litres have been supplied worldwide.
THE HARDTOP RANGE THE RESIST RANGE
A range of two component topcoats, whilst protecting The Resist range of products comprises silicate
the anti corrosive primer, give properties like gloss binders and high quality zinc dust in various
retention, flexibility and chemical resistance. Whatever combinations, giving a solid foundation for long
demand you have for a topcoat you will find it in the lasting coatings systems.
Hardtop range of products.
THE TANKGUARD RANGE
THE MARATHON RANGE Tankguard products have been specifically developed
The Marathon range offers high build solutions with to protect chemicals inside tanks from contamination
excellent abrasion resistance, making them well suited in addition to preventing corrosion of the tank itself.
for high wear and tear areas – examples being jetties, The range covers products that are resistant to a wide
machinery, thickener tanks, walkways etc. Marathon range of chemicals.
has a 30 year proven track record.
THE BARRIER RANGE
THE CHEMFLAKE RANGE The Barrier range of products comprises epoxy
Chemflake is Jotun’s range of glassflake reinforced technologies and high quality zinc dust in various
vinylesters. These are versatile, easy to apply, fast combinations giving a solid foundation for long lasting
curing and long lasting barrier coatings for tank coating systems.
internals and are designed to deliver major reductions
in application time.
7
We thrive on complicated projects
Global experience – local presence
To you as a customer, quality and consistency in products, service and technical support are of key
importance – especially when a project is being fabricated in multiple locations around the world
at the same time. Jotun’s global network and experience ensures that we are there to follow up the
project from start to finish, whether it is through our presence and advice at the engineering stage,
with technical support in the local fabrication yards or at the final construction site for touch up,
repair and future maintenance advice.
NCIG Terminal Project, Newcastle, Australia “For a project like this it is important to be
supported by a global supplier that can
Jotun was a supplier to both stage 2 and 3 of the large follow up on a project at all fabrication
NCIG project of Newcastle’s coal export terminal sites and deliver the same products, of the
same high quality, together with technical
located at Kooragang Island.
support in all countries.”
The two stages included a number of material handling Bruce Anderson
machines, a new wharf facility and thousands of tonnes Project Manager – NCIG CET Project
Aurecon Hatch
of structural steel that was fabricated and painted in a
number of countries.
8
South Korea: China:
In Busan, a total of 2 stacker-reclaimers and one Thousands of conveyor idler frames
ship loader were fabricated and coated. manufactured in Dalian, China were painted
using Penguard Special and Jotamastic 87.
Turkey:
Bogies for the machinery were painted with Australia:
Barrier, Jotamastic 87 and Hardtop Optima. In Australia, Jotun’s local team worked closely
together with key stakeholders in the project
Thailand:
to ensure a well-executed result, in addition to
Structural steel including hopper bins, dump
supplying paint on site for touch up and repair
stations, galleries, platforms and general
and to more than 30 fabricators and applicators
structural steel were manufactured and painted
across the country.
by a series of protective coating systems fit
for purpose.
Indonesia:
Wharf structure fabricated and painted in
Indonesia using 66,000 litres of Jotacote UHB.
9
Solutions tailor-made for maintenance
Corrosion protection in a maintenance situation is significantly different compared to the challenges met
in new construction. Lesser prepared surfaces, different application techniques and limited accessibility,
simply mean that the optimal coating system will vary greatly from that recommended at fabrication stage.
For all assets in operation a main concern is to avoid, where possible, unscheduled and costly shut downs
due to corrosion challenges or coatings application. Choosing the right coating system at new construction
is important, but wear and tear and exposure to the elements will in the end make maintenance inevitable.
Several factors are important to consider when selecting a maintenance coating solution, such as degree
of surface preparation, size of the area, lifetime expectancy, among others. In Jotun we understand these
challenges and can offer a number of tailor-made maintenance solutions that have been specifically
engineered for these situations.
Smart Pack
The ultimate solution for brush & roller
application
The purpose behind Smart Pack is to provide a solution
specifically developed for optimum corrosion protection
when brush and roller are the only possible application
methods.
