General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider

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General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
Mitigation Enabling Energy Transition in the MEDiterranean region

General Lighting Service Lamp Metrics and
      Potential Levels for RECREEE
       and meetMED to Consider
           Michael Scholand, CLASP
   meetMED Workshop on Energy Efficiency in Appliances

                   5 December 2019 – Barcelona, Spain

                                                                  www.meetmed.org
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
.2

An Initial Draft of a Specification for General Lighting
•   A proposal based on the Regional Market
    Assessment in EAC and SADC, economic
    analysis and market trends around the world
•   Specification of quality and performance for
    general lighting
•   Called “Technology Neutral” because all lamp
    types are in scope – the four general types
    shown here
•   Inefficient technologies are phased out of the
    market
•   Based on U4E’s Model Regulation for General
    Lamps (May 2018), but updated and modified in
    efficacy, lifetime test and some key metrics
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
.3

                              Scope of Coverage
                                                                          3 Colour of light
                                                                              produced
• Four parameters define                 2 Lumens of
  a General Service Lamp:                   light output
    1. Voltage input
    2. Lumens* of light output
    3. Colour of light output
                                                                                4 Lamp
    4. Lamp base types
                                                                                   base
• List of exclusions to avoid                                                      types
  unintentional coverage of
  special purpose products                                  1 Voltage input

 *Lumens are the metric used to measure the amount of light – SI unit for luminous flux
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
.4

 Scope of Coverage – Voltage Input and Light Output

1. Capable of operating on a voltage up to 300V of either direct current
   or alternating current with a frequency of 50 or 60 Hz;

    •   Includes low voltage and mains voltage lamps

    •   Includes AC and DC lamps

2. Emitting light with a total luminous flux of 60 to 3300 lumens;

    •   Broad range of light output – from low to high

    •   For comparison, a 60W incandescent lamp is about 800 lumens
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
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Scope of Coverage – colour of light within certain area
3. Light emission with the chromaticity coordinates (x, y) that are within the
    range defined by the following:
(0.250
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
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        Scope of Coverage – only certain base types
4. Lamp Base Types: E10, E11, E12, E14, E17, E26, E27, B15, B22,
   R7, G4, GX5.3/GU5.3, G6.35, GX53, GU9, G9, GU10 or GZ10 base,
   or alternative base type that can be connected to these sockets by
   using commercially available passive adaptors

Lamp
bases

Passive
Adapters
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
.7

      Scope of Coverage – Exclusions Summary List
⎻ Products are excluded on the basis of their application or
  special features
⎻ Focusing on lamps whose primary purpose is NOT general
  illumination, and packaging must declare that prominently
⎻ Examples of excluded lamp types:
 ⎻   Chemical or biological processing lamps
 ⎻   Railway-signalling, marine-signalling, etc.
 ⎻   Studio / Theatre lighting
 ⎻   Photosensitive lamps such as those used in museums or sensitive
     patients
 ⎻   Oven lamps
 ⎻   Lamps used for national metrology
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
.8

    Key Metrics to Discuss in regards to General Lamps
•   Efficacy – a measure of efficiency
•   Colour Metrics
     • Colour Rendering Index, Colour Consistency
•   Electrical Performance
     • Displacement factor
     • Electromagnetic compatibility (EMC)
     • Harmonics
•   Lifetime and Operation
     • Lumen maintenance
     • Survival Factor
•   Health and Safety
     • Photobiological safety
     • Flicker and stroboscopic effect
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
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          Efficacy – measurement of efficiency
• Efficacy is the measure of efficiency of a light
  source
• It is a measure of the light output (measured
  in lumens) divided by the power input
  (measured in watts) => lumen/watt (lm/W)
• The higher the efficacy, the higher the
  efficiency of the lamp
   •   Incandescent: 8 to 15 lm/W

   •   Compact Fluorescent: 55 to 65 lm/W
                                              Running cost for the same light output

   •   LED: 60 to 200 lm/W (and increasing)
General Lighting Service Lamp Metrics and Potential Levels for RECREEE and meetMED to Consider
. 10

