PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT

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PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT
PREDICTIVE
    MAINTENANCE
    SYSTEM
    Maximize production and
    profits with IIoT

PREDICT FAILURES. PREVENT DOWNTIME. ENHANCE SAFETY.
•    Remote equipment monitoring solution empowers your asset managers to make
     better maintenance decisions using real-time, actionable data.

•    Cost-effective, end-to-end wireless solution combined with hardwired Ethernet I/P™
     communication to optimize maintenance spends and enhance plant productivity and uptime.

•    Fully configurable and easy-to-deploy hardware architecture with intelligent edge
     processing to suit your unique application needs.

•    A user-friendly and intuitive web application combined with secure data storage
     provides boundless opportunities for data retrieval, visualization, analysis, and reporting.

•    Worker safety is enhanced by reducing hands-on and unplanned reactive
     maintenance activity.

FOR MORE INFORMATION VISIT GRACESENSE.COM OR CALL 1.800.280.9517
PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT
SYSTEM OVERVIEW
The field-proven GraceSense™ Predictive Maintenance System is a suite of smart devices that utilize low-power wireless                                                                                                       A Leading Automobile
sensor technology. Advanced data analytics provide asset managers with deep insights to machine health to effectively prioritize
resources and maximize the value of their maintenance spend. GraceSense™ technology improves overall plant reliability, safety,                                                                                              Manufacturer has seen
                                                                                                                                                                                                                        15X ROI in 24 Months
and maintenance metrics by remotely monitoring the asset health and sending timely notifications through SMS or email alerts when
anomalous behavior is detected.
                                                                                                                                                                                                                          GraceSenseTM Predictive Maintenance technology
                                                                                                                                                                                                                          captured 28 Million data points and provided
                                                       VIBRATION & TEMPERATURE NODE
                                                                                                                                                                                                                           alerts that prevented eight downtime incidents,
                                            Rugged wireless sensor with advanced edge processing and proprietary Zigbee compatible                                                                                            avoiding over $2 Million in losses.
                                            communication monitors vibration and temperature to insightfully predict health on any rotating
                                            equipment. Multiple mounting options ensure quick deployment across applications in any industry.
                                            Easy to replace batteries deliver 3-5 years of life (dependent on use).

                                                       PANEL-MOUNT™ NODE OR CLOUDGATE™                                                                                                                                                       PLCs/SCADA/HMIs

                                            Configurable hardware architecture with a wide selection of inputs, transducers, radios, and power
                                            options. Nodes can be mounted in our environmentally rated housing. Configured as a CloudGate™                                                                        API
                                            with an LTE or WiFi module, it can provide cloud-based support to thousands of other wireless nodes
                                            within a 30m radius, making the architecture massively scalable.
                                            Appearance of product shown to the left may change based on final product configuration.

                                                       HOT SPOT MONITOR (HSM)

                                            GraceSense™ Hot Spot Monitor is a non-conductive temperature monitoring device that detects
                                            potential hot spots and alerts personnel of any temperature anomalies occurring in electrical
                                            equipment. Additionally, by integrating HSM with a panel-mount node, data from the HSM can be
                                            remotely monitored along with other equipment parameters in the Maintenance Hub.
                                            For more information on the Hot Spot Monitor (HSM) please refer to the product specific datasheet.

                                                                                                                                                                                                                   Panel-Mount™
                                                                                                                                                                                                                    CloudGate                                   Vibration &
                                                       MAINTENANCE HUB                                                                                                          Hot Spot Monitor
                                                                                                                                                                                                                                                               Temperature
                                                                                                                                                                                     (HSM)
                                                                                                                                                                                                                                                                   Node
                                            The Maintenance Hub is an intuitive web application providing real-time asset status using dashboards,
                                            plot trends, and analytics. Hosted either in the cloud or on a local server, the Maintenance Hub displays
                                            system information, generates reports, and issues alerts via SMS and email containing actionable
                                            step-by-step remediation instructions. An open API lets you share data and alerts with existing systems
                                            (i.e. CMMS, SCADA, DCS). Some of the unique capabilities include:

