HIGH PERFORMANCE BELT DRIVES - INDUSTRIAL POWER TRANSMISSION PRODUCTS AND SERVICES - Gates
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HIGH PERFORMANCE BELT DRIVES INDUSTRIAL POWER TRANSMISSION PRODUCTS AND SERVICES
PREDATOR® V-BELTS DESIGNED FOR
THE MOST AGGRESSIVE APPLICIATIONS 2
High powered motors. Shock loads from sudden starts and stops. Dirty 1
operating environments. High heat. Contamination from oil or solvents. 3 4
Predator® V-belts handle them all.
5
■ Maintenance free
■ 35% less drive cost
■ 60% less drive width
■ 50% less weight 1. Reduce friction and heat build-up under shock loads
NARROW CLASSICAL with abrasion and puncture-resistant bareback
■ Shaft load remains unchanged (non-rubber) double-layer fabric cover.
2. Minimal need for re-tensioning due to stronger-than-
steel Aramid fibre (Kevlar) tensile cords that reduce
belt stretch by 50%.
3. Oil and heat resistant Chloroprene compound body,
PREDATOR® CROSS SECTIONS
rated for 80°C, outperforms other rubbers in harsh
operating conditions.
Belt Type Classical Narrow (ISO) Narrow (RMA)
4. Extend drive life with the patented curved sidewall
Singles AP, BP, CP SPBP, SPCP 5VP, 8VP that allows belt to enter the pulley groove cleanly and
smoothly, reducing sidewall wear on belt and pulley.
Powerbands® BP*, CP* SPBP, SPCP, 9JP*, 15JP* 3VP, 5VP, 8VP
5. Multiple-layer tie band joins belts together into a
Predator® Powerband® that provides lateral rigidity for
NOTE: Predator® V-belts must be ordered in matched sets. reduced vibration and belt roll-over on multi-groove
*Available on request pulleys.
COMPACT DRIVE SAVES SPACE, WEIGHT AND MONEY
Predator® V-belts can handle up to 2.2 times more power than the
equivalent size standard V-belt. A more compact drive that weighs less,
puts less strain on costlier components, and uses fewer belts. All of which
saves you money. See the difference in the following example: COMPARED WITH STANDARD
V-BELT DRIVES, THE
63mm 120mm
COMPACT PREDATOR®
DRIVE PROVIDES GREATER
POWER CAPACITY IN HALF
THE WIDTH AND WEIGHT,
AT A THIRD OF THE COST,
WITH NO CHANGE IN
SHAFT LOADS. PREDATOR®
V-BELTS PROVIDE THE IDEAL
SOLUTION TO REPLACE
COSTLY, MADE TO ORDER,
8V BELT DRIVE PULLEYS
WITH STANDARD
PREDATOR® - SPBP BELTS STANDARD - SPB BELTS
■ 3 belts required ■ 6 belts required SPB OR SPC.
VS
■ Rated kW/Strand: 53.5kW ■ Rated kW/Strand: 26.8kW
■ Total weight: 72.2 kg ■ Total Weight: 114.6 kg
www.GatesAustralia.com.au/Predator
POLY CHAIN® GT® CARBON™
POLYURETHANE SYNCHRONOUS BELT 4
WITH CARBON FIBRE CORDS
3
Trying to reduce your energy bill? Experiencing downtime to re-tension
& lubricate your roller chain? High moisture, oil or chemicals causing you
problems? Poly Chain® GT® Carbon™ synchronous belts are the solution. 1
■ Maintenance free 2
■ 400% greater capacity than HTD timing belts 1. Modified curvilinear tooth profile
2. Nylon tooth facing with blue coloured jacket
■ 5% energy savings over V-belts
3. Carbon fibre tensile cords
■ 99% efficiency for life of the drive 4. Polyurethane tooth and belt back
■ Reduce downtime
■ Reduce weight and overhung loads
■ Over 120,000 possible drive combinations
■ Inert to most acids, chemicals and water “THIS IS HOW WE’VE
■ Stainless steel sprockets & taper locks available in certain sizes ALWAYS DONE IT ”
WON’T CUT IT ANYMORE.
