Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG

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Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
Product training BESSEY clamping technology
   BESSEY Tool GmbH & Co. KG
Product training BESSEY – 04 / 2019   Chart N°: 1
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
The history of clamps

     At the beginning it was a simple C-clamp …
     then … the material and function have been gradually developed …
     and finally perfected by BESSEY.

                                      before   End of                 BESSEY
           earlier
                                       1850     1800                   1936

Product training BESSEY – 04 / 2019                     Chart N°: 2
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
What are the parts called?

                                         opening
            Fixed jaw                                            Pressure pads
                                      depth

                                                                  Spindle (with
            Sliding jaw
                                                                  acme threat)

                                                                 2K, wood handle
            Profile rail
                                                                  or tommy bar

Product training BESSEY – 04 / 2019                Chart N°: 3
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
What makes a good clamp?
                                      ... shortly: made by BESSEY!

      Burr free and                                                           Flat, parallel
      straight parts                                                         pressure pad

   Accurate cast or                                                          Stable spindel
     forged parts                                                           accord. DIN5117

   Straight and well                                                          Well riveted
     serrated rail                                                              handle

                                                                             High clamping
    Heat-treatment
                                                                            force and lifetime

Product training BESSEY – 04 / 2019                           Chart N°: 4
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
Technical information, usage of cast and steel

             Tensile                        Elasticity
             strength                       module

                 Resistance of a material        Resistance against a
                 against a pulling force.        bending force.
                 Heat-treated steel:             Steel and heat-treated steel:
                 bis 1,200 N/mm²                 216,000 N/mm²

    Steel has the best combined value of tensile strength and flexibility.

Product training BESSEY – 04 / 2019                        Chart N°: 5
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
Orientation in BESSEY catalogue

                                      Opening,
                Main                               Price group           Maximum
                                       Depth,
                usage                                                    Clamping
                                        Rail,
                 area                              Gross price             force
                                      Weight, PU

Product training BESSEY – 04 / 2019                        Chart N°: 6
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
Overview: Malleable-cast-iron clamps

     Product range                    Specs / Application

      TG                               Very robust, tempered
      TGK
                                        cast iron parts

     TPN                               High and rigid clamping
     TKPN                               force
                                       Application mainly in
     TGRC
     TGKR                               wood working sections

     TGNT

     Catalogue page 12-21

Product training BESSEY – 04 / 2019                   Chart N°: 7
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
Overview: Malleable-cast-iron clamps
                          TG-2K         TG                  TPN        TGRC
                                                TPN-2K
                         TGK-2K        TGK                 TKPN        TGKR

        Picture

      Price level       100 + 5 %     100 %     75 + 5 %    75 %       73 %

                         6,000 N      6,000 N              5,500 N    5,500 N
         Force                                  5,500 N
                         7,000 N      7,000 N              6,500 N    6,500 N

         Force            ■■■          ■■■        ■■         ■■         ■■

         Range            ■■■          ■■■         ■         ■■         ■■

       2K handle            ■           ■          ■

     Changeable
                            ■           ■          ■
        plate
      Reinforce-
                            ■           ■
         cast

       Slip stop            ■           ■

          Rail            profile     profile    profile   profile       flat

Product training BESSEY – 04 / 2019                                  Chart N°: 8
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
Malleable-cast-iron clamps
   TG-2K / TGK-2K / TG / TGK
                                                                    < 7,000 N
    Set screw:                        Profile rail:
    Non-slip mechanism                Robust straight rail with
    prevents loss of clamping         six faced serration to
    force and slippage of the         prevent slipping
    lower part

    Reinforced
    cast parts:
    Rigid, high pressure force
    Reinforced wave profile of        Spindle:
    the cast parts especially
    against torsion forces            Coating and production
                                      permit a long life time
                                      and a smooth action

Product training BESSEY – 04 / 2019                   Chart N°: 9
Product training BESSEY clamping technology BESSEY Tool GmbH & Co. KG
Overview: All-steel clamps

     Product range                    Specs / Application

    GZ/GS                              Fixed jaw produced
     GMZ
                                        from one piece
      GH                               Fixed and sliding jaw
      GHS
                                        heat-treated
     SLM                               Elastic clamping force
     SGM
                                       Application mainly in
      GSL
      GSM
                                        metal working

      GRA
       U

      SLV
      GSV

     Catalogue page 22-51
Product training BESSEY – 04 / 2019               Chart N°: 10
Malleable cast iron screw clamps GZ
                                                                       < 6,000 N
    Fixed arm:                           Sliding arm:
    Fixed arm:                           High strength, as forged
    20% more clamping                    in U-profile and tempered
    force per turn
    of the spindle
    = 10% higher absolute
    clamping force!

