Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020

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Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Aluminium Bi-fold Door
Installation, Glazing, Operation
and Maintenance Guide

Window Warehouse September 2020
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Index
Assembling Doors                          3-7                               Toe and Heeling
                                                                            Configurations      13-16

Installation Guide                        8-9                               Panel Retention       17

Panel Assembly                              10                              Operation Guide     18-19

Cill Joiner Instructions                    11                              Maintenance Guide   20-21

Glazing                                     12

2    Aluminium Bi-fold Door Installation, Operation and Maintenance Guide
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Assembling Doors
Frame Assembly
 ASSEMBLY
  FRAME ASSEMBLY
                                                                     Frame Assembly Parts List (Per Corner)

                                                               Part No.             Description             Qty
                                                              P-06-100B             Outer frame              2
                                                                RX600        18.9mm Mechanical cleat         2
                                         P-06-100B
                                                                XA904             Narrow chevron             2
                                                             A-00-110A    Mechanical cleat tensioning block 4
                                                              T50000 - 2         Small joint sealant         -
                                                                T50003           Aluk sealant wipes          -
                                                            RX040 - RX041        Hinge back plate            -

                                                                     NB: Remember to seal each corner joint
                                                                               before final fix.

                                                                 Insert RX040/RX041 hinge backing plates into
                                                                      frame profile before joining corners

 RX600

    XA904
                                                     T50000-T50002

                                                                                     M3 Allen Key

                                        A-00-110A                     NB: Remove excess sealant with
                                                                        Aluk sealant wipes (T50003).

         R
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             © 2017 Aluk S.A. All rights reserved
                                                                                    BSF70       10.01 01.08.2017
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Assembling Doors
Bottom  Hinge to Frame Assembly
 BOTTOM HINGE TO FRAME ASSEMBLY

       35.5
      (2nd)

                                                                                                       Parts List
        35
       (3rd)                                                                    Part No.                Description                 Qty
                                                                               P-06-100B                Outerframe                   1
                                                                               P-06-200                 Softline Leaf                1
                                                                                 RX703                     Hinge                     1
                                                                                 RX040              Hinge Backing Plate              2
        25
                                                                                    -              M5 x 10 Csk Posi Screw            4
                                                                                    -        Ø4.2x25mm Self Tapping Csk Screw        2

    * See Below

        32

                                                                                       Final fixing position

                          * Dimension
         Hinge Standard Arrangement               23.5mm                                                                   RX040
                                                                                     RX703
             Heavy Duty Arrangement               27.5mm                                                                 P-06-200

                                                P-06-100B

                                                M5 x 10 Csk Posi
                                                Screw

                                              4.2 x 25mm Csk Posi
                                              S/Tap Screw

4       Aluminium Bi-fold Door Installation, Operation and Maintenance Guide

                R
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Assembling Doors
Top
  TOPHinge
     HINGE TOto Frame
              FRAME      Assembly
                    ASSEMBLY

                                                                12

   25                                                   * See Below
  (1st)

  35
 (3rd)                                                                                          Parts List
                                                                       Part No.                 Description                  Qty
                                                                      P-06-100B               Outerframe                      1
                                                                      P-06-200                Softline Leaf                   1
   35                                                                   RX703                  FSD Hinge                      1
 (2nd)                                                                                    Hinge Backing Plate
                                                                        RX040                                                 2
                                                                           -             M5 x 10 Csk Posi Screw               4
                                                                           -       Ø4.2x25mm Self Tapping Csk Screw           2

                                                                                Use BSD635 hinge jig for position

                    * Dimension
   Hinge Standard Arrangement     31mm                                                   Final fixing position
     Heavy Duty Arrangement       31mm                 P-06-100B

                                                       RX703

                                         4.2 x 25mm csk
                                         posi s/tap screw

                                             M5 x 10 Csk Posi
                                             Screw

                                                      RX040
                                                                                             P-06-200

                                                                                                                                  R

    BSF70      10.20 01.08.2017                                      www.window-warehouse.co.uk
                                                                                © 2017 Aluk S.A. All |rights
                                                                                                        Window    Warehouse LTD.
                                                                                                             reserved                 5
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Assembling Doors
Bottom
  BOTTOM Hinge    Interlock
         HINGE INTERLOCK

        35
       (1st)                                                                                              Parts List
                                                                                Part No.                   Description                   Qty
                                                                                P-06-200                 Softline Leaf                    1
                                                                                P-00-211              Threshold Adaptor                   1
        35                                                                       RX714                                                    1
                                                                                                       Shootbolt Guide
       (3rd)
                                                                                 RX703                    FSD Hinge                       2
                                                                                    -               M5 x 10 Csk Posi Screw                4
                                                                                 RX040               Hinge Backing Plate                  2
                                                                                    -         4.2 x 25mm Csk Posi S/Tap Screw             2

        25                                                              * See Below
       (1st)

                          * Dimension
         Hinge Standard Arrangement           23.5mm
          Heavy Duty Arrangement              27.5mm
                                                                                           Final fixing position                       RX040

                                                                          P-06-200                                                 P-06-200

                                               M5 x 10 Csk
                                               Posi Screw

                                             4.2 x 25mm Csk
                                             Posi S/Tap Screw

                                                                                      RX703

                                                                                                                                               R

6    BSF70 Bi-fold
    Aluminium 10.22Door01.08.2017
                        Installation, Operation and Maintenance Guide                       © 2017 Aluk S.A. All rights reserved
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Assembling Doors
Top Hinge Interlock Assembly
        TOP HINGE INTERLOCK ASSEMBLY

*See Below                                              25
                                                        (1st)

                                                         35                          * Dimension
                                                        (3rd)
                                                                    Hinge Standard Arrangement           31mm
                                                                      Heavy Duty Arrangement             31mm

                                                          35                           Parts List
                                                        (2nd)
                                                                Part No.               Description               Qty
                                                                P-06-200                Softline Leaf             1
                                                                 RX713                Shootbolt Guide             1
                                                                 RX703                   FSD Hinge                1
                                                                    -              M5 x 10 Csk Posi Screw         4
                                                                 RX040              Hinge Backing Plate           2
                                                                    -        4.2 x 25mm Csk Posi S/Tap Screw      2