                                            • On-premise Audit Tool                                                          • Performing statistical calculations on sensing
                                            • Multiple alert levels per channel                                                channels and displaying their values on the                                                              Temperature
                                                                                                                                                                                                   Panel-Mount™
                                            • Virtual channels that mathematically combine                                     dashboard                                                              Node                                 Node
                                                data from multiple sensors in real time

FOR MORE INFORMATION VISIT GRACESENSE.COM OR CALL 1.800.280.9517
© Grace Technologies All rights reserved. Specifications are subject to change with/without notice.
PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT
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5

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             H

                                                                                                                                                                                                5
    1

    PANEL-MOUNT™ SERIES TECHNICAL SPECIFICATIONS                                                                                                                                                                    FIELD-MOUNT SERIES TECHNICAL SPECIFICATIONS

                                                                                                                                                                                                                                              3
                                                                                                                                                                                           A
                                                                                                                                                                   B

                                                                                                                                                                                                    1

                                                                                                                                                                                                        6
                                                                                                                                     C
                2

                                                                                                             D
                  SERIES                                              Node                                                  CloudGate™                                      ControlGate™                                         SERIES                                      G-FM-VBT1                                           G-FM-VBT2                                 G-FM-TMP1

                                                                                                                                                                                                                                                         4
     Mounting                                                                                               Panel-Mount or Stand-Alone Station                                                                      Mounting                                                                           Epoxy, Stud, Magnetic Mount, Steel Plate, Fin Mount
                                                                         E
                       6

     Local Wireless Protocol                                                                            IEEE 802.15.4, Range: 30M Line of Sight                                                                     Local Wireless Protocol                                                                    IEEE 802.15.4, Range: 30M Line of Sight
                                         F

     Antenna Type                                                                                                  Right Angle SMA Whip, 1.8dBi                                                                     Antenna Type                                           2.4GHz Patch Antenna via Battery or External 2.4GHz SMA Antenna via Expansion Module
            G

     Local Communication                                                                                                                                                                                            Operating Frequency                                                                                       2400 - 2483.5 MHz

                                                                                                                                                                                                            2

                                                                                                                                                                                                                7
                                                                                                                        2400 - 2483.5 MHz
     Frequency
                          3

                                                                                                                                                                                                                    Edge Processor                                                  ARM Cortex M4 32-bit 120MHz with FPU
                                                                                                                                                                  Up to 6 Sensor Channels via
     Sensor Channels                                                 Up to 12 Sensor Channels via terminal block                                                                                                    Accelerometer                                                                      Tri-Axial MEMS
                                                                                                                                                                         Terminal Block

                                                                                                                                                                                                                                                                    5
                                                                                                                                                                                                                    Sampling Rate                                           Up to 1600 Hz                                        Up to 25kHz
     Sensors Available                                    Acceleration, Velocity, Current, Temperature, Pressure, Flow, Strain, Load, Fluid Level, Humidity                                                                                                                                                                                                                      N/A
                                                                                                                                                                                                                    Bandwidth                                                    800 Hz                                    4600 Hz (XY), 2200 Hz (Z)
                                                                     4 - 20mA, 0 - 10V, Thermistor, Accelerometer, Strain Gauge, RTD, Thermocouple,
     Supported Sensor Inputs                                                                                                                                                                                        Measurement Range                                               Software Selectable: ±2g, ±4g, ±8g, ±16g
                                                                                          Rogowski Coil, Modbus RTU (RS-485)

                                                                                                                                                                                                                                                    A
     Cloud/DAQ                                                                                                                                                                                                      Resolution                                                                               16-bit

                                                                                                                                                                                                                      B
                                                                                                                                                                                                                3

                                                                                                                                                                                                                          8
     Communication                                           N/A - Child Only                                                WiFi, LTE                         EtherNet/IP™, MODBUS TCP/IP
                                                                                                                                                                                                                    Temperature Range                                                    Operating Range: -35°C to 80°C                  Measuring Range: -35°C to 80°C
                                     4

     Protocols

                                                                                                                                                                                                                                                                    1
                                                                                                                                                                                                    C
                                                                                                                                                                                                                    Environmental Ratings                                                                                 IP66; Other Ratings Pending
                                                                                                                    20-30 Nodes Recommended
     Max. Number of

