OCCAM BLUE PAPER CARBON & HYDRO 2020 - Orbea
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TE CHNI CA L MANUAL BLUE PAPER OCCAM CARBON & HYDRO 2020
2 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 3
INDEX
GEO M ET RY & E R G ON OM Y 4
T EC H N I CAL S P E CI F I CATI ON S 6
H EADT U B E 8
R EAR AXLE PI VOT 9
LI N KAGE 10
SH O C K H AR DWA R E 12
M AI N P I VOT CA R B ON 13
M AI N P I VOT H Y D R O 14
FR AM E H AR DWA R E 15
C H AI N GU I DE 17
LI N KAGE AS S E M B LY 18
CAB LI NG 20
SAG M EASUR E M E N T 22
DPX2 VO LU M E R E D UCE R S 23
M AI NT ENAN CE 24
WAR R AN TY 26
ADDI T I O N AL I N F OR M ATI ON 274 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 5
GEOMETRY & ERGONOMY
SI ZE S M L XL
1 - SEAT TUBE (C-T) 381 419 457 508
2 - TOP TUBE (EFF) 565 592 619 649
3 - HEAD TUBE 95 105 120 140
4 - CHAINSTAY 440 440 440 440
5 - BB HEIGHT 336 336 336 336
6 - BB DROP 35 35 35 35
7 - WHEELBASE 1165 1194 1224 1259
8 - HEAD ANGLE 66º 66º 66º 66º
9 - SEAT ANGLE 77º 77º 77º 77º
11 - REACH 425 450 474 500
12 - STACK 604 613 627 646
13 - FORK LENGTH 547 547 547 547
HE I GHT ( CM ) HEIG HT ( IN ) S IZE
150-165 59.1”-65.0” S
160-175 63.0”-68.9” M
170-185 66.9”-72.8” L
180-198 70.9”-78.0” XL
* Estimated measurements6 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 7
TECHNICAL SPECIFICATIONS
OCCAM CARBON OCCAM HYDRO OCCAM CARBON & HYDRO
FRAME MATERIAL MAX REAR ROTOR SIZE 200mm
ALLOY HYDRO TRIPLE BUTTED MIN REAR ROTOR SIZE 180mm
FRONT TRIANGLE CARBON OMR
HIGH POLISHED
SHOCK LENGHT (EYE-TO-EYE) 250mm
REAR TRIANGLE CARBON OMR ALLOY HYDRO TRIPLE BUTTED
SHOCK STROKE 50mm
LINKAGE ALLOY ALLOY SHOCH HARDWARE
OCCAM CARBON & HYDRO FRONT TRIANGLE 8X21,844
INTENDED USE TRAIL, ALL MOUNTAIN, ENDURO SHOCK EXTENDER 8X15,748
SIZES S,M,L,XL CHAIN GUIDE YES CARBON. DIRECT MOUNT ON CHAINSTAY
REAR TRAVEL 140mm NO HYDRO
MAX FRONT FORK TRAVEL 140mm (150mm OPTION) ICGS05 MOUNT NO
WHEEL SIZE 29” (ALL SIZES) CABLING INTERNAL (FULL HOUSING)
TYRE MAX SIZE 29X2.6 LEFT-ROAD CABLING READY YES
FORK OFFSET 44mm (both 140 and 150 travel) BOTTLE HOLDER ONE (ALL SIZES)
BOTTOM BRACKET BSA 73MM THREADED DI2 COMPATIBLE NO
HEADSET INTEGRATED 1 1/8-1,5 DRIVETRAIN COMPATIBILITY 11 AND 12 SPEED
REAR AXLE STANDARD BOOST 148X12 POWER METER COMPATIBILITY CONSULT MANUFACTURER´S SPECIFICATIONS
REAR AXLE MEASUREMENTS 12X187 SAG RECOMENDADO 25%-30%
REAR AXLE THREAD PITCH 1.5mm * Not all calipers and rotors in the market are compatible with all frames.
