Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec

Page created by Arnold Schwartz
 
CONTINUE READING
Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec
Insulated Panels
New Zealand

Kingspan Lo-Pitch/Curved
Roof Panel
Product Data Sheet
KS1000 LP/KS1000 CR
Roof Panel
Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec
2              Insulated Panel                   KS1000 LP/CR Lo-Pitch/Curved Roof Panel
               Systems                           Product Data Sheet

Kingspan Lo-Pitch/Curved Roof Panel
KS1000 LP/CR Product Data Sheet
Kingspan roofs present a superior system compared to conventional multi-part site assembled systems.
They are quicker to install, require less manual labour and provide guaranteed thermal performance.

Lo-Pitch: Ideal for all applications where the roof                                   Curved: Ideal for curved roofs with a minimum
pitch is 2° or more after deflections                                                 radius of 150m

Applications

The Lo-Pitch (KS1000 LP) roof panel is suitable as a roof product
on all building applications, and can be used on roof slopes of 2º
and above.
The Curved (KS1000 CR) roof panel is suitable as a roof product
on all building applications, and can be used on curved roofs
with a minimum radius of 150m.
The hidden fixing and concealed side joint provides a robust and
modern roofing profile.

                                                                                      Manufacture
Available Lengths                                                                     Panels are manufactured in a Kingspan owned facility in the UK.
                                                                                      Lead times vary depending on the colour and coating chosen.
Standard lengths are from 2m to 11.8m including endlap/gutter
                                                                                      Please check with Kingspan at time of ordering for current lead
cutback. (Eg. 11.725m + 0.075m end lap).
                                                                                      times.
Factory made cutbacks are available in 0.075m or flush.

Panel Performance
    A - Core Thickness (mm)                                     45                               60                               80                     100

    B - Overall Dimension (mm)                                  80                               95                               115                    135
    R Value (m2.K/W)                                           2.17                             3.23                            4.00                     5.00
    Weight kg/m2 0.5/0.4 steel                                 9.70                             10.30                           11.10                    11.90

                                                           1000mm Cover Width

                                                                                 External weather sheet

                                                                                                   52.5       62.3      52.5     51.3     52.5    36.5

                                                                                                                                                                        B
                                                                                                                                                                 A

                                                                                       Internal liner sheet

Kingspan Ltd, 97 Montreal Street, Christchurch   Tel +64 3 260 5530 | 0800 12 12 80                                  Email info@kingspanpanels.co.nz
New Zealand                                                                                                          Web www.kingspanpanels.co.nz
                                                                                                                                                                     Q2 2021
Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec
KS1000 LP/CR Lo-Pitch/Curved Roof Panel                                             Insulated Panel             3
                                                                                            Product Data Sheet                                                    Systems

NZBC Compliance                                                                                            Fire Performance
The KS1000 LP/CR panel has been used around New Zealand, on                                                The KS1000 LP/CR panel has been rigorously tested to both
many building types for in excess of 15 years.                                                             NZ and international building standards and the standards
                                                                                                           expected of the insurance industry.
The KS1000 LP/CR panel is compliant with the following clauses
of the NZBC, when Kingspan standard details are utilised:                                                   Internal Surface Finish (NZBC C.4.17.1)
B1 Structure                  B2 Durability                  C Fire                                               Standard Details                           Firewall Details
E2 External Water H1 Energy Efficiency                                                                                Group 1S                                     N/A

Materials                                                                                                  Insurance
Exterior Weather Sheet:                                                                                    Kingspan KS1000 LP panels are approved by FM Global to the
– 0.5mm thick S220GD + ZA hot dip zinc/aluminium Galfan                                                    following Approval Standards:
  steel to BS EN10346: 2009
                                                                                                           – FM4880 - Class 1 Internal wall and ceiling
– Colours as per the Kingspan UK Spectrum Colour Collection                                                  panels without height restriction
  www.kingspanpanels.co.nz
                                                                                                           – FM4471 - Class 1 Roof panel systems
Insulation Core:
– Polyisocyanurate (PIR) with zero Ozone Depletion Potential
                                                                                                           Kingspan KS1000 LP/CR panels are LPCB Certificated PIR
  (Zero ODP).
– PIR foam is a thermosetting material. It does not melt, flow                                             – LPS 1181 Part 1: Issue 1, series of fire growth
  or drip when exposed to fire. It will form a strong char that                                              tests for LPCB approval and is certified to LPS
  helps protect the foam core and prevent flame spread within                                                1181 Grade EXT-B
  the panels.
                                                                                                                                                                                 007