POLY CHAIN® GT® CARBON™ PITCH SIZES SOMEONE TO LUBRICATE
Pitch mm T (mm) B (mm) B
8MGT 8.0 3.4 5.9
T THAT OLD ROLLER CHAIN,
14MGT 14.0 6.0 10.2 PITCH
SOMEONE ELSE TO CLEAN
NOTE: 19MGT Poly Chain GT Carbon available as a made-to-order. UP THE GREASE ON THE
FLOOR, ANOTHER PERSON
SHUTTING DOWN DRIVES
PowerGrip® HTD® PowerGrip® GT3
55mm wide TO RE-TENSION.
115mm wide
Poly Chain® GT® Carbon™
20mm wide
■ Width-for-width roller chain conversions
■ No stretch, no lubrication, no re-tensioning
■ Outlasts roller chain up to 4 to 1
■ Outlasts roller chain sprockets up to 10 to 1
■ Inside & backside idlers can be used
www.GatesAustralia.com.au/Polychain
POLY CHAIN® CARBON® VOLT®
STATIC CONDUCTIVE POLYURETHANE 4
SYNCHRONOUS BELT WITH CARBON
FIBRE CORDS 3
Application in an explosive environment, e.g. oil and gas, flour or sugar
processing? Does the belt get wet? Roller chain wearing too quickly? Need
a more efficient drive? Poly Chain Carbon Volt belts are the ideal solution. 1 2
■ Static Conductive to ISO 9563 throughout the lifetime of the belt
1. Modified curvilinear tooth profile
■ Patented Static Conductive construction 2. Patent pending antistatic black jacket
■ All the advantages and performance 3. Carbon fibre tensile cords
benefits of Poly Chain® GT® Carbon 4. Polyurethane tooth and belt back.
■ Available in all 8MGT & 14MGT sizes
■ Ideal for fin fan drives
www.GatesAustralia.com.au/VOLT
DRAFTGUARD® ANTI-ROTATION DEVICE
FOR ACHE BELT DRIVES
■ Prevents back-drafting of fans
■ Eliminates hard starts during wind-milling
■ Avoids damage to belt drive system and structure during start up
■ Protects technicians from serious injury during maintenance operations
■ Maintenance-free bearings greased-for-life assemblies
■ Multiple mounting options, Locking Ring, Taper-bush or QD Bush
■ Adapts to clockwise or counter clockwise rotation
■ Unlike motor clutches, Draftguard® prevents wind-milling after belt failure
DRAFTGUAR
D
www.GatesAustralia.com.au/Draftguard
POWERGRIP® GT4
RUBBER SYNCHRONOUS BELT WITH
FIBREGLASS CORDS
1
HTD belts not strong enough? After a more efficient drive than V-belts?
Need a compact, high precision drive? Hazardous explosive areas requiring a 2
static conductive rated belt? Think PowerGrip® GT4 synchronous belts.
3 4
■ Maintenance free
■ Low noise and vibration 1. Fibreglass Tensile Cords. No Re-tensioning required
2. Next Generation Ethylene Elastomer.
■ Greater capacity, narrower drive designs Class leading power capacity.
3. Nylon Tooth Fabric. Improves tooth wear resistance.
■ Abrasion resistant, longer life
4. Patented GT Tooth Profile
■ Static conductive to ISO 9563
■ Fully operational in a wide range of temperatures: -40°F to +248°F
(-40°C to +120°C) with intermittent use up to 284°F (140°C)
POWERGRIP® GT3 PITCH SIZES
Pitch (mm) T (mm) B (mm)
2MGT 2.0 0.7 1.5 AT LEAST 200% CAPACITY
3MGT 3.0 1.1 2.4
OVER HTD BELTS MEANS
5MGT 5.0 1.9 3.8
YOU CAN HALVE YOUR
DRIVE WIDTH USING
POWERGRIP® GT4 PITCH SIZES POWERGRIP® GT4 BELTS.