                                                                                                                                                                                                                                                                               6
                                                                                                                                                                                  D
                                                             N/A - Child Only                                       (limited only by the distance                       15 Nodes Maximum                            Power Source                                                                               Non-Rechargeable Lithium Metal Battery
     Connected Nodes
                                                                                                                         to the CloudGateTM)
                                                                                                                                                                                                                                                                             3 - 5 Years                                          2 - 4 Years                             5 - 10 Years

                                                                                                                                                                                                                    A
                                                                                                                                                     E

     Temperature Range                                                                                             Operating Range: 0°C to 50°C                                                                     Battery Life
                                                                                                                                                                                                                                                                          (use dependent)                                      (use dependent)                          (use dependent)
                                                                                                                           F

     Power Source                                All: 24V DC, 5V USB, 5V DC                          Panel Mount Node Only: Optional Non-Rechargeable Lithium Metal Battery

                                                                                                                                                                                                    B
                                                                                                                                                                                                                    Warranty                                                                                                       2 Years
                                                     7

                                                                                           G

     Battery Life                                    3 - 5 Years (use dependent)                                                N/A - Must be powered by 24V/5V Supply

                                                                                                                                                                                                                          4
                                                                                                                                                                                                                    Optional Accessories                                         Power and I/O Expansion Modules for 24V Power, Triggering, and Remote Antenna
                                                                                                                                                                                 C
                                                5
7

     Warranty                                                                                                                  2 Years
                                                        H

                                                                                                                                                                                                                                                                              2
                                                                                                                                                                                                                    ACCESSORIES

                                                                                                                                                                                                                                                                                          7
                                                                                                                                                     D

    FIELD-MOUNT™ POWER AND I/O EXPANSION MODULES

                                                                                                                                                                                                                                                                                                                                                                               D
    Expansion modules allow for advanced capabilities for any field mount node to be able to handle tasks in the field.
                                                                                                                           E
                                               1
3

                                                                                             F

                                                                                                                                                                                                                                     5
         8

                                                          G6

          G-FM-ACC-EXP-PIO1                                      G-FM-ACC-EXP-PIO2                                                                                                                                  G-FM-ACC-MGB1                G-FM-ACC-FMB1                 G-FM-ACC-PMB1                 G-FM-ACC-BAT3              G-ACC-PS01              G-ACC-PS02             G-ACC-ENC1

                                                                                                                                                                                                                                                                                                                          E
                                                                                                                                                                                                                                                                                        3
    External Antenna, Power/Triggering,                          External Antenna and                                                                                                                                Magnetic Mount                 Fin Mount                    Plate Mount                 Replaceable 3.6V          1A Power Supply        1A Power Supply           Stand Alone
         and Battery Configuration.                              Battery Configuration.                                                                                                                              (Applicable only to           (Applicable only to           (Applicable only to          2.8Ah Battery             120VAC Flying          120VAC Plug to             Station

                                                                                                                                                                                                                                                                                                       8
                             H

                                                                                                                                                                                                                     Field-Mount Series)           Field-Mount Series)           Field-Mount Series)                                                                                    Easily mount your
                                                                                                                                                                                                                                                                                                                  Pack                 Leads to 24VDC           24VDC Flying
                                                                                                                                                                                                                                                                                                                                                                                        CloudGate™ to the
                                                                                                                                                                                                                                                                                                                                         Flying Leads              Leads               station when a panel
                                                                                                                                                                                                                                                                                                                                        (Applicable only to    (Applicable only to        is not available.
                                                                                                                                                                                                                                                                                                                                       Panel-Mount™ Series)   Panel-Mount™ Series)
                                                        2
      4

                                                                                                                                                                                                                                                    F

                                                                                                                                                                                                                                                                                              A
         G-FM-ACC-EXP-PIO3                                       G-FM-ACC-EXP-PIO4

                                                                                                                                                                                                                                                6
          External Antenna and                                   Power/Triggering and                                            Fully Assembled Vibration Temperature Node
                                                                                                                                          with I/O Expansion Module
                                                                         7