Internal Liner Sheet:
– 0.4mm thick hot dip zinc steel coated to BS EN 10346:2009
                                                                                                           Sprinkler Code NZS 4541:2013
– Rib Profile
– Colour - Bright White with an easily cleaned surface                                                     The Sprinkler Standard NZS 4541:2013 contains levels of sprinkler
                                                                                                           protection required for buildings constructed with “Approved”
    – other colours available on extended lead time and price                                              and “Not Approved” panels - refer to section 213 and Appendix
    – AQUAsafe 55 (White) stocked in limited quantities for                                                K.
      High Humidity Environments                                                                           Kingspan KS1000 LP PIR-cored panels are classed as “Approved”
Fabrication:                                                                                               as they have FM Global approval.
Kingspan also provides cover caps (all side caps have a factory
applied anti condensation tape), profiled foam closers, butyl
tapes, insulated gutters, and other fabrication items.                                                     Environmental
                                                                                                           Kingspan Insulated Panels produced in the UK are certified to
                                                                                                           BES 6001 (Framework Standard for the Responsible Sourcing of
Acoustic Performance                                                                                       Construction Products) ‘Very Good’. Kingspan Insulated Panels
For sound transmission reduction, Kingspan panels typically                                                directly contribute to BREEAM/LEED credits.
have a single figure weighted sound reduction index (SRI) of
Rw=24dB. For New Zealand specific acoustic solutions contact
Kingspan Technical Services.

 Frequency (Hz)        63     125    250     500      1000    2000        4000       8000       Rw

 SRI (dB)              20      18     20         24   20        29          39         47       25

Te Wharekura School Invercargill, NZ
New build • Roof: KS1000 LP

Kingspan Ltd, 97 Montreal Street, Christchurch                        Tel +64 3 260 5530 | 0800 12 12 80                         Email info@kingspanpanels.co.nz
New Zealand                                                                                                                      Web www.kingspanpanels.co.nz
                                                                                                                                                                                Q2 2021
Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec
4              Insulated Panel                   KS1000 LP/CR Lo-Pitch/Curved Roof Panel
               Systems                           Product Data Sheet

Product Selection Assistance                                                          Quality and Durability
Sales representatives are available nationwide to answer                              KS1000 LP/CR insulated roof panels are manufactured from
queries on product options, assist with detailing, spans, colour                      the highest quality materials, using state of the art production
swatches and other queries. They can also provide early stage                         equipment to rigorous quality control standards, complying
budget estimates and co-ordinate the provision of project                             with BS EN ISO 9001 Standard, ensuring long term reliability
specifications.                                                                       and service life. The panels are also being manufactured under
                                                                                      Environmental Management System Certification BS EN ISO
                                                                                      14001. Compliant to BS OHSAS 18001 Occupational Health and
Technical Assistance                                                                  Safety.