                                                                                            P-06-200

                                                                           RX713

                                      RX040

                         FSD Hinge
                         M5 x 10 Csk Posi
                         Screw

             R
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                 © 2017 Aluk S.A. All rights reserved
                                                                                         BSF70         10.25 01.08.2017
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
To check for squareness, measure the diagonals from corner to cor
                                                                              more than 1 to 2mm, if so adjusted the packing until the frame is sq
                                                                              The lay of the frame in to out can be checked by using a spirit level
                                                                              correct position of the frame might not be aligned with the original

Installation Guide                                                            good the plaster reveal around the frame on the internal wall as we

                                                                              Fixing Frames

                                                                              The first fixing must always occur within 150mm of each corner and
Fitting Frame To Aperture                                                       Foamfixings), the type and frequency depends on the expected a
                                                                              tighten
It is vitally important that the cill is laid flat and level to achieve the     Fixing foam
                                                                              Packing    willcan
                                                                                              bebe  used in conjunction
                                                                                                  required              with fasteners,
                                                                                                              at fixing points          but is not
                                                                                                                                 to prevent         an
                                                                                                                                                distortion of the
optimum performance. Jambs must be vertical in both planes, and                 alternative to screw fixing. Care must be taken not to  allow the
                                                                              where there is a possibility of moisture penetration around the fast foam
no twist or other distortion allowed. Prior to installing the frame, the        to come in contact with the painted finish, and as such the use of
opening should be checked to ensure that it is free of debris, and that         some form of masking tape would be advisable. Permanent staining
any projecting brickwork has been trimmed back.
                                                                              Foam
                                                                                will be caused if foam comes in contact with the frame.
Any damaged damp proof membranes should be replace or                           IMPORTANT        NOTE
additional membranes incorporated. When the opening was originally            Fixing foam can be     used in conjunction with fasteners, but is not an
                                                                                Always cap of seal fixings, especially when securing to any of
measured a suitable gap should have been allowed around the                   Care must be taken not to allow the foam to come in contact with t
                                                                                the Blyweert Beaufort range of cills / drainage trays.
perimeter of the frame, this will allow the frame work to be packed           of masking tape would be advisable. Permanent staining will be cau
to ensure that it is plumb and square within the opening. Ideally
the frame should be bedded on mortar. The frame can then be
positioned in the opening and held square by packing at the very
corners, taking care not to damage or deform the profile.
                                                                                                                                                     IMPORTAN
Tip
To check for squareness, measure the diagonals from corner to
corner, these diagonal dimensions should not differ by more than                        P-06-200
                                                                                        P-06-200
1 to 2mm, if so adjusted the packing until the frame is square within
the opening.
                                                                                                                                                IMPORTANT N
The lay of the frame in to out can be checked by using a spirit level
on the jambs. On replacement applications, the correct position of
                                                                                                                                                especially whe
                                                                                        P-00-211
                                                                                        P-00-211
the frame might not be aligned with the originals. This will require                                                                            Blyweertbeauf
some remedial work to make good the plaster reveal around the
frame on the internal wall as well as, any render externally.
                                                                                                                                                **
Fixing Frames                                                                                                                                   Alternative Fix
The first fixing must always occur within 150mm of each corner                             P-06-100
                                                                                           P-06-100
and at not more than 600mm centres (Do not over tighten fixings),                                                                       RX916
                                                                                                                                        RX916
                                                                                                                                                i.e. Through Th
the type and frequency depends on the expected applied loadings.                                                                                NB: Avoid leav
Packing will be required at fixing points to prevent distortion of the                                                                          as this may fou
                                                                                                                                                 NB:
frame. Drilled holes in the frame should be sealed where there is a
possibility of moisture penetration around the fastener.
                                                                              www.blyweertbeaufort.com               tel: 01633 29 40 40             fax: 01633

                                                                                      www.blyweertbeaufort.com                   tel:

8      Aluminium Bi-fold Door Installation, Operation and Maintenance Guide
Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Installation Guide
                             RX601

                                                 RX601

                                                                                                               RX601

                                                                                                                                    RX601
        P-06-200                                                                          P-06-200

                                                                                                                                                                        P-0

        P-00-211                                                                          P-00-211

         Installation Guide                                                          Sub Cill Installation                                                              P-0

                                                                   Fixing A          Drainage paths through the sub cill must be Fixing
                                                                                                                                    free andA left un-obstr
       P-06-100          RX600           RX600                                            P-06-100    RX600         RX600
                                                                                     On conservatory/dwarf    walls only, an additional fixing ‘A’ must be
         Sub Cill Installation
                                                                                     the sub cill. Seal under the head to prevent water ingress. Further
         Drainage paths through the sub cill and must be free and left un-             to secure the frame into the sub cill. Seal under the head to prevent
                                                                                                                                                                        P-0
        obstructed
       AW542          by the sub structure or sealing. On conservatory/dwarf           water ingress. Further seals should then be applied and sealed in suite.
                                                                                          AW542
         walls only, an additional fixing A must be located as shown alongside
                                                                                     A:      With cill                               B : With cill
                                                                                             concealed drainage                           face draina
                                                                                             (standard option)                            (alternative
                     No Cill Face Drainage                                                      With Cill Concealed Drainage (as standard)

                                                                              C:    No cill
Locking T-Handle                                                                    face drain as standard
Lock each T-Handle before proceeding.

                                                                                                     RX601

                                                                                                                         RX601
                                                                                     P-06-200                                                                       P-06-200
                               RX601

                                                         RX601

         P-06-200

                                                                                     P-00-211                                                                       P-00-211
         P-00-211

                                                                         Fixing A                                                             Fixing A
                                                                                     P-06-100        RX600             RX600                                        P-06-100

         P-06-100            RX600               RX600
                                                                 RX916
                                                                                     AW542                                                                          AW542

Hook Engagement
To lock, lift lever handle and turn key.

