Innovative technologies for buildings - EU-funded research to transform the construction sector

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Innovative technologies for buildings - EU-funded research to transform the construction sector
Innovative
                  technologies
                  for buildings
                  EU-funded research
                  to transform
                  the construction sector
success stories
Innovative technologies for buildings - EU-funded research to transform the construction sector
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Innovative technologies for buildings - EU-funded research to transform the construction sector
EUROPEAN COMMISSION

                Innovative
                technologies
                for buildings
                EU-funded research
                to transform
                the construction sector

       Directorate - General for Research, Industrial technologies
2009             Unit G2 ‘New generation of products’                EUR 24023 EN
Innovative technologies for buildings - EU-funded research to transform the construction sector
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Innovative technologies for buildings - EU-funded research to transform the construction sector
Table of contents

4    A strong foundation for construction in Europe

6    ‘Intelligent houses’ meet safety and life-style aspirations

8    Tunnelling made safer, faster, more economical

10   Industrialised concepts promise huge savings

12   ‘Open Building’ strides beyond prefabrication

14   Strategy for stone strengthens EU position

17   Textiles tailored for innovative buildings

20   Outlook

                                                                   I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

                                                                        3
Innovative technologies for buildings - EU-funded research to transform the construction sector
continuing to improve the sustainability and cost-
A strong foundation for                                        effectiveness of processes and materials.
construction in Europe                                         At present, buildings account for 40% of the total
                                                               energy use in Europe – giving rise to around one third
The construction sector is Europe’s largest                    of the region’s CO2 emissions. The industry also con-
industrial employer, a major source of revenue                 sumes billions of tons of natural resources, and
from exports and an evident contributor to the                 produces 22% of total waste. Radical improvements
quality of life for all citizens. Continued research           must urgently be sought in all of these areas.
and development is vital to provide a sound
basis for recovery from the effects of economic                A study commissioned by the Commission’s Enterprise
downturn and to address the global problems                    and Industry DG confirmed that industrialised meth-
of climate change and population growth.                       ods consume significantly less labour and materials
                                                               than the traditional craft structures and processes. The
                                                               research also showed that those countries which en-
The construction industry is central to the overall            courage closer collaboration between the design and
economy of the EU, as an employer, the provider of             construction activities are the ones that tend to make
accommodation and infrastructure, and a prominent              greater use of off-site pre-fabrication, and have
player in the global marketplace. It underpins the func-       a work force which is well-equipped and trained to
tioning of virtually all other sectors, including the supply   take full advantage of it.
of food, water and energy; the delivery of public serv-
ices; and the production and distribution of manufactured      Keeping ahead of international competition, particu-
goods. It also has a key role to play in maintaining the       larly in relation to the US, China and India, calls for
cultural heritage of the Member States.                        speedy integration of the most recent advances. Con-
                                                               stant adaptation to changing needs and new
According to the European Construction Industry Fed-           opportunities is vital. Future prospects will depend
eration, output in 2007 amounted to €1 304 billion,            more and more on the capacity to innovate: at the
representing 10.7% of GDP for the EU27 countries,              process level, in product development, in the organi-
and 51.5% of their investment in fixed assets. The sec-        sation of the workforce and in the rapid deployment
tor comprised 2.9 million enterprises, of which 95%            of new technologies. New approaches to the overall
were SMEs with fewer than 20 employees. A work-                construction process, from initial concepts to execu-
force of 16.4 million equated to 30.4% of industrial           tion and full life-cycle management, will enhance the
employment, and 7.2% of the European total. Further-           competitiveness of individual enterprises and the
more, EU companies won more than 50% of major                  sector as a whole. A particular priority will be to ac-
international contracts, outstripping Japanese and             celerate the penetration of the latest technologies into
American rivals, respectively by 10% and 30%.                  the SMEs that make up the bulk of the industry.

