Co-Processing Magazine of Alternative Fuels & Raw Materials

Page created by Alex Rhodes
 
CONTINUE READING
Co-Processing Magazine of Alternative Fuels & Raw Materials
Publication of
                                                                                                                                                                                            MVW Lechtenberg & Partner
                                                                                                                                                                                                            Germany

                                                                                                                                                                                                                        01/2019

                                                                                                                                                                                                                    Editorial,
                                                                                                                                                                                                             Magazine 1/2019     02

                                                                                                                                                                                             Agrofuels for the Cement Industry   04

                                                                                                                                                                                                               Coconut Shells    11
                                                                                                                                                                                                       Alternative Fuel Award
                                                                                                                                                                                                       competition 2019 – call
                                                                                                                                                                                                               for candidates
                                                                                                                                                                                                                                 16

                                                                                                                                                                                                  Alternative Fuel Award (AFA)   17
               C o - P ro c e s s i n g M ag a z i ne                                      o f A l t e rn at i ve F u e l s & R aw M at e ri a l s
                                                                                                                                                                                                                Industry Info/
                                                                                                                                                                                                                        News     21

P u b lis h ed b y: MV W Lecht enberg Pro jekt ent wicklung s – und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t r a s s e 11a , 47119 D ui s b urg Ruhror t , G e rma n y
                                                VISD P: D ir k Lecht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
C o - P ro c e s s i n g M ag a z i ne                                             o f A l t e rn at i ve F u e l s & R aw M at e ri a l s

                                                                                     Dear Readers,
    2018 was characterised by many turbulences.                  together from many countries and cultures in                                       In edition two of Co-Processing Magazine                                            its availability and common use in the cement
    Climate change has become visible more than                  our 5th Alternative Fuels Syposium once again.                                     we’ve provided some news regarding fuel                                             industry.
    ever: a century of heat and drought across                   We believe that new projects will emerge from                                      prices subsidies and the recent CO2 reduction
    Europe, with surging storms and catastrophic                 the discussions held at the Symposium.                                             targets. Sequentially, you’ll be able to read in                                    I hope, that we will meet again in the next
    weather around the world. Britain wants to                                                                                                      this edition about the carbon capture projects                                      Alternative Fuel Symposium, which will be
    leave the European Union. “America First” not                We have also had the chance to present some                                        and technologies in addition to news about                                          taking place in September 24-25, 2019 (save
    only in America. Countries isolating themselves              projects with the Alternative Fuels Award dur-                                     new alternative fuels projects in many different                                    the date of the symposium’s field trip on the
    from refugees and applying import tariffs that               ing the Symposium. Projects that demonstrate                                       countries.                                                                          23rd of September 2019 – further details will be
    provoke trade wars.                                          good examples of sustainable use and produc-                                                                                                                           announced soon).
                                                                 tion of alternative fuels.                                                         We also report on the use of agrofuels in the
    There are still wars and famines!                                                                                                               cement industry and their impacts on the in-                                        I also hope you enjoy reading this booklet and
                                                                 As promised during our last Symposium, in                                          dustry itself, the food security and the climate                                    I wish you a very happy and prosperous New
    But there were also nice developments, even if               this edition of the Co-Processing Magazine                                         change. In addition to the needed standards                                         Year on behalf of MVW Lechtenberg & Partner’s
    it was on a small scale. We were able to im-                 you’ll be reading a short description of the first                                 which consider the social, environmental, bio-                                      team and myself.
    plement some great projects, in which waste is               winning project “Reliance Group”. A company,                                       diversity and of course the economic impacts.
    used as an alternative fuel in cement plants and             which achieved a lot in a remarkable period
    thus relieves the climate. As a result, our work             of time and through a lot of circumstantial                                        Among the various types of alternative fuels,                                       Yours sincerely,
    has again created many new jobs, in Egypt for                challenges.                                                                        we write an overview about coconut shells as                                        Dirk Lechtenberg

    Editorial,
    example. We were also able to bring people                                                                                                      an alternative fuel along with a description of

    Magazine 2/2018
2                                           Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                      HOME
                                                                                             V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
www.lechtenberg-partner.de
      YOUR EXPERT
      IN ALTERNATIVE FUELS
Legal framework • Guidelines of the cement & limeindustry • Calculat
basis for alternative fuels • TypesAlternative                          of alternative  Fuels and fuels (biomass,         VOLUME 1                waste-bas
fuels, solids/liquids) • Influences on                             Raw  the       clinker
                                                                            Materials             productionContents
                                                                                            Handbook,                         process  include among• Treatmothers:

technologies: crushing, screening, volumes                         classifying,    1 and 2     removal            of    pollutants                 • Recepti
                                                                                                                         ■■ Background and key issues for
                                                                                                                            investments in RDF production

dosing, storage, sampling techniques • Flame control, burner                                                                           technologies, fi
                                                                                                                            technologies and RDF usage

                                                                 Get yours                   today management
                                                                                                                         ■■ Production of RDF & quality control

protection • Impact on CO2 emissions                                              • Purchase                             ■■ Logistics and storage•of RDF
                                                                                                                                                       Logistic
Quality control/quality management • Trials organization ■■•■■ Dosing                                                          Analysis               procedu
                                                                                                                                    and feeding of technologies
                                                                                                                            Influences on clinker & lime production
• Information about origin, composition                            becauseand      25 yearsavailability
                                                                                                 of                  • Chemical
                                                                                                                         ■■ Emission limits       and physi
parameters, such as bulk density, firsthand                        flow behavior   experienceand        is burning behavior • Spec
influences on the clinker production process • Economic and                                                               VOLUMEtechnical   2           conditio
                                                                   always worth of browse!                                Compilation of alternative fuels
for treatment, storage and dosage possibilities • Specific                                                                and raw legal
                                                                                                                                      materialsrequireme
                                                                                                                                                  fact sheets
                                                                                                                          including among others:
• Safety at work • Environmental aspects • Country-specific                                                                           information Le
                                                                                                                         ■■ Information about origin, composition

framework • Guidelines of the cement & limeindustry • and                                                                    Calculation
                                                                                                                                 availability               basis
                                                                                                                         ■■ Chemical and physical parameters
alternative fuels • Types of alternative fuels (biomass, waste-based                                                                               fuels, soli
                                                                                                                         ■■ Specific influences on the clinker

liquids) • Influences on the clinker production process • Treatment                                                         production process
                                                                                                                                                technologi
                                                                                                                         ■■ Environmental aspects

crushing, screening, classifying, removal of pollutants • Reception, dosi
storage, sampling techniques •Dammstraße                  Flame           control,
                                                                   11a, 47119                burner technologies, fire protect
                                                                              Duisburg, Germany
                Tel: +49 (0) 203 34 65 16 – 25 Fax: +49 (0) 203 34 65 16 – 50 sales@lechtenberg-partner.de www.lechtenberg-partner.de
• Impact on CO2 emissions • Purchase management • Logistics • Quality cont
Co-Processing Magazine of Alternative Fuels & Raw Materials
Meat and bone meal – a 100 % biogenic waste
                                                                                                                                                                                                                                           material from the rendering industry - banned
                                                                                                                                                                                                                                           from further use as animal food - is one ex-
                                                                                                                                                                                                                                           ample for the influence of the EU ETS on fuel
                                                                                                                                                                                                                                           prices. The European cement industry received
                                                                                                                                                                                                                                           gate fees of up to 150€ per tonnes of meat and
                                                                                                                                                                                                                                           bone meal for the environmental thermal utiliza-

    C o - P ro c e s s i n g M ag a z i ne
                                                                                                                                                                                                                                           tion as service offered to the rendering compa-
                                                                   o f A l t e rn at i ve F u e l s & R aw M at e ri a l s                                                                                                                 nies around 18 years ago. Nowadays, meat and
                                                                                                                                                                                                                                           bone meal is mainly used as substitute fuel in

    Agrofuels                                                                                                                                                                                                                              coal and lignite fired power plants paying up to
                                                                                                                                                                                                                                           50€ per tonnes for such alternative fuels- con-

    for the Cement Industry
                                                                                                                                                                                                                                           sidering the 100% CO2 neutral benefits.

