SURFACE AND DEEP MINING - INNOVATIVE AND FLEXIBLE POWER QUALITY SOLUTIONS. WWW.REINHAUSEN.COM
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SURFACE AND DEEP MINING
Innovative and flexible
power quality solutions.
W WW.R EIN HAU SE N.COM
1
SURFACE AND DEEP MINING
Optimal power conditions for
mining activities worldwide.
GRIDCON®
Harmonic Filter
GRIDCON® ACF GRIDCON® SVC
GRIDCON® STATCOM
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High electrical loads and long power
LINES to mining fields are challenging
power quality.
Mining activities involve challenging electrical loads. Voltage sags and flicker resulting from the starting
While large crushers, shredders, conveyors and SAG & of heavy motors may disturb other mining loads or
BALL mills combine enormous requirements for power even reduce motor torque and thus reduce operating
with very dynamic behavior, other devices such as efficiency. Harmonics created by cyclo-converter
winders and ventilation systems require stability for drives for the operation of the GMDs or traditional
their continious operation. converter drives can damage equipment, reduce
its lifetime and lead to discontinuities in mining
Moreover, in many situations mining installations are processes with resulting economical losses.
located at the edge of the power grid with long dis-
tances, up to hundreds of kilometers from the closest Given the complexity of mining operations and the
power generation plant. In consequence, short-circuit significant capital required to install optimum power
power levels are low and the mining processes are quality solutions, in most situations optimizing the
prone to power quality issues that may impede their power supply of mining activities entails thorough
proper operation. data collection, on-site measurements, power-grid
simulations and evaluations of multiple solution
concepts.
GRIDCON® solutions offer comprehensive support for your system:
Reactive power Harmonics Asymmetries Voltage Voltage range Commutation
fluctuations violations losses
Flicker Neutral conductor Transient Dynamic Frequency Voltage drops
overloads overvoltages peak shaving fluctuations
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SURFACE AND DEEP MINING
Profitable operations
in mining fields.
GRIDCON® solutions ensure continuous operation resulting in optimized
financial results.
State-of-the-art power quality equipment can ensure The use of GRIDCON® MODULE & STATION (up to
optimum effectiveness for mining activites despite 30 Mvar) reduces your operating costs by decreasing
the challenging conditions of such operations. charges for reactive power. It mitigates temperature
Specialists from Maschinenfabrik Reinhausen (MR) effects from harmonics, and filters reactive power
can determine your needs and create an individual from the grid which in turn leads to lower mainte-
solution for you. nance costs.
The implementation of GRIDCON® ACF active filters GRIDCON® Solutions are based on MR‘s proven range
and harmonic filter circuits enables the dampening of of power quality systems and are already implement-
harmonics to levels in line with applicable standards ed in several mining fields worldwide. A solution
and norms. tailored to your individual requirements also takes
into account all physical interrelationships and
GRIDCON® STATCOM and SVC compensate reactive avoids any unwanted interactions between individual
power based on grid-operator requirements. controllers and systems with the potentially arising
negative impacts.
GRIDCON® POCO(X) are state-of-the-art, type-tested
(up to 50 kA) metal enclosed panels for harmonic
filter solutions which require minimal installation
work at site.
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Your benefits
I Optimum energy efficiency, decreased fuel consumption of
generators and therefore lower operating costs
I Legal assurance through compliance with local grid codes which
facilitates insurance coverage or warranty claims
I Cost-effective production at the optimum operating point and
increased payload due to increased motor torque
I Extended equipment lifetime thanks to reduced wear and tear
I Decades of experience in the provision of complete turn-key
solutions - from problem detection up to commissioning
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SURFACE AND DEEP MINING
GRIDCON® solutions
for mining fields.
Ball mill drive in Chile – harmonic filter
Ball mill drive in Chile
System type Power
GRIDCON® PHF 13.8 kV 18.2 Mvar , 4 circuits
HF02 / 7.5 Mvar, HF05 / 4.6 Mvar,
Harmonic filter system
HF11 / 4.6 Mvar, HF22 / 1.5 Mvar
E-House with SF6 switch-
2 SF6 switchgear systems
gear system
Situation MR Solution
| Extension of mining plant by one 13.5 MW GMD | GRIDCON® HF 13.8 kV passive harmonic filter system
(Ball Mill) | Harmonic filter system GRIDCON® HF with 4 steps
| Integration of the solution in the existing brown- | Extensive engineering (study, drawings, commissioning,
field area site services)
Challenge Customer benefits
| Limited
installation space at site | Complete turn-key project
| Harmonic behavior of the converter unit | Reduced costs for reactive power consumption
| High production reliability through stable
power supply
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GRIDCON® solutions
for mining fields.
Mine hoist drive in Germany – hybrid
solution with statcom and harmonic filter
Mine hoist drive in Germany
System type Power
GRIDCON® STATCOM
20 / 0.69 kV ± 1,200 kvar
Dynamic compensation
GRIDCON® POCOS 5 kV POCOS 1,200 kvar / HF05 / 300 kvar,
Harmonic filter system HF07 / 300 kvar , HF11 / 600 kvar
Situation MR Solution
| Former salt mine with a depth of 996 m with | GRIDCON® STATCOM dynamic compensation system
currently ongoing preservation and stabilization with reactive power regulation
measures | Harmonic filter system GRIDCON® POCOS IAC AFLR
| Mine with two-shaft hoisting systems 25 kA in accordance with IEC 62271-200
Challenge Customer benefits
| Load fluctuations, voltage changes and harmonics | Compliance with the utility specification
in the grid due to dynamic load of the shaft hoist- regarding the point of common coupling
ing systems | High production reliability through
stable power supply
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Maschinenfabrik Reinhausen GmbH
Falkensteinstr. 8
93059 Regensburg, Germany
Phone: +49 941 4090-0
Fax: +49 941 4090-7001
E-mail: support.pq@reinhausen.com
www.reinhausen.com
Please note:
The data in our publications may differ from
the data of the devices delivered. We reserve
the right to make changes without notice.
IN6794314/00 EN – Surface and Deep Mining –
F0377600 – 06/19 – dp
©Maschinenfabrik Reinhausen GmbH 2019
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