                                                               Health and safety, and the establishment and deploy-
Challenges and opportunities                                   ment of international standards are other key areas to
                                                               be addressed.
While the global recession emerging in 2008/9 will
clearly have negative effects on the above figures,
it is essential to consider construction as part of the        Continuing EU support
eventual solution to the economic woes. However,
a sustained effort will be needed to maintain and              For more than 20 years, the construction industry has
extend the technological leadership of the EU, while           benefited from substantial participation in various
                                                                                                                          4
Innovative technologies for buildings - EU-funded research to transform the construction sector
EU-supported research programmes. Within the Fifth             This is well in line with the “Energy-efficient Buildings”
Framework Programme (FP5 – 1998-2002), the Com-                (EeB) Public-Private Partnership Initiative, for a total
petitive and Sustainable Growth (GROWTH) programme             of €1 billion in the period 2010-2013, which was in-
alone funded 93 construction-related research projects,        cluded by the European Commission in the “European
contributing around 7% of its total budget for the pe-         Economic Recovery Plan” of November 2008.
riod. Similarly, under FP6 and the first call of FP7, around
6% of the total EC contribution to the NMP Theme has
been allocated to construction-related projects.               Complementary mechanisms

The ERABUILD network, an ERA-NET financed under                A European Construction Technology Platform (ECTP)
FP6, linked national and regional bodies responsible           was launched early in 2005, with the aim of mobilis-
for managing research programmes. Based on a con-              ing all stakeholders around the stated objectives of
sortium of 18 partners from 8 countries, with EU               ‘meeting clients’ and users’ requirements, becoming
funding of €2.5 million, the network developed                 sustainable and transforming the construction
durable cooperation and coordination between                   sector’. This now boasts over 1 000 members, and is
national research programmes on the sustainable                mirrored by national platforms in most EU countries.
construction and operation of buildings.                       It also maintains close links with other construction-
                                                               related technology platforms.
Within the NMP Theme of FP7, research projects for
the construction sector are already in progress on two         Alongside the Framework Programmes themselves,
topics identified as priorities in consultation with the       complementary mechanisms such as COST (European
Member States and the European Construction                    co-ordination in science and technology) and EUREKA
Technology Platform:                                           provide additional funding for joint European research
• “Resource-efficient and clean buildings”, to reduce          in this field. Both are intergovernmental programmes
     significantly the consumption of materials and en-        allowing the coordination of nationally-funded research
     courage the wider use of renewable resources.             on a European level. COST makes it possible for various
• “Innovative value-added construction product-                national facilities, institutes, universities and private
     services”, for retro-fitting and maintenance of           industry to work jointly on a wide range of research
     buildings, which was identified as a key activity         activities, while EUREKA focuses on market-oriented
     for the 2.5 million SMEs in the construction sector.      industrial R&D. Under the latter scheme, the umbrella
The proposals selected in late 2008 under the topic            project EurekaBuild was initiated in 2006 to develop
“Industrialisation through new integrated construc-            technologies for sustainable and competitive con-
tion processes” are now also giving birth to new               struction, in line with the Strategic Research Agenda
projects.                                                      of the ECTP.
                                                                                                                            I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

Coordination of Member States research in the con-
struction sector will continue to receive support under        Success Stories
FP7 through a second ERA-NET, ERACOBUILD, which
was established in November 2008. With 34 partners             The following pages outline notable examples of cur-
from 21 Member States, and a total EC contribution             rent and recently completed projects in which
of €2.3 million, it will focus on the sustainable reno-        transnational cooperation is helping to achieve the
vation of buildings and on value-driven construction           transformation of construction into the competitive,
processes.                                                     knowledge-intensive and sustainable activity envis-
                                                               aged in the Lisbon strategy for growth and jobs.

                                                                                                                                 5
Innovative technologies for buildings - EU-funded research to transform the construction sector
Mechanical strength, thermal insulation, fire-resistance,
                                               ease of application and dynamic response to external
                                               perturbations make dry-walled, steel-framed construc-
                                               tion an attractive option for house building, especially
                                               in areas at risk from events such as earthquake or fire.
                                               Such structures are also easy to erect and very flexible
                                               in configuration.