    Tempered for long
    service life

      Changeable                      Thread:
      pressure plate:
                                      Surface coating and
      Can be very quickly             manufacturing provide a
      and easily changed –            durable and easy-turning
      no tools required               spindle
Product training BESSEY – 04 / 2019                     Chart N°: 11
OMEGA all steel clamp GMZ
                                                            < 5,000 N
      Patented Omega bow:             Best-Comfort-
                                      System:
     More saftey due
      to more elastic                 2K handle and
      clamping force                  changeable
                                      pressure plate
     Gentler tightening
      and releasing
      of clamp
     More resistance
      against vibrations

     Weight:
     Approx. 15% less
     weight than same
     sized malleable cast
     clamps

Product training BESSEY – 04 / 2019          Chart N°: 12
Lever clamp GH
                                                                                < 8,500 N
    Fixed arm:                           Sliding arm:
    Greater reserves of                  Serrated and made
    power, thanks to                     from tempered, drop-forged steel,
    optimised rail profile, for          for an extremely long service life
    even clamping force build-
    up, especially under
    maximum utilisation of the
    clamping range

    Tempered for long
    service life

   Ratchet mechanism:
   Ensures rapid,
   controlled, vibration-free         Ergonomic clamping and release
   clamping.                          lever:

   A hardened cam at the              Clamping lever is powder-coated and
   end of the lever ensures           the plastic-coated non-slip release
   a long service life.               lever provides a secure hold
Product training BESSEY – 04 / 2019                              Chart N°: 13
High-performance clamps SLM and SGM
                                                                               < 12,500 N
    Fixed arm:                                  Sliding arm:
    20 % more clamping                          High strength, as forged
    force per turn of the                       in U-profile and tempered
    spindle!
    = 10 % more force!
    Tempered for long
    service life

                                                         Thread:
                                                         Surface coating
                                                         and manufacturing
                                                         provide a durable
                                                         and easy-turning
                                                         spindle
     High-performance pressure plate:
     Temperature resistant, swivels up to
     35°, long service life due to oil-dipped
     sintered steel insert

Product training BESSEY – 04 / 2019                             Chart N°: 14
Variable high-performance clamps SLV and GSV
                          Versatile                                                                  < 9,000 N
                          In addition to classic clamping work, the clamp can
                          also be used for spreading. It can be fed through an
                          opening in the workpiece / component and add
                          additional sliding arms easily:
                           due to end fastenings on both sides which can be
                             loosened without tools

  Durable

   due to the heat-resistant pressure
    plate, which can be tilted up to 35°               Secure
    – GSV has a hardened and oil-
    soaked sintered steel insert for                    due to high clamping forces
    outstanding sliding and emergency                    up to 6.500 N at SLV resp. 9.000 N at GSV
    running properties                                  due tipping is prevented through central
   due to a tempered spindle                            positioning on the workpiece

Product training BESSEY – 04 / 2019                                                   Chart N°: 15
BESSEY high-performance pressure plate

    The benefits:
     Temperature resistant
     Swivels up to 35°
     Long service life due to oil-dipped sintered steel insert

    Clamping force comparison test
                              BESSEY               BESSEY             Competitor           Competitor
                               1. Line             classiX               „E“                  „S“

       Illustration

   Clamping force at
    the start of the       ca. 12,000 N         ca. 12,000 N         ca. 12,000 N         ca. 12,000 N
       test [N] *

                                                     -20%                 -33%                 -96%
    Clamping force
   after 50 clamping
                           ca. 12,000 N          ca. 9,500 N          ca. 8,100 N          ca. 400 N **
     processes [N]

      * For example a SGM clamp (rails 30x15 mm) with 150 mm clamping width, tightening torque 40 Nm
                                          ** Already dropped to 6,000 N after just 35 clamping processes
                       Test carried out by the development department of BESSEY Tool GmbH & Co. KG

Product training BESSEY – 04 / 2019                                                          Chart N°: 16
BESSEY high-performance pressure plate

   Pressure drop against the number of clamping processes

                      Comparison BESSEY, BESSEY classiX, Competitor “E“ and “S“

Product training BESSEY – 04 / 2019                                     Chart N°: 17
All-steel clamps: Variances

   U-shaped clamps                    Claw clamps GRA                      C-clamps

    Allows clamping                   Handle behind rail                  Light and handy
     without additional                Allows clamping inside              Elastic
     bases inside                       difficult-to-get-to work            Breakresistant
     T- and I-bars                      areas
    Safes time + costs                Spreading-function
    More saftey                        without additional tools
    More precise

                   < 22,000 N                      < 7,500 N                           < 22,000 N

Product training BESSEY – 04 / 2019                                Chart N°: 18
Overview: Special tools metal working

     Product range                    Specs / Application

      GRZ
                                      Different tools for lots of
                                      applications, e.g.