                                                                                                                                                                                                                                           Wood chips - originally only used in the cement
                                                                                                                                                                                                                                           industry and small scaled power plants is now

    Agrofuels for the Cement Industry                               But what will be the impact on the cement
    By Dirk Lechtenberg, MVW Lechtenberg &                          industry?
    Partner
                                                                    In 2013, the European cement industry has
    As the world’s reserves of fossil fuels fall and                started to suffer from the new CO2 reduc-
    new concerns about the safety of nuclear                        tion goals of the European Union (EU ETS).
    power have arisen, the ability of the world to                  Currently, only minor quantities of such agrofu-
    maintain the culture of a throw-away society is                 els are used in the European cement industry
    called into question. Over the past few years,                  as sufficient other, local available biomass
    agro fuels have increasingly been used in the                   derived fuels or refuse derived fuels with a high
    transport sector as an alternative to fossil fuels,             biogenic content are available. It is foreseen,
    hoping that this will help achieve climate pro-                 that with stricter CO2 emission reduction goals
    tection goals. In many industrialized countries                 more competition from the power generating
    and more advanced developing countries,                         industry will come up. Currently, the European
    governments introduced policies to promote                      energy producing industry already purchases
    agro fuels. In the US, for example, Renewable                   agrofuels such as crops, rice husks, olive &
    Fuel Standard (RFS) is promoted with the aim                    palm kernel and wheat grain in order to reduce
    of 36 billion gallons of renewable fuels by 2022                their fossil CO2 emissions in large scale lignite
    [ref.1] and within the EU the aim of 10% bio                    or coal fired power plants.
    fuels in overall EU transport petrol and Diesel
    consumption [2] shall be achieved by 2020.                                                                                                         Figure 1. Rice husk feeding

4                                              Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                      HOME
                                                                                                V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
Timmer, Chief Economist for the Europe and
    Agro fue ls fo r th e C em ent In du stry                                                                                                                                                                                           Central Asia of the World Bank. “The problems
                                                                                                                                                                                                                                        occur when you set targets for biofuels despite
                                                                                                                                                                                                                                        the prices of other commodities.” Rosenthal
                                                                                                                                                                                                                                        notes that about forty percent of the U.S. corn
                                                                                                                                                    to cassava after a disastrous experience with                                       crop goes to ethanol refineries, helping to spark
                                                                                                                                                    corn ethanol in the last decade, which trig-                                        a 73 percent increase in corn prices over the
                                                                                                                                                    gered a rapid and disastrous inflation of food                                      second half of 2010. “We have to move away
                                                                                                                                                    prices, leading the country to ban the use of                                       from the thinking that producing an energy crop
                                                                                                                                                    corn for fuel in 2007. And because cassava                                          doesn’t compete with food,” said Mr. Dubois
                                                                                                                                                    grows best in tropical soils, Chinese corpo-                                        of the Food and Agriculture Organization. “It
                                                                                                                                                    rations have been buying up land in Thailand,                                       almost inevitably does.” [ref.3]
                                                                                                                                                    Cambodia, Laos and a few African countries
                                                                                                                                                    to plant their crops, inflicting what economists                                    Even more than these political decisions, it has
                                                                                                                                                    like to call “externalities” on their neighbors to                                  been the rise in oil prices that has boosted the
                                                                                                                                                    feed China’s growing hunger for cars. Olivier                                       demand for alternative fuels from biomass. As
                                                                                                                                                    Dubois, a Senior Natural Resources Officer                                          a result, the agricultural sector in developing
                                                                                                                                                    and Coordinator of the Energy Program of                                            countries increasingly concentrates on fuel
                                                                                                                                                    FAO, said “it was hard to quantify the extent to                                    production.
                                                                                                                                                                                                                                        Resulting also in higher local fuel prices - as
                                                                                                                                                    which the diversions for biofuels had driven up                                     many cement plants already use available local
                                                                                                                                                    food prices”. “The problem is complex, so it is                                     biomass derived fuels purchased from small local
                                                                                                                                                                                                                                        enterprises or even directly from small farms
                                                                                                                                                    hard to come up with sweeping statements like                                       which build a second income from such fuel
                                                                                                                                                    biofuels are good or bad,” he
                                                                                                                                                    said. “But certainly, biofuels
                                                                                                                                                    play a role. Is it 20 or 30 or
                                                                                                                                                    40 percent? That depends

    Figure 2. Wood chips
                                                                                                                                                    on your modeling”. “While no
                                                                                                                                                    one suggests that countries
                                                                                                                                                    abandon biofuels, Mr. Dubois
                                                                                                                                                    and other food experts sug-
    also mainly used in bigger scaled dedicated                  on agrofuels produced under agro industrial                                        gest that they should revise
    power plants or as substitute fuel in coal fired             schemes?                                                                           their policies so that rigid fuel
    power plants on a value of up to 40€ per                                                                                                        mandates can be suspended
    tonnes - too high and therefore not feasible any             The       questions         surrounding           agrofuels         are            when food stocks get low
    more for the cement industry.                                coming to the fore, rating even a detailed New                                     or prices become too high.”
                                                                 York Times story by Elisabeth Rosenthal, who                                       [ref.3]
    Can agrofuels be a solution for the CO2 reduc-               begins by looking at the consequences of
    tion in the cement industry? What is the impact              transforming one widely used food crop into                                        “The policy really has to
                                                                 fuel, the lowly cassava root [ref.3]. China turned                                 be food first,” said Hans                              Figure 3. Olive kernel storage

5                                           Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                       HOME
                                                                                             V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
and it already causes significant deforestation
    Agro fue ls fo r th e C em ent In du stry                                                                                                                                                                                               and destruction of biodiversity. The clearance
                                                                                                                                                                                                                                            of Indonesia’s peat forests to plant oil palm
                                                                                                                                                                                                                                            plantations has caused massive outputs of
                                                                                                                                                                                                                                            CO2. Once forest removal reaches a certain
                                                                                                                                                              for workers on plantations and the destruc-                                   ‘tipping point’, a process of self destruction
                                                                                                                                                              tion of the environment and biodiversity.                                     may begin, particularly in the Amazon. Because
                                                                                                                                                                                                                                            so much remains unknown, a precautionary
                                                                                                                                                        ■■ Local developed and sustainable markets                                          approach to developing agrofuels is necessary.
                                                                                                                                                              for bio or agrofuels (such as rice husk,                                      The Subsidiary Body on Scientific, Technical
                                                                                                                                                              jatropha and cassia plantations such as                                       and Technological Advice (SBSTTA) of the
                                                                                                                                                              in Egypt and other countries - which are                                      Convention on Biological Diversity, has dis-
                                                                                                                                                              sold and used in the local cement & lime                                      cussed and summarized the effects on using
                                                                                                                                                              industry) will be destroyed by the political                                  agrofuels as follows [ref.5]:
                                                                                                                                                              driven prices for such fuels in the northern
                                                                                                                                                              hemisphere                                                                    “The GM industry, having encountered wide-
                                                                                                                                                                                                                                            spread resistance to GM crops for food, has
                                                                                                                                                        ■■ So far, there is no international regulatory                                     plans to gain acceptance for them as agro
                                                                                                                                                              framework on agrofuels to mitigate these                                      fuel crops. These crops would need to be
                                                                                                                                                              social and ecological risks.                                                  planted as large-scale monocultures in order
                                                                                                                                                                                                                                            to be competitive. Yet, monocultures of GM
                                                                                                                                                        ■■ The greenhouse gas balance of agrofuels                                          crops (mainly soya and maize) as animal feed
                                                                                                                                                              varies widely depending on the feedstock                                      had negative impacts, e.g. in Argentina and
                                                                                                                                                              used. This is particularly true when both                                     Paraguay. Since animal feed and agrofuels can
                                                                                                                                                              the entire life cycle, from production to pro-                                often be produced from the same biomass this
                                                                                                                                                              cessing, and the changes in land use are                                      could stimulate further expansion of GM crops.
                                                                                                                                                              taken into account.                                                           In addition, the GM industry looks for ways to
    Figure 4. Cassuarina processing into cement fuel Egypt
                                                                                                                                                                                                                                            engineer crops so they can be made to break
                                                                                                                                                        ■■ For developing countries, it would appear                                        down more easily into fuel.
    business.                                                                                                                                                 that establishing appropriate decentralized
                                                                           natural resources. Developing countries,                                           supply and energy systems for the local                                       Second          generation   agrofuels:   Industry
    Thorough analyses and studies of the situation                         from which considerable amounts of fuel                                            population is more beneficial to develop-                                     promises future technologies that will yield
    have prompted a re-examination of the op-                              will need to be sourced if these blending                                          ment than exporting agrofuels.                                                cheap abundant agrofuels from all plant ma-
    portunities and risks presented by agrofuels.                          targets are to be met, will also face con-                                                                                                                       terial and plant waste. GM technologies are
    [ref.4]:                                                               siderable social and ecological risks, for                                   A primary concern is the potential for agrofu-                                      being promoted to streamline processes and
                                                                           example as a result of local people and                                      els to accelerate climate change, rather than                                       to reduce costs. Research is carried out into
    ■■ The growing demand for agro energy is in                            smallholders’ families being forced from                                     fight it. Production involves a considerable                                        GM microbes that could improve breakdown
         competition with world food security and                          good production locations, poor conditions                                   emission of greenhouse gases from soils,                                            and fermentation processes and methods to
         is resulting in competition over limited                                                                                                       carbon sink destruction and fossil fuel inputs                                      streamline cellulose and reduce lignin or even