Efficacy – higher value => more light for less power
. 11

LED Lamp Performance has Improved over time
LED performance improvement over time…..non-directional LED lamps
(n=1551 models); efficacy gain: 7.2 lm/W per year (about 7% annually)

                          Time
. 12

     LED Performance Forecast – US Dept. of Energy
• US DOE SSL R&D Report (January 2019) forecast, between 2017 and 2025
• Phosphor-converting cool-white LEDs go from 167 to 241 lm/W – CAGR 4.7%
• Phosphor-converting warm-white LEDs go from 153 to 237 lm/W – CAGR 5.6%
. 13

Given the above information, some considerations…
•   Economic and technical case indicate that the efficacy can
    be set at an LED level, no need to keep incandescent,
    halogen or CFL
     •   CFL lamps are problematic because used lamps are
         not recovered and mercury (Hg) is released
•   Efficacy levels adopted should consider on-going efficacy
    improvements
•   Consider two MEPS levels (e.g., 2021 and 2023) to enable
    the policy measure to last longer and give industry more
    notification upcoming changes
•   Correction Factors (power allowances) are needed to
    protect lamps with new features – smart lighting – and for
    directional lamps
. 14

                       Proposal for Tier 1 (2021)
   LED GLS Lamps in 2021 … Projected Performance

                   If MEPS set at 90 lm/W….
                 Pass in 2021: 83% of models

LED lamps from 2017-2019; n=4748 models, projected to 2021 @ +5% efficacy
annually
. 15

                        Proposal for Tier 2 (2023)
  LED GLS Lamps in 2023 … Projected Performance

                             If MEPS set at 105 lm/W….
                                Pass in 2023: 94% of
                                       models

Data points: Tier 1 removed lamps below blue line in 2021; efficacy
continued to increase projected to 2023 @ +5% efficacy annually
. 16

              Proposal for efficacy levels in EAC
          Tier                      Type                    Efficacy

                              General Lamp
      Tier 1: 2021                                          90 lm/W
                             (non-directional)

                              General Lamp
      Tier 2: 2023                                         105 lm/W
                             (non-directional)

• With LED lamp efficacy projection of 5% annually, Tier 1 removes 17% of
  products on the market and Tier 2 removes a further 6% of models

• Add Power Allowances for:
   • Directional Lamps: 15% reduction
   • Colour-tuneable Lamps: 10% reduction
   • Connected (Smart) Lamps: 2.5% to 15% depending on light output
   • Consider – allowance for battery back-up lamps (circuit for charging)
. 17

 Savenda LED lamp factory visit 26 Nov. 2019, Lusaka, Zambia

                                                          Ehab Abdou
                                                          General Manager
                                                          Savenda Electric
                                                          www.savenda.com

20 employees; 10,000 lamps per day; 105 lm/W COB design; 25,000h life
. 18

 Colour Metrics for General Lighting Lamps (1 of 3)
1) Colour Rendering Index – accurate colour
   •   White light must contain the colours in order to reproduce those
       colours
   •   CRI Ra is the average score of the eight tiles TCS 01 to TCS 08.

   •   TCS R9 offers a saturated red metric
. 19

Colour Metrics for General Lighting Lamps (2 of 3)
2) Correlated Colour Temperature – type of white light

          Warm           Neutral                Cool
          white           white                 white

            2000K     4000K        6000K       8000K

                                    Planckian Locus – blackbody
                                    radiator, from deep red at low
                                    temperatures through orange,
                                    yellowish white, white, and
                                    finally bluish white at very high
                                    temperatures
. 20

    Colour Metrics for General Lighting Lamps (3 of 3)
•   Colour Consistency – similar appearance, one lamp to the
    next – MacAdam/SDCM (Standard Deviation Colour
    Matching)
•   IEC 60081 (2002) - Performance Standard for Fluorescent
    Lamps defines 5-step MacAdam ellipses for six nominal CCTs
•   Apply these to determine
    if lamp matches the
    declared value
•   Number of steps => more
    tolerance of deviation
. 21