All componets specificated from Orbea have been tested. For aftermarket options, check componentes dimensions
SEATPOST DIAMETER 31.6mm
and tolerances befores purchasing.
SEATCLAMP INT DIAMETER 35mm
MAX SEATPOST INSERTION S(213mm) M(240mm) L(280mm) XL(280mm)
FRONT DERAILLEUR N/A 1X ONLY
MAX CHAINRING SIZE 34T ROUND/32T OVAL
MIN CHAINRING SIZE 30T
REAR BRAKE DISC POST MOUNT8 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 9
HEADTUBE REAR AXLE PIVOT
4
3.1
3.2
Ø 48 3.3
Ø 42
2
UPPER 3
4
3.4
45º 1
6
10 Nm
Revisión: 5
ORBEA All Rights Reserved
REA R AX LE 1 2X148 CARBON: YES | HYDRO: YES
01 ART Nº: 1110 0 0 6 4 Q UA N T ITY
REAR AXLE 12x148 1
DERA ILLEU R H ANGER CARBON: YES | HYDRO: YES
02 ART Nº: 1543 0 176 Q UA N T ITY
DERAILLEUR HANGER 1
7,5
LOWER
KIT AX LE P IVOT (HANGER NOT INCLUDED) CARBON: YES | HYDRO: YES
Ø 52,1
03 KIT Nº: Y0 0 0 0 128 Q UA N T ITY
3.1 LEFT AXLE INSERT NUT 1
Ø 58 3.2 O-RING LEFT 13X1 1
3.3 CIRCLIP LEFT SB26 1
3.4 FIXING RING RIGHT 1
H EADSET KI T OCCAM 2 0 2 0 CARBON: YES | HYDRO: YES
KIT N º : Y 0 0 0 0 1 27 QUANT ITY
REA R AX LE B EARING KIT CARBON: YES | HYDRO: YES
HEADSET ACROS 11/8-1,5 INT 1 04 KIT Nº: Y0 0 0 0 129 Q UA N T ITY
TOPCAP. ACROS 11/8 1 BEARINGS REAR AXLE 6803 21 0 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 11
LINKAGE
LEFT LIN KAGE KIT CARBON: YES | HYDRO: YES
05 KIT Nº: Y0 0 0 0 13 0 Q UA N T ITY
5.1 LEFT LINKAGE 1
5
8.1 5.2 LINKAGE BOLT 1
10 Nm
8.3
9.1
RIGHT LIN KAGE KIT CARBON: YES | HYDRO: YES
9.1
8.3
06 KIT Nº: Y0 0 0 0 13 1 Q UA N T ITY
6.1 BIELETA DRCHA 1
6.2 TORNILLO BIELETA 1
8.4 LIN KAGE AX L E CARBON: YES | HYDRO: YES
8.3
07 ART Nº: 123 3 0 0 45 Q UA N T ITY
9.1
10 LINKAGE AXLE 1
9.1
9.2 8.2
8.3
5
8 LIN KAGE HA RDWARE KIT (BOTH SIDES) CARBON: YES | HYDRO: YES
8.1 9.3 8.4 5.2 5.1 15 Nm
10 Nm
638 5
08 KIT Nº: Y0 0 0 0 13 2 Q UA N T ITY
15 Nm 8.1 LINKAGE/SEATSTAY BOLT 2
8.2 LINKAGE/SHOCK EXT BOLT 2
8.3 LINKAGE/SEATSTAY WASHER 4
8.4 LINKAGE/SHOCK EXT WASHER 2
8.2 9.2
8
15 Nm
LIN KAGE BEARING KIT CARBON: YES | HYDRO: YES
6.2 6.1 7 9.3
5
09 KIT Nº: Y0 0 0 0 13 3 Q UA N T ITY
15 Nm 9.1 BEARINGS LINKAGE/SEATSTAY 6800 4
9.2 BEARING LINKAGE/SHOCK EXT 6802 2
9.3 BEARING LINKAGE/FRAME 6804 2
S HOCK EXTENDER CARBON: YES | HYDRO: YES
Serie 600 10 ART Nº: 1223 3 0 0 48 Q UA N T ITY
Serie 200 SHOCK EXTENDER 11 2 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 13
SHOCK HARDWARE MAIN PIVOT CARBON
5
10 Nm
13.2
11.1 11.2
