ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV

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ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
NanoGiants Academy e.V.

               Robot Design Hardware

© 2017 NanoGiants Academy e.V.         1
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
This Presentation is one of four about FLL Robot Design

                                   Hardware               Navigation

                                   Software                 Strategy
                                 http://nano-giants.net/robot-design

© 2017 NanoGiants Academy e.V.                                         2
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
Requirements from FLL robot game and implementation with hardware

                                                                            Robust
                                    Caster wheel does not rip off
                Agility
                                                                            Construction
                                    Transport in not a problem

                                    EV3 used as a handle
               Stability
                                    Smooth front and sides

                                    Back build to adjust with table walls
                                                                            External Frame
              Precision
                                    Axels supported

           Reduce stress
                                    Minimal width, length, height           Vehicle
                                    Position of color sensor                Geometry
                                    Position of gyro sensor
             Avoid risks
                                    Display towards driver
                                                                            EV3 and Cables
                                    Cables „inside“
          Maintainability
                                    Battery socket easy to reach

           Easy to extend
                                    Fast, reliable change of tools          Modular Tools
                                    Improved development process

© 2017 NanoGiants Academy e.V.                                                               3
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
All requirements can be fulfilled with one Education core set
The photos in this presentation show a robot
implementing all concepts discussed, although
it is build from a single LEGO MINDSTORMS
EV3 core set (45544).

However, there are not too many parts left to
build additional tool modules. 

We decided against publishing the building
instructions.

This presentation is meant to provide impulses,
not perfect solutions.

If more parts are available, many things could
of course be done even better. Some related
ideas can be found at the end of the
presentation.

© 2017 NanoGiants Academy e.V.                                             4
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
No wobble. No loose parts. The brick is a handle.
                                                                                        Robust
                                                                                      Construction

 Additional lift arms ensure      To ensure the caster wheel      Only if the EV3 brick is firmly
 right-angled connections and     cannot be ripped-of, it needs   connected, it can also be used
 prevent that others get loose.   to be integrated, not just      as a handle.
                                  inserted from the back.

© 2017 NanoGiants Academy e.V.                                                                       5
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
Reduced risk. Improved navigation. Precise Traction.                     External Frame

 Smooth front and sides          Alignment with table walls       If the motor axles are
 shielding the wheels prevent    requires a solid, smooth back.   supported on the outside, they
 the robot to get stuck at       Cables must not get in the       cannot bend. Distance
 models.                         way.                             between wheels is fixed.

© 2017 NanoGiants Academy e.V.                                                                       6
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
Compact format and sensors at the best positions                                                                  Vehicle Geometry

 Compact robots need less                                      For effective use, the color          Putting the gyro sensor
 space to turn and have less                                   sensor should be centered             between the motors instead
 issues with narrow passages.                                  and in front of the wheels.           somewhere on top avoids
                                                               Distance to mat is crucial.           cable spaghetti.

 Dimensions of the bot shown (tool excluded):
 Width: 19
 Motors, wheels, and shielding / axle support
 Length: 22
 color sensor before wheels, tool motor, caster wheel, and
 sufficient room for cables on the back
                                                                                                     For an example of an „EV3 minimal core“ see
 Height: 16,5                                                       Distance: 1 to 1,5 brick units
 Wheels, motors, room for cables, and EV3 brick with battery
                                                                                                     http://nano-giants.net/ev3-minimal-core/

© 2017 NanoGiants Academy e.V.                                                                                                                     7
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
Make the EV3 brick part of the robot by design                         EV3 and Cables

 Display in driving direction    All cables “inside” between    Battery plug accessible and
 reduces driver’s stress when    motors and EV3 prevents        LEDs visible allows to charge
 launching from base.            that cable loops get tangled   without taking the robot
                                 with models or plugs get       apart.
                                 pulled.

© 2017 NanoGiants Academy e.V.                                                                     8
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
Modular tool are great for FLL robot game; important for development    Modular Tools

Modular tools reduce retooling time in             Tools can be build and improved without
robot game to seconds.                             modifying the robot.

To build modular tools, the interface needs        Several team members can work on
to be defined once and must not be                 different tool modules in parallel.
changed later.

© 2017 NanoGiants Academy e.V.                                                                     9
ROBOT DESIGN HARDWARE - NANOGIANTS ACADEMY E.V - NANOGIANTS ACADEMY EV
Ideas to improve further, if more parts are available
Two tool motors instead only one                            Invent new interfaces for tool modules end test them
One at the front, the other at the back?                    Using other parts then those from the Education core set
Or both side-by-side?                                       can lead to significantly more effective interfaces.
Modules using a single motor each?                          Talking to experienced teams or asking Google helps.
Or modules connecting to both motors?
                                                            Build and test many different tool modules
Add more color sensors                                      If a tool module works ok, set it aside and build another
In any case keep one for line following (centered and in    using a different approach. Only then decide which is
front of the wheels).                                       better and improve that one further.
Additional ones at front or back allow to detect crossing   The whole team can get creative here.
lines more easily.
Two color sensors side-by-side (but with significant        Shield the color sensors
distance between them) allows to align square to a line.    EV3 is already rather ignorant of additional sources of
                                                            light. Nonetheless, shielding the sensors can be beneficial.
One gyro sensor is sufficient                              Test: If the robot is placed on the mat and light emitted
                                                            from the sensor can be seen, stray light will also reach the
                                                            sensor.

© 2017 NanoGiants Academy e.V.                                                                                             10
Contact and further information
                                 Mail:
                                 academy@nano-giants.net

                                 Web:
                                 http://nano-giants.net

                                 Facebook:
                                 http://www.facebook.com/NanoGiantsAcademy

                                 YouTube:
                                 http://www.youtube.com/sapnanogiants

                                                                             Heinz
© 2017 NanoGiants Academy e.V.                                                       11
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