Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima

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Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
Quality of air means quality of life
Quality of air means quality of life

                                                                                                            Nataliya Vasilyuk, contortionist

  Amazingly flexible
  HANSA ventilation and air conditioning units

           HANSA is a member of the association of manufacturers for air conditioning devices
           (Raumlufttechnische Geräte e.V.)                                                     Blue Line
Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
About us

Since 1971, the headquarter of HANSA Klimasysteme          Our Team
GmbH is located in Strücklingen in the district of
Saterland, which, along with its Sater Friesian, is        We continuously train our employees in order to
known as Germany's smallest linguistic enclave.            educate our team to be well-prepared for the changing
In contrast, we speak in plain language about our          needs of the industry. The HANSA team consists of
products. We have been guaranteeing sophisticated          experienced experts in the field of air conditioning
and high-quality air conditioning systems for more         device production and the associated specialized
than 45 years.                                             fields of refrigeration technique, control engineering
                                                           and control. We have excellent organizational means
                                                           and state-of-the-art manufacturing machines. The
                                                           construction and production are performed in QM-
The company                                                conditions according to DIN EN ISO 9001:2015.

Since the founding of the company, we have been
known for the construction of air-conditioning
systems for schools, sports halls, swimming pools          Our philosophy
and hospitals as well as for the use in industries and
process engineering in Germany and far beyond.             Our goal is to optimally comply with the climate re-
Based on our experience with these systems, we             quirements of our customers and to contribute to
have developed a wide range of air conditioning            the protection of the environment. We offer there-
devices that we are pleased to present in our delivery     fore systems that can be adapted to the individual
program.                                                   operating conditions of the customers at low energy
                                                           consumption thanks to flexible production processes
Our constructive solutions for the continuously            and up-to-date components. As the energy demand
increasing of today‘s indoor air quality needs guarantee   of the overall system and the individual modules can
a constant quality, functionality, and reliability with    be reduced without affecting the efficiency of the
increasing energy efficiency levels. Many property         system, the investment and energy costs will decre-
rights have been registered at the European Patent         ase likewise.
Office during the development processes and have
been considered worthy of patents and protection.

As member of the association of manufacturers for air
conditioning devices (RLT Herstellerverbandes e.V.),
we undertake to construct our devices according
to the associations’ guidelines to always guarantee
quality, operational safety and legal security for our
customers and operators of our devices.

2
HANSA factory site
Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
Blue Line type code
Our type code consists of the device box name "HKG",
the device size in decimetres (width and height,
two digits each) and short-cuts for the device's
installed components and properties. An HKG-
1010-KV-WF-CO is then a weatherproof ventilation
unit with run-around-system and control panel
(HEC-DDC) at 1,000 x 1,000 mm (width times
height).

Components

Accu     Accubloc (regenerative heat recovery)
ASB      Adiabatic spray humidification (HANSA)
CO       Control panel with HEC-DDC
CS       Control panel with Saia-DDC
DPT      Double plate heat exchanger
eco-R    Thermal wheel
GS       Counterflow plate heat exchanger
iK       Integrated mechanical cooling
iKr      Reversible mechanical cooling
KUV      Adiabatic spray humidification
		       (foreign manufacturer)
KV       Integrated run-around-system
PT       Plate heat exchanger
SMART    Integrated chilled water production
WP       Integrated heat pump
WPr      Reversible heat pump

Properties

ATX      ATEX-conforming design
Hy       Hygienic design
WF       Weatherproof

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Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
Construction - energy efficiency labeling

Efficiency classes
As a member of the RLT manufacturers association,
we label the energy efficiency on all units that pos-
sess heat recovery features as A+, A or B.

The class is assigned based on three determinants
                                                                                                            Class Air speed [m/s]
‚‚ air speed
‚‚ compliance to regulation 1253/2014                                                                       V1		   ≤ 1.6
                                                                                                            V2		   > 1.6   up   to   1.8
Please refer to the tables to the right for the precise                                                     V3		   > 1.8   up   to   2.0
classification.                                                                                             V4		   > 2.0   up   to   2.2
                                                                                                            V5		   > 2.2   up   to   2.5
                                                                                                            V6		   > 2.5   up   to   2.8
Criteria                                                                                                    V7		   > 2.8

Efficiency class                          nach RLT-Richtlinie
                                             Zertifizierung
                                                                nach RLT-Richtlinie
                                                                   Zertifizierung
                                                                                      nach RLT-Richtlinie
                                                                                         Zertifizierung

                                                                                                            Table: Air speed class
Air speed classes for units

‚‚ without air conditioning                   V5                                V6          V7              Regulation 2009/125/EG
‚‚ with heater                                V4                                V5          V6
‚‚ with further conditioning                  V2                                V3          V5              European regulation 2009/125/EG defines
                                                                                                            minimum requirements to energy-related
                                   ErP2018 ErP2016                                                  —       Products (ErP).

                                                                                                            The regulation targets reducing CO2 emis-
    Efficiency ηt of the energy recovery system                                                             sions and increasing renewable energy.

• Circuit compound system   0.68                                 0.63                               —       2009/125/EG is legally binding in the Euro-
• Rotary heat exchanger/PHE 0.73                                 0.76                               —       pean Union, EFTA and Turkey.

Refer to RLT Guideline Cerification for precise criteria.