4 8
5 Nm 20 Nm
5
10 Nm
1 2 3 4 5
11.3
13.1
12.7
12.6
12.5
12.4
12.3
12.2
12.1
SHOC K HAR DWAR E K I T CARBON: YES | HYDRO: YES KIT HARDWARE M A IN P IVOT CA R B O N CARBON: YES | HYDRO: NO
11 KI T Nº : Y 0 0 0 0 1 3 4 QUANT ITY 12 KIT Nº: Y0 0 0 0 13 5 Q UA N T ITY
11.1 SHOCK-FT BOLT 1 12.1 EXPANDER BOLT 1
11.2 SHOCK-FT WASHER 1 12.2 EXPANDER WASHER 1
11.3 SHOCK-SHOCK EXT. BOLT 1 12.3 EXPANDER CONE 1
12.4 MAIN PIVOT AXLE 1
12.5 PRELOAD WASHER 1
12.6 O-RING MAIN PIVOT AXLE 1
12.7 PRELOAD BUSHING MAIN PIVOT 1
MAIN PIVOT BEA R IN G KIT CA R B O N CARBON: YES | HYDRO: NO
13 KIT Nº: Y0 0 0 0 13 6 CA N T IDA D
13.1 MAIN PIVOT BEARING LEFT 6803 1
13.2 MAIN PIVOT BEARING RIGHT 6802 11 4 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 15
MAIN PIVOT HYDRO FRAME HARDWARE
17
16 19
20
18
DOWN TU BE PROTECTOR CARBON CARBON: YES | HYDRO: NO
16
16 ART Nº: 110 0 0 3 8 6 Q UA N T ITY
15 Nm DOWNTUBE PROTECTOR CARBON 1
RIGHT CHA INSTAY PROTECT CARBON CARBON: YES | HYDRO: NO
14.1 15.1 14.2 17 ART Nº: 110 0 0 3 8 8 Q UA N T ITY
6
RIGHT CHAINSTAY PROTECT CARBON 1
14.2 15.1 14.3
15 Nm
KIT CHA IN STAY PROTECTOR CARBON CARBON: YES | HYDRO: NO
18 KIT Nº: Y0 0 0 0 13 7 Q UA N T ITY
KI T HA RDWA R E M A I N P IVOT HY DR O CARBON: YES | HYDRO: NO 18.1 CHAINSTAY PROTECTOR CARBON 1
18.2 BOLT M3X12 1
14 KI T N º : Y 0 0 0 0 1 5 4 QUANT ITY
14.1 MAIN PIVOT NUT HYDRO 1
DOWN TU BE PROTECTOR H YDRO CARBON: NO | HYDRO: YES
14.2 MAIN PIVOT WASHER HYDRO 2
14.3 MAIN PIVOT AXLE HYDRO 1 19 ART Nº: 110 0 0 542 Q UA N T ITY
PROTECTOR TUBO DIAGONAL HYDRO 1
KI T BEA R I NG S M A I N P I VOT HY DR O CARBON:NO | HYDRO: YES CHA IN STAY PROTECTOR H YDRO CARBON: NO | HYDRO: YES
15 KI T Nº : Y 0 0 0 0 1 5 5 QUANT ITY 20 ART Nº: 110 0 0 541 Q UA N T ITY
15.1 MAIN PIVOT BEARING HYDRO 6801 2 PROTECTOR BASE DRCHA HYDRO 11 6 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 17
FRAME HARDWARE CHAINGUIDE
21
22.3
23.4
22.1
23.3 23.5
23.2 23.1
23.1
22.3
22.2
S EATPO ST C LA M P O C CA M 2 0 HYDRO/CA RB ON CARBON: YES | HYDRO: YES KIT CHA IN GUIDE OC CAM 20 CARBON: YES | HYDRO: NO
21 A RT Nº : 1 1 1 6 0 0 0 4 QUANT ITY 23 KIT Nº: Y0 0 0 0 13 9 Q UA N T ITY
SEATPOST CLAMP occam 20 hydro/carbon 34.9 1 23.1 BOLT M3X15 2
23.2 CHAINGUIDE OCCAM 20 1
23.3 CHAINGUIDE BRACKET 1
CABLESTOP KI T OCCA M 2 0 CARBON: YES | HYDRO: YES 23.4 NUT M3 1
23.5 CHAINGUIDE WASHER 4
22 KI T Nº : Y 0 0 0 0 1 3 8 QUANT ITY
22.1 C.STOP GEAR-BRAKE DOWNTUBE 2