       Issue 1A : 03/2013                                                                                                                                C:    No cill
                                                                                                                                                               face drain
mechanism and hardware.
                     RX601

                                         RX601

     P-06-200
                                                                                                       RX601

                                                                                                                                 RX601

                                                                                      P-06-200

     P-00-211

                                                                                      P-00-211

     P-06-100       RX600              RX600                                                                                                        Fixing A

                                                                                      P-06-100        RX600              RX600
     AW542
                                                                                                                                            RX916

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Aluminium Bi-fold Door Installation, Glazing, Operation and Maintenance Guide - Window Warehouse September 2020
Panel Assembly
Final Fix

Once glazed and adjusted use a 4.2 x 25mm self-tapping stainless steel screw to ensure
location of hinges and bogles (shown in green).

*Only fix after final glazing.

 Secondary Panel                                     Adjustment
 Once fixed repeat for remaining panels.             Adjust placement by sliding the backing
                                                     plate then re-tightening machine screw.

The 4.2 x 25mm self-tapping stainless steel screws are supplied in the installation pack with
this guide.

10     Aluminium Bi-fold Door Installation, Operation and Maintenance Guide
Cill Joiner Instructions

                                                     4               6                        7

                               1                                                    5                             1

                                                                         2

                                                                3

                                          ITEM     PART NUMBER                      DESCRIPTION
                                            1            AW542        150mm x 25mm Drop Nose Cill
                                            2            XA950        Universal Cill Spigot
                                            3            XA951        Cill Nose Spigot
                                            4            XA946        Cable Latch
                                            5            XA952        Cable Hook
                                            6              -          Jointing Cable
                                            7             N/A         3.5 x 12 Posi Pan S/Drill S/Tap Screw

                        XA950 Universal Cill Spigot is marked at 5° angular increments to allow for accurate cutting to
                        desired angle.

        STAGE 1

                                                                                                      3 (x2)

        Position Cill Spigot (cut to desired angle) into Cill profile and slide
        Cill Nose Spigot into the front edge Cill groove.
                                                                                                                                         Hook Fixing Position

                                                                                                                                    75
        STAGE 2

        Move the Cill sections in towards each other until the mitred
        faces are touching.

        STAGE 3                                                                                    115
                                                                                         Cable Latch Fixing Position

         Complete the Cill assembly by placing the Latch Cable over
         the hook and lowering the Latch to form a secure connection.

  INFORMATION CONTAINED IN THIS DRAWING IS THE EXCLUSIVE INTELLECTUAL PROPERTY OF BEAUFORT SECURE DESIGN LTD. IT MAY ONLY BE USED FOR THE PURPOSE TO
 WHICH IT HAS BEEN SUPPLIED AND MUST NOT BE REPRODUCED, STORED OR DISSEMINATED TO THIRD PARTIES IN ANY WAY OR FORM WITHOUT THE WRITTEN PERMISSION OF
    BEAUFORT SECURE DESIGN LTD. THE BEAUFORT POLICY OF CONTINUOUS IMPROVEMENT DETERMINES THE RIGHT TO MAKE MODIFICATIONS WITHOUT PRIOR WARNING.

                                                                                www.window-warehouse.co.uk | Window Warehouse LTD.                              11
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                                                                                     www.blyweertbeaufort.com
                                                                                www.blyweertbeaufort.com
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                                                                                                                                       back   towards
                                                                                                                                          upper   packers   outer‐frame
                                                                                                                                                            re‐distribute the weight
            weight of the                                               side of                                                 glass back  towards   the  outer‐frame
                 weight  of  the glass
             support the weight of the glass.                                side  of  the panel
                                                                             non-hinge side of the panel.                             glass back  towards    the outer‐frame
                                                                                                                                        weight of the glass back towards the
                                                                                                                                                outer-frame.

            The bridge packers are included in the installation pack (4 per sash).
     www.blyweertbeaufort.com
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        www.blyweertbeaufort.com
           www.blyweertbeaufort.com
                                  tel:tel: 01633
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                                                    40
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          12       Aluminium Bi-fold Door Installation, Operation and Maintenance Guide                                                                                        Page : 18
ort0                 Advanced Plus
beaufort0
Range                     FSD Advanced Plus
 beToeaufRange
         o r t 0                   FSD Plus
                               Advanced
         & Heel Type Configuration
              Toe & Heel Type Configurations
1                    FSD TYPE 2 Toe & Heel Type Configurations
                        Range                        FSD TYPE 3                                   FSD
              FSD TYPE 1                      FSD TYPE 2                            FSD TYPE 3
                                         Toe & Heel Type Configurations
                FSD TYPE 1                      FSD TYPE 2                             FSD TYPE 3

 FSD TYPE 4                                      FSD TYPE 5
             FSD Type 1FSD TYPE 4         FSD Type 2                          FSD Type 3
                                                                          FSD TYPE 5
                            FSD TYPE 4                                      FSD TYPE 5

             FSD Type 4                                      FSD Type 5
                           FSD TYPE 6
                                                  FSD TYPE 6

                                                     FSD TYPE 6

com     tel: 01633 29 40 40   fax: 01633 294041
             FSD Type 6                                              Issue: 01/11/2011
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                                                                              www.window-warehouse.co.uk | Window Warehouse LTD.   13
forb eaufort0                     Advanced Plus
   tToe
     0  & Heel
                      Advanced Plus
           RangeType Configuration
                           FSD         FSD
  Range

                               FSD TYPE 7                                                      FSD TYPE 8
FSD TYPE 7                                                           FSD TYPE 8

           FSD Type 7                                                            FSD Type 8
                                                                  FSD TYPE 9
                                FSD TYPE 9

           FSD Type 9

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ort.com    tel: 01633 29 40 40 fax: 01633 294041                                Issue: 01/11/2011                     Page : 22
                                                                                          Page : 22