Compared with Eurovent?
Whereas this same standard (DIN EN 13053) forms
the basis for the Eurovent efficiency classes, it does
not strictly exclude any one of the classes based on
one of the basic or essential determinants.

The compensations that are permissible for Eurovent
certification mean that the manufacturers associati-
on systems and the Eurovent systems are not com-
parable to each other.

ErP
                                        Of course, our units are in
                   Complies with the
                   European directive   accordance to regulation
                   1253/2014 for        (EU) 1253/2014 where
                   ventilation units    applicable.
 READY             (AHU)
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Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
AirCalc
                                                                     Our ventilation and air conditioning units are
                                                                     constructed entirely in our AirCalc design program,
                                                                     which is then used to produce them. The software
                                                                     provides customized solutions without any restric-
                                                                     tions based on fixed, predefined unit types.

                                                                     AirCalc is certified by TÜV Süd for determining the
                                                                     energy efficiency classes according to the guidelines
                                                                     of the Association of AHU Manufacturers.

The headquarters of the Federal Ministry for the Environment, Nature Conservation and Nuclear Safety in Berlin is a Passive House
                 project, ventilated by HANSA-Accu devices using highly efficient heat and moisture recovery.

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Construction - weather analysis

Weather analysis                                          Right: Meteorological data for the 10-year ave-
                                                          rage for Frankfurt am Main on the psychrome-
Our engineers use weather data (see figure to the         tric chart. Plotted are the number of hours per
right) to optimize the ventilation and air conditioning   year that fall within that particular combination
units. Our efforts are particularly focused on energy-    of temperature and humidity (green bubble on
efficient determinants tailored to suit market needs      the left in each figure). In addition, the distri-
and components designed for heat recovery (inlet          bution of the annual hours is recorded on the
and outlet temperatures, degree of efficiency, pos-       individual temperatures (green-backed speed
sibly moisture recovery and dehumidification), inclu-     range).
ding designing an appropriate control strategy.

The following questions can be answered based on
actual weather data:

With regenerative heat recovery, is re-humidification
through condensation adequate, or should a hygro-
scopic coating be used?

‚‚ Should a humidifier be additionally provided?

‚‚ How much heat/cooling power is enough?

‚‚ Can dehumidification (e.g. in areas surrounding
    swimming pools) be carried out without using a
    mechanical refrigeration system?

Inadequate or too generously-sized HVAC systems
typically cause significant additional costs. Use our
expertise to determine the best system for your ap-
plication.                                                Bottom: The adventure pool Aquadrome in Po-
                                                          lish Ruda Śląska. Fifteen HANSA ventilation
                                                          systems dehumidify and provide a comfortab-
                                                          le atmosphere for guests. Heat pump systems
                                                          and adiabatic cooling systems are used for air-
                                                          conditioning.

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Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
5                10                        15                 20                 25           g/kg
°C                                                                                                                          %

45
                                                                                                                           50

                                                                                                                           60
40
                                                                                                                           70
                                                                                                                           80
35
                                                                                                                            90
                                                                   2                                                  2    100
                                                                   5                                                  5
30                                                        7    4   3                                                 14
                                                6         2    1   3                                                 15
                                          3
                                     6    3     4         6    6   6                                                 31
                                 5   7    10    4   6     4    8   2                                                 46
                                 2   10   14   16   5     9    9   7                                                 72     25
25                           2 5     17   18   16   5     7    7   5                                                 82
                             10 9    24   22   22   4     9   21   4                        80                       125
                                                                                                                     144
                           5 14 19   19   27   32   15    6    6   1
                          14 23 22   21   38   30   17   10    5   1                                                 181
                          26 32 24   37   46   39   23   14                                                          241    20
20                                             37   21    4                                                          235
                       3 24 32 26    40   48
                                                                                                                     227
                       4 31 40 27
                       5 48 36 68
                                     46
                                     65
                                          56
                                          60
                                               17
                                               24
                                                    4     2            60                                            306
                   4 14 65 43 76     61   59    4                                                                    326
15                 6 16 51 86 90     69   26                                                                         344    15
                   8 15 73 101 108   34   2                                                                          341
                   15 38 88 114 71   5                                                                               331
                   22 64 98 132 33                                                                                   349
                2 26 69 149 131 8              40                  kJ/kg                                             385
10              6 42 97 168 74 1                                                                                     388    10
                5 61 147 158 38                                                                                      409
               11 88 177 88                                                                                          364
               14 117 186 28                                                                                         345
               29 177 173 5                                                                                          384
 5             48 237 102                                                                                            387
               74 249 43                                                                                                     5
                                                                                                                     366
            3 131 216 3
            2 214 120      20                                                                                        353
            8 276 67                                                                                                 336
            23 236 5                                                                                                 351
 0                                                                                                                   264
            38 164                                                                                                           0
            85 122                                                                                                   202
      2    119 62                                                                                                    207
      3    166                                                                                                       183
-5    1     90                                                                                                       169
      4     51                                                                                                       91     -5
      13    10                                                                                                       55
      13    4                                                                                                        23
      25       0                                                                                                     17
-10   34                                                                                                             25
      5                                                                                                              34    -10
                                                                                                                      5

-15
                                                                                                                            °C
                                 Meteorological Data                                                        8,760 [h/a]

                   Designation:           Wheather data bubble as a 10-year average
                      Location:           Frankfurt/M/Germany
                                                                                                                                   7
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Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
Standards and regulations - export

HANSA worldwide
CE-marking
(European Union, Switzerland and Turkey)

As a   member of the Manufacturers Association of
RLT,   we concur with the view that our machinery
used   in ventilation and air conditioning equipment
must   be in line with the EG Machinery Directive.