      LP/TP
                                       Gripping
     TGP/CP
                                       Grounding
                                       Clamping of angles and
      WSM
                                        mitres

     SM10

     Catalogue pages 54-59
Product training BESSEY – 04 / 2019                 Chart N°: 19
Grip pliers for welding purpose: Variances

  Parallel grip                       C-grip GRZC              Variogrip                  Pipe grip
  GRZ                                                          GRZV                       GRZRO

   Step less adjustment               Step less adjustment    Step less adjustment      Step less adjustment
    of opening                          of opening               of opening                 of opening
   Parallel clamping                  Clamping over-          Step less adjustment      For round work
    jaws                                stepped without any      of depth                   pieces up to 110 mm
   V groove, round parts               additional bases                                    diameter

Product training BESSEY – 04 / 2019                                        Chart N°: 20
Overview: Clamping elements for welding tables

     Product range                    Specs / Application

      TWV                             Various clamps for welding
                                      tables with 28 mm and 16 mm
                                      fastening holes, e.g. for
      TW
                                       Assemble
                                       Drilling
     TWM
                                       Welding
                                       Grinding
     TW28
     GRS                               Bending

    Acces-
    sories

     Catalogue page 60-67
Product training BESSEY – 04 / 2019                Chart N°: 21
Clamping elements for welding tables TW
      Flexible throat depth:                Heavy-duty, custom design:
      TWV: infinitely adjustable            TWM: heat-resistant special
      throat depth                          pressure plate
      TW: 120 or 140 mm                     TW28GRS: on the outside
      Available in 3 handle variants        located spindle

      Perfect for railings:            Wide range of accessories:

      Vario table clamping             Allows the use of BESSEY toggle
      attachments are ideally          clamps and existing BESSEY
      suited for round, oval or        machine table clamps, as well
      square workpieces.               iagonal und horizontal clamping.
Product training BESSEY – 04 / 2019                             Chart N°: 22
Clamping elements for welding tables: Variances

   Clamping elements                  Clamping elements                      Clamping element
   TWV28+TWV16                        TW28+TW16                              TWM28

    Precise, individual               Precise, individual                   Precise, individual clamping
     clamping                           clamping                              Tempered profile and sliding
    Tempered profile and              Tempered profile and                   arm for sprung and elastic
     sliding arm for sprung             sliding arm for sprung                 clamping
     and elastic clamping               and elastic clamping                  Tempered spindle –
    Infinitely adjustable             Various design versions                particularly sturdy and wear-
     throat depth                                                              resistant – for noticeably
    Various design versions                                                   improved service life
                                                                              Long life due to heat-
                                                                               resistant pressure plate with
                                                                               sintered steel insert, which
                                                                               can be tilted up to 35°

Product training BESSEY – 04 / 2019                               Chart N°: 23
Clamping elements for welding tables: Variances

    Clamping element                  Vario table clamping                           Toggle clamp adapter
    TW28GRS                           attachment TWVAD                               TWA

    The spindle is located on         Specifically adapted to                   Accessory for BESSEY
     the outside for free access        round, oval and square                     STC toggle clamp with
     to the work area and to            work pieces                                horizontal base plate
     protect against welding           Angle infinitely adjustable               With bolt – for use
     spatter                            from 60° internal to 60°                   directly on the welding
    Special, sturdy V-grooved          external                                   table
     pressure plate                    Various design versions                   Without bolt – for
    Pivotable and infinitely                                                      screwing to the
     adjustable in terms of                                                        extension TW28X
     height
    Particularly suited to
     clamping with the tightest
     of space constraints

Product training BESSEY – 04 / 2019                                   Chart N°: 24
Accessories: Clamping elements for welding tables

   Extension                          Tilting adapter                          Attachment
   TWX                                TW28AV                                   TW28HO

     Accessory for BESSEY               Accessory for BESSEY                  Accessory for BESSEY
      toggle clamp adapter                extensionTW28X                         work table clamp
      TW28A-STC                          Pivoting spindles with                It can be used on
     Lowering of round                   stepless adjustment from               welding tables by
      work pieces is infinitely           -52° to +52°                           simply screwing it to
      adjustable using the               Lockable trapezoidal nut               the work table clamp
      adjusting ring in the               for secure fastening of the
      table                               workpiece
                                         High quality, 2-component
                                          plastic grip with long
                                          spindle