          14    Aluminium Bi-fold Door Installation, Operation and Maintenance Guide
bebToe
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                                  Advanced
                   Type Configuration
                                        PlusPlus
        Range
            Range                   FSDFSD
bebaeuafo
        urfot0rt0              Advanced
                                  Advanced
                                        PlusPlus
                                               Range
                                                  Range                                                          FSDFSD
           FSD11TYPE 11

                                FSD11TYPE 11

                                                                 FSD13TYPE 13

                                                                                      FSD13TYPE 13
     FSD TYPE

                          FSD TYPE

                                                           FSD TYPE

                                                                                FSD TYPE
                                                          FSD Type 11

                                                                                                                                          FSD Type 13
           FSD10TYPE 10

                                FSD10TYPE 10

                                                                 FSD12TYPE 12

                                                                                      FSD12TYPE 12
     FSD TYPE

                          FSD TYPE

                                                           FSD TYPE

                                                                                FSD TYPE
                                                          FSD Type 10

                                                                                                                                          FSD Type 12

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                                                                                                     www.window-warehouse.co.uk | Window Warehouse LTD.   15
Toe & Heel Type Configuration
b
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                                           Advanced
                                             Advanced
                                                    Plus
                                                       Plus                                                          Advanced
                                                                                                                       Advanced
                                                                                                                          FSD
                                                                                                                              Plus
                                                                                                                            FSD
                                                                                                                                 Plus
          Range
              Range                             Range
                                                  Range                                                                   FSD
                                                                                                                            FSD
         TYPE1515

                              TYPE1515

                                                                                          TYPE1717

                                                                                                          TYPE1717
     FSDTYPE

                          FSDTYPE

                                                                                      FSDTYPE

                                                                                                      FSDTYPE
    FSD

                         FSD

                                                                                     FSD

                                                                                                     FSD
                                                                                    FSD Type 15

                                                                                                                                          FSD Type 17
         TYPE1414

                              TYPE1414

                                                                                          TYPE1616

                                                                                                          TYPE1616
     FSDTYPE

                          FSDTYPE

                                                                                      FSDTYPE

                                                                                                      FSDTYPE
    FSD

                         FSD

                                                                                     FSD

                                                                                                     FSD
                                                                                    FSD Type 14

                                                                                                                                          FSD Type 16

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    www.blyweertbeaufort.com
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                    16                   Aluminium Bi-fold Door Installation, Operation and Maintenance Guide
bAdvanced
                eauFSD
                     foPlus
                        rt0                                                                                                  Advanced Plus
             Panel Retention
                      Range                                                                                                                   FSD
                                                                                                                       Bottom packers highlighted in RED support the        Screw magn
                                                                              Panel Retention                          weight of the glass

                           MAGNET LOCATION
                             MAGNET  LOCATION                                      MAGNET FITTING                                   MAGNET FITTED
                                                                                                                                    MAGNET LOCATION

               30                          150                                                                          30                          150

                                                                                                                                                                  www.blyweertb
              Magnet Location                                       Magnet Fitting                                      Magnet
                                                                                                                       Located     Fitted
                                                                                                                               at the top of connected panels
ded          Magnet location
                Bottom       as above
                         packers highlighted in RED support the    Screw magnet to door using screw provided          Magnet location as above
              Magnet location as above.                             Screw magnet to door using screw                    Located at the top of connected panels.
                 weight of the glass
                                                                    provided.
                                MAGNET FITTED
                                                                                                                                                                        www.blywe

             The magnet and screw kit is supplied in the installation pack. A longer magnet is supplied in the kit for the master door leaf so the handle does
             not foul on the adjacent door leaf.

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                 Located at the top of connected panels

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                                                                                               www.window-warehouse.co.uk | Window Warehouse LTD.                      17
beaufort0                                                                                                           Advanced Plus
b
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                0
                0
                0                                                         Operation    Guide
                                                                                                                    Advanced
                                                                                                                    Advanced Plus
                                                                                                                         FSD Plus
                                                                                                                         FSD
                                                                                                                    Advanced Plus
                                                                          Operation
                                                                          Operation Guide
                                                                                       Guide                                            FSD
        Operation Guide
          Range
          Range
          Range    TRAFFIC
                   TRAFFIC
                              Range
                              Range
                           DOOR
                   TRAFFIC DOOR
                                OPERATION
                           DOOR OPERATION
                                OPERATION
                                                                          Operation
                                                                       TRAFFIC HANDLE
                                                                          Operation
                                                                       TRAFFIC
                                                                          Operation
                                                                       TRAFFIC HANDLE
                                                                          Operation
                                                                          Operation
                                                                                       Guide
                                                                                      OPERATION
                                                                                       Guide
                                                                               HANDLE OPERATION
                                                                                      OPERATION
                                                                                       Guide
                                                                                       Guide
                                                                                       Guide
                                                                       TRAFFIC HANDLE OPERATION
                                                                                                                                 TRAFFIC
                                                                                                                                 TRAFFIC
                                                                                                                                        FSD
                                                                                                                                        FSD
                                                                                                                                         DOOR OPENING
                                                                                                                                 TRAFFIC DOOR
                                                                                                                                         DOOR OPENING
                                                                                                                                              OPENING
                                                                                                                                 TRAFFIC DOOR OPENING
                   TRAFFIC DOOR OPERATION                              TRAFFIC HANDLE
                   TRAFFIC
                   TRAFFIC DOOR OPERATION                              TRAFFIC HANDLE OPERATION
                                                                                      OPERATION                                  TRAFFIC
                                                                                                                                 TRAFFIC DOOR
                                                                                                                                         DOOR OPENING
                                                                                                                                              OPENING
                   TRAFFIC DOOR
                   TRAFFIC DOOR OPERATION
                           DOOR OPERATION
                                OPERATION
                                                                       TRAFFIC
                                                                       TRAFFIC HANDLE
                                                                               HANDLE OPERATION
                                                                                      OPERATION                                  TRAFFIC
                                                                                                                                 TRAFFIC DOOR
                                                                                                                                         DOOR OPENING
                                                                                                                                              OPENING

          1.                                                   2.                                                     3.