      Power/Triggering Configuration.                            Battery Configuration

                                                                                                                                                                                                                                                                B
                                                         (NOTE: Battery is a necessary component even when                               (Vibration Temperature Node sold separately)

                                                                                                                                                                                                                                                                                                  4
                                                                                        8

                                                       powering with 24V as the battery contains the antenna for
                                                                        local communication.)
                                                                                                                                                                                                                                   C
                                                                                                                                                                                               G

    FOR MORE INFORMATION VISIT GRACESENSE.COM OR CALL 1.800.280.9517                                                                                                                                                FOR MORE INFORMATION VISIT GRACESENSE.COM OR CALL 1.800.280.9517
                                                                                                                                                                                                            D

    © Grace Technologies All rights reserved. Specifications are subject to change with/without notice.                                                                                                             © Grace Technologies All rights reserved. Specifications are subject to change with/without notice.
                                                                   3
                 5

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                                                                                                                                                                                                                                                           7
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PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT
H-X-K3
                                                                                                                                                                                                                                              PANEL CUTOUT
                                                                                                                                                                                                                                                                                                                       H-X-K3
                                                                                                                                                                                                      2.91±.010
                                                                                                                                                                                                                                                                                         PANEL CUTOUT
                                                                                                                                                                                                      [74.0±0.2]
                                                                                                                                                                                                                      2.76±.004
                                                                                                                                                                                                                      [70.0±0.1]
                                                                                                                                                                                                                                                       2.91±.010
                                                                                                                                                                                                                                                       [74.0±0.2]
                                 DIMENSIONS & DETAILS                                                                                                                                                                                                                 2.76±.004                                                                  CONFIGURATION OPTIONS
 6
                                                                    8.28
                                                                     5                                    1                                 4
                                                                                                                                                                                                     Ø0.26+.010
                                                                                                                                                                                                           3          Panel-Mount
                                                                                                                                                                                                                                                                      [70.0±0.1]
                                                                                                                                                                                                                                                                          2
                                                                                                                                                                                                                                                                    Node or CloudGate                                            1
                                  Field-Mount Node                 [210.2]                                                                                                                            [Ø6.5+0.2]
                                                                                                                                                                                                                                                             TM
                                                                                                                                                                                                                                                             3.39±.010 [86.0±0.2]
                                                                                                                                                                                                                                                                                                                  TM
                                                                                                                                                                                                                                                                                                                                                 The Grace Sales Team is here to help you configure a part to meet the needs of your application. Contact us at
d 5/32
                                                                                                                                                                                                                                                             4.41±.004 [112.0±0.1]                                                               sales@gracetechnologies.com or by calling 1-800-280-9517 and select Option 3 for Technical Support when prompted.
                                                                                                                    1.13        8.28                                                           Ø0.45 x 0.22
                                                                                                                                                                                                                                                                                                                                                 Listed below are a variety of configuration options for any application.
                                                                                                                                                                                                                                                      Ø0.26+.010                                                            A
                                                                                                                    28.8       [210.2]                                                         [Ø11.5 x 5.5]                                           [Ø6.5+0.2]                                 3.39±.010 [86.0±0.2]
                                                  1.70                                                                                                                                                                                                               5.08 [129.0]                                                        A
                                                                                                                                                                                                                                                                                                                                             A
                                                                                                                 .85                                                                                                                                                                              4.41±.004 [112.0±0.1]