                                               In the industry-led I-SSB project, 22 partners from
                                               11 countries are collaborating to review the whole pro-
‘Intelligent houses’                           duction process, in order to introduce a new modular
meet safety and life-style                     concept for durable multi-storey residential houses
aspirations                                    based on multi-functional load-bearing dry walls cou-
                                               pled with a smart steel-stud framework. The aim is to
                                               incorporate sensors and actuators controlling dynamic
Climatic change, growing safety
consciousness and increasing quality-of-life   oscillations within the buildings, together with an em-
expectations impose growing demands            bedded wireless network to monitor and regulate
on the designers and builders of dwellings.    components having self-healing and auto-correcting
To meet these requirements, the Integrated     characteristics.
Project I-SSB is developing an ‘intelligent
house’ concept that will combine comfort
with hazard resistance by integrating the      Multi-faceted research
structure with novel components and
monitoring systems.
                                               Sonic attenuation, vibration absorption, fire-prevention
                                               techniques, nano- and advanced composite building
                                               materials, indoor parameter monitoring systems and
                                               new construction methods are all being investigated.
                                               In addition, 3D virtual design procedures are under de-
                                               velopment to enhance structural stability and fire
                                               safety, while new software tools for the prediction of
                                               fire spread are planned.

                                               As well as providing added safety, improving comfort
                                               and reducing environmental impact, it is estimated that
                                               this could be achieved at half the typical €2 000/m2
                                               cost of a family house calculated in 2007. And, by shift-
                                               ing work from building site to factory, it will contribute
                                               to the desired progression towards a more knowledge-
                                               intensive construction sector.

I-SSB concept: new solution to
housing, particularly in high-risk areas.

                                                                                                            6
Innovative technologies for buildings - EU-funded research to transform the construction sector
The I-SSB demo house.

This demonstration building was designed as a typical       Erection of steel frame completed in March 2009.
two-storey Greek family home.

Full-scale demo house                                       Valuable progress has also been made in the produc-
                                                            tion and wireless networking of sensors/actuators to
The eventual results will be demonstrated in a full-scale   reduce man-induced vibrations and control noise,
family house designed to sustain extreme loads of wind,     as well as an innovative 3DPZT (lead zirconate titan-
vibrations and earthquake. The prototype of this was        ate) piezoelectric ceramic-fibre earthquake sensor.
completed during the first two years of the project. New
types of plasterboard with improved ability to withstand    A longer-term intention is to provide the house with en-
the extreme conditions occurring during earthquake or       ergy storage elements based on phase-change materials,
fire – notably by the incorporation of polypropylene        and to combine these with energy-efficient systems that
fibre and expanded perlite (amorphous volcanic glass)       will dramatically reduce consumption. The target is to
fillers – have been developed and successfully tested       show that lightweight steel-frame buildings with gypsum
as additives for improved fire resistance. These are cur-   board systems can also become ‘zero-energy houses’
rently undergoing further evaluation and refinement.        when suitably equipped. This is already beginning to be
                                                            explored in a follow-up FP7 project: MESSIB.
                                                                                                                       I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

I-SSB • The integrated safe and smart built project.
Total cost | €9 853 200
EC contribution | €6 000 000
Project duration | January 2007-December 2010 (48 months)
Coordinator | Prof. Dr. Hans-Ulrich Hummel, Knauf Gips, Germany
More information | http://www.issb-project.com/

                                                                                                                            7
Road traffic, particularly freight, is a major cause of pol-
                                               lution and inconvenience for citizens, and a significant
                                               contributor to greenhouse gas emissions across Europe
                                               as a whole. Moving it below ground can alleviate local
                                               problems, while also freeing surface space for other
                                               uses such as recreation. But the costs and risks involved
                                               in constructing underground infrastructure are consider-
                                               ably higher than those of conventional road-building.

                                               With presently available techniques, there remains
Tunnelling made safer,                         a degree of uncertainty in predicting how the ground
faster, more economical                        will react to excavation activities, and in optimising
                                               equipment performance under changing geological
Routing traffic below ground offers            conditions. This makes budgeting difficult, and in worst-
a means to reduce urban congestion,            case scenarios can lead to catastrophic incidents. In the
noise and pollution; while in mountainous      TUNCONSTRUCT Integrated Project, 41 participants
areas it cuts journey times and fuel           from 11 Member States are addressing these issues
consumption. But tunnelling is itself          with an approach that encompasses every aspect of the
a costly, time consuming and sometimes
                                               underground construction life-cycle – from design to
risky operation. The TUNCONSTRUCT
                                               technologies and processes to maintenance and repair
project is bringing together activity-wide
innovations in an all-embracing Under-         of tunnels in service.
ground Construction Integrated Platform.