Product training BESSEY – 04 / 2019                                 Chart N°: 25
Overview: Machine table clamps

     Product range                    Specs / Application

      BAS                             Different tools for clamping
                                      on machine tables for lots
                                      of applications, e.g. for
       BS                              Mounting
                                       Drilling
      GRS                              Welding
                                       Bevelling
      BSG                              Bending

     Catalogue pages 68-73
Product training BESSEY – 04 / 2019                 Chart N°: 26
Machine speed table clamps: Variances

   Hold down clamp                    Hold down clamp           Claw machine clamp         Hold down clamp
   BAS                                BS-N                      GRS                        BSG

       Free entrance to               Versatile opening        Swivelling, vertically    Versatile opening
        work piece                     High clamping             infinitely adjustable     High clamping
       Compact design                  force                     clamp                      force
        (30% smaller than              Resistant against        Externally-positioned     High-performance
        tools from                      vibrations because        spindle to allow           pressure plate
        competitors)                    of ratched                unobstructed access        adjusts to different
       High clamping                   mechanism                 to the work area and       angles
        force                          Quick adjust and          clamping in confined      Long life-time duet
       Stack with base                 release                   spaces                     to hardened fixed
        BASO                           Long life-time duet      For drilling and light     and sliding jaw
       Stainless steel                 to hardened fixed         milling work
                                        and sliding
                                        jaw
             < 16,000 N                            < 10,000 N             < 7,500 N                  < 12,000 N

Product training BESSEY – 04 / 2019                                         Chart N°: 27
Overview: Toggle clamps STC

     Product range                    Specs / Application

      STC-                            Various variable toggle clamps
       VH                             for work pieces of different
                                      heights e.g. for clamping on
      STC-                            tables and devices, for
       HH
                                       Assemble

      STC-
                                       Drilling
      IHH
                                       Welding

     Acces-
                                       Grinding
     sories
                                       Bending

     Catalogue page 74-79 (+66)
Product training BESSEY – 04 / 2019                Chart N°: 28
Self-adjusting toggle clamps STC
    Ready to go – the first time and for                                         < 2,500 N
    quick set-up during workpiece changes
                                                 Uncompromisingly versatile
    BESSEY STC toggle clamps adapt to
    workpieces of varying thickness – without    One size of the BESSEY
    manual setting of the spindle and, with      toggle clamp replaces
    practically the same clamping force:         multiple competitor sizes
     due to an automatic clamping width range   simultaneously:
                                                  due to an extremely large
                                                    clamping range, thanks to
                                                    the patented mechanism

   Powerful and gentle
   Even sensitive workpieces,
   e. g. with veneered or varnished
   surfaces, can be gently clamped:
    due to moving pressure plate
      with removable protective cap
    due to clamping force regulation
      via adjustment screw in the joint

Product training BESSEY – 04 / 2019                               Chart N°: 29
Self-adjusting toggle clamps STC
                                                                            < 2,500 N

                                      Automatic and infinitely variable
                                      adjustment of the clamping
                                      height / distance adjustment :

                                      STC-VH20:          up to 20 mm
                                      STC-VH50:          up to 35 mm

                                      STC-HH20:           up to 20 mm
                                      STC-HH50/70:        up to 35 mm

                                      STC-IHH15:          up to 8 mm
                                      STC-IHH25:          up to 13 mm

Product training BESSEY – 04 / 2019                          Chart N°: 30
Self-adjusting toggle clamps STC
                                                       < 2,500 N
    Adjustment of the clamping force:

    Comparable products reach
    approx. 2,500 N
    This must be changed by time
    consuming setting of the pressure
    screw; not with our products!

Product training BESSEY – 04 / 2019     Chart N°: 31
Self-adjusting toggle clamps STC
                                                                                     < 2,500 N
    Clamping force area:
                                                                               Min. opening
            Clamping force in [N]

2.500

2.000

1.500

1.000
                                                                               Max. opening

 500

   0
        1                           2   3   4         5               6

                                                Turn of screw

Product training BESSEY – 04 / 2019                             Chart N°: 32
Self-adjusting toggle clamps STC