22.2 C.STOP BRAKE CHAINSTAY 1
Serie 2001 8 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 19
LINKAGE ASSEMBLY
01 Linkage arm 02 04 05
M6x20 Allen bolt Linkage axle and arm pre-assembly with bearings and bolt.
5
15 Nm
Apply
threadlock
638
Install theopuesta
Montar la bieleta right en el eje
Screw the preload into
on the axle´s linkage arm onto
Occam 2020 linkage axle the axle and turn to it to
end before the axle. preload the assembly.
installing
it into the
linkage arm. The linkage pre-assembly
must be done on the Apply threadlock on the free end of the axle.
non-threaded end of the 638
axle.
03 06
With the frame bearings already installed on the frame,
install the linkage pre-assembly into the frame.
2. Remove the preload tool.
1. Tighten the M6x20 Allen bolt.
5
15 Nm
PR ELOAD TOOL KI T O C CA M 2 0 CARBON: YES | HYDRO: YES
KIT Nº: Y0000141 QUANT ITY
PRELOAD TOOL OCCAM 20 1 Serie 600
PRELOAD TOOL WASHER OCCAM 20 1 Serie 2002 0 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 2 1
CABLING
24.1
24.2
L
L
Cut to the specified size:
L CARBON HYDRO
LEFT 149mm with ferrule 135mm with ferrule
RIGHT 155mm with ferrule 140mm without ferrule
FULLSUSP CABL E S LE EV ES KIT CARBON: YES | HYDRO: YES
24 KIT Nº: Y0000140 Q UA N T ITY
24.1 FS CABLE SLEEVE (ONE SIZE) 2
24.2 FS SLEEVE FERRULE 222 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 2 3
SAG MEASUREMENT DPX2 VOLUME REDUCERS
For a correct SAG sending it is recommended to make the The Fox DPX2 shock allows you to modify the air chamber This shock comes from Orbea with a 0.2 volume spacer
measurement with full riding kit (Helmet, clothing, bat, etc) volume to achieve a different progressivity depending on installed, but a 0.4 is also included if you desire to swap it.
your riding style.
RECOMMENDED SHOCK PRESSURE
NO REDUCER MORE LINEAR BEHAVIOR -LIGHT RIDER
R I D ER W EI G H T AI R P R ES S URE REBOUND -LESS AGRESSIVE RIDING STYLE
CLICKS WITH 0.2 REDUCER MORE PROGRESSIVITY -MID-WEIGHT RIDER
KG PSI (F R OM COM P L ETE LY OP E N ) -MEDIUM RIDING STYLE
60 170 4
WITH 0.4 REDUCER MORE PROGRESSIVITY -HEAVIER RIDER
65 185 6
-AGRESSIVE RIDING STYLE
70 205 7
75 220 8
80 235 9
85 250 10
90 265 11
95 280 12
100 295 13 01. To install or remove the air cham- 02. Unscrew the air chamber sleeve from the shock´s head and slide the sleeve
ber volume reducers, de-inflate com- downwards.
pletely the shock´s air chamber.
