The Future of Industrial Communication - Automation Networks in the Era of the Internet of Things and Industry 4.0 - TH OWL

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The Future of Industrial Communication - Automation Networks in the Era of the Internet of Things and Industry 4.0 - TH OWL
The Future of Industrial
Communication
Automation Networks in the Era of the Internet of Things and Industry 4.0

                                                                                                                          ©istockphoto.com/Besjunior

MARTIN WOLLSCHLAEGER, THILO SAUTER,
and JÜRGEN JASPERNEITE

W
                     ith the introduc-               in technology that allow interconnec-       ­ etworks in automation. Moreover, we
                                                                                                 n
                    tion of the Internet             tion on a wider and more fine-grained       will point out the need for harmoniza-
                   of Things (IoT) and               scale. The purpose of this article is to    tion b
                                                                                                      ­ eyond networking.
                  cyberphysical sys­tem              review technological trends and the
                 (CPS) concepts in indus-            impact they may have on industrial          Recent Trends in
                trial appli­cation scenar-           communication. We will review the im-       Automation Technology
ios, industrial automation is undergo-               pact of IoT and CPSs on industrial au-      The core of distributed automation sys­­
ing a tremendous change. This is made                tomation from an industry 4.0 perspec-      tems is essentially the reliable exchange
possible in part by recent advances                  tive, give a survey of the current state    of information. Any attempt to steer pro­
                                                     of work on Ethernet time-sensitive net-     cesses independently of continuous hu-
Digital Object Identifier 10.1109/MIE.2017.2649104   working (TSN), and shed light on the        man interaction requires, in a very wide
Date of publication: 21 March 2017                   role of fifth-­generation (5G) telecom      sense, the flow of information between

1932-4529/17©2017IEEE                                                                     march 2017 ■ IEEE industrial electronics magazine 17
The Future of Industrial Communication - Automation Networks in the Era of the Internet of Things and Industry 4.0 - TH OWL
also included the physical layers,
                                                                                              such as in bus systems like control-
To facilitate information exchange, a multitude                                               ler area network (CAN), PROFIBUS,
of industrial communication networks evolved                                                  or INTERBUS, to name a few. Figure 1
                                                                                              reviews the timeline of this evolution
over the years.                                                                               and marks milestones in various tech-
                                                                                              nology fields relevant for the evolu-
                                                                                              tion of communication in automation.
some kind of sensors, controllers, and           in Germany, the term has quickly be-         Things changed around the millenni-
actuators [1]. After the introduction            come a buzzword on a global scale            um, when Internet technology became
of steam power to relieve workers from           [10]. As a kind of response with similar     popular, and IT became widely used
hard manual labor and the invention of           goals, the Industrial Internet initiative    and a part of everyday life. In automa-
mass production based on division of             (IIC) originated in the United States, al-   tion, this stimulated a new wave of Eth-
labor, the introduction of automation            though it should be noted that the term      ernet-based networks that borrowed
technology was what is today often               was coined much earlier [11].                basic technology from the IT world. The
called the third industrial revolution [2].          From a communications pers­pective,      lack of genuine real-time capabilities
To facilitate information exchange, a            IoT and CPSs rely largely on mobile Inter-   in standard Ethernet, however, pre-
multitude of industrial communica-               net, i.e., telecommunication networks,       vented the development of one single
tion networks evolved over the years,            which have not played a major role in        Ethernet solution for automation pur-
starting from the 1980s. It is noteworthy        industrial communication so far. In addi-    poses and led, again, to the emergence
that these developments, in many cas-            tion, they require solely Internet-based     of dedicated solutions [13], [14]. Ap-
es, picked up and accommodated new               communication, which has not been            proaches interfering with the Ethernet
technologies emerging in other fields,           possible in industrial automation, either.   standard, such as PROFINET-isochro-
primarily in the information and com-            Both information technology (IT) and         nous real time (IRT) or EtherCAT, were
munication technology (ICT) world.               telecom networks could not cope with         much scarcer and typically appeared
Ethernet, wireless networks, or web              the automation-specific needs for de-        later to meet particularly demanding
technologies are examples of this cross-         terministic, reliable, and efficient com-    low-latency requirements, especially
fertilization. These new technologies            munication. This seems to be changing        in motion control applications. Never-
created new opportunities for making             now. On the one hand, ongoing work on        theless, real-time Ethernet (RTE) is still
information exchange more compre-                Ethernet TSN promises hard real-time         a ­vivid ­research area [15]–[17].
hensive. Consequently, automation sys-           capabilities. This is seen as a real game        The third evolution phase dealt
tems could grow more complex, too.               changer for real-time automation net-        with wireless networks. The foremost
    The latest trends influencing auto-          working. On the other hand, the telecom      advantage of using wireless connec-
mation technology are the IoT, CPS,              industry has discovered industrial auto-     tions in industrial automation is that
and the emerging tactile Internet. For           mation as a promising application field      devices and machines can be moved
the latter, [3] mentions industrial au-          of their products and seems determined       and connected with greater ease and
tomation as a key, steadily growing              to consider the needs of automation in       there are no restricting cables. More
application field. These concepts are            the development of 5G networks. Both         than ever, basic ICTs were adopted,
not entirely new and emerged in a con-           developments, together with unified and      mainly from the IEEE 802 protocol fam-
text of ICT several years ago. Recently,         semantic information modeling based          ily. All practically relevant wireless
however, they are penetrating industri-          on web standards, might indeed change        networks in use today build on stan-
al automation and changing the angles            the structure of industrial networks, and    dards devised for computer networks,
from which people look at automation             they might be the prerequisite for actu-     such as IEEE 802.11 [18], or wireless
systems [4]–[6]. Moreover, they sup-             ally ­implementing industrial IoT (IIoT)     personal area networks (WPANs) like
port recent trends, such as achieving a          and CPSs.                                    IEEE 802.15.1 or IEEE 802.15.4 [19]. The
higher degree of interconnection, cog-                                                        upper layers are, in many cases, con-
nitive automation, and shifting infor-           A Brief History of Industrial                sistent with wired networks to retain
mation collection and processing into            Communication                                compatibility, and the main challenge
cloud-based ­applications [7]–[9].               In the early days of industrial com-         is again to ensure real-time and reli-
    Applying the ideas of CPSs and IoT           munications, dedicated automation            ability capabilities [20], [21]. Typically,
to the industrial automation domain              networks called fieldbus systems were        wireless networks are being used for
led to the definition of the Industry 4.0        developed from scratch to overcome           subsystems in otherwise wired net-
concept, where 4.0 alludes to a fourth           the limitations caused by the parallel       work infrastructures [22], [23]. Indus-
industrial revolution enabled by In-             cabling between sensors, actuators,          trial automation is a rather conserva-
ternet technologies to create smart              and controllers and to close the com-        tive domain, and the higher reliability
products, a smart production, and                munication gap on the lower levels           of wired networks often outweighs the
smart services. Originally developed             of the automation pyramid [12]. This         flexibility of wireless links. Wireless

