Lecture Notes on Multidisciplinary Industrial Engineering
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Lecture Notes on Multidisciplinary Industrial Engineering Series Editor J. Paulo Davim , Department of Mechanical Engineering, University of Aveiro, Aveiro, Portugal
“Lecture Notes on Multidisciplinary Industrial Engineering” publishes special volumes of conferences, workshops and symposia in interdisciplinary topics of interest. Disciplines such as materials science, nanosciences, sustainability science, management sciences, computational sciences, mechanical engineering, industrial engineering, manufacturing, mechatronics, electrical engineering, environmental and civil engineering, chemical engineering, systems engineering and biomedical engineering are covered. Selected and peer-reviewed papers from events in these fields can be considered for publication in this series. More information about this series at http://www.springer.com/series/15734
Ravi Pratap Singh · Mohit Tyagi · Dilbagh Panchal · J. Paulo Davim Editors Proceedings of the International Conference on Industrial and Manufacturing Systems (CIMS-2020) Optimization in Industrial and Manufacturing Systems and Applications
Editors Ravi Pratap Singh Mohit Tyagi Department of Industrial and Production Department of Industrial and Production Engineering Engineering Dr. B. R. Ambedkar National Institute Dr. B. R. Ambedkar National Institute of Technology of Technology Jalandhar, Punjab, India Jalandhar, Punjab, India Dilbagh Panchal J. Paulo Davim Dr. B. R. Ambedkar National Institute Department of Mechanical Engineering of Technology University of Aveiro Jalandhar, Punjab, India Campus Santiago, Aveiro, Portugal ISSN 2522-5022 ISSN 2522-5030 (electronic) Lecture Notes on Multidisciplinary Industrial Engineering ISBN 978-3-030-73494-7 ISBN 978-3-030-73495-4 (eBook) https://doi.org/10.1007/978-3-030-73495-4 © The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG 2022 This work is subject to copyright. All rights are solely and exclusively licensed by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authors or the editors give a warranty, expressed or implied, with respect to the material contained herein or for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictional claims in published maps and institutional affiliations. This Springer imprint is published by the registered company Springer Nature Switzerland AG The registered company address is: Gewerbestrasse 11, 6330 Cham, Switzerland
Contents
1 Application of TLBO to Optimize Cutting Variables for Face
Milling of Aluminium Alloy Al-8090 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Ashutosh Kumar Gupta and Ravi Pratap Singh
2 Perspective of 4D Printing in Additive Manufacturing . . . . . . . . . . . . 15
Ajay Sharma and Ajay K. S. Singholi
3 Sustainable Material Selection for Indian Manufacturing
Industries: A Hybrid Multi-criteria Decision-Making
Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Anbesh Jamwal, Rajeev Agrawal, Monica Sharma, and Anil Kumar
4 Identification of Barriers in the Implementation of Additive
Manufacturing in Indian Scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Shivam Verma, Manish Gupta, and Shivam
5 Application of 3D Scanning for Reverse Manufacturing
and Inspection of Mechanical Components . . . . . . . . . . . . . . . . . . . . . . 61
Kailash Chaudhary and Aditya Govil
6 Optimization Techniques for Response Predication in Metal
Cutting Operation: A Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Rajeev Sharma, Binit Kumar Jha, and Vipin Pahuja
7 Modelling and Analysis of Barriers in Lean Green
Manufacturing Implementation: An ISM Approach . . . . . . . . . . . . . . 93
Sarita Prasad, Rao A. Neelakanteswara, and Krishnanand Lanka
8 Soft Computing Techniques for Predicting Aeration Efficiency
