SOLUTIONS PROEFILL - PASTE & THICKENED TAILINGS FLOW CONTROL - Proeger - Flow Solutions
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PASTE & THICKENED TAILINGS FLOW CONTROL
HOPPER / MIXER OUTLET
SOLUTIONS
PROEFILL CONTROL VALVE
Every point of the delivery process, covered.
ABOUT
PROEGER FLOW
SOLUTIONS
Since 2011 we have focused on solutions
for specialised areas of the mining/minerals
and upstream oil & gas sectors.
Over the journey we became more
focused in mining activities where our main
expertise lies providing genuine solutions
with proven results.
In 2017 we remodelled the business
focusing on opportunities globally and
became an Australian exporter whereby we
design and manufacturer our own range of
severe service flow control products using
the knowledge we have gained working
with our customers targeting known
application challenges identified within the
Paste/Backfill and Tailings sectors offering
our customers solutions for every point of
the flow loop.
Proeger Flow Solutions is now positioned
as an industry leader of everything flow
control related within the Paste/Backfill
and Tailings arena.
Control Valve | 2
PROEFILL CONTROL VALVE WHY PROEFILL? When you want absolute confidence in your gravity fed hopper or mixer outlet control valve for precise modulating control and low wear characteristics...... or simply to avoid being sucked closed under the full vacuum drawn as the paste falls down the bore hole you can rely on PROEFILL to save the day.
GRAVITY FEED
SYSTEM
PASTE HOPPER
GRAVITY DELIVERY
SYSTEM
PROEBATCH
HOPPER OUTLET
DUMP VALVE
PROEFILL
HOPPER OUTLET
CONTROL VALUE
SURFACE BATCHING AND DELIVERY SYSTEMS
PROESTOP
ISOLATION
VALVE
PROEINJECT
FLUSH WATER/
AIR INJECTION PROEFLOW
VALVE ULTRASONIC
FLOW METER
PROESTOP
ISOLATION
VALVE
CASING DEPTH
INCLINE
BOREHOLE
CASING
PROECONTROL
SOFT START
CHOKE VALVE
PROEFLOW
ULTRASONIC
FLOW METER
PROEFLOW
HYDRAULIC
POWER UNIT
PROESAFE PROECONTROL
EMERGENCY MODULATING
DUMP VALVE CONTROL VALVE
PROESAFE
CONTROL SKID
Control Valve | 4
HIGH PRESSURE
PUMPED SYSTEM
MIXER
PROEDIRECT
DIVERTER VALVE
PUMP 1 PUMP 2
PROESTOP
ISOLATION
VALVES
SURFACE
TRANSPORTATION
SYSTEMS
PROESAFE PROEINJECT PROESTOP PROESWITCH
EMERGENCY FLUSH WATER/ ISOLATION OR PROEDIRECT
DUMP VALVE AIR INVECTION VALVE DIVERTER VALVE
VALVE
UNDERGROUND RETICULATION SYSTEMS
PROEFLOW
ULTRASONIC
FLOW METER
PROEDIRECT
PASTE DIVERTER
PROESTOP TO MINE STOPE
VALVE
SINGLE OR
DOUBLE BLOCK
& BLEED SAFETY
ISOLATION VALVE
PROEFLOW
ULTRASONIC
FLOW METER
TO MINE STOPE
PROEFLOW
HYDRAULIC
POWER UNIT
PROESAMPLE
PASTE SAMPLING
VALVE
APPLICATION KEY FEATURES
The Hopper / Mixer Outlet Control Valve’s • Patented double arched self-supporting design with
primarily purpose is for the controlled a full vacuum rated tube.
release of cemented paste or hydraulic fill
out of the batching plant hopper in gravity • Designed for Abrasive, Scaling, Aggressive and
feed systems so that initial velocity into Plugging Slurries / Pastes.
the bore hole is controlled as the level in • Reduced port tubes sized specifically to the
the hopper varies. Controlling the free fall maximum flow rate to minimise premature tube wear
velocity as head pressures vary reduces • Zero cavities for paste or cement to impact.
fluctuations in the poorly filled bore holes • Quick and easy in line tube change when required.
and / or early separation of solids and
• In-built tube wear sensor wire & MONSYS Monitor
liquid.
Box for early tube wear monitoring.
It’s this separation and air pockets of unfilled
• Low long cost of ownership and high plant up time
pipe where solidification can start and in
compared to alternate valve solutions.
turn ultimately lead to time consuming and
expensive blockages to clear.
It’s for that reason why it is important to
manage the velocity of the paste out of the
batching hopper. What is also unique in
a gravity feed system is that the resultant
rapid increase in velocity as the paste falls
down the bore hole; generates a large
vacuum that other valve types struggle to
hold control against adding to the difficulties
of early stage paste management in gravity
feed systems.