                                                                                                                                                                                                                                                                                                                                                                                             G-AA1DA0-W1W2-K3XX
                                                  43.2                                                                                                                                          Ø0.26±.004
                                                                                                                21.7
                                                  1.40                                                                                                                                           [Ø6.5±0.1]                                     Ø0.45 x 0.22
                                                                                                                                                                                                                        8.73
                                                                                                              .28
                                                                                                                                                                 B
                                                                                                                                                                                                                                               8.73
                                                                                                                                                                                                                                                [Ø11.5 x 5.5]
                                                  35.6                                                                                                                                                                                                                                                  5.08 [129.0]
                                                                                                              7.1                                                                                                                                                                                                                    D
                                                                                                                                                                                                                                                 Ø0.26±.004
                                                                                                                                                                                                                                                  [Ø6.5±0.1]
                                                                                                                                                                         4.79
                                                                                                                                                                        121.6
                                                                                                                                                                                                                                                                                                                                                          Sensor Interface Option 1                                                                                                                Battery Type
                                                                                                                                                                                                                      3.54                                                                                                                                                                                               Communication Interface Option 1
                                                                                                                                                                                                                      [90.0]                                                                                                                                     Sensor Interface Option 2                                                                                     Housing Option
                                                                               2.51                                                                                                                                                                                   3.54                                                                                                                                               Communication Interface Option 2
                                                                               63.8 2.92                                                                                                                                                                              [90.0]
                                                                                 0.45 74.2
                                                                                [11.4]                                                          2.06
                                                                                                                                                                                                                                                                                                                                                            Sensor Interface Options:                                    Communication Interface Options:                                 Housing Options:
                                                                                                                                              52.3
                                                                                                                                           0.45
                                                                                                                                                                                                                                                                                                                                                                    (Choose up to two)                                                  (Choose up to two)                                    (Choose one)
                                                                                                                                           [11.4]

                                                                                                                                                                                                                                                                                                                                                  CODE       OPTION                                                    CODE       OPTION                                      CODE    OPTION
  6 Lobe T15
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                K2    Type 4X, Panel-Mount Housing
                                              2                                                                                                                             1                                                                                                            0.43
                                                                                                                                                                                                                                                                                         [11.0]
                                                                                                                                                                                                                                                                                                                                                    XX       No Application Interface (CloudGate only)                   XX       No Wireless Communication
 Function Indicating LED
                                                                                                                                                                                                                                                                                                                          2.31
                                                                                                                                                                                                                                                                                                                       0.43
                                                                                                                                                                                                                                                                                                                          58.8                      AA1      (2) 10kΩ inputs (thermistor) and                            W1       802.15.4 (Zigbee compatible)                  K3    Type 4, Panel-Mount Housing
                       UNLESS OTHERWISE SPECIFIED:
                                                                                                                                                                                                                                                                                                                       [11.0]        C                       (4) 0-10 VDC Inputs, 12 bit                                                                                        K4    Type 12, Panel-Mount Housing
                                                                          NAME         DATE

                       DIMENSIONS ARE IN INCHES
                       TOLERANCES:
                                                      DRAWN

                                                                                                 TITLE:
                                                                                                                                                                 A                                                                                                                                                                                                                                                       W2       WiFi 802.11 b/g/n
                       FRACTIONAL                     CHECKED
                                                                                        .85                                                                                                                                                                                                                                                         AA2      (2) 10kΩ inputs (thermistor) and
                       ANGULAR: MACH       BEND
                                                      ENG APPR.
                                                                                       21.6                                                                                                                                                                                                                                                                                                                              E1       Ethernet
                                                                                                                                                                                                                                                                                                                                                             (4) 0-10 VDC Inputs, 16 bit
                       TWO PLACE DECIMAL

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       Battery Type Options:
                       THREE PLACE DECIMAL            MFG APPR.

                      INTERPRET GEOMETRIC             Q.A.
                                                                                                                                                                                                                                                                                                                                                                                                                         C1       AT&T® LTE (standard)
                                                                                                                                                                                                                                                                                                                                                    AB2      (4) 4-20 mA 16 bit                                                                                                               (Choose one)
                                                                                                                                                                                                                                     B
                      TOLERANCING PER:
                                                      COMMENTS:
                      MATERIAL
                                                                                                  SIZE DWG. NO.                                     REV