of Gabion Stepped Weir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Aayushi Verma, Subodh Ranjan, Umesh Ghanekar, and N. K. Tiwari
vvi Contents
9 Performance Evaluation of Availability of Complex
Repairable System and Selection of Optimal Performance
Parameters Using Particle Swarm Optimization . . . . . . . . . . . . . . . . . . 123
Ajay Kumar and Devender Punia
10 A Study on Characterization of Green Metal Matrix
Composites Reinforced with Melon Shell Ash Particulates . . . . . . . . 141
Yatan Nagpal, Pardeep Sharma, and Rohit Sharma
11 Optimizing the Three-Body Abrasion Wear of Quenched
and Tempered Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Sarika Kumari, Varun Sharma, R. K. Bansal, and Bhuvnesh Bhardwaj
12 Lean Manufacturing Through PDCA: A Case Study of a Press
Manufacturing Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Kashmir Singh Ghatorha, Rohit Sharma, and Gurraj Singh
13 Optimization of Changeover Time in a Manufacturing
Enterprise Using Single Minute Exchange of Dies (SMED):
A Case Study . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Aditya Bassi, Harkrit Chhatwal, Nishant Bhasin,
Shubham Sharma, and Ruchika Gupta
14 Study of Development of Various Morphological Phases
and Its Effects on the Thermal Coated Specimen—A Review . . . . . . 201
Sonia Dangi, R. S. Walia, N. M. Suri, and Sumit Chaudhary
15 Parametric Study on Stainless Steel 316L by Die Sinking
EDM for Biomedical Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Preeti Chauhan, M. A. Saloda, B. P. Nandwana, and S. Jindal
16 Optimization of Direct Slicing Process Using DICOMS
for Additive Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Ujjwala Singh Thakur, Vivek Kumar Gupta, Ankit Nayak,
and Prashant Kumar Jain
17 Fatigue Analysis of FRP Laminate Composites . . . . . . . . . . . . . . . . . . . 247
Nitin Johri and Bhaskar Chandra Kandpal
18 Performance Enhancement of Electro-chemical Discharge
Machining by Process Variants: A Review . . . . . . . . . . . . . . . . . . . . . . . 259
Pankaj Kumar Gupta, Tapas Bajpai, Nikhil Jain,
and Dharmendra Singh
19 Behaviour of Voided Slab Utilizing Waste Materials . . . . . . . . . . . . . . 271
Maninder Singh, Babita Saini, Abhishek Kumar,
Ronak Singh Poonia, and Katta Vinay ReddyContents vii 20 Design Considerations for Body-Powered 3D Printed Prostheses with String Mechanism for Upper Limb Disarticulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 Abdul Dhiraj Hussain, Neeraj Radhakrishnan, Mohammed Sarfas, and Vishal Francis 21 Additive Manufacturing of Polymer-Based Bio-implants Using the Fused Filament Fabrication Process . . . . . . . . . . . . . . . . . . . 301 Jasvir Singh and Vishal Francis 22 Design, Applications, and Challenges of 3D-Printed Custom Orthotics Aids: A Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 Ravi Kumar and Saroj Kumar Sarangi 23 Analysis of Carbon Nanotubes Reinforced Functionally Graded Composite Beams by Finite Elements Method . . . . . . . . . . . . 329 Manish Kumar and Saroj Kumar Sarangi 24 Studies on the Fatigue Performance of Wire and Arc Additive Manufactured SS 904L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Sharath Rajendran, A. Rajesh Kannan, B. Suresha, and N. Siva Shanmugam 25 Heterogeneous Modeling for Fabrication of Anatomical Structure from DICOM Image Using Additive Manufacturing . . . . 353 Vivek Kumar Gupta, Ankit Nayak, Ujjwala Singh Thakur, and Prashant Kumar Jain 26 Improved Local Search Based Grey Wolf Optimization for Feature Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371 Rahul Hans and Harjot Kaur 27 Current Technologies on Electronics Cooling and Scope for Further Improvement: A Typical Review . . . . . . . . . . . . . . . . . . . . . 