These are aproximate values. They may change depending
on the rider´s preferences, riding style, etc.
Use of the preload key in the regulation of the bicycle SAG
03. Remove the 0.2 volume reducer 04. Slide air chamber sleeve towards 05. With a shockpump, inflate the air
from the shock´s shaft and install the the shock´s head and screw the slee- chamber to the desired pressure.
0.4 reducer (with the flat face facing ve into the head.
up) or leave the shock without any re-
ducers. Do not use metal tools to re-
move the reducer. Any damage to the
shock´s shaft will cause air leakages.24 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 2 5
MAINTENANCE
Orbea products are carefully designed to be long-lasting, TEST RIDE Take a quick ride up and down the street to
efficient and easy to maintain. The carbon and aluminum make sure your bike is shifting and braking properly. Lis- A FTER A CRASH OR IM PACT
frames on the Occam are extremely corrosion-resistant. ten for unusual noises.
However, your Orbea bicycle needs regular maintenance Falling is part of riding and it’s impossible to avoid minor
of its components in order to work properly and to ensure accidents. If you crash your OCCAM, please make sure
you are okay and seek medical attention if necessary. If
their longevity.
4 ) B EA R IN GS you are not injured, you should check your bike before
continuing:
1 ) K EEP YOUR OCCAM C LEA N Bearings are one element subject to wear and tear. They
must be in good condition to ensure that the other parts 1) Inspect your frame and components for damage.
Washing your bike with mild soap and water will keep you of the bicycle work correctly: on the wheels, the steering Do not ride your bike if any problems are detected.
looking stylish and allow you to check the condition of the column and the bottom bracket, and particularly on the
frame and components. Don’t use high water pressure and parts of the full suspension bicycle frame.
avoid spraying water into bearings or frame tubes. Citrus Regularly check to make sure that the bearings turn freely WHAT TO LOO K FOR
degreasers are biodegradeable and do a great job of re- in their housing and there are no signs of lateral play. Bea-
mo-ving dirty grease from gears and chain. rings that do not turn properly or that have any lateral play Inspect Frame and fork for evidence of cracking or ben-
must be replaced immediately in order to prevent wear ding. If cracks are discovered, discontinue use imme-
and tear to the parts of the frame. Very damp weather dia-tely.
2 ) K EEP YOUR OCCAM LU BE D conditions can cause the bearings to wear out faster. Avoid
washing your bicycle with pressurized water hoses. If you Check the drivetrain and spin the wheels to make sure
Once your bike is clean, it’s a good time to put fresh lube have any questions, take your bicycle to an Orbea dealer components are operating correctly. If you discover
on the chain. Use only enough to get inside the links and for correct diagnosis and maintenance. da-mage to your components, discontinue use immedia-
wipe off any excess because it will attract dirt. Headset tely.
and pivot bearings should be inspected every few months
for smoothness and to ensure that the seals are intact and Even if you don’t find any damage, pay careful attention
lube is clean. to the sound of your bike when you continue riding. Un-
usual noises can be caused by cracks or other problems.
A well-maintained bike will be quiet and free of creaks or
3 ) I NSP E CT YOUR OC CA M BE F O R E squeaks. Investigate and locate the source of any new
noises.
YOU R I D E
2) Bring your bike to your Orbea dealer for profes-
Do a quick check before every ride to make sure your bike sio-nal inspection. Some damage can only be detected
is in excellent condition. It is very common to discover by disassembling the bike to check for cracks or other
small issues at home that can become big problems on the signs of stress.
trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube
your chain before riding. BRAKES Check your brakes to A crash or impact can put extraordinary stress on your
make sure they are working correctly. Check for missing/ bike and components, causing them to fail or to fa-ti-
loose caliper and rotor bolts. TIRES Look for damage to gue prematurely. Failure can happen suddenly with
the sidewalls of your tires. Check and adjust tire pressu-re. no warning, causing loss of control, serious injury or
WHEELS Spin the wheels and look for wobbles, check death.