    Accessories for use                            Accessories for use
    on welding tables                              on multifunction tables

    with 16 mm hole diameters:                     with 20 mm hole diameter and
     Toggle clamp adapter TW16A-STC               19 to 25 mm plate thickness
     Extension TW16X                              (e.g. Festool MFT or Sortimo WorkMo):
                                                    Toggle clamp adapter STC-SET-T20
    with 28 mm hole diameters:
     Toggle clamp adapter TW28A-STC               Suitable for toggle clamps
     Extension TW28X                              with horizontal base plate:
                                                   Horizontal toggle clamp STC-HH50/-HH70
    Suitable for toggle clamps                     Push/pull clamp STC-IHH25
    with horizontal base plate:                    Vertical toggle clamp STC-VH50
    Horizontal toggle clamp STC-HH20/-HH50/-HH70
    Push/pull clamp STC-IHH15/-IHH25
    Vertical toggle clamp STC-VH20/-VH50

Product training BESSEY – 04 / 2019                            Chart N°: 33
Overview: Parallel clamps

     Product range                    Specs / Application

     KREV                              Flat and parallel
                                        clamping surfaces
      KRE                              Distribution of
                                        clamping force on
                                        hole surface
       UK
                                       No clamping force
                                        per point
       FK
                                       For round, oval and
                                        edge work pieces
       KS

     Catalogue pages 80-85

Product training BESSEY – 04 / 2019               Chart N°: 34
Parallel clamp K Body REVO KRE / KREV
   Precise and gentle                                                                                       < 8,000 N
   Workpieces with sensitive
   surfaces can be clamped and
   spread exactly parallel to each
   other:
    due to extremely large clamping
      surfaces that are attached
      perpendicular to the rail
    due to three removable pressure
      caps that are repellent to glue,
      and also resistant to paint and
      grease solvents
    due to workpiece supports                                             Powerful and safe
      that prevent the workpiece                                           They securely clamp with
      from coming into contact                                             a clamping force of
      with the rail                                                        up to 8.000 N:
                                                                            due to the metal-reinforced
                                                                              plastic housing
                                                                            due to the optimised sliding
                                                                              arm with double slide
                                                                              protection

   Versatile and well thought out
   The clamps provide an enormous number of possible applications:
    due to ingenious accessories
    the ergonomically formed 2-component symmetrical plastic handle with
     hexagon socket means the clamping force can be comfortably applied
     (max. torque 17 Nm)
    the continuously adjustable head for the KREV Vario version enables the
     clamp to be positioned in the middle of the workpiece for optimum weight
     distribution

Product training BESSEY – 04 / 2019                                                     Chart N°: 35
Parallel clamp K Body REVO KRE / KREV
   Accessories to expand
   the application possibilities

   Clamping                           Clamping                   Increase                   Avoid moving
   sloping surfaces                   Frames                     Opening                    of the clamps

   K Body clamp adapter               Framing set                K Body extender            Table
   KR-AS                              KP                         KBX                        clamps
                                                                                            TK6 / RB269
                                                                                            LM10/5R8
       Tilt range                       Variable framing set       A simple connector       Securely attaches
        of -15° to +15°                   with four 90° KP            made of sturdy            the clamp to the
       Easily slides onto                blocks from 30 cm to        aluminum                  work surface
        the clamping jaws                 250 cm / 12"-98“           Increases the            Attachment is via
                                         Clamping force is           opening                   the workpiece
                                          individually adjustable                               supports and / or
                                          for each corner                                       the end stop

Product training BESSEY – 04 / 2019                                          Chart N°: 36
Overview:
   Gearclamp, one-handed clamps + light-duty clamps

     Product range                           Specs / Application

       GK                                     Light till medium duty
                                               clamping force
      EHZ                                     Items with low weight,
                                               handy
      DUO
                                              Application mainly in
     EZS / EZ
                                               light-duty professional
                                               and semi-professional
       KLI
                                               applications for pre-
                                               mounted work pieces
     LMU
    LM / HKL

       XC
       XV

     Catalogue pages 86-91, 94-99, 102/103

Product training BESSEY – 04 / 2019                      Chart N°: 37
GearKlamp GK
   Unique compact design                                                                                  < 2,000 N
   The GearKlamp is extremely flexible and can even
   be used in the tightest of spatial conditions:
    due to the patented mechanism that separates the
     handle
    due to the crossed v-grooves on the upper section
     for securely holding round, pointed and angular
     components

                                                              Ergonomic use
                                                              The GearKlamp guarantees
                                                              the user extra comfort:
                                                               due to the high-quality two-component
                                                                 plastic handle for safe handling
                                                               due to the quick-release shift button
                                                                 for quickly adjusting the sliding bar
                                                               due to the swivelling pressure plate
                                                                 for exact alignment of the workpiece