        Turn
        Turn key clockwise to unlock                        Grip  handle and push down    to operate high traffic    Open  panel fully  to allow  the magnets to fix to
        Turn key
             key clockwise
                 clockwise to
                           to unlock
                              unlock                        Grip
                                                            Grip handle
                                                                  handle and
                                                                         and push
                                                                             push down
                                                                                   down toto operate
                                                                                             operate high
                                                                                                     high traffic
                                                                                                          traffic    Open
                                                                                                                     Open panel
                                                                                                                           panel fully
                                                                                                                                  fully to
                                                                                                                                        to allow
                                                                                                                                            allow the
                                                                                                                                                  the magnets
                                                                                                                                                      magnets to
                                                                                                                                                              to fix
                                                                                                                                                                 fix to
                                                                                                                                                                     to
                                                            door
                                                            door  handle
                                                                  handle                                            the
                                                                                                                    the  adjacent
                                                                                                                         adjacent  panel
                                                                                                                                   panel
        Turn key clockwise
          Traffic Door     to unlock
                         Operation                          door  handleHandle
                                                            GripTraffic
                                                                  handle and pushOperation
                                                                                   down to operate high traffic     the
                                                                                                                     Openadjacent
                                                                                                                           panel
                                                                                                                      Traffic      panelOpening
                                                                                                                                  fully
                                                                                                                               Door     to allow the magnets to fix to
        Turn
        Turn key
             key clockwise
                 clockwise to
                           to unlock
                              unlock                        Grip
                                                            Grip  handle
                                                                  handle and
                                                                         and push
                                                                             push  down
                                                                                   down   to operate high traffic    Open  panel  fully to  allow the magnets to fix to
          Turn
        Turn
        Turn keykey
             key    clockwise
                 clockwise
                 clockwise
                 HOLDING   to  to unlock.
                           to unlock
                              unlock
                           TRAFFIC DOOR OPEN
                                          OPEN
                                                            door
                                                            Grip
                                                            Grip
                                                            door
                                                                  handle
                                                                Grip  handle
                                                                  handle
                                                                  handle
                                                                  handle and and push
                                                                             push  down
                                                                           UN‐LOCKING
                                                                         and push  down
                                                                           UN‐LOCKING  TTto
                                                                                       down
                                                                                          to operate
                                                                                           HANDLE
                                                                                          to operate
                                                                                           HANDLE
                                                                                                     high
                                                                                                to release
                                                                                             operate high
                                                                                                     high
                                                                                                          traffic
                                                                                                          traffic
                                                                                                          traffic
                                                                                                                     Open
                                                                                                                    the
                                                                                                                     Open
                                                                                                                     Open
                                                                                                                    the
                                                                                                                           panel
                                                                                                                         adjacent
                                                                                                                      Open panel
                                                                                                                           panel
                                                                                                                                  fully
                                                                                                                              panelpanel
                                                                                                                                  fully
                                                                                                                                  fully
                                                                                                                                        to
                                                                                                                                      fully
                                                                                                                                        to
                                                                                                                                DISENGAGE
                                                                                                                                        to
                                                                                                                                DISENGAGE
                                                                                                                         adjacent  panel
                                                                                                                                            allow
                                                                                                                                            allow
                                                                                                                                            allow
                                                                                                                                                  the
                                                                                                                                            to allow
                                                                                                                                                  the
                                                                                                                                                  the
                                                                                                                                                      magnets
                                                                                                                                                      magnets
                                                                                                                                                SHOOTBOLTS
                                                                                                                                                      magnets
                                                                                                                                                SHOOTBOLTS
                                                                                                                                                              to
                                                                                                                                                      the magnets
                                                                                                                                                              to
                                                                                                                                                              to
                                                                                                                                                                 fix
                                                                                                                                                                 fix
                                                                                                                                                                 fix
                                                                                                                                                                     to
                                                                                                                                                                    to
                                                                                                                                                                     to
                                                                                                                                                                     to
                 HOLDING
                 HOLDING TRAFFIC DOOR
                           TRAFFIC DOOR OPEN                door handle
                                                                  handle   UN‐LOCKING   T  HANDLE                   the adjacentDISENGAGE
                                                                                                                         adjacent panel
                                                                                                                                   panel        SHOOTBOLTS
                                                            door                                                    the
                                                                                                                      fixadjacent
                                                                                                                          to theDISENGAGE
                                                                                                                                  adjacent     panel.
                                                            doorlocks on traffic
                                                                  handle         door handle.
                                                                           UN‐LOCKING T HANDLE                      the            panel        SHOOTBOLTS
                 HOLDING TRAFFIC DOOR OPEN                                 UN‐LOCKING   TT HANDLE                               DISENGAGE       SHOOTBOLTS
                 HOLDING
                 HOLDING   TRAFFIC DOOR   OPEN                             UN‐LOCKING      HANDLE                               DISENGAGE       SHOOTBOLTS
                 HOLDING TRAFFIC
                 HOLDING   TRAFFIC DOOR
                           TRAFFIC DOOR OPEN
                                   DOOR   OPEN
                                          OPEN
                                                                           UN‐LOCKING
                                                                           UN‐LOCKING TT HANDLE
                                                                                           HANDLE                               DISENGAGE
                                                                                                                                DISENGAGE SHOOTBOLTS
                                                                                                                                                SHOOTBOLTS
          4.                                                   5.                                                     6.