      Proposed Requirements – Colour Quality
        Metric                         Requirement
Colour Rendering Index
                                       Ra ≥ 80; R9>0
        (CRI)
  Colour consistency       Variation of chromaticity coordinates
       IEC 60081         within a five-step MacAdam ellipse or less
. 22

             Electrical Performance metrics

•   Displacement factor

•   Electromagnetic
    Compatibility (EMC)

•   Harmonics
. 23

                     Displacement Factor
• Displacement Factor (DF) – the
  component of power factor caused
  by the phase shift between voltage
  and current at the fundamental line
  frequency (50Hz for North Africa).

• IEC 62612: 2018 “Self-ballasted
  LED lamps for general lighting
  services with supply voltages
  > 50 V - Performance
  requirements” Webstore link

• Annex C: Measurement of
  Displacement Factor
. 24

   Electromagnetic Compatibility (EMC) – (1 of 2)
• EMC emissions – makes sure the LED lamp or luminaire
  doesn’t interfere with other products using the electromagnetic
  spectrum (e.g., TV, radio)
• EMC immunity – makes sure the LED lamp or luminaire
  continues to function when exposed to other electromagnetic
  emitters
. 25

  Electromagnetic Compatibility (EMC) – (2 of 2)

• EMC Harmonic Emissions:

   IEC 61000-3-2: 2018
   “Electromagnetic compatibility
   (EMC) - Part 3-2: Limits -
   Limits for harmonic current
   emissions (equipment input
   current ≤16 A per phase)”
   Webstore link
. 26

            Harmonics - IEC 61000-3-2: 2018
For LED lighting products ≤25W, IEC offers three ways for a
lamp to qualify products setting harmonic limits:
1. the harmonic currents shall not exceed the power-related
   limits of Table 3, column or:
2. Limits on the 3rd and 5th harmonic and on the waveform input
   current
3. Total Harmonic Distortion does not exceed 70% and limits on
   individual harmonics
. 27

Suggested Requirements – EMC and Harmonics
    Metric                Requirement
EMC emissions   Compliance with IEC CISPR15
EMC immunity    Compliance with IEC 61547
Harmonics       Compliance with IEC 61000-3-2
. 28

                 Lifetime Testing of LED Lamps
•   Consumers need an indication of product lifetime
    – the median time to failure – 15k hours, 20k
    hours…etc.
•   Lifetime is a critical factor in a purchasing
    decision, along with price and running cost (i.e.,
    energy savings)

•   Two failure modes for LED lamps:
     1) Parametric failure (reduced light output)
         •   Lack of a useful level of light output –
             lumen maintenance
     2) Catastrophic failure (failure to produce light)
         •   Lamp no longer produces light
. 29

     IEC Lifetime Test: IEC 62612 and IEC 62717
1. Accelerated life test (extreme conditions)
    • 10°C above max rated temperature
    • ON continuously
    • 1000 hours
2. Ambient temperature cycling (maximum rated)
    • -10°C (1h hold) transition for 1h to 40°C (1h hold)
    • ON (34 min): OFF (34 min)
                                                   Problems:
    • 250 cycles (1000 hours)             Requires thermal chamber –
3. Supply switching                       expensive, limited capacity in
    • 25°C ambient temperature             oven, few laboratories offer;
                                          will become market constraint
    • ON (30s): OFF (30s)
    • # cycle equals half the hours of rated life
. 30

                New Test Method:
    Combines Endurance and Lumen Maintenance
• New European test method
• Smaller sample size: 10 units
• Combines switching cycle and lumen maintenance – lower burden on
  technician (cheaper for market surveillance)
• Normal ambient laboratory conditions – no special temp chambers
• Switching cycle of 2.5h on / 0.5h off (more like real life)
    • Stresses electronics: line-voltage capacitor can saturate and fully
      discharge each cycle; circuit board heats and cools each cycle
• 1200 switching cycles – 3600 hour test, 5 months (vs. current test
  method which is 6000 hours – 8 months)
• Use equation to calculate the minimum rated lumen maintenance
  based on the lifetime declaration
. 31