6                                               Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                        HOME
                                                                                                 V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
for agro diesel will threaten the remaining for-                                    already causes serious problems in Latin
                                                                                                                                                            ests. Promoters of agrofuel expansion claim                                         America, while oil palm plantations have proved
                                                                                                                                                            that yields must be increased by using more                                         extremely destructive in both Latin America
                                                                                                                                                            fertilizer and irrigation. Irrigation depletes lakes,                               and Asia. Now these countries are gearing up
                                                                                                                                                            rivers and aquifers while fertilizers cause an                                      to respond to the demand for agrofuels, further
                                                                                                                                                            increased burden of nitrates in soil and water,                                     increasing the pressure on food production.
                                                                                                                                                            with impacts such as eutrophication – a major
                                                                                                                                                            threat to fish stocks. Herbicide tolerant GE                                        Manufacturers of inputs such as agro toxic
                                                                                                                                                            crops facilitate the use of aerial spraying of                                      chemicals (i.e. fertilizers and pesticides) expect
                                                                                                                                                            herbicides with serious effects on biodiversity                                     an increased demand as a result of the attempt
                                                                                                                                                            and small-scale farming. Indirect impacts of                                        to increase yields. Small farmers will find it hard
                                                                                                                                                            agrofuels are already becoming apparent as US                                       to compete with big producers. Some will turn
                                                                                                                                                            farmers switch from soya cultivation to corn for                                    from food to energy crop production and others
                                                                                                                                                            ethanol. This provides an incentive for extend-                                     will leave their land. This will result in a loss of
                                                                                                                                                            ing soya cultivation in Latin America, where the                                    local knowledge and local varieties, which in its
                                                                                                                                                            soya boom had been faltering. As with other                                         turn will diminish agricultural biodiversity.
                                                                                                                                                            intensive crops, agrofuel production displaces
                                                                                                                                                            other activities to new areas, whether small-                                       Agrofuels and jobs: A number of sources are
    Figure 5. Agrofuel production from biomass                                                                                                              scale agriculture or large-scale cattle ranching.                                   asserting that agrofuels can regenerate rural

         Agro fue ls fo r th e C em ent In du stry

          change its nature. Synthetic biology is a new                  land was brought into agrofuel production,                                         Agrofuels and food security: According to
          approach that involves the use of genetic infor-               the impacts on biodiversity would be severe,                                       [ref.6], agriculture already faces huge challeng-
          mation to build completely new organisms with                  as would impacts on water reserves through                                         es. Food production could experience serious
          unknown impacts.”                                              increased irrigation. In the global south, critical                                competition from energy crops. World food
                                                                         ecosystems are destroyed to plant crops used                                       reserves are falling while the demand for grains
          Agrofuels and biodiversity: According to [ref.                 for agrofuels. Examples include sugarcane and                                      and oilseeds has outstripped supply since
                                                                                                                                                                                                                                                Figure 6. Biomass fuel processing small scale
          6], little biodiversity remains in Europe and                  soya in Argentina, Paraguay, Bolivia, and Brazil.                                  2001. Prices have risen sharply. In the case of                                     Philippines
          many species are endangered. Extensive, low                                                                                                       maize, this is due to increasing amounts of US
          input farming is the most favorable system                     [6] reads further: At the same time countries                                      corn being used for ethanol rather than food.
          for wildlife. However, agrofuel production in-                 such       as     Indonesia,          Malaysia,        Cameroon,                   As ever, it is the poor and marginalized who
          creases the pressure to convert such regions                   Colombia           and      Ecuador         are      experiencing                  suffer the worst impacts. The EU and the US                                         economies and provide jobs. However, this
          into intensive production of agrofuels, with                   accelerating biodiversity loss due to oil palm                                     are setting targets for agrofuel use in transport,                                  depends on who controls the development. To
          crops such as oilseed rape and beet which are                  plantations, often preceded by logging. In                                         but will not be able to produce the feedstock                                       benefit local communities, agrofuel production
          particularly unfavorable to wildlife. If set-aside             India and Africa the planting of jatropha trees                                    themselves. Producing soya for animal feed                                          would need to be part of a diverse farming

7                                                   Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                          HOME
                                                                                                     V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
system. But development is focused on large
    centralized monocultures for economies of
    scale and a consistent product. The impact
    of monocultures such as sugar cane in Brazil,
    is a clear example of the lack of benefit for
    the poor and marginalized. This is reinforced
    by experiences from other countries, includ-
    ing Paraguay and Argentina, Ecuador and
    Indonesia and South Africa, where commu-
    nities have reacted to government agrofuel
    strategies. In Europe, the EC has claimed that
    agrofuels can provide opportunities for farmers
    as well as creating jobs and rural regeneration.
    However, EU sources are highly contradictory,
    especially regarding the number of jobs that
    will actually be created, not simply replaced or
    displaced. [ref.6]

    Resistance      to    monocultures,    including
    agrofuel production, is spreading. Groups in
    Africa, Asia and Latin America are mobilizing
    and demanding to be heard. Examples range
    from land occupations, through court cases,
    to national and regional campaigns. A number
                                                                          Figure 7. Delivery of biomass by farmers

    Agro fue ls fo r th e C em ent In du stry
                                                                                                                                                                                                                                        when there is competition between the produc-
                                                                                                                                                                                                                                        tion of food and the production of fuel, priority
                                                                                                                                                                                                                                        be given to food. Policymakers should respond
    of networks have produced statements of their                 There is a tension between the increased                                           The following actions are to be recommended:                                       constructively to this demand. Efforts to meet
    positions directed at the EU and the UN. They                 demand for agro energy and efforts to ensure                                                                                                                          statutory blending quotas in Germany or the
    insist that small farmers, local communities, the             global food security and protect biodiversity,                                     a) Giving priority to food                                                         EU should not result in pressure on production
    poor and the marginalized will continue to be                 the environment and the climate. Forward-                                                                                                                             sites in developing countries. In view of both
    the ones to suffer. [ref.6]                                   looking policies must be adopted at an early                                       Non-governmental organizations and experts,                                        this findings on the various impacts and pre-
                                                                  stage in order to resolve this tension as far as                                   including the UN Special Rapporteur on the                                         cise balance of agrofuels, any further increase
                                                                  possible.                                                                          Right to Food and the German Council of                                            in current blending targets should be carefully
                                                                                                                                                     Environmental Advisers, have demanded that,                                        considered [ref.4].