Our technical team is available to provide specific advice on                         The KS1000LP roof panels are CE marked to BS EN
panel spans, product specifications, standard and bespoke                             14509: 2013.
detailing, panel optimisation, fire wall options, project specific
acoustic solutions, panel guarantees, thermal condensation
risk calculations along with general building science cladding                        Product Tolerance
advice.
                                                                                       Cut to Length                                       -5mm +10mm
Kingspan Technical Services can provide ‘side by side’ assistance
with regard to project detailing, attending design meetings,                           Liner Sheet Length                                  -5mm +10mm
providing training and undertaking site visits when required.                          Cover Width                                          -0mm +3mm
                                                                                       Thickness                                            -2mm +2mm
                                                                                       End Square                                           -3mm +3mm
Guarantees
Kingspan will provide product guarantees on an individual
project basis.                                                                        Delivery & Packing
Guarantees are typically up to 15 years in a non marine/                              Standard Packing
geothermal environment. All guarantees are subject to a
maintenance regime. Specialist coatings are available for                             Protective film is applied to the external face.
marine and other more corrosive areas.
                                                                                      Kingspan roof panels are stacked horizontally.
                                                                                      The number of panels in each pack depends on panel thickness.
Biological                                                                            Delivery
Kingspan panels are normally immune to attack from mould,                             All deliveries (unless indicated otherwise) are by road transport
fungi, mildew, and vermin. No urea or formaldehyde is used in                         to project site by flat bed truck for off loading by crane or fork
the construction, and the panels are not considered deleterious                       hoist.
to health.
                                                                                      Off loading is the responsibility of the installer.
                                                                                      Handling guidelines are available from Kingspan Technical
                                                                                      Services.
                                                                                      Site Installation Procedure
                                                                                      A site assembly instruction brochure is available from Kingspan
                                                                                      Technical Services.

Yealands Estate Winery, Marlborough, New Zealand
New build • Roof: KS1000 CR • Wall: KS1000 AWP • Interior Wall: KS1100 CS

Kingspan Ltd, 97 Montreal Street, Christchurch   Tel +64 3 260 5530 | 0800 12 12 80                           Email info@kingspanpanels.co.nz
New Zealand                                                                                                   Web www.kingspanpanels.co.nz
                                                                                                                                                        Q2 2021
Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec
KS1000 LP/CR Lo-Pitch/Curved Roof Panel                                                 Insulated Panel                    5
                                                                                     Product Data Sheet                                                        Systems

Kingspan Lo-Pitch Roof Panel
KS1000 LP Installation

                                                                                P4

                                                                                                     P2

                                                                                                                                                         2 No. Main Fasteners per
                                                 P3                                                                                                        purlin at sides of panel
                                                                 P1                                                                                                    (minimum)

                                                                                                               18mm x 4mm U
                                                                                                                  section butyl
                                                                                                                rubber sealant

Kingspan Curved Roof Panel
KS1000 CR Installation
                                                                                                                                                                    P3

                                                                                                                                       P4

                                                                                                          P5

                                                           P7

                                                                         P2

                                                                                                 Stitching screw (or sealed                                     Snap on cover cap
                                     P6                                                                 rivet) at eaves and
                                                      P1                                          through capping end lap
                                                                                                                                                                    Anti-condensation
                                                                                                                                                                    tapes (factory-applied)

                                                                                                                                                                Concealed through fastener

Kingspan Ltd, 97 Montreal Street, Christchurch              Tel +64 3 260 5530 | 0800 12 12 80                                Email info@kingspanpanels.co.nz
New Zealand                                                                                                                   Web www.kingspanpanels.co.nz
                                                                                                                                                                                      Q2 2021
Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec
6              Insulated Panel                                       KS1000 LP/CR Lo-Pitch/Curved Roof Panel
               Systems                                               Product Data Sheet

Kingspan Lo-Pitch Roof Panel
KS1000 LP Span Tables

Outer Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel)

Single Span Condition                                        L
                                                                                                          Span L in metres
      Panel
                           Load
    Thickness                                    1.4                   1.8                      2.2             2.6              3.0                    3.4     3.8
                           Type
      (mm)
                                                                                              Uniformly distributed loads kN/m2
                                                                                                  Ultimate Limit State (ULS)
                         Pressure                4.68                 3.31                     2.41          1.81          1.41
         45
                         Suction                  5.67                4.09                     2.73          1.95          1.48
                         Pressure                6.30                 4.63                     3.49          2.68          2.10                        1.68
         60
                         Suction                  7.78                5.22                     3.48          2.49          1.89                        1.48
                         Pressure                 8.23                6.30                     4.87          3.82          3.04                        2.46     2.02
         80
                         Suction                 10.42                6.88                     4.59          3.28          2.49                        1.95     1.57
                         Pressure                9.84                 7.75                     6.13          4.90          3.96                        3.24     2.68
        100
                         Suction                 12.72                8.56                     5.70          4.09          3.09                        2.41     1.96
                                                                                                 Serviceability Limit State (SLS)
                         Pressure                3.76                 2.02                     1.14            0.65             0.31
         45
                         Suction                                      5.40                     3.14            1.96             1.30                   0.90
                         Pressure                 5.12                2.96                     1.79             1.11            0.69                   0.41
         60
                         Suction                  7.37                4.55                     2.99            2.05             1.46                   1.07
                         Pressure                6.74                 4.15                     2.67            1.76             1.18                   0.79     0.53
         80
                         Suction                 9.74                 6.35                     4.37            3.12             2.29                   1.72     1.33
                         Pressure                8.07                 5.18                     3.48            2.40             1.68                   1.18     0.84
        100
                         Suction                 11.68                7.91                     5.63            4.15             3.13                   2.41     1.89