As a consequence, our customers in the European
Union, Switzerland and Turkey enjoy an immediate
and decided advantage: Each complete unit is exten-
sively tested according to the machinery, low vol-
tage and EMC guidelines, and are appropriately CE
labelled. This label assures the operator and the plan-
ner/equipment manufacturer of legal certainty.

A complete machine that is capable of CE marking
comprises certain mandatory safety equipment (e.g.
dedicated repair switch), the wiring and the control
panel, with a controller, if necessary. While it is easy
for a foreign company to add these components, the
operator loses the advantage of having the CE decla-
ration and must pay to have the appropriate certifica-
tion carried out at his own expense.

In addition, HANSA's control-technical processing si-
gnificantly facilitates adapting the unit to match the
customer's requests. Interfaces are avoided and the
owner benefits from the experience of our engineers
by using systems that are efficient and are able to
meet demand.

UL-marking (USA and Canada)

Of course, as a UL-certified company, we manufac-
ture control panels that meet UL standards for our
customers in the U.S. and Canada, and we label
them accordingly.

GOST-R/TR certification
(the Russian Federation, etc.)

Our distributor for Eastern Europe, excluding the Eu-
ropean Union countries, certify our equipment accor-
ding to GOST-R/TR guidelines for the safe machinery
design.

8
Amazingly flexible HANSA ventilation and air conditioning units - HANSA Klima
During many years of collaboration, numerous pro-
jects have been implemented on the campus of
Hamilton College in Clinton, New York (below),
including the award-winning LEED expansion and
modernization of the Kirner-Johnson Building (left),
the Sounders Center or the Wellin Museum of Art
(pictured below left), which requires a level of very
precise air conditioning to maintain the value of the
exhibits.

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Standards and regulations - certificates

Certified quality                                              
                                                              
                                                                                                                                                    
                                                                                                                                                      

                                                             
                                                             

The application-specific standards in design and ma-         

nufacturing must be especially taken into account, in                                                 
addition to the European directives (e.g. MD, EMC,                      
LVD, ATEX) and the general principles for the design           
                                                                                                   

and construction of air handling units.
                                                              
                                                                                        

                                                                                   
                                                                                    
                                                                                                   

For more than 45 years, we have been building air                                                  
                                                              
                                                                                                   
                                                                                                   

handling units for supply of spaces occupied by peo-                                               
                                                                                                   
                                                                                                                                                
                                                                                                                                                

ple, including hospitals, swimming pools, server are-
                                                                                                                       
                                                                                                                       
                                                                                                                           

as, kitchens and food outlets.
                                                                                                   
                                                                                      
                                                                                                   
                                                                                                   
                                                                               

In addition to our own independent, standards-com-                                

pliant design and manufacturing processes, we regu-
larly have independent laboratories check our units to
                                                                                                                                                          

ensure compliance with all relevant standards.                   
                                                                                                                             
                                                                                                                                 
                                                             
                                                                         
                                                             
                                                             
                                                             

Bottom: At the Wuppertal swimming performance center,
HANSA pool dehumidifiers provide highly efficient heat re-
covery suitable for Olympic athletes to work out in.

10
rsc
                                    haf
                                           t                  mit
                                                                       Sys                                                                                                      Doing this has helped us develop considerable ex-
                       tne                                                  tem
               Par
                                                                                                                                                                                pertise, which in turn guarantees that your unit will

                                                                                              EN-9001
ISO 9001

               QM-System                                                                                                                                                        comply with the required commercial and technical
           ...
                                                                                                                                                                                guidelines for safety. Which in turn ensures sound
                 mit
                         uns
                                                                         hne
                                                                              n                                                                                                 legal protection and that our systems will operate
                                  kön                              rec
                                          nen             Sie                                                                                                                   perfectly and as intended.

                                                                                                                                                                                ‚‚                         Because our units are divided up into HVAC ener-
                                                                                                                                                                                                           gy efficiency classes, we use design software
                                                                                                                                                                                                           and components certified by TÜV Süd, in order
                                                                                                                                                                                                           to provide our customers with ecologically and
                                                                                                                                                                                                           economically optimal solutions that are always
                                                                                                                                                                                                           competitive and comparable.

                                                                                                                                                                                ‚‚                         Various certificates and test reports by external
                                                                                                                                                                                                           institutes confirm that we comply with all rele-
                                                                                                                                                                                                           vant standards and guidelines in an exemplary
                                                                                                                                                                                                           manner.

                                                                                                                                                                                ‚‚                         Test records confirm compliance with DIN stan-
                                                                                                                                                                                                           dards 52210, 1886 and 10505.