                                      Robust technology
                                      The GearKlamp is also a winning choice in terms of durability:
                                       due to the use of high-quality materials, such as fibreglass-
                                        reinforced polyamide for the top and bottom, as well as
                                        hardened, tempered and burnished steel for the profiled rails
                                       due to the sliding bar’s plastic housing, the driving mechanism
                                        is protected from dust and splintering

Product training BESSEY – 04 / 2019                                                        Chart N°: 38
One-handed clamps: Variances

  One-handed clamp EHZ                DuoKlamp DUO                          One-handed clamp EZ/EZS

   Hardened fixed and                 Quick one-handed operation          Handle behind rail, so called
    sliding jaw                        Changing between spreading           pistole-handle
   Handy lever “in” the                and clamping with the knob          Changeable upper part for
    shape of the clamp                 Parallel jaws for working with       clamping and spreading with
   One-handed clamping                 K bodies for parallel work           release button without screw,
    with maximum 5,000 N                pieces, also round and oval          that could be lost
                                       Handy lever “in” the shape of
                                        the clamp

                  < 3,500 N                        < 1,200 N                             < 700 N (EZ)
                                                                                         < 2,000 N (EZS)

Product training BESSEY – 04 / 2019                                Chart N°: 39
High-tech lever clamp KliKlamp KLI
                                                                    < 1,200 N
    Magnesium jaws:                        Cross prisma:
     Low weight, handy and                Claming of round,
      robust                               oval and angular
                                           work pieces
     Ideal for mounting purpose

    Ratchet mechanism:
    Quick clamping                       Shaped clamping arm
     Time savings                     Ergonomically shaped
     Vibration-resistant              Breakproof and fits very
                                        snugly in the hand

Product training BESSEY – 04 / 2019                  Chart N°: 40
Light-duty clamps: Variances

 U-style LMU                          Die-cast zinc screw clamp LM              Wood Klemmy HKL

  Step-over clamping                  Clamping arms manufactured              Upper and lower arms and
  Comes with two                       in toughened die cast zinc black         lever made from high-
   protective caps                      powder coated to prevent                 quality hardwood
  Small and easy to                    chemical corrosion                      Cork pads for gentle
   handle                              Comes with protective cap                clamping
  Light weight                        Small and easy to handle
                                       Light weight

                    < 1,500 N                      < 2,000 N

Product training BESSEY – 04 / 2019                                   Chart N°: 41
Spring clamps: Variances

VarioClippix XV                       VarioClippix XV         Clippix XC                  Clippix XCL

 Adjustable opening                   Double versatile       Product range from         Product range from
 Less clamps needed,                   clamping                20 mm till 70 mm            60 mm till 115 mm
  safes costs                          Versatile clamping      opening                     depth
 Versatile clamping                    force                  Gentle 2K-handle           Gentle 2K-handle
  force                                Gentle 2K-handle       Till 170 mm opening        Till 75 mm opening
 Gentle 2K-handle                     Till 170 mm opening
 Till 100 mm opening

Product training BESSEY – 04 / 2019                                        Chart N°: 42
Overview:
   Special tools for wood and other materials

     Product range                             Specs / Application

                                               Different tools for lots of
      SPZ
                                               applications, e.g. for
                                               clamping of
      S10
                                                rafter
      GTR                                       sloping workpieces
                                                guide rails
      BAN
                                                round workpieces
       WS
       GS
                                                mitres

      EKT                                       edges
      KT

     Catalogue pages 92/93, 100/101, 104-110

Product training BESSEY – 04 / 2019                    Chart N°: 43
Rafter clamp SPZ
                                                                         < 12,000 N
    Hammer-in tip:                         Broad impact
                                           surface:
    Quickly and powerful
    clamping.                              Makes it easier to
                                           drive in the clamp.

     Special tilting
     pressure plate:
     Ensures problem-free
     clamping even when
     working with sloping
     parts. It can be tilted
     by up to 35°.

                                      Sturdy hexagonal bolt:
                                      Allows powerful yet
                                      controlled tightening, with
                                      the help of a torque wrench.

Product training BESSEY – 04 / 2019                       Chart N°: 44
Table vice S10

    Parallel clamping:                Clamping at an angle:
    With guide rods, the mini vice    When used without guide
    S10 is ideal for parallel         rods, the screw clamp S10
    clamping.                         is ideal for clamping at an
                                      angle.

                                      Easily mounted:
                                      Two clips for quick and simple
                                      attachment to a table edge.