Double Span Condition                                    L       L
                                                                                                          Span L in metres
      Panel
                           Load
    Thickness                                    1.4                   1.8                      2.2             2.6              3.0                    3.4     3.8
                           Type
      (mm)
                                                                                              Uniformly distributed loads kN/m2
                                                                                                  Ultimate Limit State (ULS)
                         Pressure                4.68                 3.31                     2.41            1.81          1.41                       1.11    0.88
         45
                         Suction                  5.67                4.09                     2.73           1.95           1.48                      1.17     0.96
                         Pressure                6.30                 4.63                     3.49           2.68           2.10                      1.68     1.36
         60
                         Suction                  7.78                5.22                     3.48           2.49           1.89                      1.48     1.21
                         Pressure                 8.23                6.30                     4.87           3.82           3.04                      2.46     2.02
         80
                         Suction                 10.42                6.88                     4.59           3.28           2.49                      1.95     1.57
                         Pressure                9.84                 7.75                     6.13           4.90           3.96                      3.24     2.68
        100
                         Suction                 12.72                8.56                     5.70           4.09           3.09                      2.41     1.96
                                                                                                Serviceability Limit State (SLS)
                         Pressure                2.06                  1.37                    0.99           0.75           0.58                      0.46     0.37
         45
                         Suction                 1.59                  1.15                    0.91           0.76           0.65                      0.58     0.52
                         Pressure                2.31                  1.56                    1.14           0.87           0.68                      0.55     0.44
         60
                         Suction                 1.67                  1.21                    0.96           0.81           0.71                      0.63     0.57
                         Pressure                2.58                  1.76                    1.29           0.99           0.78                      0.63     0.52
         80
                         Suction                 1.72                  1.24                    0.99           0.84           0.73                      0.66     0.60
                         Pressure                2.80                  1.92                    1.41           1.09           0.86                      0.70     0.58
        100
                         Suction                 1.72                  1.24                    0.99           0.84           0.73                      0.66     0.61
Notes:
1. Values have been calculated in accordance with AS/NZS 1170.0, and also take into account the methods described in EN 14509:2006 titled ‘Self-supporting double skin
   metal face insulating panels (Light coloured) - Factory made products - Specifications’, taking imposed loads (excluding snow), temperature and creep into account.
2. The serviceability limit state is defined by local buckling, bending or crushing failure at an intermediate support or the exceedance of a specified deflection limit.
3. Deflection limit for pressure loading is L/200 and suction loading is L/150.
4. The allowable steelwork tolerance between bearing panels of adjacent supports is +/- 5mm or L/600, whichever is the least.
5. The actual wind suction load resisted by the panel is dependant on the number of fasteners used and the support width as well as the fastener material. This table is
   based on a support width of 60mm.
6. For FM approved applications, a maximum span of 1800mm applies.
7. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services.
8. Load span tables for the panel specification not shown are available from Kingspan Technical Services.