                                                                                                                                                                                ‚‚                         Certificates confirm compliance with VDI 6022,
                                                                                                                                                                                                           ÖNORM H 6021, VDI 3803, DIN EN 13779, DIN
                                                                                                                                                                                                           1946-4, SWKI 99-3 and ÖNORM H 6020 stan-
                                                                                                                                                                                                           dards.
                       ZDH-ZERT GMBH BE SC HEINIGT, DASS DI E ORGANISATION

                                                                                                                                                                                ‚‚                         We commission appropriate facility testing for
                                 HANSA KLIMASYSTEME GMBH
                                        STOCKWEG 19
                               26683 SATERLAND - STRÜCKLINGEN

                                     IN DE N TÄTI GKEI TSBE RE ICHEN

               ENTWICKLUNG, KONSTRUKTION UND HERSTELLUNG VON KLIMAGERÄTEN
                                                                                                                                                                                                           special purposes (e.g. the Institute of Hygiene
                                                                                                                                                                                                           for the Ruhr region, review of RZ- compact heat
                                                                                                                                                                                                           dissipation units for use in spaces occupied by
EIN QUALITÄTSMAN AGEMENTSYSTEM ENTSPREC HEND DE R FOLGENDEN NORM EIN GE FÜHRT HAT
                                UN D AN WENDE T:

                                     DIN EN ISO 9001:2015

                                                                                                                                                                                                           people).
           DE R EN TSPRE C HEN DE N AC HWE I S WURDE DURC H EIN E BE GUTACHTUNG E RBRAC HT.

                                  ZERTIFIKAT GÜLTIG BI S 20.02.2019
                                ZERTIFIKAT-REGISTE R- NR.: Q1 01 95002
                                          Bonn, 23.02.2018

                                         Dipl.-Ing. Peter Löpp
                                    Leiter der Zertifizierungsstelle
                                                                                                                                                                                ‚‚                         In commercial and technical terms, we show our-
                                                                                                                                                                                                           selves to be a reliable partner to our customers
                                                                                                                                                                                                           through the use of our QM system, which com-
                                                                                                                                                                                                           prises all of the company processes.

                                                                                                                                                                                                                                                                          

                                                                                                                                               
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                                                                                                                                                     

                                                                                                                                                                                                   

                                                                                                                                                                                                               
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                                                                                                                                                                                                   
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                                                                                                                                                                                                         
                                                                                                        
                                                                                                                                                                                

                                                                                                                                                                                                                                 
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                                                                                                                                                                               
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                                                                                                                                                                                                                      
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                                                                                                                                                                                                                   
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                                                                                                                                                                                    

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                                                                                                                                                                                                                                  
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                                                                                                                                                                                                                            
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                                                                                                                                    
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                                                                                                                                                                                             
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                                                                                                                                  
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                                                                                                                                    
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                                                                                                                                           
                                                                                                                                   
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                                                                                                                                                                             
                                                                                                                                               
                                                                                                                                    
                                                                                                                                                
                                                                                                                                                                             
                                                                                                                                                                    

                                                                                                                                                                                                                                                                                      11
                                                                                                                                                                                                                         Version 05 / 2019 – Subject to construction modifications
Housing and manufacturing standards

Profiles
Depending on the size of the unit and customer re-
quirements, we use 30 or 50 mm frame profiles (an-
odized, if necessary) made of aluminum (R30 and
R50 profiles).

These profiles are also used thermally separated and
insulated per cube type as needed (R30I and R50I).
These profiles are characterized by a good thermal
insulation and the avoidance of thermal bridges. This    R30 profile   R30I profile
avoids wasting energy and condensation problems.

Double-lip EPDM rubber seals are inserted into all the
profiles, which are characterized by

‚‚   resistance to aging
‚‚   resistance to alkalis and acids
‚‚   resistance to disinfectants
‚‚   suitability for hot disinfection
‚‚   suction and pressure side seal

                                                         R50 profile   R50I profile

Panels
Double-skin panels are made from zinc-plated sheet
steel with optional coating. The folding technique
and assembly used prevent cutting edges.

R50-panels can be carried out thermally separated
and be foamed up or filled with mineral wool.

Besides fixed, mounted elements, removable doors
and hinged doors are installed, which are closed us-
ing clamps or a catch.

A variety of security measures provide security in
hazardous areas:

‚‚ Claws with torsion and captive screw
‚‚ Catch with lock
‚‚ Double-lever catch on the pressure side

Options:

‚‚ Corrosion class C5-M
‚‚ Custom color/material

12
Certified quality
                                                                                                                                                                  

                                         
                                           
                                                                                                                                                                              Of course, the HANSA housing meets the relevant
                                               
                                                                                                                                                                              guidelines and standards (e.g. Machinery Directive,
                                                                                                                 if appropriate, the ATEX Directive, the DIN EN 1886
                                                                                                                                                                              and DIN 52210, etc.). Several surveys and certifi-
                                                                                                       
                                                                                                                                     
                                            
                                            

                                                                                                                                                                              cates acknowledge compliant construction and build-
                                                                                                                                     
                                                                                                                                     
                                                                                                 
  
                                                                                                            

                                                                                                                                                                              quality.
                                                                                      

                                                                                                                         
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                                                                         
                                                                                                                                     
                                                                                                              
                                                                                                                                     
                                                                                                           
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                                                                          
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                                                                            

  
                                                                                                                          
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                                                                                                                    
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                              
                                                                                                                                     
                                                                                     
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                            
  
  

                              
  

                               
                                     
                                     
                             
                                            

                            
  

                                                                     
                                       
                            
                                        
                                                                     
                                                            

Technical data *

Thermal transmission coefficient                                                                                                                                       T2

Thermal bridge coefficient                                                                                                                                      TB1

Deflection                                                                                                                                      D2 (M)

Tightness class at 700 Pa                                                                                                                         L1 (M)

Applicable filter classes                                                                                                                           G1-F9

* R50I-C-frame and thermally
  separated panels with rock wool insulation.