Product training BESSEY – 04 / 2019                      Chart N°: 45
All-steel table clamps

                All-steel table clamp GTR                         All-steel table clamp GTRH
                with wooden handle                                with lever handle

                   Specially forged fixed arm for 12 x 8 mm grooves
                   For secure fastening of guide rails from Festool, Protool, Metabo, Makita, Hitachi,
                    etc. and for clamping in profiles as well as work tables

                                                                    Rapid – up to 5 times faster than
                                                                     conventional clamps
                                                                    Secure – unaffected by vibrations

                     < 1,800 N                                        < 2,400 N

Product training BESSEY – 04 / 2019                                       Chart N°: 46
Band clamp BAN700

    Tightens band from both           Coil-up mechanism:
    sides:                            No messy-straps
     Regular, distortion-free
      clamping
     Continuous pressure
      on all miters

    Vario edges:
    Adjusts to angles
    from 60° till 180°

Product training BESSEY – 04 / 2019                Chart N°: 47
Edge clamps: Variances

  One-handed edge                     Edge clamp               Edge clamp KT              C-frame edge
  clamp EKT55                         Kantenfix KF                                        clamp KT

      For rapid one-                    For quick one-          Practical accessory       Three-spindle
       handed operation                   handed operation         for clamping edges         C-frame clamp
      Low weight                        Widths up to 80 mm       and difficult to          Extra strong, with
      Opening up to                                               reach areas                forged frame
       55 mm                                                      Suitable for              Universally
                                                                   conventional screw         applicable within
                                                                   clamps with a max.         the fields of wood
                                                                   rail thickness of          and metal
                                                                   13 mm                      processing

Product training BESSEY – 04 / 2019                                        Chart N°: 48
Overview: Clamping elements for workbenches
   and toggle clamps for multifunction tables

     Product range                    Specs / Application

      TW                              Different tools for fixing
     16AW
                                      workpieces to

     TW16
                                       workbenches with a hole
                                        system, such as the
                                        Sjöbergs workbench models
    TWV16                              multifunction tables such as
                                        Festool MFT and Sortimo
      STC-                              WorkMo
      SET-
      T20                              MFT-Systainer
     STC-S-
      MFT

     Catalogue pages 111-115

Product training BESSEY – 04 / 2019                Chart N°: 49
Clamping elements TW for workbenches

 Easily and quickly to use
 BESSEY clamping elements of the TWV16 and
 TW16 series can be used with just a few turns
 on all standard workbenches:
  due to the connection of the TW16AW                     Precise and safe
   workbench adapter – available in 5 sizes                BESSEY always offers the right clamping
   suitable for 19 mm (3/4“), 20 mm (13/16“),              element for different requirements:
   22 mm (7/8“), 25,4 mm (1“) und 30 mm (1 3/16“)           due to 2 throat depth variants:
   hole diameter.                                             either with infinitely adjustable (TWV)
  due to replaceable bolts on the adapter for the            or fixed throat depth (TW).
   use of further hole systems.                             due to 3 handle variations:
                                                              the 2-component plastic handle and tommy
                                                              bar – each with smooth running trapezoidal
                                                              threaded spindle and tool-free pressure plate
                                                              replacement – and lever handle with an
                                                              indexing mechanism for controlled, fast and
                                                              vibration-free clamping.

                           Robust and highly hard-wearing
                           The tried-and-tested BESSEY all-steel clamp solutions were the
                           inspiration for the development of the clamping elements and
                           guarantee a form-stable and torsion-free tool:
                            due to the unique BESSEY steel quality, which is available in the
                              optimized profile shape as well as the easy-going spindle.
                            due to the particularly hard-wearing steel cams at the lever handle.

Product training BESSEY – 04 / 2019                                                        Chart N°: 50
Toggle clamps STC for multifunction tables

   Adapter for                        STC-Sets for                         Toggle Clamp Systainer
   multifunction table                multifunction table                  STC-S-MFT
   STC-SET-T20                        (Toggle clamp +
                                      adapter in a set)

       For using the BESSEY toggle clamps on multifunction                      Multi-functional Systainer
        tables such as Festool MFT and Sortimo WorkMo with hole                   for installation technicians
        diameter of 20 mm and plate thickness of min. 19 mm to                   With wood insert including
        max. 25 mm                                                                20 holes
                                                                                 3 different clamping options
   Adapter consists of:               STC-Sets are available:
    1 x Cylindrical screw             with horizontal toggle clamp       Content:
      DIN 912 M 8 x 35                  STC-HH50 and STC-HH70              4 x STC-HH50
    1 x Lock pin D 20 x 17            with push/pull clamp               2 x STC-IHH25
    1 x Knurled nut M 8                STC-HH25                           6 x Adapter STC-SET-T20
                                       with vertical toggle clamp         2 x GTR12
                                        STC-VH50
Product training BESSEY – 04 / 2019                                Chart N°: 51
Overview:
   Special tools for interior construction