8                                            Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                      HOME
                                                                                              V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
the economy, employment and income
    Agro fue ls fo r th e C em ent In du stry                                                                                                                                                                                                   distribution,

                                                                                                                                                                                                                                         ■■ proven observation of economic and social
                                                                                                                                                                                                                                                rights; this includes ILO standards, land
    The following approach is recommended:                         supporting voluntary sustainability initiatives in                                 ■■ no negative effect on food supply in region                                            use rights and land title for small farmers.
                                                                   the following ways:                                                                      concerned as a result of the production
    Focusing German and European legislation                                                                                                                of biomass for energy generation; priority                                   One particularly important aspect when devel-
    on minimizing the risks                                        Testing and development of certification                                                 must be given to measures to realize the                                     oping certification systems is that the process
                                                                   systems and sustainability criteria                                                      human right to food,                                                         be participatory and non-discriminatory and
    Care must be taken in particular to ensure that                                                                                                                                                                                      those small farmers are included.
    this legislation incorporates both ecological                  A large number of international initiatives have                                   ■■ growth and prosperity: the production of
    and social sustainability criteria. This would                 already been launched to develop standards                                               agrofuels must have a positive impact on
    mean, for example, that biomass is only eligible               and certification systems. So far, however, no
    for inclusion in the blending quota if proof can               uniform international standards have emerged.
    be provided that its production in the country                 The relevant international players should work
    concerned will not have any of the negative im-                together more closely on further elaborating
    pacts outlined above (particularly the displace-               these standards and achieving uniformity
    ment of food production and small farmers or                   [ref.4]. The Cramer Commission’s assessment
    non-observance of ILO core labor standards)                    [ref.8] framework is one important source that
    [ref.4]. The current EU Fuel Directive 2009/30/                can be drawn on. It defines the following social
    EC [ref.7] considers biofuel and offers good op-               and ecological criteria [ref. 4]:
    portunities for incorporating the demanded cri-
    teria. Strategic alliances should be formed with               ■■ significant reduction in greenhouse gases
    other countries advocating social sustainability                     across the entire chain from production to
    criteria (e.g. the Netherlands and the UK).                          application; proof must be provided that
                                                                         there has been no direct or indirect interfer-
    Another important challenge is to introduce into                     ence in existing carbon sinks (forests and
    the international debate new arguments on the                        soils),
    WTO (World Trade Organization) compatibility
    of social standards.                                           ■■ conservation and, if possible, improvement
                                                                         of natural and agricultural biodiversity; no
    b) Voluntary commitments and certifica-                              deterioration of nature reserves,
    tion systems
                                                                   ■■ environmental                  protection:           preventing
    Since it has not so far been possible to incor-                      chemicals entering air, water, soil,
    porate binding social standards into existing
    regulations, the focus for now should be on                                                                                                       Figure 8. Cassuarina plantation cement plant Egypt

9                                             Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                        HOME
                                                                                               V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Co-Processing Magazine of Alternative Fuels & Raw Materials
Striving for international agreements
                                                                                        Agro fu els fo r the Cement Indu stry
     In order to ensure that agro energy is produced
     sustainably, agreements should be concluded
     between producing countries and importing
     countries. These should reflect their shared                           preservation of small farming) as a basis                                    biomass use in many developing countries,                                           [6]        Corporate       Europe          Observatory:
     responsibility for creating a framework for                            for the application of certification systems,                                which is already done e.g. in the Philippines,                                      A Reality Check on Agrofuels. September
     regulation and monitoring. The countries con-                          ordinances etc.                                                              Africa and other countries.                                                         2nd,            2008,    available        at:    https://
     cerned should also commit to measures to                                                                                                                                                                                                corporateeurope.org/food-and-agriculture/
     counteract any negative impacts that should                      The cement industry - apparently affected by                                       References:                                                                         2008/09/reality-check-agrofuels.
     emerge. In particular, the agreements should                     the CO2 reduction goals and by more com-
     make reference to the relevant commitments                       petition on renewable biomass derived fuels                                        [1] Energy Independence and Security Act of                                         [7] Directive 2009/30/EC of the European
     under international law (such as, for example,                   especially in developing countries should also                                     2007, Alternative Fuels Data Center, available                                      Parliament and of the Council of 23 April 2009
     the duty to observe, safeguard and provide the                   reconsider and strengthening their position in                                     at: https://afdc.energy.gov/laws/eisa.html.                                         amending Directive 98/70/EC as regards the
     right to food, which also implies an internation-                a sustainable development:                                                                                                                                             specification of petrol, diesel and gas-oil and
     al responsibility). Should it become necessary                                                                                                      [2] Council of the European Union: Brussels                                         introducing a mechanism to monitor and re-
     to take these corrective steps, consideration                    Biomass – locally and sustainable produced by                                      European Council, Presidency Conclusions, 8/9                                       duce greenhouse gas emissions and amending
     should also be given to revising existing                        small and medium enterprises or entities and                                       March 2007.                                                                         Council Directive 1999/32/EC as regards the
     blending targets. In this context, WTO rules                     used as biomass fuel in the local cement indus-                                                                                                                        specification of fuel used by inland waterway
     (Agreement on Technical Barriers to Trade) on                    try developing new local markets has a visible                                     [3] Elisabeth Rosenthal: Rush to Use Crops as                                       vessels and repealing Directive 93/12/EEC.
     standard setting should provide the frame of                     advantage against multinational agro industries                                    Fuel Raises Food Prices and Hunger Fears. The
     reference [ref.4].                                               which export such biomass – converted into                                         New York Times, April 6, 2011, available at:                                        [8] Sustainable Production of Biomass (project
                                                                      agrofuels - into the developed world. All the                                      https://www.nytimes.com/2011/04/07/science/                                         group): Testing Framework for Sustainable
     Research and development                                         above-mentioned negative impacts, environ-                                         earth/07cassava.html                                                                Biomass.          Commissioned       by    the   Energy
                                                                      mental, social and others can be avoided if                                                                                                                            Transition’s        Interdepartmental       Programme
     Support of the developed countries should be                     sustainable local structures and networks are                                      [4]     Bundesministerium                 für      wirtschaftliche                  Management (IPM), Netherlands, March 2007.
     also provided for research and development                       built between the cement plants within their                                       Zusammenarbeit und Entwicklung (Federal
     into the following topics in particular [ref.4]:                 regions.                                                                           Ministry        for      Economic           Cooperation            and
                                                                                                                                                         Development): Development Policy Stance on
     ■■ appropriate agro energy sources for rural                     Summary:                                                                           Agrofuels. March 2008.
         areas in developing countries, including
         increased research into the use of biogas,                   Giving a chance for sustainable development                                        [5] Biofuelwatch, Carbon Trade Watch/TNI,
                                                                      with fuel crop production for the agro industry                                    Corporate          Europe         Observatory,           Econexus,
     ■■ improved land use systems that also in-                       as well as for developing countries- if clear                                      Ecoropa, Grupo de Reflexión Rural, Munlochy
         clude energy crops,                                          standards such for the social, environmental,                                      Vigil, NOAH (Friends of the Earth Denmark),
                                                                      biodiversity and other impacts will be devel-                                      Rettet den Regenwald, Watch Indonesia:
     ■■ development of indicators on all rele-                        oped, taking a life cycle approach for climate                                     Agrofuels – Towards a Reality Check in Nine
         vant sustainability criteria (in particular                  effects into consideration. The cement indus-                                      Key Areas. June 2007.
         food situation/right to food, biodiversity,                  try can take a significant role for sustainable

10                                               Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                               HOME
                                                                                                  V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
C o - P ro c e s s i n g M ag a z i ne                                            o f A l t e rn at i ve F u e l s & R aw M at e ri a l s