18 IEEE industrial electronics magazine ■ march 2017
The Future of Industrial Communication - Automation Networks in the Era of the Internet of Things and Industry 4.0 - TH OWL
sensor networks in their pure form,

                                                                                                                                                                                                                remote transducer; HSPA: high-speed packet access; LIN: local interconnect network; LON: local operating network; MAP: manufacturing automation protocol; MMS: manufacturing messaging specification;
though a vibrant research field [24],

                                                                                                                                                                                                                PROWAY: process data highway; SOAP: simple object access protocol; TCP: transport control protocol; TTP: trime triggered protocol; UMTS: universal mobile telecommunications system; UWB: ultrawide
                                                                                                                                                                                                                FIGURE 1 — The milestones in the evolution of industrial communication and related technology fields. 2G: second generation; 3G: third generation; 4G: fourth generation; ARPANET: Advanced Research
                                                                                                                                                                                                                Projects Agency Network; GSM: global system for mobile communication; ISO: International Organization for Standardization; LTE: long-term evolution; WLAN: wireless local area network; WWW: World
[25], are therefore not widely used in

                                                                                                                                                                                                                Wide Web; ASi: actuator/sensor interface; EIB: European installation bus; CAN: controller area network; PROFIBUS: process field bus; FIP: factory instrumentation protocol; HART: highway addressable
automation ­practice.
    Such was the situation until about

                                                                                    5G
one or two years ago. Industrial com-

                                                                                                                                                                                                         2020
munications was a mixture of fieldbus
systems, Ethernet-based approaches,

                                                           TSN
and some wireless solutions [26], [27],

                                                                                                     Ind. Internet
all of them struggling with the legacy

                                                                                                  Industry 4.0
                                                                               4G: LTE+
of four decades of history in a market
with life cycles of plants that are in the
range of decades. The recent adoption

                                                                                                                                                                                           ISA 100.11a
                                                                                    4G: LTE
of IoT and CPS concepts in the auto-

                                                6loWPAN

                                                                                                                                                                                                         2010
mation world, however, changes the

                                                                                                                                                                                    Wirel. HART
                                                                   UWB

                                                                                                                                                                       IEC61784 IEC61784-2
scenery again. They put the old and
still valid quest for integration of infor-

                                                                                       3G: HSPA

                                                                                                                                                                                  OPC UA
                                                                                                        CPS
                                                          ZigBee
mation flows in automation into a wid-
er context [28]. The idea that every-                                             3G: UMTS

                                                                                                                                                                          EtherCAT
                                              SOAP

thing in automation is connected and,

                                                                                                                                                                   Modbus/TCP
                                                                                                                                                                    PROFINET
e.g., that individual products or work-

                                                                                                                                                                     FlexRay
                                                                   Bluetooth

                                                                                                                                                                   Powerlink
pieces are parts of this ecosystem is

                                                                                                                                                               Ethernet/IP

                                                                                                                                                     ControlNet IEC61158

                                                                                                                                                      EN50170 EN50325

                                                                                                                                                                                                         2000
not new, it was introduced with agent-
                                                    WLAN

                                                                                                    IoT

                                                                                                                                                                 LIN
                                                                                                                                                           EN50254
based distributed manufacturing sys-

                                                                                                                                                                                                                band; SDS: smart distributed system; PROFINET: process field net; EtherCAT: Ethernet for control automation technology.
                                                                                    2G: GSM

tems years ago [29]. Nevertheless,
recent advances in communication

                                                                                                                                                        TTP
technology allow interconnection on a

                                                                                                                                                DeviceNet
                                                                                                                                                      FF
                                                                                                                                             ISA SP50
wider and more fine-grained scale [30].