                                               Information systems rationalised

                                               To provide a better basis for decision-making, the part-
                                               ners are drawing together a range of formerly disparate
                                               ICT tools, including techniques not previously applied
                                               to tunnelling, into two complementary information sys-
                                               tems. For the design phase, an Integrated Optimisation
                                               Platform (IOPT) combines computer simulation, expert
                                               knowledge and artificial intelligence to provide the best
                                               design of the construction sequence and method. Sim-
                                               ilarly, improved and instant access to monitoring and
                                               simulation data during construction is being realised in
                                               an Underground Construction Information System (UCIS),
                                               assisting the tunnel engineer in decision making and
                                               allowing the storage of information valuable to future
                                               projects.

Tunnel boring machine with monitored cutters
and screen display in the operator’s cabin.

                                                                                                              8
measurement devices installed in bore holes by a con-
                                                         tinuous fibre-optic cable installed above the tunnel
                                                         liner to give more reliable early warning of excessive
                                                         settlement.

                                                         Numerous developments in excavation hardware will
                                                         also have significant impacts on cost and time. One par-
                                                         ticular objective of the industry is to increase tunnel
                                                         diameters beyond the present maximum of around
                                                         15 m, in order to accommodate more lanes of traffic.
                                                         Responding to this demand, project partner Her-
                                                         renknecht has designed the world’s first 18 m tunnel
                                                         boring machine (TBM). Further TBM enhancements
                                                         include advances in cutting tool materials and design,
                                                         as well as a monitoring system to safeguard against
                                                         damage and thus minimise downtime.

                                                         New automated roadheaders with precise profile
                                                         control, and integrated data processing systems will
                                                         further reduce costs and risks, as will novel robotic
A helmet with built-in data display gives a tunnel
                                                         inspection and repair devices.
engineer up-to-date information on geology and
displacements in his location.
                                                         Commercial potential
Cost and risk limitation
                                                         Even before the conclusion of TUNCONSTRUCT, the
The integrated process development examines such fac-    work has given rise to 8 patents, several prototypes
tors as influences of the soil, materials used for the   with promise for early commercialisation, plus advanced
tunnel lining and overall quality control. Among many    training and demonstration aids to facilitate dissemi-
notable breakthroughs is the replacement of discrete     nation of the new technologies.

TUNCONSTRUCT • Technology innovation in underground
                                                                                                                    I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

construction.
Total cost | €25 711 580
EC contribution | €14 000 000
Project duration | September 2005-November 2009 (51 months)
Coordinator | Prof. Gernot Beer, Graz University of Technology, Austria
More information | http://www.tunconstruct.org/

                                                                                                                         9
Radical innovation in all phases of the creation and use
                                               of buildings is required to meet future challenges of
                                               sustainability, energy conservation and industrial com-
                                               petitiveness in Europe. I3CON is therefore researching
                                               industrialised construction concepts that will permit
                                               efficient and economical operation over the whole
                                               building life cycle.

                                               In this four-year initiative, 26 partners from 14 coun-
                                               tries are implementing a model-based design approach
Industrialised concepts                        to meet the information requirements of the built envi-
promise huge savings                           ronment when the focus is in the building lifecycle and
                                               not just in the construction phase. A business model
Industrialised production of building          selection tool, finalised in the second year, and on-going
components with integrated services and        work on value-based reference metrics enables con-
intelligence could replace current working     structors to make an early choice of the most appropriate
practices of custom design and craft-made      business model, which can lead to more resource-
delivery by a more rational and cost-cutting   efficient and performance-based projects.
approach. The I3CON Integrated Project is
developing business models, industrialised
                                               A common architecture for building systems is also
components and processes whereby
specialised SMEs working in streamlined        being defined, together with intelligent catalogues of
supply chains can profit from this approach.   standard components and sensors that are intero-
                                               perable via a shared wireless network. With all sensors
                                               being accessible to monitor functional status, an
                                               enhanced ability to carry out remote preventive main-
                                               tenance will be an important cost-saving factor.

                                               I3CON Lifecycle Services

                                               I3CON envisions advanced lifecycle services for the
                                               building stakeholders by sharing the wealth of informa-
                                               tion from the building in an open way by means of its
                                               open building systems architecture. By re-using the same
                                               model of information from the building, I3CON is devel-
                                               oping an intelligent component catalogue and a service
                                               configuration tool, as well as a thermal simulation of
                                               the built environment. Furthermore, the same model
                                               is enhanced to be used by building management systems
                                               (BMS) and the mobile productivity tools under develop-
                                               ment. All these can be used to provide advanced
Overview of the I3CON concept.                 services such as remote maintenance and energy mana-
                                               gement. These services can be provided in an open
                                               market by independent contractors.