  Standard of test DIN EN 1866 (07/2009)

                                                                                                                                                                              Hygiene device HKG-HY-1007-GS-CO with counterflow
                                                                                                                                                                              plate heat exchanger and HEC control. Profile: R50 per
                                                                                                                                                                              customer request, panels with mineral wool. Location: Ex-
                                                                                                                                                                              hibition space, St. Petersburg, RU.

                                                                                                                                                                                                                                         13
                                                                                                                                                                                    Version 05 / 2019 – Subject to construction modifications
Components - DDC

Control technology
Our technical control department has decades of ex-
perience in HVAC systems control. We rely on dif-
ferent systems to optimally meet each customer's
needs and requirements.

The control strategies are derived from the installed
components and their interconnection (defined in the
control scheme), the requirements (e.g. for operating
the swimming pool, the hospital, kitchen, etc.) and
operational conditions (e.g., the geographical loca-
tion). Optimally, a detailed clarification occurs as ear-
ly as the bidding phase. If this is not possible, an ap-
propriate margin must be provided in order to adapt
to parameters and algorithms after commissioning.                     Control cabinet with Saia-DDC

Hand-held devices, LCD panels, web panels or the
connecting standard PCs via the Ethernet (LAN and
Internet) provide access to the technology, whose
possibilities are defined precisely by the user's func-
tions. In this regard, we implement different user le-
vels, each of which are secured by passwords.

We highly recommend remote access by connec-
ting to the Internet or, if that is not possible, to a
GSM modem. Doing this enables our team to cost-
effectively carry out remote maintenance at the main        HVAC 1 : 1.8 : 07.16
plant, which allows many of the necessary tasks to
be done without being present on site.                                                                       HVAC
                                                                                                             CONTROLS & POW

If required, we can integrate our technology into your
BMS. Typically, the required interface to BACnet,           OJ-Air2-Touch-Bedienfeld
                                                               The HEC-controller is accessible through
Modbus or Saia S-BUS based protocols. Of course,
                                                                          a web interface
we can offer these and other industry standards.

                                                                                   4:28 PM, Thu
                                                                                                                    OJ
                                                                                                                    •   O
                                                                                                  20,5°
                                                                                                                    •   In
                                                                                                                    •   3,
                                                                                     0%       75%   50/53%
                                                                                                                    •   B
                                                                                                                    •   Q

                                                               Touch-screen interface for the HEC-DDC

                                                            OJ-Air2-HMI-35T ist ein benutzerfreundliches     Intuitive T
                                                            Bedienfeld für den Einbau in ein Lüfteraggre-    Möchten S
                                                            gat oder für Wandmontage in einem Raum.          Dann bloß
14                                                          Das Feld kommt gemeinsam mit einem OJ-           die Einstel
                                                            Air2Master zum Einsatz.                          nach-unte
                                                                                                             nie war die
HEC
                                                                                             HANSA • Energy • Control

Letters of recommendation such as the one regarding the Kunsthalle in Emden attest
  to the excellence of our products and our ability to implement highly specialized
                              customer requirements.
                                                                                                                  15
                                                  Version 05 / 2019 – Subject to construction modifications
Components - fans

Designs
The choice of a suitable design depends first on the
operating conditions. The following must be taken
into consideration:

‚‚ the air flow
‚‚ the required pressure
‚‚ the available space

Fans with open impellers utilizing backward curved
blades are mainly used today. They are characte-
rized by high efficiency and the fact that they gene-
rate high pressure. They can also be placed on the
suction or pressure side of the components that are
used, because they have a lower dynamic pressure in
the outlet area. Taken together, this allows a flexible
design whose air-handling units are energy-efficient
and quiet.

Motors
Today, direct drive fan wheels have largely replace
dated belt drive technology, increasing the life of the
motors and reducing the pollution in the unit through        EC fan module (EBM-Papst) in standard version
abrasion. The speed control is typically done using         with spider suspension (vibration-isolated mounting
a variable frequency drive converter for three-phase                     on the pressure bulkhead)
motors or by using a control signal for BLDC motors
(EC motors). In both cases, the speed can be cont-
rolled as required by the DDC.

BLDC motors are used to provide power up to about
11 kW (37,533 BTU/h). The benefits are manifested
in the increased efficiency and using the outer rotor
is uncomplicated.

Models
Certifications

In general, fans do not take over safety functions
unless they are explicitly designed and certified to
do so.

‚‚ Typically, the maximum allowable temperature
     of the delivered air is 40 °C (104 °F). Special
     designs allow higher temperatures and are thus       Retractable fan module (Ziehl-Abegg) in a coated version
     suitable for smoke extraction.
16
‚‚ ATEX-compliant devices require fan modules that           Corrosion caused by aggressive atmospheres such
   are mandatorily certified and explosion-proof.            as those found in the swimming pool area can lead
                                                             to imbalance and at worst to the blades tearing off.
Materials
                                                             Therefore, HANSA generally uses increased corrosion
Fan modules can be designed in different materials           protection in their swimming pool dehumidification
and coatings that affect its lifespan.                       systems (HKG-PL-P/PWT/PT/DPT), which extends
                                                             through the housing and all installed components.

                                                             Installation situation

                                                             Smaller fan modules are fully assembled on the pres-
                                                             sure bulkhead (top left), including vibration isolation.
                                                             This facilitates the necessary cleaning work and sig-
                                                             nificantly lowers cost.