                                                                                                                                                 SDS
                                                   WWW

On the application side of the automa-
tion pyramid, the other big trend is to
                                                                                                                                           LON

move the business logic into cloud-                                                                                                         ASi

                                                                                                                                                                                                         1990
                                                                                                                                  PROFIBUS
                                                                                                                                        EIB

                                                                                                                                     Sercos
                                                                                                    Ubiq. Comp.

based applications [7], [8]. This is in
                                                                                                                       Bitbus INTERBUS

line with IT trends and has much to do
                                                                                                                             PROWAY
                                                                                                                                 FIP

with new business models of software
                                                                                                                              HART
                                                     MMS

                                                                                                                              CAN

solution providers on the one hand
and the wish to make IT-­related costs
                                                                                                                      P-NET

smaller and more ­predictable on the
                                              Internet

                                                                   MAP

customers’ side.
    The big difference with respect
                                                                                                                                                                                                         1980
                                                         ISO/OSI

                                                                                                                                                       Modbus

to the previous waves of evolution
in industrial communication is that
the technological driving force is
consumer electronics. So far, the pre-
dominant roots of industrial commu-
                                               Ethernet

nication were instrumentation and IT.
This seems to change. The work on
Ethernet TSN originated in the stan-
                                                                                                                                                                                                         1970
                                                         ARPANET

dardization of audio video bridging
(AVB) [31]. In addition, the interest
                                                                                                                                                            Communication

of the telecom industry stems from
extending their business as mobile
                                                 Computer
                                                 Networks

                                                                                                          IT Trends

                                                                                                                                                            Industrial

Internet providers, which draws from
                                                                                  Internet
                                                                                  Mobile

developments in consumer electron-
ics [3]. After all, one of the appeal-
ing features of the IoT concept is the
promise to use everyday Internet-
enabled devices like smartphones or

                                                                                                                                       march 2017 ■ IEEE industrial electronics magazine 19
The Future of Industrial Communication - Automation Networks in the Era of the Internet of Things and Industry 4.0 - TH OWL
of effective runtime solutions with engi-
                                                                                                   neering approaches and network man-
One of the appealing features of the IoT concept is                                                agement is required.
the promise to use everyday Internet-enabled devices
                                                                                                   The Future of Industrial Ethernet
as end points for accessing industrial data.                                                       Today, RTE has become a standard in
                                                                                                   the industrial automation domain. Un-
tablets as end points for accessing in-            a private interenterprise cloud with lim-       fortunately, there is currently no single
dustrial data [32].                                ited access to organize the flow of the         standard but many different mutually
    Figure 2 shows the complexity of               product and the information related to          incompatible implementations. The ex-
communication in industrial automa-                the product and its production process-         isting RTE solutions are based on Fast
tion systems. There are application                es. Finally, other enterprises or custom-       Ethernet and can be divided into three
domains with different requirements,               ers may access selected ­information us-        classes, which differ in the achieved re-
e.g., regarding real time, mobility, safe-         ing the ­Internet or a public cloud.            al-time performance and the necessary
ty and security, explosion protection,                 Overall, there is a tremendous              extensions of the IEEE 802 standards,
availability, and so forth. Typically, up          change in specific technologies used            as shown in Figure 3 [33]. In class A, the
to a supervisory control and data ac-              for networking in an industrial context.        real-time services are realized above
quisition (SCADA) system, industrial               However, what has not changed over              the transport layer with cycle times
communication solutions are heteroge-              time is that application relations exist        in the range of 100 ms. Modbus-Inter-
neous but are optimized to fulfill these           bundling different categories of com-           face for Distributed Automation (IDA),
requirements. They include fieldbuses,             munication relations with specific sets         ­Ethernet/industrial protocol (IP), and
industrial Ethernet, and industrial wire-          of requirements, like hard time bound-           Foundation fieldbus (FF) high-speed
less networks. ­Today, with the adoption           aries, isochronous communication, low            Ethernet are implementations that be-
of ICTs, l­ocal manufacturing clouds are           jitter, high availability, and, of course,       long to this class. These were the earli-
increasingly used. Devices may be con-             low cost. From an end user’s point of            est implementations of industrial Ether-
nected directly to this cloud. Manufac-            view, the underlying network tech-               net. They build on the entire transport
turing execution systems (MESs) and                nologies are of less interest, as long as        control protocol (TCP)/IP suite and
enterprise resource planning (ERP)                 they meet these requirements. This is            use best-effort bridging. In class B, the
solutions are also being integrated                especially challenging when new ap-              real-time services are realized directly
into the cloud, as is enterprise ICT. The          plication relations and application flex-        on top of the media access control
partners along the value chain may use             ibility are introduced. A combination            (MAC) layer by using approaches like

                                                                                        Value
                                                                                        Chain

                                                           Enterprise
                                                                                                          Public Cloud
              Enterprise              Private Interenterprise
                                               Cloud

                                                  Enterprise                                 Internet
                                            Enterprise IT                                    Public and
                                                                                             Private
      Value                                                ERP
                                                                                             Networks
      Chain
                                           Manufacturing Cloud
                                                                                                                           Enterprise
                                                               MES

                     Mobile Devices                                                                Customer
                                        SCADA                             Mobile Devices

                                                  Industrial                                               Customer
                                      Intrinsic      IT         Industrial Wireless
                                       Safety
                                                                                                                Customer
                                                                     Real Time
                    Inbound               Mainstream                             Outbound
                    Logistics             Processes                              Logistics

FIGURE 2 — The complexity of communication in industrial automation systems.