     Product range                    Specs / Application

                                      Different tools for special
       PS                             applications, e.g. for
                                      fixing
       TU                              cabinets with front frame
      TMS
                                       door frames
      AV2                              construction materials
                                        on the roof

       ST                             and for laying:
                                       floorings
                                       Sheets
                                        with a smooth surface
     Catalogue pages 116-117
Product training BESSEY – 04 / 2019           Chart N°: 52
Seaming tool PS130, big and strong
                                                                    < 1,200 N
    Vacuum pumps with                 Quick adjusting screw:
    control function:
                                      For rapide adjustment
    Required vacuum is                of the distance between
    generated with only a few         the two suction cups
    movements of the pump             (5 to 130 mm)
    and can be checked
    via a marking ring on
    the pump tappet

     Release button:
     By simply pressing the release   Clamping force:
     button, the vacuum disappears
                                       PS55: approx. 300 N
     and the seaming tool can be
                                       PS130: approx. 1,200 N
     removed quickly
Product training BESSEY – 04 / 2019                  Chart N°: 53
Door frame clamp TU
   Safe and easy installation
   Door frame clamps can be securely and
   easily inserted without scratching:
    due to large clamping surfaces
     and removable brackets.
    due to simple change of the
     cross-shaped pressure plates
     for frame depths of 6 to 13 cm
     or 13 to 30 cm.
    due to felt protection
     on the pressure plates.
                                           Flexible, precision work
                                            due to telescopic square anodised
                                              aluminium tubing with mm scale and
                                              adjusting screw.
                                            due to extensive accessories, like:
                                                   Door frame brace extension
                                                      TUX, to increase the opening
                                                      width of the door frame clamp
                                                      TU for the installation of extra-
                                                      wide doors.
                                                   Door frame straightening
                                                      clamp TFM-2K, to push the
                                                      door frame gentle, without
                                                      damage to the adornment
                                                      frame groove or previously
                                                      decorated walls.
                                                   Angle door frame
                                                      straightening clamp WTR, so
                                                      that the door frame can be hold
                                                      and aligned exactly at a 90°
                                                      angle horizontally and vertically.

Product training BESSEY – 04 / 2019                                     Chart N°: 54
Spacer AV2

    Clever dail:                        Wide contact and
                                        support surface:
    Set up is fast and simple:
    Distance to the wall can be         For avoiding pressure
    set simply by turning the red       points on the wall and
    dail. The spacer is easy            the flooring.
    to remove just,
    rotate the dail
    to release
    the pressure.

    Exact millimetre scale:            Robust in the size
                                       of a business card:
    Wall surface irregularities of 5
    to 20 mm can be compensated        Manufactured from impact
    for easily. The exact distance     and break resistant, glass
    required for spacing can be        fibre reinforced polyamide,
    readily seen on the millimetre     the spacer ist light and
    scale.                             tough.
Product training BESSEY – 04 / 2019                     Chart N°: 55
Telescopic drywall support ST
   Flexible in application
   It enables the positioning and holding of plaster
   carton, wooden planks, panels, battens, metal
   bars, foils and lamp bodies, for example. The
   support can even be used on sloping roofs:
    due to stable steel pipe construction in three sizes –
       telescoping up to 2.90 m
    due to 8.5 x 6.5 cm base plates with a swivel range
       of -45° to +45°

   Easy to handle
   The support can be used quickly:
    due to the fixing in just two steps:                     Secure hold
     1. The rough pre-setting is carried                      Resilient and anti-slip, the support
        out using the telescoping and                         guarantees secure holding, even on
        quickly locking inner pipe                            sensitive surfaces:
     2. the final clamping is carried out by                   due to special steel pipes for a
        turning the support at the foam grip                    maximum load bearing capacity
                                                                of up to 60 kg
                                                               due to additional locking of the
                                                                release button
                                                               due to rubber contact surfaces top
                                                                and bottom

Product training BESSEY – 04 / 2019                                                   Chart N°: 56
Trade fair and POS material

    Magnetwall
    Trade show table
    Roll-Ups
    Posters
    Peg hook packaging
     suggestions
    Peg hook lables
    POS packaging
    etc...

Product training BESSEY – 04 / 2019   Chart N°: 57
BESSEY. Simply better.

                                         BESSEY Tool GmbH & Co. KG
                                      74321 Bietigheim-Bissingen, Germany
                                                 www.bessey.de

Product training BESSEY – 04 / 2019                                Chart N°: 58
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