SPECIFICATIONS
ITEM / DESCRIPTION DESCRIPTION
Body Design 2 Piece Cast Ductile Iron
Valve Hardware 316SS Pull Rods, Pinch Bars &
Bolting
Flow Characteristic Uni-directional - Equal Percentage
Design Specification ANSI B16.34
Tube Material Natural Rubber – C/w Wear Sen-
sor Wire
Control Valve | 6
PROEFILL CONTROL VALVE
SIZE RANGE & PERFORMANCE
Size & Pressure Range Description
Typical Size Range 100x50, 100x65, 100x80, 125x80,
125x100, 150x80, 150x100, 150x125,
200x150
Working Pressure (max) 10, 20 & 35 Bar Designs
Connection Types ANSI RF
Flow Rate (min / max). 30m3 / hr up to 300m3 / hr
DIMENSIONS
Valve Bar Port Size Dimensions (mm) Weight
Size Ø ØD1 ØD2 A B C D E F G Kgs
100 x 80 10 100 80 229 330 793 590 282 263 108 68
125 x 80 10 125 80 254 414 971 718 297 288 135 143
125x100 10 125 100 254 414 971 718 297 288 135 143
150 x 80 10 150 80 267 414 1015 750 323 307 162 178
150x100 10 150 100 267 414 1015 750 323 307 162 178
150x125 10 150 125 267 414 1015 750 323 307 162 178
200x150 10 200 150 457 530 1278 931 361 326 187 286
TYPICAL INSTALLATION
PROEFILL
This was the very first paste valve
solution we entered the market with
in 2011 and it has stood the test of
time being the valve of choice for
several OEM paste plant designers
and constructors.PROEFILL
CONTROL VALVE
CONTROL VALVE PERFORMANCE
Because of their unique design characteristics, RF Control Valves are recommended when:
• Abrasion and corrosion result in high maintenance,
• turbulent flow causes valves or pipes to wear,
• scaling causes valves to seize, and
• fibers or other materials have a tenancy to plug the valves.
The inherently high Cv values of PROEFILL Control
Valves ensure superior cost-vs.-capacity ratios. Control
performance is also enhanced, as each valve is uniquely
characterized to flow requirements with either full- or
reduced-port designs, thus reducing the turbulence
and cavitation found in other valve designs.
The self-cleaning, flexing elastomer action loosens
deposits (Fig. 2, opp. page) and eliminates most
problems associated with sticking, overshoot, and
conventional control valve irregularities.
When zero-leakage shut-off is a must, PROEFILL
Control Valves® outperform most others, even against
abrasive and scaling-prone slurries and liquids.UNIQUE VALVE FEATURES
PATENTED NO-STRETCH TUBE FOLDS TROUBLE-FREE OPERATION
OPEN VALVE OPEN
• no jamming or plugging
• Patented tubs arches
flex, not stretch, during
valve closure, relieving
stress on the elastomer
unsurpassed resistance
to severs process
environments
CLOSED
• Ensures zero-leakage
VALVE OPENS/CLOSES
shut-off long and • scaling and sediments
higher cycle time over break up...
conventional metal or
elastomer valve products
... and flush through during
Open/Close cycle
Figure 1 Figure 2
SMART VALVE™MONITORING SYSTEM QUICK & SIMPLE TUBE CHANGE
MONSYS CONTROL BOX
• remove valve’s lower half
• replace elastomer tube
• no special
tools
• no removal of valve
from pipeline
• no recalibration
Figure 3 Figure 4PROEFILL CONTROL VALVE
MODEL SELECTION
PVI 200/150 PF 10 5 5 4 CRX
MODEL OPERATOR FLANGE DRILLING FACE TO FACE
STANDARD
PV1 = Enclosed Body M = Manual 1 = DIN PN10
PV2 = Seated Body H = Hydraulic 2 = DIN PN16 3 = ASME B16 (Short)
P = Pneumatic 3 = DIN PN25 4 = ASME B16 (Long)
F = Positioner 5 = ANSI 150#
(Electro-Pneumatic) 6 = ANSI 300#
D = Positioner 8 = AS2129 (Table D)
(Pneumatic) 9 = AS2129 (Table E)
SIZE 0 = Other
ACCESSORIES
INLET/OUTLET
100x50 A = Manual Ball Valve
100x65 TUBE RATING BODY B = Volume Boosters
100x80 MATERIAL C = MONSYS Control Box
125x80 10 = 10 Bar G = Air Pressure Gauges
125x100 16 = 16 Bar 5 = Ductile Iron K = Smart Positioner (HART)
150x80 25 = 25 Bar L = Proximity Sensors
150x100 Q = Quick Exhaust Valves
150x125 R = Filter / Regulator
200x150 S = Solenoid
J = Junction / Control Box
X = Special Requirements
TUBE MODEL SELECTION
NR 200/150 10 4 CS
SIZE FACE TO FACE ACCESSORIES
STANDARD
INLET/OUTLET C = Wear Sensor Wire
100x50 3 = ASME B16 (Short) S = Single Cone Reduced Port
100x65 4 = ASME B16 (Long) D = Double Cone Reduced Port
100x80 X = Special Requirements
125x80 TUBE RATING
MODEL
125x100
150x80 10 = 10 Bar
NR = Natural Rubber
150x100 16 = 16 Bar
PGR = Pure Gum Rubber
150x125 25 = 25 Bar
200x150Sales Office Unit 1/6 Packer Road, Baringa Queensland 4551 T: +61 7 5438 8255 | M: +61 (0)418 606 255 | E: info@proegerflowsolutions.com www.proegerflowsolutions.com
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