                                                                                                  A For Marketing
                         See Part Drawings                                                                                                                                                                                        4.79
                                                                                                                                                                                                                                                                                                                                                                                                                         C2       Verizon LTE
                                                                                                                                                                                                                                                                                                                                                                                                                                           ®
        USED ON
                      FINISH
                                                                                                                                                                                                                                 [121.6]                                        4.79                                                                AC2      (4) 3-Wire RTD’s 16 bit                                                                                          CODE    OPTION
ATION                     DO NOT SCALE DRAWING                                                    SCALE: 1:1 WEIGHT: 0.00                SHEET 1 OF 1                                                                                                                          [121.6]
                                                                                                                                                                                                                                                                                                                                                    AD2      (3) 4-Wire RTD’s 16 bit                                                                                            XX    No Battery
                                                                                                          1
                                                                NOTE:
                                                                                                 NOTE:
                                                                                                                                                                                                                                                                                                                                                    AE2      (6) Thermocouples, 16 bit                                                                                          B1    2800mAh Non-Rechargeable Lithium
                                                                1) REFER TO INSTALLATION INSTRUCTIONS FOR PROPER INSTALLATION.
                                                                                                 1) REFER TO INSTALLATION INSTRUCTIONS FOR PROPER INSTALLATION.
                                                                 2) ALWAYS FOLLOW LOCAL ELECTRICAL    CODES.                                                                                                                                                                                                                                                                                                                                                                          Metal Battery
                                                                                                  2) ALWAYS FOLLOW LOCAL ELECTRICAL CODES.
                                                                 3) FOR DETAILED SPECIFICATIONS SEE  DATA  SHEETSSPECIFICATIONS
                                                                                                                   THAT APPLY. SEE DATA SHEETS THAT APPLY.
                                                                                                                                                                                                                                                                                                                                                    AF3      (2) Triaxial Accelerometers, 16 bit +
                                                                                                  3) FOR DETAILED
                                                                 4) HOUSING INSERT COMPONENT LOCATIONS
                                                                                                  4) HOUSINGARE APPROXIMATE.
                                                                                                              INSERT COMPONENT LOCATIONS ARE APPROXIMATE.                                                                                                                                                                                                    Stream Processing
                                                                 5) HOUSINGS ARE UL RECOGNIZED TYPE    4 OTHERARE
                                                                                                  5) HOUSINGS   ENVIRONMENTAL
                                                                                                                   UL RECOGNIZEDRATINGS  MAY APPLY.
                                                                                                                                 TYPE 4 OTHER ENVIRONMENTAL RATINGS MAY APPLY.
                                                                 6) FINAL ASSEMBLIES: UL RECOGNIZED,  CSA, ASSEMBLIES:
                                                                                                           AND CE MAYULAPPLY CONSULT   FACTORY.
                                                                                                  6) FINAL               RECOGNIZED, CSA, AND CE MAY APPLY CONSULT FACTORY. 1.60                                                                                                                   1.60                                            AG3       (4) Single Axis Accelerometers,
                                                                                                                                                                                                                                                               [40.7]                              [40.7]
                                                                                                                                                                                                                                                                                                                                                             16 bit + Stream Processing
                                                                                                                        Warning:
                                                                Warning: Verify an electrical conductor has been de-energized    Verify
                                                                                                                              using an an  electrical conductor
                                                                                                                                         adequately    rated testhas been de-energized
                                                                                                                                                                  equipment            using an
                                                                                                                                                                             before working  onadequately   rated test equipment before working on it. Follow appropriate
                                                                                                                                                                                                 it. Follow appropriate
                                                                Energy Control (Lockout/Tagout) procedures as per OSHA  Energy Control
                                                                                                                          Subpart
                                                                                                                    GracePort(R)
                                                                                                                                  S; the(Lockout/Tagout)
                                                                                                                                           current editionprocedures
                                                                                                                                 and SafeSide(R)
                                                                                                                                                            of NFPA as
                                                                                                                                                 are Registered
                                                                                                                                                                         perand
                                                                                                                                                                      70E;
                                                                                                                                                                Trademarks
                                                                                                                                                                             OSHA
                                                                                                                                                                                theSubpart
                                                                                                                                                                           of Grace
                                                                                                                                                                                    currentS; the current
                                                                                                                                                                                            edition
                                                                                                                                                                                    Engineered
                                                                                                                                                                                                          edition
                                                                                                                                                                                                     of CSA
                                                                                                                                                                                               Products,
                                                                                                                                                                                                             Z462.of NFPA 70E; and the current edition of CSA Z462.
                                                                                                                                                                                                                                                                                                                                     B
                                                                GracePort(R) and SafeSide(R) are Registered Trademarks of Grace Engineered  Products, Inc. Property of Grace  Engineered  Products, Inc. Inc. Propertyare
                                                                                                                                                                                                         (Drawings     of Grace Engineered
                                                                                                                                                                                                                          subject to changeProducts, Inc. (Drawings are subject to change without notification)
                                                                                                                                                                                                                                            without notification)