        Magnets
        Magnets  protect
                 protect   and
                           and fix
                               fix traffic door panels to   Push  T‐Handle to release                               Rotate handle   clockwise 180*   to disengage
          Holding
        Magnets    Traffic
                 protect       fix traffic
                           andDoor     Open
                                   traffic door
                                           door panels
                                                panels to
                                                       to   Push  T‐Handle
                                                                  T‐Handle to
                                                               Unlocking
                                                            Push              release
                                                                           toT-Handle
                                                                              release                               Rotate
                                                                                                                    Rotate handle
                                                                                                                           handle clockwise
                                                                                                                      Disengage     Shootbolts
                                                                                                                                    clockwise 180*
                                                                                                                                              180* toto disengage
                                                                                                                                                        disengage
        adjacent
        adjacent panels
                 panels                                                                                             shootbolts
                                                                                                                    shootbolts fully
                                                                                                                               fully
          Magnets
        adjacent
        Magnets    protect
                 panels
                 protect   andand   fix traffic
                               fix traffic doordoor
                                                panels to      Push
                                                            Push     T-Handle
                                                                  T‐Handle      to release.
                                                                           to release                                 Rotate handle
                                                                                                                    shootbolts
                                                                                                                    Rotate             clockwise
                                                                                                                               fullyclockwise
                                                                                                                           handle             180*180*    to
                                                                                                                                                     to disengage
        Magnets
        Magnets  protect
                 protect   and
                           and fix
                               fix traffic
                                   traffic door
                                           door panels
                                                panels to
                                                       to   Push
                                                            Push  T‐Handle to release                               Rotate handle   clockwise 180*   to disengage
          panels panels
        adjacent
        Magnets
        Magnets  to adjacent
                 protect   and
                     TT HANDLE
                 protect        panels.
                           and fix
                               fix traffic
                                   traffic door
                                           door panels
                                   OPERATION    panels to
                                                       to   Push T‐Handle
                                                            Push  T‐Handle
                                                                           to
                                                                           to release
                                                                  T‐HandleUN‐LOCKING
                                                                           to release TT HANDLE
                                                                          UN‐LOCKING
                                                                              release     HANDLE                    Rotate
                                                                                                                    Rotate
                                                                                                                    Rotate
                                                                                                                           handle
                                                                                                                      disengage
                                                                                                                    shootbolts fully
                                                                                                                           handle
                                                                                                                           handle
                                                                                                                                    clockwise
                                                                                                                                 shootbolts
                                                                                                                                    clockwise
                                                                                                                               OPENING
                                                                                                                                    clockwise
                                                                                                                                              180*
                                                                                                                                              fully.
                                                                                                                                              180*
                                                                                                                                          FOLDING
                                                                                                                                              180*
                                                                                                                                                     to
                                                                                                                                                     to
                                                                                                                                                     to
                                                                                                                                                        disengage
                                                                                                                                                        disengage
                                                                                                                                                      PANELS
                                                                                                                                                        disengage
        adjacent
        adjacent      T HANDLE
                 panels
                 panels   HANDLE   OPERATION
                                   OPERATION                              UN‐LOCKING T HANDLE                       shootbolts OPENING
                                                                                                                    shootbolts OPENING
                                                                                                                               fully
                                                                                                                               fully      FOLDING     PANELS
                                                                                                                                          FOLDING PANELS
        adjacent panels
        adjacent panels                                                                                             shootbolts fully
                                                                                                                    shootbolts OPENING
                                                                                                                               fully
                      T HANDLE OPERATION                                  UN‐LOCKING T HANDLE                                             FOLDING PANELS
                      TT HANDLE
                          HANDLE   OPERATION                              UN‐LOCKING    T HANDLE                               OPENING    FOLDING PANELS
          7.              HANDLE OPERATION
                       TT HANDLE   OPERATION
                                   OPERATION                   8.
                                                                          UN‐LOCKING
                                                                          UN‐LOCKING TTT HANDLE
                                                                          UN‐LOCKING      HANDLE
                                                                                          HANDLE                      9.
                                                                                                                               OPENING
                                                                                                                               OPENING FOLDING
                                                                                                                               OPENING    FOLDING PANELS
                                                                                                                                          FOLDING     PANELS
                                                                                                                                                      PANELS

          T Handle Operation                                   Unlocking T-Handle                                     Opening Folding Panels
    Push
    Push the
         the  T‐Handle
              T‐Handle back
                       back into
                            into the
                                 the frame before        Ensure the ‘Un‐locked’ symbol is at the  top before        Slide panels together
      Push
    Push thethe T-Handle
              T‐Handle backback  the frame
                            intointo        before
                                      the frame
                                     frame  before       Ensure
                                                         Ensure the
                                                            Ensure  ‘Un‐locked’
                                                                the the
                                                                    ‘Un‐locked’ symbol
                                                                        ‘Unlocked’     is
                                                                                       is at
                                                                                   symbol
                                                                                symbol    at the
                                                                                             is attop
                                                                                             the   thebefore
                                                                                                  top before        Slide
                                                                                                                    Slide panels
                                                                                                                      Slide
                                                                                                                          panels together
                                                                                                                            panels  together.
                                                                                                                                 together
    operating
    operating  doors
               doors                                     opening
                                                         opening doors
                                                                 doors
      before
    operating
    Push
    Push
              operating
               doors back
         the T‐Handle
         the
                         doors.
                            into the frame before           top
                                                         opening
                                                         Ensure before
                                                                 doors
                                                                the      opening
                                                                    ‘Un‐locked’   doors.
                                                                                symbol is at the top before         Slide panels together
    Push the T‐Handle
    operating
    Push      T‐Handle back into
               doors back   into the
                                 the frame
                                     frame before
                                            before       Ensure
                                                         Ensure
                                                         opening
                                                                the
                                                                the ‘Un‐locked’
                                                                    ‘Un‐locked’
                                                                 doors
                                                                                symbol
                                                                                symbol is
                                                                                       is at
                                                                                          at the
                                                                                             the top
                                                                                                  top before
                                                                                                      before        Slide
                                                                                                                    Slide panels
                                                                                                                          panels together
                                                                                                                                 together
    Push the
         the T‐Handle
    operating
    operating  doors back
              T‐Handle
               doors   back into
                            into the
                                 the frame
                                     frame before
                                            before       Ensure
                                                         Ensure the
                                                         opening
                                                         openingthe ‘Un‐locked’
                                                                    ‘Un‐locked’ symbol
                                                                 doors
                                                                 doors          symbol is
                                                                                       is at
                                                                                          at the
                                                                                             the top
                                                                                                  top before
                                                                                                      before        Slide
                                                                                                                    Slide panels
                                                                                                                          panels together
                                                                                                                                 together
www.blyweertbeaufort.com
    operating  doors
www.blyweertbeaufort.com                tel:
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                                                         opening 40
                                                                 doors  fax: 01633       294041                                       Issue: 01/11/2011
    operating doors
www.blyweertbeaufort.com                tel: 01633
                                             01633 29  29   40
                                                            40 40
                                                         opening doors fax:
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                                                                                                                                              01/11/2011
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   18      Aluminium Bi-fold Door Installation,
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                                             01633Operation
                                                       29 and
                                                       29   40Maintenance
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                                                                 40 fax:fax:Guide
                                                                             01633
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                                                                                                                                                           5
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              Guide
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                      OPEN POSITION                                                  CLOSING DOOR                                          LOCKING T‐HANDLE
                       OPEN
                     OPEN
                     OPEN   POSITION
                          POSITION
                          POSITION                                                   CLOSING
                                                                                   CLOSING
                                                                                    CLOSING  DOOR
                                                                                           DOOR
                                                                                             DOOR                                        LOCKING
                                                                                                                                       LOCKING   T‐HANDLE
                                                                                                                                               T‐HANDLE
                                                                                                                                          LOCKING T‐HANDLE
                      OPEN POSITION
                         OPEN POSITION                                               CLOSING
                                                                                       CLOSINGDOOR
                                                                                               DOOR                                        LOCKINGT‐HANDLE
                                                                                                                                           LOCKING  T‐HANDLE
   10.                                                              11.                                                     12.