Kingspan Ltd, 97 Montreal Street, Christchurch                       Tel +64 3 260 5530 | 0800 12 12 80                      Email info@kingspanpanels.co.nz
New Zealand                                                                                                                  Web www.kingspanpanels.co.nz
                                                                                                                                                                       Q2 2021
Kingspan Lo-Pitch/Curved Roof Panel - Product Data Sheet KS1000 LP/KS1000 CR Roof Panel - Productspec
KS1000 LP/CR Lo-Pitch/Curved Roof Panel                                          Insulated Panel           7
                                                                                      Product Data Sheet                                                 Systems

Kingspan Curved Roof Panel
KS1000 CR Span Tables

Outer Sheet 0.5mm (Steel), Inner Sheet 0.4mm (Steel)

Single Span Condition                                   L
                                                                                                     Span L in metres
     Panel
                           Load
   Thickness                                     1.0                             1.2                       1.4                       1.6                      1.8
                           Type
     (mm)
                                                                                        Uniformly distributed loads kN/m2
                                                                                               Ultimate Limit State (ULS)
                        Pressure                 4.61                           3.78                      2.96                      2.29                      1.62
         45
                        Suction                  4.67                           4.04                      3.42                      3.03                      2.64
                        Pressure                 5.70                           4.80                      3.91                      3.11                      2.30
         60
                        Suction                  5.83                           5.16                      4.50                      4.05                      3.59
                        Pressure                 7.27                           6.17                      5.08                      4.13                      3.17
         80
                        Suction                  7.29                           6.58                      5.88                      5.36                      4.83
                        Pressure                 8.24                           7.16                      6.09                      5.02                      3.94
        100
                        Suction                  8.59                           7.89                      7.14                      6.57                      5.99

Double/Multi Span Condition                       L         L
                                                                                                     Span L in metres
     Panel
                           Load
   Thickness                                     1.0                             1.2                       1.4                       1.6                      1.8
                           Type
     (mm)
                                                                                        Uniformly distributed loads kN/m2
                                                                                               Ultimate Limit State (ULS)
                        Pressure                 3.18                           2.49                      1.81                      1.50                      1.18
         45
                        Suction                  3.33                           2.67                      2.01                      1.72                      1.43
                        Pressure                 3.50                           2.76                      2.02                      1.68                      1.34
         60
                        Suction                  3.67                           2.96                      2.26                      1.94                      1.65
                        Pressure                 3.86                           3.06                      2.27                      1.90                      1.52
         80
                        Suction                  4.08                           3.32                      2.56                      2.21                      1.85
                        Pressure                 4.15                           3.31                      2.48                      2.08                      1.67
        100
                        Suction                  4.43                           3.62                      2.82                      2.44                      2.05

* Servicability Limit State (SLS) does not apply to KS1000 CR

Notes:
1. Values have been calculated in accordance with AS/NZS 1170.0, and also take into account the methods described in EN 14509:2006 titled ‘Self-supporting double skin
   metal face insulating panels (Light coloured) - Factory made products - Specifications’, taking imposed loads (excluding snow), temperature and creep into account.
2. The serviceability limit state is defined by local buckling, bending or crushing failure at an intermediate support or the exceedance of a specified deflection limit.
3. Deflection limit for pressure loading is L/200 and suction loading is L/150.
4. The allowable steelwork tolerance between bearing panels of adjacent supports is +/- 5mm or L/600, whichever is the least.
5. The actual wind suction load resisted by the panel is dependant on the number of fasteners used and the support width as well as the fastener material. This table is
   based on a support width of 60mm.
6. For FM approved applications, a maximum span of 1800mm applies.
7. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services.
8. Load span tables for the panel specification not shown are available from Kingspan Technical Services.

Kingspan Ltd, 97 Montreal Street, Christchurch                  Tel +64 3 260 5530 | 0800 12 12 80                      Email info@kingspanpanels.co.nz
New Zealand                                                                                                             Web www.kingspanpanels.co.nz
                                                                                                                                                                      Q2 2021
New Zealand
Kingspan Limited
97 Montreal Street, Christchurch 8023
Tel: 0800 12 12 80 | +64 (0) 3 260 5530
info@kingspanpanels.co.nz
www.kingspanpanels.co.nz

For the product offering in other markets please contact your local
sales representative or visit www.kingspanpanels.com

Care has been taken to ensure that the contents of this publication
are accurate, but Kingspan Limited and its subsidiary companies do
not accept responsibility for errors or for information that is found
to be misleading. Suggestions for, or description of, the end use or
application of products or methods of working are for information
only and Kingspan Limited and its subsidiaries accept no liability in
respect thereof.

Q2 2021
You can also read