20 IEEE industrial electronics magazine ■ march 2017
The Future of Industrial Communication - Automation Networks in the Era of the Internet of Things and Industry 4.0 - TH OWL
Class A                                      Class B                                  Class C

                                                                                                                                IEEE 802.1
                                                                                                                                   TSN
                                                                         Add-Ons to IEEE 802-Standards

                                                                            Real-Time Performance

                                                                                         Real-Time                               Real-Time
                           Client/Server        Real-Time              Client/Server                            Client/Server
                                                                                        Streams with                            Streams with
                           Applications          Streams               Applications                             Applications
                                                                                          Priorities                             Scheduling
         Terminal Device

                                     TCP/IP                               TCP/IP                                   TCP/IP

                                           IP                                IP                                       IP

                                                                                 Ethernet                                 Ethernet
                                    Ethernet
                                                                              with Priorities                         with Scheduling
     Intermediate
        System

                                                                         Best-Effort Bridging with                  (Best-Effort) Bridging
                               Best-Effort Bridging
                                                                                 Priorities                           with Scheduling

FIGURE 3 — The classification scheme for RTE.

prioritization and virtual local area net-
work (VLAN) tagging to separate real-
time data from best-effort traffic. The
                                                            There is a tremendous change
achievable cycle time using Fast Ether-                     in specific technologies used for networking
net is in the range of 10 ms. An exam-
ple protocol in this class is PROFINET                      in an industrial context.
Real Time. These RTE a­ pproaches still
use standard Ethernet and best-effort                       proceeded in different steps. The IEEE          Furthermore, the maximum number of
bridging with priority support. Class C                     802.3 Residential Ethernet Study Group          seven hops in a line topology is a big
is the most powerful class, where the                       was formed in 2004 to explore the need          limitation for a lot of industrial automa-
real-time communication capabilities                        for an Ethernet specification for resi-         tion applications. With the completion
are achieved by modifications of the                        dential applications, with major con-           of the AVB standard in 2012, it became
Ethernet MAC layer, like strict commu-                      tributions from companies like Broad-           clear that streaming data can also be
nication scheduling and high-precision                      com, Nortel, Pioneer, Samsung, NEC,             control data, like that used in automo-
clock synchronization according to                          and Gibson Brands. This activity was            tive and industrial applications [35].
IEEE 1588 in the terminal devices as                        merged into the IEEE 802.1 AVB Task             Therefore, the task group changed its
well as in the bridges [34]. The achiev-                    Group in 2005, where key players like           name to TSN to better reflect the new,
able cycle time lies below 1 ms. Repre-                     Intel, Broadcom, Marvell, and Samsung           enlarged scope of its standards due to
sentatives for this group are PROFINET                      are involved. The most distinctive fea-         the expanded target applications.
IRT, EtherCAT, time-triggered Ethernet,                     ture of AVB is the ability to guarantee             The IEEE TSN Working Group cur-
Sercos III, and Ethernet Powerlink. Here,                   upper time bounds to all priorities of all      rently aims to improve the reliability
compatibility with the classical Ether-                     data streams, which is an improvement           and real-time capabilities of standard
net standard was finally ­abandoned to                      in comparison with standard Ethernet            Ethernet (IEEE 802.3, IEEE 802.1D). In
achieve higher ­performance.                                [31]. Because of the usage of a nonpre-         particular, it addresses five essential
    In the meantime, the development                        emptive scheduler, however, the worst-          shortcomings of the AVB standard
of standard Ethernet in the direction                       case latency is not better than best-           that are nevertheless crucial require-
of a real-time communication system                         effort bridging according to IEEE 802.1.        ments for industrial automation:

                                                                                                     march 2017 ■ IEEE industrial electronics magazine 21
The Future of Industrial Communication - Automation Networks in the Era of the Internet of Things and Industry 4.0 - TH OWL
Architecture (UA)], automotive commu-
                                                                                                                    nications (BroadR-Reach) or entertain-
Although the work on TSN has not yet been                                                                           ment and infotainment systems already
completed, the potential for industrial                                                                             explore the capabilities of TSN.