        Effects of Switching Cycles (Slide 1 of 2: IEC)

Temperature measurements of the LED chips, 1min on / 1min off
. 32

   Effects of Switching Cycles (Slide 2 of 2: New Test)

Temperature measurements of the LED chips, 2.5h on / 0.5h off
. 33

      Health Metric – Temporal Light Modulation
• Temporal variation in light output from a light source known
  as Temporal Light Modulation (TLM)
• TLM can have visual and non-visual effects on a person
• Non-visual effects have been reported as physiological and
  psychological manifestations including:
    ❑ Migraine                    ❑ Anxiety
    ❑ Eyestrain                   ❑ Autistic behaviour
    ❑ Seizures                    ❑ Vertigo
    ❑ Reduction in task
      performance

• The term for these effects, as defined by CIE, is Temporal
  Light Artefacts (TLA)
. 34

                     Metrics for Health and Safety

• Flicker and stroboscopic effect
    Concern about health impacts including
    eye strain, migraine, seizures, anxiety and
    fatigue. LEDs are responsive to the driver,
    thus flicker (PstLM1 – IEC TR 61547) and
    stroboscopic effect (SVM2 – IEC TR 63158)
    are issues
1. Short term flicker indicator (PstLM) ≤ 1.0 at full load and a sinusoidal input voltage using
  Test method: IEC TR 61547-1:2017 Equipment for general lighting purposes - EMC
  immunity requirements - Part 1: An objective light flicker meter and voltage fluctuation
  immunity test method
2. Stroboscopic effect visibility measure (SVM) ≤ 1.6 at full load and a sinusoidal input voltage
  using Test method: IEC TR 63158:2018 Equipment for general lighting purposes - Objective
  test method for stroboscopic effects of lighting equipment
. 35

Requirements – Suggested Limits for Flicker and SVM
           Metric                                   Requirement
Short term flicker indicator     ≤ 1.0 at full load and a sinusoidal input voltage.
(PstLM)                           Use IEC TR 61547-1
Stroboscopic effect visibility   ≤ 0.4 at full load and a sinusoidal input voltage.
measure (SVM)                     Use IEC TR 63158

                                                              • Harmonised with EU
                                                                levels

                                                              • 22 Kenyan LED
                                                                Lamps: 100% pass
                                                                both requirements

                                                              • 60 European LED
                                                                Lamps: 80% pass
                                                                both requirements
. 36

     Requirements – Information Printed on the Lamp

1)   Rated power in Watts (mandatory)
2)   Rated operating voltage (mandatory)
3)   Trade name or brand name (mandatory)
4)   Rated initial luminous flux in lumens (mandatory)
5)   Rated correlated colour temperature (CCT) in Kelvin (K) (mandatory)
6)   Beam angle (only for directional lamps) (optional)
. 37

          Requirements – Information on the Box
Information provided on the box, enabling consumers to make
comparisons and informed purchasing decisions:

•   Same as lamp, plus:
•   Rated operating voltage (mandatory)
•   Rated efficacy in lumens per watt (lm/W) (mandatory)
•   Rated lifetime in hours and L70B50 if longer (mandatory)
•   Rated CCT with a sliding scale (mandatory)
•   Statement on dimmability (mandatory)
•   If applicable, packaging must clearly state on the front: Lamp is NOT
    Intended for General Illumination Purposes (mandatory)
•   Base type (mandatory)
•   Power factor (optional)
•   Incandescent lamp equivalency – light output (optional)
•   Voltage surge and dip immunity claim (optional)
Thank You . 38

Thank you – any questions?

Michael Scholand                www.clasp.ngo
Senior Advisor
Policy & Analysis Team, CLASP   @CLASPappliances
Tel: +44-7931-701-568
Skype: mscholand                   38
Email: mscholand@clasp.ngo
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