                                                             Medium-size modules are designed as pull-out units
                                                             (below left and above right). The vibration-isolated
                                                             module is mounted on a rigid rail here.

                                                             Very large modules are fix-mounted on a steel profile.

       Smaller pull-out fan module (Ziehl-Abegg)

             The AEROTEC plant in Varel was equipped with over 80 HANSA rooftop units and indoor units

                                                                                                                        17
                                                                   Version 05 / 2019 – Subject to construction modifications
Components - energy recovery systems

                                                             Exhaust air (EA)     Supply-air (SA)
EEWärmeG 2011                                                        Outside-air (OA)       Return-air (RA)

The german Renewable Energies Heat Act (EEWär-
meG 2011) required building owners to commit to
proportionate use of renewable/regenerative energy
for heating and cooling in new buildings. In § 7 para-
graph 1 (a), heat recovery in HVAC systems is defi-
ned as "an alternative measure for meeting required
quotas." The requirements of the Renewable Ener-
gies Heat Act are met if the heat recovery in HVAC
systems covering at least 50 % of the total heating
and cooling energy demand of a building.

In addition, regulation EU 1253/2014 have required
minimum efficiencies for energy recovery systems
since January 1st, 2016 and from January 1st,
2018, respectively.

Plate heat exchanger
Recuperators are typically designed as a cross-flow
or cross-counterflow heat exchanger and implemen-             The cross-counterflow heat exchanger is designed
ted as a plate heat exchanger (PHE), or as a double         as a double plate exchanger (marked in red) in the P-iK
plate heat exchanger (DPT, above right). As static          compact air conditioning unit. Standard colors are used
systems, these recuperators are particularly uncom-          to indicate the air in the unit (OA=Green, SA=Blue,
plicated. In addition, they provide for good air flow                      RA=Yellow, EA=Brown).
separation.

          RA

                      SA
                            In a plate heat exchanger,
                            the return air-exhaust
                            air and the outside air-
                            supply air flows stream
                            crosswise in layers past
OA
                            each other and are sepa-
                            rated by plates.
          EA

Depending on customer requirements, we install
plate heat exchangers with increased corrosion pro-
tection or coatings for special applications (e.g. spray
humidifier).

A very flat design featuring counter-current heat ex-
changers (below right) that we use in our HKG-K-GP
unit series is available. These units can be easily ac-    Counter-current heat exchanger with a bypass valve. This
commodated in suspended ceilings and are available          design allows for extremely flat construction equipment
in 800 and 1,600 m3 / h (470-940 CFM) performance                 (e.g. HKG-K-GP) at high recovery numbers.
classes.

Also available are PHEs as regenerators conductive
for moisture.
18
Thermal wheel
                                                                                    The rotor (pictured left) is a regenerative heat ex-
                                                                                    changer with excellent heat and moisture recovery
                                                                                    (with hygroscopic coating or through condensation).
                                                                                    The ideal conditions for integrating these rotors are
                                                                                    in the presence of high air flow rates and non-toxi-
                                                                                    cally polluted air.

                                                                                    Rotors are installed in our successful Blue Line eco-
                                                                                    R series devices that cover a broad range of line
                                                                                    classes and come supplied ready for connection with
                                                                                    the controller.

                                                                                    Accubloc
Rotors are primarily used for high air flows. They are shown
usually as depicted above, mounted for the factory test run                         Compact ventilation units with highly efficient rege-
         and then disassembled again for transport.                                 nerative heat recovery can be implemented with the
                                                                                    Accubloc (Polybloc) series (pictured left). Two se-
                                                                                    parate storage masses take on moisture and energy
                                Supply air
                                                                                    from the exhaust air line and enter them in the supply
                                                                                    air line. A particularly fast damper actuator ensures
                                             Return air
                                                                                    minimization of leaked air.

                                                          Return air

                                                                                    Circuit compound systems
  Outside air

                                                                                    Where separate ventilation systems for supply and
       Exhaust air                                                     Supply air   exhaust air are realized, or where the air lines must
                                                                                                             be separated, the heat reco-
                                                                                                             very can take place via the
                                        Outside air
                                                                                                             integrated circuit compound
                         Exhaust air
                                                                                                             system (KVS). The heat car-
                                                                                       OA            SA      rier is a brine, which absorbs
                                                                                                             or supplies heat energy via
 The Accubloc system operates with two storage masses,                                                       the air-brine register.
      which alternately absorb and re-emit energy.
                                                                                         M                     The KVS is inherently ro-
                                                                                                               bust against any pressure
                                                                                                               differences between the air
                                                                                                               lines and provides a perfect
                                                                                                               separation of exhaust and
                                                                                                               air intake. Thus, the heat re-
                                                                                        EA            RA
                                                                                                               covery system is mandatory
                                                                                                               for category ETA-4 exhaust
                                                                                                               use.

                                                                                                            Left: HANSA‘s hydraulic
                                                                                                            unit etaHydro (integrated
                                                                                    into this AHU) can be ordered with integrated DDC
                                                                                    and in a redundant version.