                                                                                                            10
New components and tools                                   For example, a prototype configurator tool enables
                                                           service provision to be optimised and allows far more
Production technologies for smart components and sys-      accurate long-term forecasting of maintenance costs
tems have been evaluated, as has the manufacture of        than has hitherto been possible.
integrated systems in a factory environment. Among
specific elements under development are different types
of facade panels, the thermoshield concept to provide      Novel demonstrator
thermal comfort along the building envelope, control-
lable electro-chromic windows and a novel multi-services   As well as producing a virtual demonstrator and a pre-
trunking system that could provide a cost-effective        fabricated module incorporating the developed
answer to the vertical and horizontal distribution of      components, the partners plan a novel side-by-side
essential services throughout multi-storey buildings.      comparison of actual inhabited dwelling houses with
                                                           and without the new facilities.
In addition, work on a modular service engineering
model and its supporting toolbox is well advanced.         Although some aspects of the I3CON vision will face
                                                           regulatory hurdles, it could ultimately deliver safer, more
                                                           comfortable and affordable buildings 50% faster and
                                                           25% more cheaply, with greatly reduced maintenance
                                                           and life-cycle cost savings of more than 40%.
The I3CON prefabricated
demonstration module.

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I3CON • Industrialised, integrated, intelligent construction.
Total cost | €17 356 561
EC contribution | €9 496 975
Project duration | October 2006-September 2010 (48 months)
Coordinator | Dr. Eng. Miguel José Segarra Martínez, Dragados, Spain
More information | http://www.i3con.org/

                                                                                                                         11
The MANUBUILD concept of ‘open building manufac-
                                                turing’ answers the need for fundamental change in
                                                the construction sector: from craft-based practices to
                                                efficient yet flexible knowledge-based industrial manu-
                                                facture. As well as allowing significant reductions in
                                                construction and maintenance costs, it will lead to
                                                fewer errors and less re-work, reduce the risk of on-site
                                                accidents and provide customers with more choices and
                                                greater value.

‘Open Building’ strides                         In this four-year initiative, 22 participants from eight EU
beyond prefabrication                           countries collaborated in a programme that lays the
                                                foundation for a total revision of the construction sup-
The MANUBUILD project has devised an            ply chain. Its holistic approach embraced building
approach that marries creative architectu-      concepts, business processes, production technologies
ral design to the industrialised production     and ICT support, while also addressing the training and
and delivery of customisable components.        education necessary to prepare designers and builders
Its Open Building Manufacturing System          for the new realities.
represents a new paradigm for construc-
tion, applying the efficiencies of sectors
such as the automotive and aerospace
industries, while still offering the end-user   Principles defined
diversity of choice.
                                                Rather than seeking to create specific products, MAN-
                                                UBUILD has defined a set of underlying principles and
                                                rules for an open building manufacturing world going
                                                far beyond present-day prefabrication techniques that
                                                simply ‘bring construction indoors’. For the first time, it
                                                envisages buildings designed specifically for manufac-
                                                ture and customisation, using agile production of
                                                pre-manufactured products and components (e.g. wall
                                                panels with pre-installed services) that are easy to
                                                assemble and readily adaptable to customers’ wishes.
                                                While many parts would be made off-site and trans-
                                                ported to a building’s location, one interesting idea that
                                                emerged is the use of on-site ‘mobile factories’ – espe-
                                                cially for the production of costly or fragile elements
                                                that could be prone to damage in transit.