automation applications is appealing.                                                                               The Role of 5G Networks in
                                                                                                                    Industrial Automation
■■  reduced latencies and accurate                        real-time support will be included di-                    Digital transformation is the core of
    ­determinism                                          rectly in the Ethernet standard. Most                     the fourth industrial revolution, and 5G
 ■■ independence from physical trans-                     of the standards shown in Table 1 are                     network infrastructures will be key sup-
     mission rates                                        focused on enhancements of the bridg-                     porting assets. In the next decade, the
 ■■ fault tolerance without additional                    ing functionality.                                        manufacturing industry is expected to
     hardware                                                 While standardization is still in prog-               evolve toward a distributed organization
 ■■ support for higher security and                       ress, several manufacturers are already                   of production, with connected goods
     safety                                               able to show preliminary implementa-                      (products with communication ability),
 ■■ interoperability of solutions from                    tions of the new functionalities enabled                  low-energy processes, collaborative
     different manufacturers.                             by TSN. Against the backdrop of indus-                    robots, and integrated manufacturing
     Table 1 shows the progress of the                    trial automation, [36] demonstrated                       and logistics. These concepts are no-
standardization of the seven current                      that these prototypic TSN functions                       tably embodied under the Industry 4.0
TSN-related standards. In total, 60 IEEE                  ascertain a much higher determinism                       paradigm and led to several application
standards are correlated under TSN,                       than comparable state-of-the-art com-                     scenarios defined by a working group
including the 13 security-associated                      ponents. However, the benefits of TSN                     of the German Plattform Industrie 4.0
standards ­resulting in several different                 come with several challenges, like high-                  [39]. One driving application s­cenario
enhancements for standard Ethernet                        er configuration efforts, which could be                  is to form a network of geographically
on layer 2 of the open systems intercon-                  solved, e.g., by autoconfiguration mech-                  distributed factories with flexible ad-
nection (OSI) model. Inspired by the al-                  anisms [37] or with the help of software-                 aptation of production capabilities and
ready known time slot ­procedure from                     defined networking (SDN) [38].                            sharing of resources and assets to im-
PROFINET IRT, the time-aware shaper                           Although the work on TSN has not                      prove order fulfillment. Among other
(IEEE 802.1Qbv) prioritizes different                     yet been completed, the potential for                     things, a reliable wide-area communi-
transfer queues in switches. By doing                     industrial automation applications is                     cation is needed for this use case. As a
so, a guaranteed data transfer rate and                   appealing. C ­ ontrary to previous devel-                 result of these transformations, vertical
latency can be accomplished even in                       opments toward RTE requirements and                       industries will have enhanced technical
high-load traffic situations. From a net-                 best practices for low latency from the                   capacity available to trigger the devel-
work structure viewpoint, the external                    automation domain are taken into ac-                      opment of new products and services.
or built-in Ethernet switch becomes                       count in the standardization of Ether-                    A vertical in this context represents a
the most important element, as it must                    net itself, rather than putting them on                   system of end-user entities belonging to
implement all the novel traffic manage-                   top of the existing standard. This can                    a certain industry. They reside on top of
ment strategies. With respect to the                      be expected to make a huge difference                     the networked structure, using end-to-
classification scheme for RTEs shown                      in the technology acceptance. That is                     end communication services provided
in Figure 3, TSN belongs to class C. The                  why user communities for industrial                       by the 5G network. The network offers a
difference to existing class C RTE solu-                  automation networks (e.g., PROFINET),                     horizontal communication within a ver-
tions, however, is that the necessary                     middleware solutions [like OPC Unified                    tical structure and across them.

 TABLE 1 — THE IEEE STANDARDIZATION PROGRESS OF THE OPEN TSN STANDARDS (SEPTEMBER 2016).
 STANDARD                     NAME                                                                                                        PROGRESS

 IEEE 802.1AS-Rev             Timing and Synchronization for Time-Sensitive Applications in Bridged Local Area Networks                   Working group
 IEEE 802.1Qbv                Enhancements for Scheduled Traffic                                                                          Sponsor ballot
 IEEE 802.1Qcc                Stream Reservation Protocol (SRP) Enhancements and Performance Improvements                                 Task group
 IEEE 802.1Qbu                Frame Preemption                                                                                            Sponsor ballot
 IEEE 802.1CB                 Frame Replication and Elimination for Reliability                                                           Sponsor ballot
 IEEE 802.1Qch                Cyclic Queuing and Forwarding                                                                               PAR* approval
 IEEE 802.1Qci                Per-Stream Filtering and Policing                                                                           PAR approval
 *PAR: Project Authorization Request.