                                                                                                                                              19
                                                                                         Version 05 / 2019 – Subject to construction modifications
Components - mechanical cooling

Evaporative cooling
                                                                               10           15           g/kg        %
HANSA offers a very successful evaporative cooling                        °C                                         40
system (Blue Line ASB).
                                                                          40
                                                                                                                     50
On cooling request, the return air side of the plate
heat exchanger is sprayed with water, resulting in                        35                                         60
cooling the return air adiabatically and detracting the                   Outside air
                                                                                          Exhaust air                70
energy used for evaporation of residual water from                        30
the plate heat exchanger.                                                                                        80
                                                                                                                 90
Without moving parts and including a cleaning me-                         25 Return air                          100
chanism, the Blue Line ASB system is nearly main-
                                                                           Supply air
tenance free. It uses the water very efficiently with                     20
little residue, preventing microbial growth.                                                      60
                                                                                                  Return air after
                                                                          15
The outside-air cooling is up to 10 K (a change of                                                humidification

18 °F). Typically, this is enough to reach the recom-                                     kJ/kg
                                                                                    40
mended temperature difference between inside and
outside temperature of 6 K (a change of 10.8 °F).                     This image shows an example of air handling
                                                                        by a HANSA ASB. When there is a cooling
The absolute humidity of the supply-air is not in-                     request, the return air side of the plate heat
creased because no direct moisture enters from the                    exchanger is sprayed with water, resulting in
return air side.                                                      evaporative cooling of the return air. This air
                                                                         flows through the heat exchanger, taking
                                                                                energy from the outside air.

                      Left: The laboratory areas of the wastewater treatment plant in Dresden Kaditz
                                  are air-conditioned using HANSA - Blue Line ASB units.

20
Mechanical cooling
Mechanical refrigeration systems are an essenti-
al part of complete air conditioning units. They are
used to cool and dehumidify the air that is introdu-
ced and are thus essential for preserving a defined
air space.

HANSA offers:

‚‚   in-house refrigeration design and installation

‚‚   various control strategies, e.g. energy-conser-
     ving speed-controlled compressors (HANSA eta-
     Cool)

‚‚   integration into an external refrigeration system

‚‚   top-notch components and a perfect cold ins-
     tallation

‚‚   environmentally friendly, needs-based refrige-
     rants

Attention: Starting with a refrigerant charge of 5
and 10 (hermetically sealed) tons CO2 equivalent,
the operator must maintain a log on the leakage
tightness testing and repair work. The logbook is
part of our operating instructions.

HANSA is a member of the Guild for Refrigeration
and Air Conditioning Technology Bremen-Oldenburg.

                                                           21
      Version 05 / 2019 – Subject to construction modifications
Components - mechanical cooling

Speed-controlled
Compressors
Speed-controlled compressors offer the most advan-
ced solution to continuously adapt the cooling capa-
city to varying requirements.

Significant energy-savings at the highest efficiency
can be realized by stepless controlled operation. An
expensive stop-and-go operation can be avoided in
favor of the unit's lifespan.

 For many years, a number of buildings on the Harvard University campus in Cambridge, Massachusetts have used HANSA
                                        ventilation and air-conditioning equipment.

22
Heat Pumps for
                                                               Pool Dehumidification
                                                               In the field of swimming pool dehumidification, the
                                                               heat pump is an effective system for dehumidify-
                                                               ing and reheating. Our HKG-PL-P / PWT / PT / DPT de-
                                                               vices are specifically designed for this purpose, and
                                                               also provide a circulation system that retains 100%
                                                               of the used energy, in addition to its long service life
                                                               due to increased corrosion protection.

                                                               In addition, pool water condensers can be used to
                                                               heat the water. It is the same case here as with the
                                                               integrated chilled water production: our customers
                                                               benefit from a system that uses a single refrigeration
Grand Hotel Bellevue, Gstaad. Swimming pool dehumidifica-
                                                               system and control technology.
tion unit with highly-efficient heat recovery and heat pump.
                                                               In terms of basic construction, all pool units are
                                                               powder or hot-dip coated and are made of durable
                                                               components, including mounting material made of
                                                               V4A or V2A stainless steel.

 Public indoor pool Schöneberg, Berlin Weatherproof pool
           dehumidification unit with heat pump.

        Pool Line Rooftop unit with control cabinet,
                  Strandvägen, Stockholm
                                                                                                                         23
                                                                    Version 05 / 2019 – Subject to construction modifications
Further references

First-class Technology for
First-class Objects
Customized ventilation and air conditioning units by
HANSA are increasingly in use worldwide. There are
good reasons for this: in addition to functionality,
efficiency and quality, we offer our customers a high
degree of customization.

We have found that there is a great demand for
high-quality items made in Germany and that they
are also competitively priced. In the interest of our
customers, we are constantly optimizing our produc-
tion processes and thus keeping investment costs
low. At the same time, we maintain our high quali-
ty standards to protect your investment in terms of
sustainable business.

Of course, HANSA is also a pioneer in modern, ener-
                                                         Three ventilation units with hygroscopic rotors have been
gy-saving systems. Back in the 70s, we patented an
                                                          mounted in the former AWD headquarters exactly in the
air curtain system, which is characterized by a high      wings of the building (inset bottom left, blue elements).
efficiency of injected air flow (Coanda effect). We          Overall, a ventilation capacity of 290,000 m3 / h
also came up with clever solutions for our customers                   (170,687 CFM) was installed.
related to pool dehumidification, which led to our be-
coming market leaders and gaining significant mar-
ket share in this area. There is always new potential
in design and construction that we capitalize on by
collaborating closely with our customers.

Developing innovative technologies is another core
focus of our business. A recent example is the de-
velopment of a speed-controlled mechanical cooling
system (etaCool).