389 K. R. Aglawe, R. K. Yadav, and S. B. Thool 28 Numerical Optimization of ZnMgO/CIGS Based Heterojunction Solar Cells via Change of Buffer and BSF Layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409 Raushan Kumar, Akhilesh Kumar, and Kumar Saurabh 29 Additive Manufacturing of Large Size Parts Through Retrofitment of Three-Axes CNC Machining Centre . . . . . . . . . . . . . . 421 Sagar Kailas Gawali, Narendra Kumar, and Prashant Kumar Jain 30 Investigation of Machining Rate and Tool Wear in Processing of Fe-Based-SMA Through Sinking EDM . . . . . . . . . . . . . . . . . . . . . . . 439 Ranjit Singh, Ravi Pratap Singh, and Rajeev Trehan
viii Contents 31 Study of Microstructure, Mechanical and Fracture Properties of Bagasse Ash Powder Strengthened Aluminium Matrix Composites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453 Vaibhav Singh, Satpal Sharma, and Bhaskar Chandra Kandpal 32 Analysis of the Surface Roughness Characteristics of EDMed Components Using GRA Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461 Vidyapati Kumar and Shankar Chakraborty 33 Smart Materials for 4-D Printing: A Comprehensive Review . . . . . . 479 Amit Gupta, P. Sudhakar Rao, and Mohd. Yunus Khan 34 Composites in Context to Additive Manufacturing . . . . . . . . . . . . . . . 491 Mohd Shoeb, Lokesh Kumar, Abid Haleem, and Mohd Javaid 35 A Critical Review on Dissimilar Joining of ASS and FSS . . . . . . . . . . 505 Chetan Tembhurkar, Ravinder Kataria, Sachin P. Ambade, and Jagesvar Verma 36 Industrial Waste Management in Portugal for Environmental Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 519 Mayank, Vaibhav Chaturvedi, Tmana Mahajan, Ravi Pratap Singh, Parampreet Kaur, and Amit Arora 37 Designing a Mechanism to Paint a Conical Shaped Part . . . . . . . . . . . 535 Rufus R. Thomas, C. N. Sakhale, M. S. Giripunje, and Sagar D. Shelare 38 Designing of an Anti Roll Bar to Adjust the Balance and Stability of a Formula Student Car . . . . . . . . . . . . . . . . . . . . . . . . . 547 Ankit Kumar Singh, Ekansh Prasad, and Pradeep Kumar Jain 39 Study and Comparison of Initial Populations on the Performance of Modified Differential Evolution Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563 I. R. Gawai and D. I. Lalwani 40 Evaluation of Smart Bio-materials in Orthopedics and Tissue Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587 Pravin S. Nerkar, Sanket J. Tawale, Shailesh M. Saoji, and Akshay D. Doye 41 Design and Development of Novel Multipoint Epicyclic Superfinishing Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601 Muhammad Osama, Faiz Iqbal, Dilshad Ahmad Khan, and Zafar Alam 42 Investigation on Mechanical Properties of Himalyan Extract Reinforced Epoxy Composite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 621 Ajay Chauhan, Vikram Singh, and Shiv Kumar
Contents ix 43 Minimizing Solid Not Fat Loss in Whey During Paneer Manufacturing Using Taguchi Orthogonal Array . . . . . . . . . . . . . . . . 633 Sudip Banerjee, N. M. Suri, Sumankant, Subrata Kumar Bag, and Sandeep Kumar Khatkar 44 Features and Functions of Filament Operated 3D Printer Nozzles: A Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645 Krishnanand, Vatsal Mittal, Varanjot Singh, Amar Kumar Branwal, and Mohammad Taufik 45 Extruder Design in Pellets Operated 3D Printers: A Review . . . . . . . 661 Krishnanand, Varanjot Singh, Vatsal Mittal, Amar Kumar Branwal, and Mohammad Taufik 46 Smart Magnetorheological (MR) Finishing Technology and Its Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677 Rahul Vaishya, Vivek Sharma, Vikas Kumar, and Rajeev Verma 47 Development of Sheet Metal Die by Using CAD and Simulation Technology to Improvement of Quality . . . . . . . . . . . . . . . . . . . . . . . . . . 687 Amrapali L. Ramteke, Shubash N. Waghmare, Sagar D. Shelare, and Piyush M. Sirsat
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