22 IEEE industrial electronics magazine ■ march 2017
In Europe, the next generation of
networks is seen as a combined sys-
tem covering both wired and wireless
                                              In the next decade, the manufacturing industry
communication solutions, from private         is expected to evolve toward a distributed
and public communication providers,
offering virtualized and physical com-        organization of production.
munication functions. The heteroge-
neity of such an approach is obvious,         infrastructure. This mapping defines          capacity of current wireless technolo-
as providing a set of suitable applica-       the configuration of the highly manage-       gies through self-organizing 5G tech-
tion services to the end users will be a      able infrastructure components. It will       nology and prepare for future sce-
core requirement. It is also important        be deployed and changed on demand at          narios where up to 100 sensors can
to consider end users’ requirements.          runtime, always promising a resource-         be operated per cubic meter without
In this context, end users are also re-       efficient network configuration.              compromising the availability of ro-
garded as verticals.                                It should be noted that 5G is more      bots or connected machines.
     For the vertical factories of the fu-    than mobile Internet and, therefore,              Adoption of Internet technology
ture, such requirements have been dis-        more than the simple extension of to-         will enable easier integration of work-
cussed and put down in a white paper          day’s telecom networks. 5G needs to           flows through standardized interfac-
[40]. An analysis of the corresponding        integrate different enabling technolo-        es. Each of the workflows may have
requirements shows that latency (be-          gies (e.g., mobile, wired, satellite, and     different requirements with respect to
low 5 ms), reliability, and density (up to    optical), spectrum regulatory frame-          bandwidth, latency, and availability,
100 devices/m2), along with tight con-        works (e.g., licensed and unlicensed),        and, as a result, the cost for network-
straints on territory and/or population       and enabling capabilities (e.g., IoT,         ing should be linked to the needs. In
coverage, are the most important per-         CPSs). To cope with the increasing di-        addition, end-to-end communication
formance targets 5G needs to achieve          versity of wireless IoT systems in man-       may require the integration of pub-
for supporting all possible services of       ufacturing, there is the need for novel       lic cellular networking technologies
the five investigated sectors. Moreover,      capabilities to ensure the same level         (such as 5G) with private networks
with universal availability of instanta-      of reliability as offered in wired to-        (such as picocells or meshed net-
neous communications, high level of           pologies. Given the nondeterministic          working topologies). The concepts of
guaranteed quality of service (QoS),          behavior of the wireless medium, new          network virtualization, SDN, and dis-
and cost levels appropriate to meet cus-      challenges arise to manage the spec-          tributed cloud resource management
tomers’ expectations, 5G will pave the        trum, in particular in environments           can be leveraged to give the factory
way for new business opportunities.           where the number of wireless applica-         operator a unified view on the net-
     Furthermore, the requirements from       tions and devices are increasing. Com-        work. There is the opportunity for the
the different verticals have been inte-       pared to other industries, the wireless       5G community to extend the manage-
grated into an overall vision of 5G [41].     industrial Internet has one of the most       ment capabilities beyond the network-
A common structure has been devel-            stringent requirements in terms of la-        ing aspects and include networked
oped consisting of different layers with      tencies and reliability, in particular for    services for security, data analytics,
specific levels of abstraction (Figure 4).    use in time-critical closed-loop com-         and cloud/edge computing.
Intelligent orchestration platforms will      munication scenarios. Open questions
emerge from 5G networks and 5G archi-         still exist to manage                         Harmonization Above
tecture is expected to accommodate a           ■■ coexistence of different wireless         the Networks
wide range of use cases with advanced              protocols and systems                    The previous sections showed that
requirements, especially in terms              ■ ■ coexistence of different wired           communication infrastructures in au-
of latency, resilience, coverage, and              ­protocols                               tomation systems are complex and are
bandwidth. Another major challenge is          ■■ interoperability between communi-         getting even more complex and even
to provide end-to-end network and cloud             cation systems                          more heterogeneous. Coming back to
infrastructure in the form of slices over      ■■ seamless engineering, adaptive dur-       the starting point of this article, i.e.,
the same physical infrastructure to fulfill         ing operation (based on previously      the transfer of information between
vertical-specific requirements as well              collected real-life data).              different entities in an industrial auto-
as mobile broadband services in paral-              For enabling the coexistence of         mation system, it is evident that com-
lel. Such a slice can be seen as a logical    wireless technologies, new protocols          munication networks alone will not
network structure with components             are needed to manage the coopera-             be sufficient. The actual transport of
providing application functions and ap-       tion of technologies working in the           information is only one aspect. Equal-
plication relations among them. They          same frequency band or to spread the          ly important are the description and
contain QoS requirements for the single       usage over multiple frequency bands           modeling of information as well as defi-
relations. A slice will be dynamically        in a coordinated and adaptive way.            nitions how to access it. These aspects
mapped to a (flexibly changing) network       The main objective is to increase the         are not fully covered in communication

                                                                                     march 2017 ■ IEEE industrial electronics magazine 23
Vertical                                 Slice

                                                                                                                                                 Vertical 1 Services                                     Vertical 2 Services
                                                                                                    Mobile Broadband Services                                                                            (e.g., Automotive)
                                                                                                                                            (e.g., Factory of the Future)
                                                                                                   Service     Service    Service        Service      Service       Service                    Service       Service       Service                 Business
                                                                                                     1           2          3              1            2             3                          1             2             3                     Service
                                                                                                                                                                                                                                                   Layer

                                                                                                                                    Vertical 2                                             Vertical 3
                                                                                                                                    Function                                               Function                                                Business

24 IEEE industrial electronics magazine ■ march 2017
                                                                                                                                    Repository                                             Repository                                              Function

                                                                                       Function
                                                                                      Vertical 1

                                                                                      Repository
                                                                                                                                                                                                                                                   Layer

                                                          Vertical-Centric Services
                                                                                                                                                                                                                                                   Multiservice
                                                                                                                                                                                                                                      Interfaces
                                                                                                                                                                                                                                     Northbound

                                                                                                                                                                                                                                                   Control Layer

                                                                                                                                                                                                                                                   Network
                                                                                                                                                                                                                       Network                     Function
                                                                                                                                                                                                                       Function                    Layer
                                                                                                                                                                                                                       Repository
                                                                                                                                                            Wireless           Satellite       Optical       Cloud
                                                                                               Satellite Network                                                                                                Core Cloud
                                                                                                                                                                               Edge Cloud
                                                                                                                                                                                                                                      Interfaces
                                                                                                                                                                                                                                     Southbound