                                                The emphasis throughout is on increasing value for all
                                                stakeholders, and on reaching real customer orientation
MANUBUILD on show at the FutureBuild
                                                by involving the end-user intimately in the process. Given
exhibition, London.                             that a building is a complex product, with a far greater

                                                                                                              12
latitude in the choice of features and materials than, say,   concepts and learning have been demonstrated in
a car, this demands much more interactive decision-           Sweden and are also currently under construction
making. A key aspect of the project was therefore to          in Spain. These will also be showcased in another
establish an integrated ICT framework for progressive         construction project in the UK in 2010. In order to
replacement of the fragmented collection of tools that        encourage industry take-up, the partners have also pub-
has grown up with the traditional industry.                   lished widely and participated in a number of showcase
                                                              events, including the FutureBuild exhibition in London
                                                              on two successive years.
Reaching out to industry
                                                              A variety of training aids has been produced, and the
While the Open Building Manufacturing System is appli-        educational effort has begun with the launch of an MSc
cable to virtually any kind of construction, the project      programme in Construction Manufacturing. Linked to
itself chose to focus its demonstration activities on         this, coordinator Corus has developed the framework
residential accommodation in four- to seven-story             for a ‘teaching factory’ where course content and dura-
buildings. Apart from lab-scale prototypes and virtual        tion can be targeted precisely according to the target
presentations, multi-story dwellings using MANUBUILD          audience.

                                                              Software simulation
                                                              of a pre-engineered factory unit.

                                                                                                                        I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

MANUBUILD • Open building manufacturing.
Total cost | €19 569 025
EC contribution | €10 000 000
Project duration | April 2005-March 2009 (48 months)
Coordinator | Dr. Samir Boudjabeur, Corus, United Kingdom
More information | http://www.manubuild.org/

                                                                                                                        13
The superior technical and aesthetic properties of nat-
                                             ural stone lead to its widespread use in both structural
                                             and decorative aspects of construction. World consump-
                                             tion has increased by more than 200% over the past
                                             two decades, and continues to rise. Around 35% of
                                             the total demand is met by EU countries – notably Italy,
                                             Greece, Spain and Portugal – giving employment to
                                             over 500,000 people in some 50,000 companies,
                                             mainly SMEs.

Strategy for stone                           In recent years, however, Europe has been losing mar-
strengthens EU position                      ket share to Far Eastern and South American rivals. To
                                             face this problem, the I-STONE project sought to
In order to face growing competition from    improve the efficiency of the overall production chain,
Far Eastern and South American suppliers,    enabling it to market products of lower cost, higher
the European stone sector needs to deliver   quality and greater added value.
lower cost products of improved quality
and higher added value. The I-STONE
project sought to re-engineer the whole      Innovating the process chain
production chain, to improve efficiency,
reduce waste and develop a new genera-       A consortium comprising 42 partners from Europe,
tion of multifunctional by-products.         Ukraine and Argentina has realised innovations cover-
                                             ing all stages of stone extraction and conversion. These
                                             include:
                                             • a high-speed hammerless drilling system that
                                                  improves productivity, accuracy and cleanliness at
                                                  the quarry face;
                                             • non-destructive testing methodology based on
                                                  sonic and ultrasonic waves, to classify blocks await-
                                                  ing sawing as acceptable or potentially flawed by
                                                  fractures;
                                             • a consolidation system employing water-soluble
                                                  organic agents applied under vacuum to repair
                                                  defective blocks before further processing, thus
                                                  reducing reject rates that can otherwise reach up
                                                  to 35%;
                                             • ultra-thin ( 3 mm) slab/strip-cutting discs, based on
                                                  nano-diamonds bonded without the use of heavy
                                                  metals – which operate at higher speeds than con-
                                                  ventional discs, extend lifetimes and generate less
Holes are accurately drilled with a new
                                                  waste;
hammerless system that minimises waste.

                                                                                                          14
Prototype system for an automated scanning
high-resolution method (ASHRM) to locate the             Environmental strategy
orientation and position of weak planes and
damages in stone blocks.
                                                         As well as minimising wastes from extraction and
                                                         processing, I-STONE’s strategy to promote sustainable
                                                         and ecological management of resources embraced a
•   inorganic consolidation of slabs, strips and tiles   search for new waste-based products, applications in
    with materials that are chemically similar to the    other industrial sectors, and methods for controlled dis-
    semi-finished products themselves, thus restoring    posal.
    full marketable quality.
                                                         One interesting avenue pursued in the Netherlands is the
Negotiations for the commercial exploitation of a        incorporation of marble and granite powders into func-
number of these developments are now underway.           tionalised concrete road paving able to absorb pollutants
                                                         from vehicle exhausts by photocatalytic oxidisation, with
                                                         self-cleaning by the action of rainfall.
                                                                                                                     I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

                                                                                                                     15
Overall view of the slab/tile consolidation
Modernising moves                                            system prototype.