                                                           We have been producing HVAC systems for Wellesley
                                                         College for over 15 years, e.g. for the Campus Center, the
                                                             Science Center, Animal Facility, Library West End,
                                                                              Green Hall, etc.

24
John Deere, Mannheim                                         The Oldenburg State Theater

Technology Center Nordenham                                  European Central Bank, Frankfurt

      DKB ski sports hall in Oberhof is ventilated using six HANSA air treatment units.

                                                                                                              25
                                                         Version 05 / 2019 – Subject to construction modifications
Products

Compact air handling units - HKG-K-GP
Ready for operating ventilation units with counter-current
heat exchanger and DDC up to 1,600 m3 / h (940 CFM)
and 400 Pa (1.6 in. w.g.) external pressure for installation
in suspended ceilings.

Kompakt Line catalog

Compact air handling units and complete                        A HKG-P-034 ventilates the new laboratory building of the
                                                               Fraunhofer Institute in Ilmenau.
HKG-P / P-iK air conditioners

The P-series air conditioning units are ideal for use in
confined spaces because they have a very small footprint,
overhead duct connections and DDC. They provide flow
rates of up to 3,400 m3 / h (2,000 CFM) and 400 Pa (1.6
in. w.g.) and highly efficient heat recovery with a dual-
plate exchanger (cross-counter current).

Kompakt Line catalog

Pool dehumidifying units                                       Dehumidification (50,000 m3/h [29,428 CFM]) and air condi-
                                                               tioning for secondary facilities including kitchen and sauna

Optimized devices for the extreme demands placed on
swimming pool equipment. Special corrosion protection,
high-efficiency heat recovery, integrated regulation,
control and wiring. Turnkey construction. The units are
designed to be ready for operation. Our P / PWT / PT / DPT
series cover flow rates of 1,500 to 40,000 m3/h (882-
23,543 CFM) and provide excellent corrosion protection.
PT and DPT units are available in a weatherproof version.

Pool Line catalog

Blue Line Hy
hygiene devices in healthcare
In addition to our DIN EN ISO 9001:2015 certified Quality      In the Heart Center Leipzig, several Blue Line Hy units provide
Management System, numerous certificates and reports           health and standards-compliant ventilation of the stations,
                                                               etc.
attest to our high-quality and efficient equipment (e.g.
TÜV: meets VDI 3803; RLT-Zentrale.de: in compliance
with DIN 1946-4, and VDI 6022) the quality of our climate
control solutions in the healthcare industry.

Blue Line Hy catalog
26
Free Line heat dissipating units
                                                                Freely configurable heat dissipation units for datacenters
                                                                with free and mechanical cooling; humidifier and heater
                                                                on request.

                                                                Free Line catalog

                                                                LF-Hy high pressure and filtration
Heat dissipation from throttle halls at the DolWin 3
converter station; 4 Free Line units with each 50,000 m3/h      systems for fresh produce departments
(29,428 CFM) a, cooling capacity of 320 kW (1,091,885 BTU/h)
and integrated electric air heaters                             A reliable system solution: turnkey equipment with
                                                                complete production control system and perfect production
                                                                of the air curtain using slot rails made of aluminum (variable
                                                                length). Our systems meet the stringent Regulation (EC)
                                                                No. 852/2004 requirements for hygiene and the DIN
                                                                10505 requirements in an exemplary manner. These
                                                                systems have been installed for years, and proven their
                                                                worth thousands of times over. Each device can supply a
                                                                counter length of up to 25 m (~82 ft).

                                                                LF-Hy catalog

HANSA LF-Hy overpressure and air curtain systems for fresh
produce counters offer compact, reasonably-priced and effici-
                                                                Slim-Line / Slim-Line-Q compact heat
ent system solutions which satisfy DIN 10505, as are used,      dissipation units
for example, in the eat happy sushi bars.

                                                                Heat dissipation units for telecommunication facilities,
                                                                data centers, server rooms and control rooms, etc.
                                                                Energy-optimized and highly compact units with free and
                                                                mechanical cooling, on request in VDI 6022 version. Our
                                                                Slim Line devices have a DDC that allows the creation of
                                                                redundant cooling and integration into your BMS (Modbus,
                                                                BACnet, S-Bus).

                                                                Slim Line catalog

More than 8,000 HANSA HVAC systems with a mechanical
cooling capacity that is between 7 and 125 kW (23,884
and 426,517 BTU/h) and with volume flows of at least
1,500 m3 / h (882 CFM) have been built and installed for
Deutsche Telekom.

                                                                                                                  HANSA products

                                                                                                                                27
                                                                           Version 05 / 2019 – Subject to construction modifications
HANSA Climate Systems

      Office North/Butjadingen
                                               Office North/Stade

                                 Headquarters / Saterland

                                                     Office North/Lengede

  Office West/Dülmen

                         Office West/Waltrop

                                                                 Office East/Bautzen
                       Office West/Leverkusen

                                        Office Central/Giessen

                                                            Office South/Nürnberg
                     Office South-West/St. Ingbert

Find your contact:

                                                                          www.hansa-klima.de/en/sales/national
                HANSA Klimasysteme GmbH
                Stockweg 19
                D-26683 Saterland / Strücklingen
                   +49 4498 890
                   +49 4498 687
                   info@hansa-klima.de
                   www.hansa-klima.com                                www.hansa-klima.de/en/sales/international
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