                                                                                                           Coconut Shells
     Coconut Shells
     By Dirk Lechtenberg, MVW Lechtenberg &
     Partner
                                                                                                                                                                                                    Table 1: Global                      Indonesia is the world leader in coconut pro-
                                                                                                                                                                                                    coconut production
     In this article Dirk Lechtenberg gives an over-                                                                                                                                                (grey) and potential                 duction, followed by the Philippines and India
                                                                                                                                                                                                    alternative fuel
     view of coconut shells as an alternative fuel                                                                                                                                                  sourced from
                                                                                                                                                                                                                                         (in 2016). Table 1 shows regional variations.
     source. This is an excerpt from the second                                                                                                                                                     coconut production                   Asia is the world’s main source of coconuts.
                                                                                                                                                                                                    (blue) - million
     volume of MVW Lechtenberg & Partner’s                                                                                                                                                          tonnes
     Alternative Fuels & Raw Materials Handbook,                                                                                                                                                                                         Taking into consideration, that approx. 15% of
     which was published in 2012, the handbook                                                                                                                                                                                           a coconut consist of the shell, the total quantity
     gives an insight into over 80 different types of                                                                                                                                                                                    of coconut shells is app. 8.7 Mt/yr. with a cal-
     alternative fuels and raw materials with detailed                                                                                                                                                                                   orific value of app. 4.500 kcal/kg (as received)
     descriptions of the availability, common use                                                                                                                                                                                        this quantity can replace approx. 6.4 Mt/yr. of
     and practice in the cement industry. This in-                                                                                                                                                                                       coal. It is therefore worth looking at as potential
     cludes processing considerations, the influence                                                                                                                                                                                     alternative fuel for the global cement and lime
     on the environment, clinker production and the                                        Central             South               Africa               Asia             Oceania                                                         industries.
                                                                                           America            America
     economics of the various alternative fuels.
                                                                          1995                1.36               1.01                1.92               42.34               1.97
                                                                                                                                                                                                                                         Additionally, coconuts are a permanent crop
                                                                          2000                1.29               2.29                1.91               42.90               2.20
     The global coconut production has been                                                                                                                                                                                              and available throughout the whole year. There
     growing steadily for the last decades. The next                      2005                1.35               3.49                2.02               48.19               2.09                                                         is therefore a constant, year-round supply.
     figure shows the worldwide coconut production                        2010                1.12               3.10                2.06               53.10               2.65                                                         Once coconuts are harvested, the main prod-
     between 1995 and 2016. Table 5 shows that                            2016                1.29               3.16                2.10               49.02               2.67                                                         ucts are separated and processed; these are

11                                            Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                        HOME
                                                                                               V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Global coconut production between 1990 and 2016
                                                                                                                                                                      Co c onu t Sh e l l s
                                        (in million tonnes)
     70
                                                                                           62
                                                                                                                59                    59
                                                                      58
     60
                                                51
                                49
     50
                43
                                                                                                                                                                                Coconut harvest
     40

     30
                                                                                           30
                                                                                                                                                                                           Husking                                                        Coconut coir
                                                                      28                                        28                    28
     20                         24              25
                20
     10
                                                                                                                                                                                           Shelling                                                Coconut shell/chips
      0
               1990            1995            2000                  2005                 2010                  2015                 2016

                                           Global coconut production between 1990 and 2016                                                                                        Remedial drying
                                           48% of husks and shell, usable as alternative fuel

     Figure 1: Global coconut production (grey) and potential alternative fuel source from coconut production (blue)                                                          Raw material storage
     (Source: [1,2])

                                                                                                                                                                               Cleaning/inspection
     the coconut fibres (coir), the milk and the meat.                     for complete destruction. Activated carbon is
     Usually everything except the shell is used.                          also manufactured from coconut shells. It is ad-
     These are often just thrown away.                                     vised, to use only the coconut shells as fuel, as                                                             Scorching
                                                                           the other components can be recycled and re-
     Coconut shells                                                        used. Large quantities of coconut shells are es-
                                                                           pecially easy to collect in places where coconut                                                               Pressing                                                    Copra meal/cake
     15% of a de-husked coconut by weight is the                           meat is used traditionally in food processing.
     shell. Coconut shells are used, for example, in                       They can be collected in big bags or containers
     southern India and Sri Lanka without pretreat-                        or directly in covered and wind-protected areas
                                                                                                                                                                                                Oil
     ment as fuel in villages and by local industries                      at the production site.
     like laundries, bakeries and iron foundries.
     Coconut shells are one of the raw materials                           Transportation is commonly performed by                                                      Figure 2: Coconut production process, with alternative fuel sources highlighted in blue.
     for charcoal production. Shell charcoal is                            truck. In cases where coconut fibers are not                                                 (Source: [4])

     manufactured with burning shells of wholly ripe                       recycled or used for other products, they can
     nuts in a limited-oxygen atmosphere, which is                         be used as alternative fuels as well. If this is
     suitable only for carbonisation and not suitable                      the intention, they must be protected from

12                                                   Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y           HOME
                                                                                                      V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Compound                                                                                          %

                                                                                                                                                               Cellulose
                                                                                                                                                                                                                                                                33,61

                                                                                                                                                               Lignin
                                                                                                                                                                                                                                                                36,51

                                                                                                                                                               Pentosans
                                                                                                                                                                                                                                                                29,27

                                                                                                                                                               Ash
                                                                                                                                                                                                                                                                0,61

                                                                                                                                                            Table 3: Coconut shell composition (dry matter) by percentage (Source: [3])

                                                                                                                                                               Compound                                                                                          %

                                                                                                                                                               K2O                                                                                              45,01

     Co conu t She l l s                                                                                                                                       Na2O
                                                                                                                                                                                                                                                                15,42

                                                                                                                                                               CaO
                                                                                                                                                                                                                                                                6,26
      Component                              kg                     kcal/kg                        kcal                  % of total energy
                                                                                                                                                               MgO
      Coconut oil                                                                                                                                                                                                                                               1,32
                                           0.12                      9,000                        1,080                         27.7
                                                                                                                                                               Fe2O3 + Al2O3
      Carbohydrates and proteins                                                                                                                                                                                                                                1,39
                                           0.06                      4,000                         225                           5.7
                                                                                                                                                               P2O5
      Shell                                                                                                                                                                                                                                                     4,64
                                           0.18                      5,500                         990                          25.4
                                                                                                                                                               SO3
      Husk                                                                                                                                                                                                                                                      5,75
                                            0.4                      4,000                        1,600                         41.1
                                                                                                                                                               SiO2
      Total                                                                                                                                                                                                                                                     4,64
                                           0.76                                                   3,895                         99.9
                                                                                                                                                            Table 4: Composition of coconut shell ash by percentage (Source: [3])

     Table 2: Typical energy characteristics of coconuts (Source: [2])

13                                                  Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y           HOME
                                                                                                     V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Country                                           Coconut (Mt)                                         Shells (Mt)                                a literally 100% renewable energy source. Once                                      References
                                                                                                                                                         combusted, the CO2 released is considered as
       Indonesia
                                                              17.7                                                2.66                                   neutral with regard to greenhouse gas emis-                                         1. Food and Agriculture Organization of the

       Philippines                                                                                                                                       sions. However, for the implementation of CDM                                       United Nations (FAOSTAT) website, www.fa-
                                                              13.8                                                2.07                                   projects, the complete supply chain, i.e. CO2                                       ostat.fao.org.

       India                                                                                                                                             emissions during coconut collection, baling,
                                                              11.1                                                1.67                                   transportation, processing etc. has to be taken                                     2. Banzon, J.A. ‘The coconut as a renewable

       Brazil                                                                                                                                            into consideration.                                                                 energy source.’ Philippine Journal of Coconut
                                                              2.65                                                0.40                                                                                                                       Studies, June 1980.