   Open Position                                                    Closing Door                                            Locking T-Handle
  Stack
  Stack  thethe
     Stack
         the  panels
              panels together
                panels
                     together  for
                        together    max
                                forfor   clear
                                       max
                                     max       opening
                                            clear
                                          clear   opening Reverse
                                                 opening            previous
                                                              Reverse
                                                             Reverse         steps
                                                                      previous
                                                                      previous     to to
                                                                               steps
                                                                               steps  close
                                                                                      to      door
                                                                                          close
                                                                                          close door                  Lock each
                                                                                                                        Lock    T‐Handle
                                                                                                                             each        before
                                                                                                                                  T‐Handle      proceeding
                                                                                                                                           before proceeding
   Stack   the
        Stack    panels
               the panelstogether
                          together   for max
                                     for max    clear           Reverse   previous   steps    to door
                                                                                                 close
                                                                                                   door door.
                                                                                                                         Lock
                                                                                                                           Lockeach T‐Handle
                                                                                                                                 each        before
                                                                                                                                       T-Handle      proceeding
                                                                                                                                                 before  proceeding.
 Stack the   panels together  for max    clearclear opening Reverse
                                               opening          Reverse previous
                                                                     previous     steps
                                                                              steps      to close
                                                                                     to close   door                      Lock
                                                                                                                        Lock   each
                                                                                                                              each  T‐Handle
                                                                                                                                   T‐Handle  before
                                                                                                                                            before  proceeding
                                                                                                                                                    proceeding
   opening. HIGH
  Stack  the  panels
                  HIGHtogether
                    HIGHTRAFFIC for
                          TRAFFIC
                        TRAFFIC      max
                                 HANDLE   clear
                                     HANDLE
                                  HANDLE         opening     Reverse  previous
                                                                           LATCHsteps
                                                                             LATCH
                                                                             LATCH     to  close
                                                                                  ENGAGEMENT
                                                                                     ENGAGEMENT
                                                                                     ENGAGEMENT  door                     Lock each T‐Handle
                                                                                                                           High Traffic
                                                                                                                                    HOOK
                                                                                                                                      HOOK   before
                                                                                                                                          Handle
                                                                                                                                          ENGAGEMENT
                                                                                                                                        HOOK         proceeding
                                                                                                                                            ENGAGEMENT
                                                                                                                                              ENGAGEMENT
                 HIGH HIGH  TRAFFIC
                       TRAFFIC   HANDLEHANDLE                                  LATCH
                                                                            LATCH      ENGAGEMENT
                                                                                    ENGAGEMENT                                          HOOKENGAGEMENT
                                                                                                                                       HOOK   ENGAGEMENT
                  HIGH TRAFFIC HANDLE                                        LATCH ENGAGEMENT                                           HOOK ENGAGEMENT

   13.                                                              14.                                                     15.

   LiftLift
         thethe
              high  traffic
                 high traffichandle
                               handlewhen thethe
                                       when    door
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                                                                  Lifting    handle operates
                                                                               handle        thethe
                                                                                      operates    latch
                                                                                                     latch            ToTo
                                                                                                                         lock,  liftlift
                                                                                                                            lock,     lever
                                                                                                                                          lever handle  and
                                                                                                                                                   handle   turn
                                                                                                                                                          and    keykey
                                                                                                                                                              turn
    Liftthethe
          Lift   high
               the     traffic
                    high  traffichandle  when   the door             Lifting  the handle  operates      the
                                                                                                        latchlatch.         To   lock,  liftlift lever handle   and  turn key.
   closed
  Liftclosed to  engage
              high
                to engage    lockshandle
                          locks
                    traffic  handle      when
                                      when the the
                                                doordoor
                                                       is is         Lifting
                                                                 Lifting  thethe handle
                                                                               handle   operates
                                                                                      operates  thethelatch                To
                                                                                                                          To   lock,
                                                                                                                              lock,    lift   lever
                                                                                                                                              lever  handle
                                                                                                                                                     handle and
                                                                                                                                                            and turn
                                                                                                                                                                 turnkey
                                                                                                                                                                      key
    isthe
 Lift
  closedclosed
          closed
             high  to engage
                   to engage
                   traffic
             to engage      handle
                          locks   locks.
                                lockswhen the door is           Lifting the handle operates the latch                   To lock, lift lever handle and turn key
  Lift the high traffic handle when the door is                  Lifting the handle operates the latch                    To lock, lift lever handle and turn key
 closed
    Latch   to engage
               Engagementlocks                                      Hook Engagement
  closedFailure
             to engageto   locks
           Failure to correctly operate thefolding
                              correctly operate the   foldingsliding
                                                               slidingdoor
                                                                         doorsystem
                                                                                systemcancancause
                                                                                              causedamage
                                                                                                      damagetotothetheoperating
                                                                                                                       operatingmechanism
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                  to correctly        operate
                                  operate      thethe   folding
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                                                                           doorsystem
                                                                                  systemcan cancause
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                                                                                                                     the operating
                                                                                                                         operating mechanism
         and
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                                          cause  the
                                                   the   doortosliding
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 FailureFailure
          to
         and and to  correctly
                   hardware.
             correctly
              hardware.
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                                This
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                   to correctly    can cause  the
                                            cause
                                            sliding
                                               the
                                                    folding
                                                  the the
                                                     door     sliding
                                                           door
                                                          system
                                                        door to
                                                     folding      to
                                                                   can  door
                                                                     fail.
                                                                        cause  system
                                                                              damage  to can
                                                                                          the cause   damage
                                                                                              operating         to
                                                                                                        mechanism   the
                                                                                                                   and  operating
                                                                                                                       hardware.
                                                                   fail. door system can cause damage to the operating mechanism
                                                               sliding
                                                                                                                                  mechanism
        andcause
 This can     hardware.
                  the door This
                           to failcan   cause
                                  and may        the door
                                             invalidate  your to  fail.
                                                              guarantee.
         and hardware. This can cause the door to fail.