for loose or broken spokes. Check quick release levers
to make sure they are functioning properly. FRONT END
Stand over the saddle, pull on the brakes and rock the bike
back and forth. Feel for any play or knocking that might
indicate a loose headset, loose brake rotors or calipers, or
worn fork bushings.2 6 | O R BEA TE CH N I CA L M A N UA L B LUE PA P E R OCCA M CA RB O N & HYDRO 2 02 0 O RB EA | 27
ORBEA WARRANTY ADDITIONAL INFORMATION
The constant effort we make every day to produce the See the full description of the coverage and the Lifetime ORBEA participates actively on facebook and Twitter with
highest quality bicycles enables us to offer the following Warranty conditions at:
WA RRA N TY CLAIM PROC ESS our fantastic global community of riders. Looking to find
warranty and coverage conditions: https://www.orbea.com/int-en/warranty-benefits/ spots to ride or plan a vacation? Someone will have the
All warranty claim processes must be processed through
answers:
an Orbea dealer, who will provide the company with the
LEGAL WAR R ANTY R E GI ST E R YOU R BICYCLE necessary documentation for the diagnosis of said claim.
Orbea guarantees its products by law for a period of 2 In order to benefit from the extension of the Orbea Life-
The dealer will inform the customer of the decision made
by Orbea.
FAC EBOOK
www.facebook.com/OrbeaBicycles
years or whatever has been stipulated as the legal warran- ti-me Warranty, register your bike within the first 30 days
ty period in the country where the purchase was made, to of having purchased it at www.orbea.com
the original owner of the bicycle/component. TW ITTER
01. REGISTER YOUR ACCOUNT www.twitter.com/Orbea/
This warranty covers Orbea products against manufac-
tu-ring defects and/or lack of conformity and guarantees
the repair or replacement of the defective product at no YOUTUBE
cost to the affected customer. Likewise, this warranty also Visit our Orbea Channel on You Tube for a variety of helpful
co-vers paint, varnish and corrosion defects on all frames 02. REGISTRATION NUMBER setup and tech videos:
and rigid forks assembled on our bicycles during the pe- www.youtube.com/user/OrbeaBicycles
riod specified in the first paragraph of this warranty.
This warranty does not cover in any case damage derived
INSTAGRAM
www.instagram.com/orbeabicycles
from misuse or the lack of maintenance, or from the nor-
mal wear and tear of perishable parts, such as, but not
limited to: seals, bearings, handlebar tape, spokes, hub,
threads, tires, seat, etc.
ORBEA C ONTENT
View and download photos, videos and documents.
content.orbea.com/us-en/
See the full description of the coverage and the legal
warranty conditions at:
https://www.orbea.com/int-en/warranty-benefits/ 03. WHERE TO FIND YOUR NUMBER BLOG ORBEA
www.orbea.com/es-es/blog/
OR BEA LI FET I ME WARR A N TY
2 YOUR ORBEA DEALER
As a complement to the legal warranty, Orbea offers the Our dealers are experts and should be able to assist you
original buyer of the bicycle, under the condition of ha- with setting up and maintaining your Orbea bicycle. A
ving registered their bicycle on the Orbea website within a com-plete listing of Orbea dealers and distributors can be
period of 30 days following its purchase, the Orbea Li-fe- located on our website:
time Warranty, which covers the frames and rigid forks 1 3 www.orbea.com/us-en/dealers/?country=INT
we assemble on our bicycles, with no time limit, against
manufacturing defects.
SUPPORT
This warranty extends the original period of coverage For technical questions about Orbea products, write to:
1 2 3
against pain, varnish or corrosion defects on our frames support@orbea.com
and rigid forks for one additional year after the end of the
legal warranty period. For any other question:
orbea@orbea.comWWW.OR B EA .COM
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