                                                          Network-Centric Services
                                                                                                                                                                                                                                                   Infrastructure
                                                                                                                                                                                                                                                   Layer

                                                                                                     RAN and Wireless Backhaul               Optical Access Network         Optical Metro Network        Optical Core Network

                                                       FIGURE 4 — The integrated 5G architecture for mobile broadband and vertical services [41]. RAN: radio access network.
standards, let alone treated in a harmo-
nized way. They must be tackled above
the actual networks.                                         Business Functions
    Years ago, a generic communica-
tion model was established consist-
ing of the three layers of networks,
middleware, and application [42]. This                             Service                                                      Service
general approach is still valid and
                                                                                       …
even more than before (Figure 5). The                                                                                                         MES::Calculate
                                                                                   Application Functions and                                 Energy Consumption
uppermost layer is built by the appli-                           Sensor::Calibrate   Information Models
cation functions that need to be inter-                                                               …
connected, the middle layer covers
                                                                            Services                    ***                            Services
the (partly application-agnostic) com-
                                                                Browse                               Subscribe     …              Connect
munication services and the middle-
                                                                                                 Middleware and Communication Services,
ware management services, and the                                                                      Generic Information Models
lowest layer contains the transport-                                           Read              Write           …           Create
oriented protocols guaranteeing the
                                                                            Native APIs                                       Services
required QoS.
    Application functions and informa-                                      Transport-Oriented Protocols
tion models are the building blocks
                                                                 PROFIBUS

                                                                                                     PROFINET
                                                                                          EtherCAT

                                                                                                                             6loWPAN
                                                                                                                      WLAN
for actual business functions. In the

                                                                              CAN

                                                                                                                                                      TSN
                                                                                                                                               IIoT
                                                                                                       IRT

                                                                                                                                                            5G
terminology of service-oriented ar-
chitectures, the higher-level business                                              ***                         ***                    ***
services are orchestrations of applica-
tion functions. The application func-        FIGURE 5 — The three levels of industrial communication: application, communication services
                                             and middleware, and transport protocols. API: application programming interface.
tions are more and more exposed via
services. Pushed by the Industry 4.0
idea, these services and the related
information models are under defini-
tion for different application domains       Intelligent orchestration platforms will emerge
and contexts.                                from 5G networks.
    Because the application functions
should be applicable to different re-
sources, they cannot rely on specific        systems on the other hand. Depend-                                   Moreover, such gateways could be more
communication functions directly.            ing on these demands, varying along                                  than just protocol and data conversion
Generic communication services are           the functional hierarchy, the existence                              units, they will have to act as smart en-
required. They will be provided by the       of one single system fulfilling all the                              tities controlling and representing the
middle layer. This layer benefits from       requirements is doubtful. In addition,                               underlying automation (sub)system.
Internet technologies such as web ser-       the resource capabilities of the con-                                Last but not least, they can also secure
vices or recent IoT-specific protocols.      nected components need to be consid-                                 access to parts of the system [32].
In addition, IT technologies adopted         ered [45], [46].                                                         The heterogeneity will rather in-
for automation purposes, such as OPC             As described in the “The Role of 5G                            crease. This calls for harmonized ser-
UA, will be used here [43], [44]. Which      Networks in Industrial Automation”                                 vice layers and for network function
protocols will be used depends on the        section, new technologies like 5G com-                             ­virtualization (NFV) at these lower lay-
level of functional hierarchy according      munication will penetrate this level as                             ers. But also for these legacy systems,
to IEC 62264-1, the resource capabili-       well. Will Ethernet and 5G mobile com-                              services and data models on the higher
ties, the QoS requested from the appli-      munication replace all existing indus-                              levels should be consistent with the new
cation, and so forth.                        trial communication systems? Likely                                 networks, so that there is some form of
    The transport-oriented technologies      they will not. There will still be wired                            uniform data exchange at the higher
like fieldbuses, industrial Ethernet, and    or wireless legacy systems, which will                              networking layers, irrespective of the
industrial wireless ­approaches provide      be in operation for years and maybe                                 underlying communication systems.
a communication system guaranteeing          decades to come. To interconnect all                                IT in automation finally seems to be
the application demands regarding reli-      of these, proxies and gateways will be                              ­mature enough to meet this challenge.
ability, availability, real-time behavior,   needed [47], even though one of the
and so forth on one hand, and the flex-      aims of especially the development of                              Conclusions
ibility and (self-)adaptability of future    Ethernet-based automation networks                                 Industrial communication systems un-
industrial automation and production         was to eliminate the need for gateways.                            derwent a long evolution with many