 www.blyweertbeaufort.com
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                                                                                             Issue:01/11/2011
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                                                                                               Issue: 01/11/2011
                                                                                                       LTD.
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                                                                                                                6
                                                                                                          Page   :6
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                                                                                               Issue: 01/11/2011
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                                                                                                            Page : 6
Maintenance Guide
General Maintenance                                                            Locks & Hardware
●   The door surfaces and inner chambers should be cleaned using              All locking mechanisms should be kept free of dirt and grime and
     warm soapy water or a mild diluted detergent. The surfaces                lubricated with light machine oil such as 3 in 1 or WD40. Locking
     should be cleaned using a soft cloth, sponge or a soft natural            parts exposed when the door is open including strike/face plates,
     bristle brush. All areas to be thoroughly rinsed and dried                locking cams and hook bolts should be wiped clean of residue
     after cleaning.                                                           lubricant and grime. These mechanisms should then be lubricated
                                                                               using a light machine oil. Locking keeps should be lubricated with
Polyester Powder Coating Polyester powder coat paint is an organic
                                                                               petroleum jelly from time to time. Always ensure excess oil is
finish that requires regular cleaning and maintenance to ensure it
                                                                               wiped away.
keeps its decorative and protective qualities.
                                                                               One year after installation and thereafter annually, the moving parts of
The frequency of cleaning depends on such factors as:
                                                                               locking mechanisms should be lubricated with light machine oil as 3 in
1. The building’s surrounding environment (for example,
                                                                               1, or WD40.
   marine alkaline, acid. Industrial etc.)
2. The varying levels of atmospheric pollution,                                Handles may be cleaned with warm soapy water or a mild diluted
3. The prevailing wind direction,                                              detergent using a soft cloth or sponge. It is important to thoroughly
4. Exposure to airborne debris such as sand or salt, which may cause           rinse and dry the hardware after cleaning.
   erosive wear.
                                                                               Pivot points of handles should be lubricated periodically with light
Cleaning frequency also depends on the desired standard of                     machine oil such as 3 in 1 or WD40.
appearance and also the need to remove deposits, which could cause
                                                                               The tightness of all fixing screws or rivets should be checked
damage after prolonged contact with the finish.
                                                                               periodically. One year after installation and thereafter annually.
In an industrial environment, the normal interval between cleaning
                                                                               Over tightening of handle fixing screws can put too much strain on
should not be more than every three months, Where there is a
                                                                               the locking mechanism’s gearbox and impair the function of the lock.
high degree of industrial pollution or a hazardous atmosphere, the
                                                                               Windows and doors which are not in frequent use should be opened
periods between cleaning should be reduced. If the atmosphere is
                                                                               and maintained.
non-hazardous (for example in rural or normal urban locations),
the period between cleaning can be extended to a maximum of 18
months (or more frequently if heavy soiling occurs), Where a site is
subjected to any unusual environment factors, or is close to salt water,
your installer should be consulted for specialist advice.

20      Aluminium Bi-fold Door Installation, Operation and Maintenance Guide
Maintenance Guide continued
Condensation                                                            This may result in trapped water vapour and increasing problems
                                                                        with condensation. Condensation is best controlled by ventilation
Water vapour is continually present in the atmosphere and in the
                                                                        and this is achieved by opening windows, fitting extraction units or
home this natural water content is increased by day-to-day activities
                                                                        by fitting wall vents to provide airflow. Some heat should always be
which create steam such as cooking, bathing, washing, boiling
                                                                        maintained in the building during cold weather.
water etc.
                                                                        The temperature may be increased in areas where condensation
This water vapour is undetectable when carried in warm air, but it
                                                                        is a particular problem. If possible, internal doors to kitchens and
condenses into water droplets when it comes into contact with cold
                                                                        bathrooms should be kept closed and sealed against draughts
surfaces such as glass. Normally, water vapour is controlled through
                                                                        to prevent excessively moist air being transferred to other areas.
natural ventilation via airbricks and chimneys etc. but conservation
                                                                        Bedroom windows should have night ventilation facilities to provide
measures have lead to more efficient sealing of buildings.
                                                                        air circulation. Curtains should be a minimum of 150mm away from
                                                                        the door to ensure airflow, with suitable gaps.

                                                                          www.window-warehouse.co.uk | Window Warehouse LTD.               21
Window Warehouse Ltd
Head Office: Dragon Industrial Estate, Fitzherbert Road,
Farlington, Portsmouth, Hampshire PO6 1SQ
Tel: 023 9232 7744 Fax: 023 9232 6611
E-mail: info@window-warehouse.co.uk
www.window-warehouse.co.uk
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