• Best corrosion protection when using brush and roller
• Improved flow properties mean a smoother, better
protective film.
• Ideal for smaller repair and touch up jobs.
• Supplied in 5 litre tins with a 1:1 mixing ratio, reducing
wastage by over 50% by mixing only what you need.
Jotamastic Smart Pack
Surface tolerant primer and midcoat.
Hardtop Smart Pack
The Smart Pack solution for topcoats.
10Images top left & right, lower left courtesy of Grange Resources.
Image above courtesy Newcrest Mining.
Marathon 500 Jotamastic range
A champion for challenging areas and The ultimate maintenance solution
harsh environments For a lesser prepared surface the Jotamastic range of
Marathon 500 combines great strength with versatile surface tolerant epoxy mastics is unrivalled in today’s
maintenance features. market.
The thick paint film coupled with high abrasion With more than 25 years of usage and a proven track record
resistance makes a formidable barrier to its based on more than 1.2 billion square meters covered,
environment, preventing damages to the paint film and Jotamastic is the market leading maintenance solution for
thereby nipping corrosion in the bud. Tolerance to less surfaces prepared down to St 2 (ISO 8501-1-2007).
than ideal substrates coupled with underwater curing • Jotamastic 90 • Jotamastic SF
also mean the product is ideally suited to efficient • Jotamastic 87 • Jotamastic 87 GF
maintenance of a wide range of structures. • Jotamastic 80 • Jotamastic 90 GF
11“The aim of JAMP is to offer an
overview of the current condition of
the assets with regard to corrosion
protection in order to avoid
unscheduled and costly shutdowns.”
12JAMP:
Jotun’s Asset Management Programme
Unscheduled shutdowns caused by corrosion problems are costly and usually come at the worst
time. JAMP is a proactive method of asset management designed by Jotun to help maximise the life
cycle of assets that are coated or will be coated, thus enhancing maintenance cycles.
JAMP:
• Establishes the corrosion and paint condition of the asset.
• Allows client and Jotun to function as a team finding better end solutions for maintenance.
• Supports preparation of a specialised maintenance programme providing long term cost effective corrosion
protection coating systems.
• Considers issues related to planned maintenance of an asset in operation or at shutdown.
• Recommends coating systems with all relevant issues and challenges in mind.
The end result of a JAMP survey is a maintenance programme specifically designed for the asset, that takes into
consideration all of the issues related to planned maintenance of a facility in operation or at shutdown i.e. location,
local weather conditions, site access, practical preparation problems and so on.
It will tell which areas are crucial and need to be fixed immediately (14
Delivering on our promises
wherever you are in the world
Jotun’s extensive experience and knowledge equips it with an unrivalled understanding of the
particular challenges of the industry. Three key factors strengthen Jotun’s ability to provide
economical, lasting solutions to plant protection:
Team No.1 Worldwide R&D Education and Training
An unrivalled comprehensive A team of scientists at the central The TSS Academy – available to
technical support function at every laboratory in Norway and at all employees – is an established
Jotun location worldwide. regional laboratories in China, system for education and training
Korea, Malaysia, USA and UAE, for management, technical support
A team of highly trained,
work together combining state- staff and corrosion engineers for
experienced coatings specialists,
of-the-art technology, innovative construction facilities, contractors,
certified to FROSIO or NACE
thinking and practical knowledge engineering consultants and
certification standards working
and experience to ensure Jotun industrial companies.
as a team both together and with
coating systems work in all
their customers. Providing coating Proven to be very successful,
climates and locations.
design advice, site surveys, written increasing product knowledge,
specifications, planning actual improving communication
coating work, ensuring surface and understanding of common
preparation and application are problems and their solutions.
to the standards which secure
lasting corrosion protection with
minimum maintenance. Involvement & understanding from concept leads to…
…analysis, assessment …shared knowledge
and understanding the increases understanding…
challenges ....
…between Jotun people …working together –
on five continents… delivering solutions.
15Jotun Marine Coatings and Jotun Protective Coatings offices worldwide
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