                                                                                                 march 2017 ■ IEEE industrial electronics magazine 25
in 1991 and a Habilitation degree in 2001
Network harmonization on a logical level                                                     for research in automation and control
                                                                                             system. He is a full professor at Tech-
is one of the challenges to face.                                                            nische Universität (TU) Dresden, Ger-
                                                                                             many, for industrial communications
                                                                                             and director of the Institute of Applied
influences from technologies from out-           to attach less critical data points. On     Computer Science, Faculty of Computer
side the actual automation domain. The           top of mobile networks, however, the        Science at TU Dresden. His research
fundamental requirements always re-              same higher-level protocols could be        topics are industrial communication
mained unchanged: to exchange infor-             placed, as in the case of Ethernet.         systems and automation networks, in-
mation about industrial processes in a              What does this development mean          formation modeling, middleware con-
timely, reliable, and possibly uniform           for research and education? This, of        cepts, management of heterogeneous
way. The absence of an optimum tech-             course, depends largely on the view-        networks, life-cycle management, and
nology to meet these goals inspired              point. From an application point of         semantic descriptions. He is a­ctively
engineers and stimulated a multitude             view, industrial communication needs        involved in standardization activities at
of diverse and incompatible solutions,           to fulfill the requirements, nothing        the German Commission for Electrical,
and the calls for unified approaches             else. The specific technology is mostly     Electronic & Information Technologies
were heard but not heeded. Even when             out of scope of end users. They will rely   of DIN and VDE and with the Interna-
the technology basis shifted toward              on service providers guaranteeing QoS       tional Electrotechnical Commission
ICT standards, the variety of solutions          for the intended application, regard-       Technical Committee 65.
remained and even got worse. Is there            less if this is provided by networks            Thilo Sauter (thilo.sauter@tuwien
a hope that things will finally change           they own themselves or by public or         .ac.at) received a Ph.D. degree in elec-
back to the desirable? Perhaps there is.         private networks. Network harmoni-          trical engineering from TU Wien in
    For the first time, the requirements         zation on a logical level, by defining      1999. He is a tenured associate pro-
of industrial automation applications            generic communication services and          fessor of automation technology at
are taken into account in the develop-           adequate information models, is one of      Technische Universität Wien, Vienna,
ment of a new ICT standard. Ethernet             the challenges to face.                     Austria, and was the founding direc-
TSN has the potential to satisfy even               From a communication provider            tor of the Center for Integrated Sensor
demanding requirements without the               view, however, there might be still the     Systems at Danube University Krems,
need of dedicated add-ons tailored to            need to further optimize or even de-        Wiener Neustadt, Austria. His profes-
the demands of automation. On top of             velop specific industrial technologies,     sional expertise includes integrated
such a novel network that can equally            especially when harsh application re-       circuit design, smart sensors, and
accommodate both real-time and best-             quirements need to be met. The adop-        automation networks with a focus on
effort traffic, existing high-level auto-        tion of IoT technologies and concepts       real-time, security, interconnection,
mation protocols could be placed for             in automation will grow substantially.      and integration issues. He is an IEEE
backward compatibility or a middle-              These technologies need to be evalu-        Fellow and an Administrative Com-
ware such as OPC UA that serves the              ated and need to be further tailored to     mittee member of the IEEE Industrial
needs of automation as far as function-          industrial automation needs. For 5G,        Electronics Society and the IEEE Sen-
ality and data models are concerned              similar tasks can be seen. The inte-        sors Council. He has been working in
but builds on established and wide-              gration of end users representing the       fieldbus standardization with Interna-
spread Internet technology for the com-          verticals is promising. One of the main     tional Electrotechnical Commission
munication services.                             challenges of future industrial com-        Technical Committee 65 for more
    The massive interest of telecom              munication will be the management           than 20 years and had leading posi-
industries in industrial applications is         of complexity and heterogeneity. NFV        tions in several national and interna-
without precedence and a direct con-             and the use of SDN could be enabling        tional research projects concerned
sequence of the adoption of IoT and              technologies to provide a flexible          with industrial communication and
CPS scenarios. Contrary to the devel-            network topology and its monitoring         enterprise integration.
opment of Ethernet TSN, the possible             and management to meet the require-             Jürgen Jasperneite ( juergen
application of 5G networks in automa-            ments of the end users along the life       .­
                                                                                              jasperneite@hs-owl.de) received a
tion is not an expression of a steady            cycle of an enterprise.                     Dr.-Ing. degree in electrical engineer-
evolution but indeed rather disrup-                                                          ing and information technology from
tive. Nevertheless, it is unlikely that          Biographies                                 the Otto-von-Guericke-University of
5G will be able to satisfy all stringent         M ar t in Woll schlae g er (ma r t in       Magdeburg, Germany, in 2002. He is
automation demands for real time and             .wollschlaeger@tu-dresden.de) stud-         a full professor of computer networks
completely replace dedicated indus-              ied electrical engineering at Otto-von-     at the Ostwestfalen- Lippe (OWL)
trial automation networks. Rather, it            Guericke University of Magdeburg, Ger-      University of Applied Sciences and
                                                                                             ­
might work as a kind of backbone or              many, where he received a Ph.D. degree      the founding director of the ­University

26 IEEE industrial electronics magazine ■ march 2017
I­nstitute for Industrial Information                              tion via Ethernet in industrial automation en-         [31] J. Imtiaz, J. Jasperneite, and L. Han, “A perfor-
                                                                   vironments,” in Proc. 2014 IEEE Emerging Tech-              mance study of Ethernet audio video bridging
 Technologies as well as the Fraunhofer                            nology and Factory Automation (ETFA), pp. 1–8.              (AVB) for industrial real-time communica-
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                                                                                                                   march 2017 ■ IEEE industrial electronics magazine 27
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