       Sri Lanka                                                                                                                                         Summary:
                                                              2.52                                                0.38                                                                                                                       3. Amu, O.O.; Owokade, O. S.; Shitan, O.I.,

       Thailand                                                                                                                                          With the use of coconut shells as alternative                                       ‘Potentials of coconut shell and husk ash
                                                              0.82                                                0.12                                   (and locally-available) “agrofuel” in the global                                    on the geotechnical properties of lateritic

       Vietnam                                                                                                                                           cement and lime industries, these industries                                        soil for road works.’ International Journal of
                                                              1.50                                                0.23                                   can develop a local and environmentally-friend-                                     Engineering and Technology, Vol.3/No. 2, 2011,

       Mexico                                                                                                                                            ly fuel source. By developing a supply chain                                        pp. 87 – 94.
                                                              1.16                                                0.17                                   from the small plantations to the cement plant,

       Papua New Guinea                                                                                                                                  new jobs and additional income can be gen-                                          4. ‘ILO: Small-scale oil extraction from ground-
                                                              1.19                                                0.18                                   erated by local farmers. The use of fossil fuels                                    nuts and copra.’ Technology and Employment

       Tanzania                                                                                                                                          with its negative impact on CO2 emissions can                                       Branch; UNIDO, Geneva (Switzerland), Vienna
                                                              0.56                                                0.08                                   be reduced and significant fuel costs savings                                       (Austria), 1983.
                                                                                                                                                         can be made.
     Table 5: Worldwide production of coconuts and estimates of coconut shell arisings (based on 15% coconut mass) in
     2016 (Source: [1])

                Co conut S h el l s

     moisture as they are strongly hygroscopic                        during storage and transportation due to their
     and readily absorb moisture. Therefore, before                   combustible nature. Smoking and/or open
     transport, the loading area should be covered                    flames should be prohibited throughout the
     to avoid loss of material by wind or airstream                   loading and discharge processes and when
     and to avoid becoming wet during rainfall. The                   accessing stores. Once delivered to the cement
     dry bulk density of coconut shells is around                     plant, coconut shells can be used either by
     404kg/m3 to 435kg/m3. It should be noted that                    direct feeding to the calciner or processed into
     copra expeller and coconut husk are classified                   finer grain sizes (of less than 10mm) for pneu-
     under the HAZMAT flammable solids class 4.2                      matic feeding to the kiln burner. Coconut shells
     and therefore special attention should be paid                   are 100% biomass, meaning that they afford

14                                               Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                      HOME
                                                                                                  V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
www.lechtenberg-partner.de

YOUR EXPERT
IN ALTERNATIVE FUELS

Learn more about our fields of expertise:
Feasibility studies & audits                        RDF
 Energy efficiency audits                           supply & services
 Waste assessment
                                                      Sourcing and contract
 Technical due diligence                              management
 Impact of RDF utilisation on clinker production
 RDF quality and substitution rates                 In-house alternative
 Environmental impact assessment
 Cement plant’s and RDF plant’s audits
                                                    fuels workshops
                                                      Tailored to local plant’s requirements
                                                      and needs of internal audience
RDF project development
& implementation                                    Alternative Fuels
 Technical concepts for the co-incineration
 of alternative fuels and biomass
                                                    and Raw Materials Handbook
                                                      The most comprehensive compendium
 Waste processing technologies                        of the alternative fuels and raw materials
 Dosing and feeding technologies                      on the market
 Development of quality management systems
 Assistance in operation & quality monitoring

                                                                  Dammstraße 11a, 47119 Duisburg, Germany
                            Tel: +49 (0) 203 34 65 16 – 25 Fax: +49 (0) 203 34 65 16 – 50 sales@lechtenberg-partner.de www.lechtenberg-partner.de
The awards ceremony will take place in the
                                                                                                                                                                                                                                         next Alternative Fuel Symposium of MVW
                                                                                                                                                                                                                                         Lechtenberg     &    Partner    between    23-25
                                                                                                                                                                                                                                         September, 2019 in Duisburg, Germany. The
                                                                                                                                                                                                                                         winners will be invited to the awards ceremo-
                                                                                                                                                                                                                                         ny. The first winning project will get a 5000
                                                                                                                                                                                                                                         € reward incl. travel costs and participation
                                                                                                                                                                                                                                         fee for one delegate to the symposium. The
                                                                                                                                                                                                                                         second and third winning projects will get the
                                                                                                                                                                                                                                         “Alternative Fuels and Raw Material Handbook
                                                                                                                                                                                                                                         for the cement & Lime Industry”, a comprehen-
                                                                                                                                                                                                                                         sive standard compendium for the industry, in
                                                                                                                                                                                                                                         addition to free participation in the symposium
                                                                                                                                                                                                                                         for one delegate. The representatives of the
                                                                                                                                                                                                                                         three winning projects will present their pro-
                                                                                                                                                                                                                                         jects at the Alternative Fuel Symposium.

                                                                                                                                                                                                                                         MVW Lechtenberg & Partner calls compa-
                                                                                                                                                                                                                                         nies, cities, institutions and individuals, which
                                                                                                                                                                                                                                         promote alternative fuels to participate in the
                                                                                                                                                                                                                                         Alternative Fuel Award competition by sending
                                                                                                                                                                                                                                         us a description of their projects and the ex-
      C o - P ro c e s s i n g M ag a z i ne                       o f A l t e rn at i ve F u e l s & R aw M at e ri a l s                                                                                                               periences gained from promoting, producing or
                                                                                                                                                                                                                                         using alternative fuels.

     Alternative Fuel Award competition                                                                                                                                                                                                  Deadline for receiving the project descriptions
                                                                                                                                                                                                                                         is May 15, 2019

     2019 – call for candidates                                                                                                                                                                                                          The prizewinning study will be selected by a
                                                                                                                                                                                                                                         board of expert reviewers and the judges’ deci-
                                                                                                                                                                                                                                         sion is final. Please send your project descrip-
                                                                                                                                                                                                                                         tion to: office@lechtenberg-partner.de
     In 2018, MVW Lechtenberg & Partner has                       fuels, a field which, aside from its contribu-                                     idea of sustainable alternative fuel’s production
     presented the (AFA Award) for the first time.                tion to the economic development, has the                                          and use.
     The Alternative Fuel Award is established by                 greatest contribution to the protection of our
     MVW Lechtenberg & Partner to encourage the                   environment.                                                                       After the successful inauguration of the                                            Best of luck to all the participants!
     acceptance of the ecological responsibility                                                                                                     (Alternative Fuel Award 2018), we kindly invite
     on both social and individual levels, and to                 The award is to be presented to companies,                                         you to participate in the Alternative Fuel Award
     identify role models in the field of alternative             cities, institutions and individuals promoting the                                 competition 2019.

16                                           Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                       HOME
                                                                                              V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Reliance team, notably Karim Elsabee and
                                                                                                                                                                                                                                         Sherif Shenouda, has held countless talks with
                                                                                                                                                                                                                                         communities in Egypt to identify the potentials
                                                                                                                                                                                                                                         and opportunities of waste management. MVW
                                                                                                                                                                                                                                         Lechtenberg & Partner was commissioned to
                                                                                                                                                                                                                                         carry out waste analyses as part of a feasibility
                                                                                                                                                                                                                                         study and to examine the possibilities of the
                                                                                                                                                                                                                                         extent to which alternative fuels can be pro-
                                                                                                                                                                                                                                         duced from the available waste. Subsequent
                                                                                                                                                                                                                                         to the study, it was clear that Reliance would
                                                                                                                                                                                                                                         manufacture alternative fuels to provide an
                                                                                                                                                                                                                                         additional service to cement plants in Egypt,
                                                                                                                                                                                                                                         supplying just-in-time, specification-compliant
                                                                                                                                                                                                                                         and high-calorific alternative fuels. It took two
                                                                                                                                                                                                                                         years afterwards until they were able to draw
                                                                                                                                                                                                                                         corresponding contracts with municipalities to
                                                                                                                                                                                                                                         get the go ahead with the technical implemen-
                                                                                                                                                                                                                                         tation. Reliance Investments is now operating
                                                                                                                                                                                                                                         2 waste processing plants at Ismailia and Port
                                                                                                                                                                                                                                         Said handling solid waste that is generated by
                                                                                                                                                                                                                                         1.6 million people.