Another aspect of the project was to provide stone
users with a web-based information system for the
selection of available products, aided by realistic visual
images. This could stimulate on-line dialogue between
producers and potential customers, making a signifi-
cant step towards e-commerce in what has so far been
a very traditional activity.

In order to disseminate information about the outcomes
of I-STONE, particularly to the sector’s many SME busi-
nesses, a series of training course modules is now
downloadable from the project website.

I-STONE • Re-engineering of natural stone production chain
through knowledge based processes, eco-innovation and new
organisational paradigms.
Total cost | €11 229 622
EC contribution | €6 759 934
Project duration | March 2005-November 2008 (45 months)
Coordinator | Ing. Giuseppe Gandolfi, Pedrini, Italy
More information | http://www.istone.ntua.gr/

                                                                                                           16
Today, textiles are perceived by the construction indus-
                                                try mainly as being appropriate for temporary structures.
                                                However, with emerging materials and modern meth-
                                                ods, they become equally applicable to more permanent
                                                buildings. They not only offer architects the possibility
                                                to create unusual and beautiful structures, but also
                                                score highly in terms of minimal consumption of
                                                resources and rapid, low-cost erection.

                                                The CONTEXT-T project, a consortium of 30 partners
Textiles tailored                               from 10 countries, led by the Belgian research institute
for innovative buildings                        Centexbel, is exploring new multi-functional materials
                                                and their intelligent use in lightweight, secure, eco-
New textile materials and innovative            friendly and economic buildings whose structures
techniques for their deployment offer huge      should last for up to 60 years.
potential in the construction of eco-friendly
buildings that combine great design
freedom with lightness and economy.             Three elements
CONTEX-T, an Integrated Project for SMEs,
is researching the underlying technologies.     Textile-based buildings essentially comprise three ele-
                                                ments: membranes, supporting structures and tensioning
                                                devices. Currently, typical membranes are simple coated
                                                polyester or glass fibre fabrics. These provide only a pas-
                                                sive shell, with limited barrier properties and durability.
                                                The supporting structure is usually steel, aluminium or
                                                wood, tensioned by means of steel cables.

                                                The new research involves the development of mem-
                                                branes with additional functionalities, as well as
                                                supporting structures made from composites including
                                                textile reinforcement, offering added value in both tech-
                                                nical and aesthetic terms.
                                                                                                              I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

Floating covered swimming pool
on the river Spree in Berlin.

                                                                                                              17
New coatings and fillers, some derived from nanotech-       solvents and dangerous waste. A combination of pul-
nology, are being tested to produce membranes               trusion and braiding produces plate composites that can
combining improved acoustic and thermal insulation,         be bent and tensioned to form a variety of shapes.
efficient energy management and controlled light trans-
mission combined with easy cleaning and deconta-
mination qualities. A further aim is to allow energy        Smart design
harvesting by photovoltaic approaches.
                                                            The integration of all these elements will create pleas-
Replacing steel cables with textile belts and ropes for     ing, safe and comfortable environments for living and
tensioning and load transfer will eliminate corrosion       working, even under extreme weather conditions. Smart
problems and facilitate installation. New textile rein-     design and architecture, taking full advantage of the
forced composites and other hybrid structures will also     new membranes and supporting structures will be
form essential elements of the supporting structures.       reflected in a series of demonstrators at the end of the
                                                            funded period. This will include new concepts for
New glass-fibre-reinforced cement compositions are          retractable roofs and kinetic structures conferring out-
showing great promise for incombustible and lightweight     standing flexibility in use.
beams and arches, which are also more environmentally-
friendly than traditional resin-based materials involving   At the mid-point of CONTEX-T, five patent applications
                                                            had already been filed covering various aspects of the
                                                            technology. Spin-off applications in areas such as pro-
A pvc-coated polyester bandstand canopy erected
in 2006 is a landmark feature of Norway’s annual            tective clothing, furnishing, vehicle covers, inflatable
Kongsberg Jazz Festival.                                    boats and emergency slides are also foreseen.