Pitch (mm) T (mm) B (mm)
B
8MGT 8.0 3.4 5.6 T
14MGT 14.0 6.0 10.0 PITCH
www.GatesAustralia.com.au/GT4
QUAD-POWER® 4
HIGH TEMPERATURE RAW-EDGE, 4
2
NOTCHED, NARROW SECTION V-BELT
Applications with extreme heat. Need to reduce you maintenance and
downtime? Pulleys too small for your wrapped V-belts?
Quad-Power® 4 belts are the answer. 3 1
■ Service Free
1. High-strength, low elongation polyester cords.
■ Increased temperature range -50°C to +130°C 2. Embedding adhesion layer (blue) provides resistance to
bending stress and separation.
■ Increase efficiency up to 3% 3. Notched construction to allow bending around small
pulley diameters. Notch profile optimised to suit each
■ Reduce drive width up to 50% cross section.
4. Cross orientated fibre loaded rubber compound for
■ Space saving and design freedom flexibility and stability.
■ Static conductive to ISO 1812 and IP3-3 NARROW
■ Match Free to UNISET & V80 matching systems
■ Available as single belts or Powerbands
QUAD-POWER® 4 CROSS SECTIONS
Belt Type Narrow (ISO) Narrow (RMA)
Singles XPZ, XPA, XPB, XPC 3VX, 5VX, 8VX
Powerbands XPZ, XPA, XPB 3VX, 5VX
NOTE: Some Narrow (RMA) belts and Powerbands are labelled
Super HC® Molded Notch
Hi-Power® II 12 x B46 Super HC® 8 x SPB1250 Quad-Power® 4 5 x XPB1250
Pulley Width = 234mm Pulley Width = 158mm Pulley Width = 101mm
25,000 hr belt life 25,000 hr belt life 25,000 hr belt life
UPGRADED EPDM RUBBER
CONSTRUCTION IS RATED
TO +130°C
www.GatesAustralia.com.au/Quad-Power
PREVENTIVE MAINTENANCE TRAINING
Gates offers Preventive Maintenance Training to assist in achieving the best
performance from your belt drives and keeping downtime and maintenance
at a minimum.
The most common causes of poor belt life are improper maintenance and
improper installation. The course aims to ensure that these causes are
illustrated to provide trouble free drives and increase your uptime.
THE COURSE COVERS THE FOLLOWING:
■ Belt identification ■ Pulley installation and alignment
■ Belt construction ■ Belt tensioning techniques
■ Features and benefits ■ Re-tension periods
■ Belt drive problems ■ Training on the use of tension
and laser alignment tools
■ Pulley and belt inspection
■ Troubleshooting failure modes
■ Guard maintenance
Duration of course = 3 – 4 hrs.
■ Shutdown procedures Max 12 per class.
MAINTENANCE KITS
Optimum belt drive performance is not achieved via guess work, you need
the right tools for the job.
Gates most popular Maintenance Tool Kit [GIBMAINT-3] allows any belt
drive to be accurately installed and maintained. It includes Gates premium
508C Sonic Tension Meter and EZ Align® Green laser alignment tool.
The Belt Wear Gauges allow for quick V-belt pulley inspections.
The aluminium tension plates can be installed on the drive or guard to
ensure belt details and tensioning data are always on hand.
MAINTENANCE KIT 3
Three other kit versions are available with slightly different components
included to suit your requirements and budget.
MAINTENANCE KIT 1 MAINTENANCE KIT 3
Item Code - GIBMAINT-1 Item Code - GIBMAINT-3 MORE THAN 60% OF ALL
1 x Hard Carry Case with foam liner 1 x Hard Carry Case with foam liner
1 x Gates 508C Sonic Tension Meter 1 x Gates 508C Sonic Tension Meter
BELT DRIVE ISSUES ARE
1 x Gates AT-1 Laser Alignment Tool 1 x Gates EZ Align® Green Laser Alignment Tool CAUSED BY IMPROPER
1 x Gates 15kg Single Barrel Tension Tester 1 x Gates 15kg Single Barrel Tension Tester
DRIVE MAINTENANCE
1 x Gates 30kg Double Barrel Tension Tester 1 x Gates 30kg Double Barrel Tension Tester
1 x Gates Belt and Pulley Gauges 1 x Gates Belt and Pulley Gauges OR INSTALLATION.