      C o - P ro c e s s i n g M ag a z i ne                       o f A l t e rn at i ve F u e l s & R aw M at e ri a l s                                                                                                               As a result of Reliance’s waste management
                                                                                                                                                                                                                                         activities, landfilling and waste dumping has

     Alternative Fuel Award (AFA)
                                                                                                                                                                                                                                         decreased by 80%. Household waste in Egypt
                                                                                                                                                                                                                                         is characterised by a high proportion of organic
                                                                                                                                                                                                                                         waste. Around 50% of household waste con-
                                                                                                                                                                                                                                         sists of organic waste, another 10-15% of inert
                                                                                                                                                                                                                                         waste such as sand, etc.
     In the next editions of the Co-Processing                    the construction sector in Egypt, specifically of                                  ■■ Mining and refining of minerals
     Magazine, we will present a number of projects               the cement industry, and its activities include                                                                                                                        Since the informal recycling sector is storgly
     that were awarded the Alternative Fuel Award                 the following:                                                                     ■■ Quarrying of aggregates                                                          developed, most of the recoverable recycla-
     in 2018. We start with the project of Reliance,                                                                                                                                                                                     bles, such as metal, plastics and paper/card-
     Egypt.                                                       ■■ International trading in building agents and                                    ■■ Waste management and production of al-                                           board are picked up before the main collection
                                                                        commodities                                                                        ternative fuels                                                               from the street by the so-called “zabaleen”
     Reliance was founded in 1998 and headquar-                                                                                                                                                                                          or waste pickers, such recyclables are hardly
     tered in Cairo, it has extensive operations                  ■■ Logistics services                                                              In 2014, after the Egyptian government began                                        present when the household waste arrive at
     throughout Egypt with offices in Cairo, Dubai                                                                                                   reducing fuel subsidies to the cement industry,                                     Reliance treatment plants.
     and Singapore. Reliance is a leading partner of              ■■ Ready mix concrete                                                              Reliance began to focus on alternative fuels.

17                                           Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                       HOME
                                                                                              V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Alternative F ue l Award (AF A)

                                                                                                                                                             Pic. 2: Manual sorting
                                                                                                                                                                                                                                                 Pic. 5: Baling of recyclables

                                                                                                                                                             Pic. 3: RDF processing

     Pic. 1: Locations of Reliance waste processing facilities in Ismailia and Port Said.
                                                                                                                                                                                                                                                 Pic. 6: Final RDF

                                                                                                                                                                                                                                                 The second plant was erected in Ismailia on
     The first waste treatment plant was installed in                     consisting of drum screen, air classifier, manual                                                                                                                      an area of 37,000 m², an annual quantity of
     Port Said:                                                           sorting, ferrous and non-ferrous separation,                                                                                                                           200,000 tonnes MSW (app. 550 tonnes/day)
                                                                          takes place. Additionally, there is a secondary                                                                                                                        is processed into currently 55,000 tonnes RDF
     From 128,000 tonnes of household waste per                           fuel processing plant consisting of pre-shred-                                                                                                                         and app. 50,000 tonnes compost. The plant
     year (about 350 tonnes/day), about 35,000                            der, air classifier and final shredder as well as                                  Pic. 4: Composting and screening area                                               consists of 2 sorting lines, an RDF processing
     tonnes of RDF and 34,000 tonnes of compost/                          an open row composting and compost refining                                                                                                                            line and an open windrow composting and
     year are produced. On a surface of approxi-                          with screens.                                                                                                                                                          refining section.
     mately 23,000 square meters a sorting system

18                                                   Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                    HOME
                                                                                                      V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Wind
                                                                                                               Port
                                                                                                                                                         ■■ Organic waste decomposition resulting in                                         future-oriented jobs in total, especially in Egypt,
                                                                                                                                                               emission of methane and other greenhouse                                      where youth unemployment is high.
                                                                                                                                                               gases that contribute to climate changes.
                                                                                                                                                                                                                                             This project demonstrates a good example of
                                                                                                                                                         The commitment and investment of Reliance                                           how companies can engage in emerging new
                                                                                                                                                         has significantly improved this situation. 80%                                      markets to create jobs and reduce environmen-
                                                                                                                                                         of the waste is now recycled and the stabi-                                         tal impacts.
                                                                                                                                                         lised remainder is properly dumped, so that
                                                                                                                                                         no groundwater contamination or air pollution
                                                                                                                                                         caused by burning waste and landfill gases
                                                                                                                                                         would take place. New values have been cre-
                                                                                                                                                         ated; alternative fuels for industries, compost
                                                                                                                                                         for agricultural use and recyclable important
                                                                                                                                                         resources, are recovered. An even more im-
                                                                                                                                                         portant goal was achieved by Reliance, which
            Pic. 7: Dumpsite in Port Said                                                                                                                is the creation of more than 200 new and

       A lte rnati ve F u el Awa rd ( A F A )

     Especially in Port Said and also in Ismalia the                  ■■ Exposure to biohazards
     commissioning of the waste treatment plant
     has ensured a considerable environmental                         ■■ Scavenging activity to collect recyclables
     relief. Until the plant’s installation, the waste                      on the streets and at dump sites
     was burnt in the landfill (or open dumpsite).
     As a result, heavily noxious clouds of smoke                     ■■ MSW incineration - plastics specifically-:
     were distributed over the entire urban area, as                        ■■ Air Pollution
     location of the landfill causes the contamina-                         ■■ Emission of toxins causing health
     tion of the lake water and the smoke is blown                                problems such as heart diseases, res-
     by the wind towards residential areas.                                       piratory diseases, cancer, asthma and
                                                                                  emphysema
     Situation of waste dump in Port Said before
     opening the waste processing facility:                           ■■ Leachate produced due to organic material
                                                                            mistreatment, which in its turn pollutes the
     ■■ Waste self-ignition as a result of open                             soil, underground water and proximate riv-
         dumping                                                            ers, seas and lakes
                                                                                                                                                         Pic.8: Situation of waste dump in Port Said before opening the waste processing facility

19                                               Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                         HOME
                                                                                                  V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Ge t your bus i nes s n o tic e d!

                                                                                  1 / 4 page ( 1 38x 9 7 mm)

     1/2 p age ( 1 3 8 x 2 1 0 m m )
                                           1/ 1 page ( 29 7x 21 0 mm)

                                                                              Advertise with
                                                                         Co-Processing Magazine!
                                                                                 For further details please contact us:
                                                                                     Tel. +49 (0) 203-34 65 16-0
                                                                                    Fax. +49 (0) 203-34 65 16-50
                                                                                 e-mail: sales@lechtenberg-partner.de

                                                   Pu b l i s h e d by : M VW L e c h t e n b e rg Pro j e k t e n t w i c k l u n g s - u n d B e t e i l i g u n g s g e s e l l s c h a f t mb H
                                       D a m m s t r a s s e 11a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y | VI SDP/Ed i t o ri a l Di re c t o r: Di rk L e c h t e n b e rg
                                                                                                                                                                                                      20
C o - P ro c e s s i n g M ag a z i ne                                             o f A l t e rn at i ve F u e l s & R aw M at e ri a l s

                                              NEWS
                                               Ireland                                                                                                                Turkey

                                               •       Limerick mayor calls for oral hearing on Irish                                                                 •       Saving energy across the board
                                                       Cement incineration plan
                                                                                                                                                                      India
                                               Germany
                                                                                                                                                                      •       How the cement industry is helping India meet its
                                               •       What to consider when taking a sample                                                                                  climate goals

                                               Norway                                                                                                                 Japan

                                               •       Could oil nation Norway help save the climate?                                                                 •       Taiheiyo Cement starts carbon capture and storage
                                                                                                                                                                              test at Fujiwara plant
                                               USA
                                                                                                                                                                      Namibia
                                               •       Global spending on clean energy solutions could be
                                                       outpacing fossil fuels                                                                                         •       Cement maker burns tonnes of non-recyclable
                                                                                                                                                                              waste as alternative fuel to fire kiln
                                               Brazil
                                                                                                                                                                      UAE
                                               •       SNIC forecasts 3% growth in 2019
                                                                                                                                                                      •       UAE Climate Change Ministry awards alternative
                                               USA                                                                                                                            fuel facility contract

                                               •       Guiding the way to a more sustainable energy
                                                       future

21   Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                    HOME
                                                      V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Irel an d                                                                                               Germ a ny