                                                                                                                       18
Floating covered swimming pool and sauna on the river Spree in Berlin.

CONTEX-T • Textile architecture – textile structures and the
                                                                         I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

buildings of the future.
Total cost | €10 498 007
EC contribution | €6 188 920
Project duration | September 2006-August 2010 (48 months)
Coordinator | Jan Laperre, Centexbel, Belgium
More information | www.contex-t.eu

                                                                         19
Outlook

Synergy is strength

National agendas drive the erection of most buildings,
while their design is inevitably shaped by national
cultures and local conditions. But, with a pressing need
to transform the construction industry in line with
the Lisbon strategy, research by individual countries
alone is not enough.

There are many imperatives for radical reform of the
construction industry. Traditional practices and the
inertia of regulation have so far tended to inhibit the
introduction of more efficient methods. A recent
study carried out in Sweden showed that, over the
period 1993-2003, productivity grew at only 1/10 the
rate of that in the wider manufacturing sector.

Wasteful use of natural materials remains a serious
problem. And a dramatic reduction in energy consump-
tion is essential to achieve the objectives established
at European level in the Energy and Climate Change
Policy.

Today, a separation of the design and construction
disciplines, plus the lack of an overall systems ap-
proach, means that the majority of new efficient
buildings are effectively prototype projects. This situ-
ation can only be remedied by addressing the overall
process.

Given the level of research investment required to
achieve rapid progress, every effort must be made
to optimise the use of finance, equipment, know-how
and human talent. As the EU-funded projects described
in this brochure show, transnational cooperation is a
logical way ahead. Member States should also ensure
that their national recovery plans are coordinated
with each other, and with the European Economic
Recovery Plan.

                                                           20
Public-private partnership
for Energy-efficient Buildings

The European Economic Recovery Plan endorsed by
the European Council in December 2008 includes
Public-Private Partnerships (PPPs) to support research
into sustainable technologies for the EU construction
sector as well as for the manufacturing and automo-
tive industries. The ‘Energy-efficient Buildings’ (EeB)
PPP will devote €1 billion of public-private funding
to the development of energy-efficient systems and
materials in new and renovated buildings with a view
to reducing radically their energy consumption and
CO2 emissions.

In order to achieve the necessary fast start-up, the
EeB PPP will initially make use of existing FP7 instru-
ments. The cross-thematic Coordinated Call launched
in July 2009 under the Work Programme 2010 will
allow the first research projects to begin in the spring
of 2010. In parallel, a dialogue is going on between
the Commission services and the Ad-hoc Industrial
Advisory Group for the construction sector to develop
a multi-annual roadmap of research priorities for the
period up to the end of FP7 in 2013.

                                                           I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS

                                                           21
Acknowledgements

Special thanks are expressed to the coordinators and the programme officers
of the projects for their contribution, and in particular to Christophe Lesniak
for the coordination work. Furthermore, the collaboration of Mike Parry,
Margarita Rodríguez Prada, Pascale Dupont and Bingen Urquijo Garay
is acknowledged.

J.L. Vallés, Head of Unit RTD-G2 ‘New generation of products’
European Commission

EUR 24023 EN – Innovative technologies for buildings – EU-funded research
to transform the construction sector

Luxembourg: Office for Official Publications of the European Communities

2009 — 24 pp. — 17 x 24 cm

ISBN 978-92-79-12609-3
DOI 10.2777/33303

                                                                            23
KI-NA-24023-EN-C
The construction sector is central to the overall economy of the EU, accounting for more than 10 % of
GDP, employing more than 16 million people in large, medium and small enterprises, providing accom-
modation and infrastructure, and playing a prominent role in the global marketplace. Continued research
and development is vital to provide a sound basis for recovery from the effects of economic downturn
and to address the global problems of climate change and population growth. The European Construc-
tion Technology Platform developed a Strategic Research Agenda which identified three main goals:
meeting clients’ and users’ requirements, dramatically improving sustainability and energy efficiency,
and achieving a transformation from traditional craft practices to modern and efficient knowledge-based
methods employing intelligent new materials and environmentally-friendly processes. This publication
briefly presents six examples of outstanding transnational collaborative projects for the construction
sector supported by the EU under its RTD Framework Programmes. By taking innovative approaches to
the development and application of building and infrastructural technologies, all are helping to ensure
a viable future for the construction industry and contributing to the well-being of every citizen.
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