2 x Gates Aluminium Tension Plates 2 x Gates Aluminium Tension Plates
2 x Gates Tension Stickers 2 x Gates Tension Stickers
1 x Gates Steel Ruler 1 x Gates Steel Ruler THE RIGHT TRAINING
1 x Gates Measuring Tape 1 x Gates Measuring Tape MATCHED WITH THE
1 x Gates Pocket Tension Guide 1 x Gates Pocket Tension Guide
APPROPRIATE PRODUCT
Item Code - GIBMAINT-3A
Same as above, also includes:
AND TOOLS REDUCE
1 x Inductive Sensor (magnet included) DOWNTIME AND INCREASE
EFFICIENCY, SAVING
MAINTENANCE KIT 2 MAINTENANCE KIT 4
ENERGY AND MONEY.
Item Code - GIBMAINT-2 Item Code - GIBMAINT-4
Same as Kit 1 minus Same as Kit 3 minus
the 508C Sonic Tension Meter the 508C Sonic Tension Meter
www.GatesAustralia.com.au/PTMaintenance
508C - SONIC TENSION METER
Item Code - 7420-0508
The 508C Sonic Tension Meter can easily be operated by one person for
fast, accurate readings on all types of synchronous and V-belt drive systems.
Use the standard cord sensor to reach inside cramped compartments where
conventional methods would be impossible. This small, light and user friendly
meter features:
■ Output readings measurable in hertz, pounds, kilograms and newtons.
■ Improved frequency range from 10-5000 hertz.
■ Variable frequency range filters.
■ Auto gain control automatically adjusts meter sensitivity.
■ 20 memory registers for belt contents.
■ LCD screen with back light.
OPTIONAL SENSORS:
1
1. Standard Cord Sensor (7420-0206)
2. Flat Flexible Sensor (7420-0205)
(Included with 7420-0508)
3
2
3. Inductive Sensor (7420-0212)
(Magnets included)
4 4. Replacement Magnet (7420-1212)
EZ ALIGN® GREEN - LASER ALIGNMENT TOOL
Item Code - 7420-3000
Gates EZ Align® Green precision laser alignment device allows a single person
to quickly and easily align a belt drive. The green laser is 10x brighter than the
previous red laser design allowing for much easier use in bright areas. Gates
EZ Align® Green tool uses powerful laser line technology for maximum angular
accuracy on belt drives up to 7.6 metres in centre distance.
■ FAST and EASY
■ Shows parallel and angular misalignment simultaneously
■ More accurate and efficient than any other laser tool or method
■ Reduces vibration and belt noise
■ Prolongs belt and pulley life
■ Suitable for both V-belt and synchronous belt drives
■ For both horizontally and vertically mounted drives
■ Alignment can be adjusted by one operator
■ New design includes stronger magnetic brackets to
hold the tool more firmly in place
■ LED torch now included in the end of the Laser unit of this new design
www.GatesAustralia.com.au/PTMaintenance
BIRD™ - BELT INSTALLATION AND
ROTATION DEVICE INNOVATIVE SAFETY
DEVICE TO PROTECT OPERATORS
FROM INJURY
Item Code - 7420-1001
Gates have developed the Belt Installation + Rotation Device (BIRD™) to
minimise finger and hand injuries due to hands getting caught in pinch points
during routine installation and maintenance. While a drive is shut down and
locked out, the BIRD safely facilitates a rotational inspection of a drive.
Prior to the launch of the BIRD, in order to inspect or install a drive, personnel
would pull on the belt or grab the edges of the pulley or sprocket to turn the drive.