     Lime ri ck mayor c a l l s for ora l h earing                                                    What to c onsi der when tak in g a samp l e
     on I ris h Ce ment in c ineration pl a n
                                                                                                               Paper mills must document their greenhouse gas                                                  standards, the method of calculation must be based on
        Mayor James Collins has         About 21 complaints from                                               emissions in an annual emissions report. In addition,                                           best practice guidelines or other scientifically proven
        called on the Environmental     neighboring housing estates                                            representative samples of the alternative fuels must                                            practices.
        Protection Agency (EPA) to      were filed after 2.5 tonnes                                            be taken. A new guideline shows what has to be
        hold a public oral hearing      of waste splurged from                                                 considered.                                                                                     Most mistakes happen during sampling. In the first aid
        on the health implications of   the chimney stacks at Irish                                                                                                                                            “Notes on Sampling of Solid Recovered Fuels in the
        Irish Cement’s € 10 M plans     Cement, when a blockage                                                How much CO2 emissions does the alternative fuel                                                Paper Industry”, the authors list further requirements
        to phase out fossil fuels in    in the kiln was cleared.”                                              cause in a paper mill? And how should the samples                                               that the plant operator must observe in the analysis,
        favor of burning used tyres                                                                            and analyses be carried out so that they can then be                                            they also recommend a number of measures to avoid
        and waste material at its       The €10 million devel-                                                 documented in an annual emission report? Answers to                                             sampling errors and listed the measures of correct
        Mungret plant.                  opment plan sees Irish                                                 these questions are provided by two new aids for the                                            sampling.
                                        Cement bidding to replace                                              sampling and analysis of alternative fuels published by
        The Fianna Fáil general         fossil fuel, used on site for                                          the Federal Environmental Agency.                                                               The second UBA guideline describes, among other
        election candidate made his     cement clinker production,                                                                                                                                             things with the help of a spreadsheet template, how the
        call this week following the    with alternative fuels to                                              In principle, all installations subject to emissions trading,                                   data for CO2 reporting can be calculated in a mathe-
        latest fine imposed on Irish    improve the sustainability                                             including paper mills, must submit an emission report                                           matical correct manner and recorded in the sense of the
        Cement for a dust spillage      of the Limerick operations,                                            every year. Since alternative fuels are often used in the                                       MRR requirements.
        at the Limerick facility.       where 80 people are                                                    factories, operators also have to analyze the alternative
                                        employed. The Limerick site                                            fuels several times a year. The Monitoring and Reporting                                        Furthermore, on the basis of DIN 19698-2, the user
        “We are talking about           is currently the only cement                                           Regulation (MRR) sets how exactly often should the                                              is provided with a calculation template in the form of
        houses and cars being           plant in Ireland not licensed                                          alternative fuels be analyzed annually: for untreated solid                                     an Excel file, which makes it possible to check the
        covered in a ‘glue-like’        to use alternative fuels.                                              waste (pure fossil or mixed biomass fossil) every 5,000                                         representativeness of the sampling of alternative fuels.
        limestone dust which came                                                                              tonnes and at least four times a year; for pretreated waste,
        from Irish Cement’s plant.      Source: Limerick Post                                                  every 10,000 tonnes and also at least four times a year.                                        The guidelines can be downloaded from the webiste of
        It doesn’t take a genius to     (2018, December 14).                                                                                                                                                   the Umweltbundesamt ( Federal German Environmental
        figure out that if cars and     Limerick mayor calls for oral                                          For these analyses, the batch must then be “represent-                                          Agency) only in the German language https://www.dehst.
        houses can be covered           hearing on Irish Cement                                                ative and free of systematic errors,” write the experts of                                      de/SharedDocs/downloads/DE/stationaere_anlagen/
        in this sticky glue, then       incineration plan                                                      the consulting company MVW Lechtenberg & Partner,                                               Probenahme-Sekundaerbrennstoffe-Papierindustrie.
        thousands of people in one                                                                             who have developed the guidelines on behalf of the                                              pdf?__blob=publicationFile&v=3
        of Limerick’s largest suburbs                                                                          UBA. Operators should insure that the analyses and
        are breathing in the same                                                                              sampling are carried out by applying methods based on                                           Source: 320° (2018, December 14). Was bei einer
        toxic substance,” he said.                                                                             corresponding EU standards. If there are no appropriate                                         Probenahme zu beachten ist

22                                      Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                         HOME
                                                                                         V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
Norway

     Co u ld o il n ation N or way h el p save the climate?

       The world may not be able to make nec-                       With Norwegian government support,                                              Sea since 1996, proving the technology                                          Captured CO2 will be liquefied and transport-
       essary changes in time to limit rapid global                 Gassnova is now entering the final stages                                       works.                                                                          ed on ships to a facility on Norway’s western
       temperature rise, the UN climate panel has                   of a pilot project that could see the first                                                                                                                     coast. From there, it can be piped out to the
       warned. Existing emissions must also be                      full-scale carbon capture plants installed at                                   That particular project makes economic                                          North Sea and pumped some 3,000 meters
       captured and stored. Norway thinks it has                    a cement factory and a waste incinerating                                       sense, thanks to Norway’s CO2 emissions                                         (about 10,000 feet) down into porous rock
       the answer.                                                  facility. Each would capture 400,000 tonnes                                     tax of € 52 ($ 60) per tonne on offshore oil                                    formations.
                                                                    of CO2 annually, that’s equivalent to the                                       and gas installations. Equinor would have
       The world is facing a climate catastrophe,                   emissions from 171,000 cars.                                                    had to fork out € 105,000 a day to release                                      Industry insiders have said there is already
       and urgent and unprecedented changes are                                                                                                     the CO2 into the atmosphere, making CCS                                         interest in the Norwegian CCS model from
       needed. That includes carbon capture and                     “The process of making cement in itself                                         a cheaper alternative.                                                          companies elsewhere in Europe.
       storage (CCS), a technology that in the past                 emits a lot of CO2, and the total cement
       has been fraught with problems.                              production in the world represents 5                                            “The problem is, there is no business                                           “The next phase of Norway’s program, which
                                                                    to 7 percent of the total CO2 emissions                                         model for this [onshore],” said Sverre Overa,                                   is developing the infrastructure to enable
       “The climate challenge is so big that you                    every year,” said Per Brevik, Director of                                       a Project Director at Equinor. The current                                      capture from multiple industrial sources,
       have to use all the tools that you have in                   Sustainability and Alternative Fuels at                                         European CO2 tax is less than € 20 per                                          is really exciting. And I think if this project
       your toolbox,” said Trude Sundset, CEO of                    Heidelberg Cement Northern Europe, part of                                      tonne, although that price is set to increase                                   is realized, there will be opportunities for
       Gassnova, the Norwegian state company                        Gassnova’s pilot project.                                                       in 2019.                                                                        other sources within Europe to access the
       responsible for finding CCS solutions for the                                                                                                                                                                                infrastructure there,” said Luke Warren of the
       future.                                                      “We will take out the CO2 from the flue gas,                                    “The quota prices that exist are not sufficient                                 Zero Emission Platform.
                                                                    condition it and store it on the bottom of the                                  today to cover the cost both of capturing
       While renewable energy production is grow-                   North Sea,” Brevik explained.                                                   and storing the CO2,” said Overa. “Over                                         Source: DW (2018, October 18). Could oil
       ing quickly, many industries, like cement                                                                                                    time we believe that gap will be closing.                                       nation Norway help save the climate?
       and steel, emit vast amounts of CO2 in their                 The idea of removing CO2 from the air to                                        Deploying more and more of these facilities
       production processes. This is where carbon                   store it in porous rock under the seafloor                                      will bring the cost curve down, like it has for
       capture technology is the only solution, apart               is not a new one. Norway’s state energy                                         renewables.”
       from shutting down production altogether,                    company, Equinor, has run a CCS plant on
       Sundset argued.                                              one of its natural gas platforms in the North

23                                          Publishe d by: MVW Le c ht e nb e rg P roj e k t e nt w i c k l ungs - und Be t e i l i gungs ge s e l l s c ha ft m b H | D a m m s t ra s s e 1 1 a , 4 7 1 1 9 Du i s b u rg R u h ro rt , G e rma n y                                 HOME
                                                                                             V I S D P : D i r k Le c ht e nb e rg | E d i t or i a l D i re c t or : D i r k Le c ht e nb e rg
You can also read