Regardless of the care taken, this procedure is inherently dangerous — a split
second leads to a hand or finger pulled into a pinch point.
■ Keeps hands and fingers away from pinch points,
reducing the potential for injury
■ Provides a more ergonomic way to rotate belt drives
■ Switchable on/off magnets allow for easy installation and removal of the BIRD
■ Durable case to protect the BIRD when not in use
REDUCE THE POTENTIAL
FOR OPERATOR HANDS
AND FINGERS BEING
CAUGHT IN PINCH POINTS
ALUMINIUM HANDLES
ALLOW FOR SAFE
DRIVE ROTATION
ON/OFF SWITCHES
ACTIVATE THE MAGNETS
www.GatesAustralia.com.au/BIRD
AT-1 LASER ALIGNMENT TOOL
Item Code - 7401-10010
This tool can be used to align both V-belt
and synchronous belt drives. It can show
both parallel and angular misalignment
between the pulleys.
V-BELT & PULLEY GAUGES
Item Code - 7401-0015
Gates colour coded V-belt and pulley
gauges provide a simple solution for
detecting worn pulleys and identifying
V-belt cross sections.
The pulley wear gauges fit standard
industrial grooves, identifying excessive
wear before it leads to premature belt
failure.
TENSION TESTERS
Item Codes - Single Barrel - 15kg
(7401-0076)
Double Barrel - 30kg (7401-0075)
Gates has available two tension testing
tools for use in the servicing of belt drives.
The single barrel (15kg) and the double
barrel (30kg) tester can be used to
accurately measure the tension of
individual or joined belts upon installation
or during maintenance.
Using the tension tester ensures that
correct tension is maintained and is
repeatable. This will yield not only a longer
service life but a predictable one, enabling
scheduled replacement rather than
breakdown replacement.
INDUSTRIAL BELT MEASURER
Item Code - 7401-10001
Gates belt measurer can be mounted on your wall to easily find the inside length of a V-belt.
It provides an accurate measure of all belt sizes between 600mm to 4100mm. When used in
conjunction with our belt and pulley gauges belt identification is simple.
TENSION PLATES & STICKERS
Item Codes - Plates (496-1997) Sticker (496-5008)
No more guessing tensions or wondering what the correct belt should be. Gates can supply
all your drive critical information on adhesive backed aluminium plates or stickers that can be
attached right onto the machine.
With the plate and sticker specifying which belt, how many and the tensioning data, incorrect belt
installation is avoided.
www.GatesAustralia.com.au/PTMaintenanceENGINEERING TECHNICAL SERVICES
Gates field team members are available to work with you on site to provide
solutions for any new drives or belt drive problems you are currently experiencing.
Gates can visit and survey your entire site/plant, offering:
■ Drive design expertise
■ On-site drive performance evaluations
■ Laser alignment
■ Belt tensioning
■ Drive operating condition analysis
■ Belt failure analysis
■ Solutions for special application requirements
■ Recommendations and solutions
DESIGN FLEX® PRO™
BELT DRIVE DESIGN SOFTWARE
Gates Design Flex® Pro™ software is the ideal tool for checking existing belt
drives and designing new ones.
Fast and Easy
With as little as 6 pieces of data you can instantly generate a report providing you
with the capacity and accurate tensioning details for your belt drive.
If you are trying to modify an existing drive, or design a completely new one,
then just select the desired belt types, enter in the required parameters and you
will have a list of all possible drive options. All you need to do then is select the
solution that best suits your requirements.
The detailed design reports generated can easily be printed or saved as a PDF
and emailed to clients or staff.
Download FREE from www.Gates.com/DesignFlex
www.GatesAustralia.com.au/PTMaintenanceGATES AUSTRALIA PTY LTD GATESAUSTRALIA.COM.AU 1-15 Hydrive Close, Dandenong South, Victoria, 3175 FOLLOW: GATES AUSTRALIA PH: +61 3 9797 9666 FAX: +61 3 9797 9600 APRIL 2021
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