                                                                                                                                                                                                                                                                                                                                                    DA0      (1) I2C Port, (1) RS 485 Port,
                                                                                                                                                                                                                                                                                                                                                             (1) SPI Port
                                                                1515 East Kimberly Road1515 East Kimberly
                                                                                        ● Davenport, IA ●Road ● Davenport, IA ● www.graceport.com ● 1.800.280.9517
                                                                                                          www.graceport.com    ● 1.800.280.9517
                                                                                                                                                                                                                                                                                                                                                    EIP      EtherNet/IP™
                                                                                              UNLESS OTHERWISE SPECIFIED:                      NAME       DATE                                                                                                                                                                                      MIP      MODBUS TCP/IP
                                 CYBERSECURITY                                                DIMENSIONS ARE IN INCHES
                                                                                              TOLERANCES:
                                                                                              FRACTIONAL
                                                                                                                            DRAWN

                                                                                                                            CHECKED                                TITLE:
                                                                                                                                                                                                                                     A IIoT SUCCESS STORY                                                                                                 Multiple sensor procurement options available.
                                                                                              ANGULAR: MACH       BEND
                                                                                              TWO PLACE DECIMAL
                                                                                                                            ENG APPR.
                                                                                                                                                                                                                                                                                                                                                          Please call us at 1-800-280-9517 for details.
                                 The entire GraceSense™ family of products                    THREE PLACE DECIMAL

                                                                                              INTERPRET GEOMETRIC
                                                                                                                            MFG APPR.

                                                                                                                            Q.A.
                                                                                                                                                                                                                                             GraceSense™ Predictive Maintenance technology was recently
            PROPRIETARY AND CONFIDENTIAL                                                      TOLERANCING PER:
                                                                                                                            COMMENTS:

                                 have been developedSeewith
         THE INFORMATION CONTAINED IN THIS
                                                               your cybersecuritySIZE         MATERIAL
                                                                                                                                                                            DWG. NO.                                     REV                 deployed at a Leading Automobile Manufacturing Stamping Plant.
                                                                                                                                      A
                                                                                                                             StandAlone_Con-A_Rev-E_SensorBot
         DRAWING IS THE SOLE PROPERTY OF               Part Drawings
         . ANY
         REPRODUCTION IN PART OR AS A WHOLE
                                                   NEXT ASSY                 USED ON
                                                                                              FINISH
                                                                                                                                                                                                                                                                                                                                                 TOP PANEL MOUNT NODES
                                 in mind and can be locally hosted for                                                                                                                                                                       Like many automotive stamping plants, this facility encompasses
         WITHOUT THE WRITTEN PERMISSION OF
          IS
         PROHIBITED.                                           APPLICATION                        DO NOT SCALE DRAWING                                              SCALE: 1:1 WEIGHT: 0.00                   SHEET 1 OF 1
                                                                                                                                                                                                                                                                                                                                                 G-XX-W1W2-K3XX                                                                                        G-AA1-W1C1-K3XX
                                    2
                                 additional security. First, GraceSense™                                                                                                    1                                                                millions of square feet and houses more than a dozen stamping
                                                                                                                                                                                                                                                                                                                                     A           CloudGate™ only configured with IEEE 802.15.4 wireless                                                CloudGate™ configured for up to 2 thermistors and 4 analog
                                 Nodes communicate with each other using                                                                                                                                                                     lines. These lines usually operate 20 shifts per week and produce                                   communication and cloud connectivity via WiFi. Includes a                                             based sensors. Has IEEE 802.15.4 wireless communication and
                                                                                                                                                                                                                                                                                                                                                 panel-mount IP-65 rated enclosure and powered by 24VDC.                                               cloud connectivity via AT&T LTE. Includes a panel-mount IP-65
                                 an encrypted and proprietary IEEE 802.15.4                                                                                                                                                                  parts that are shipped to numerous other facilities across the
                                                                                                                                                                                                                                                                                                                                                                                                                                                       rated enclosure and powered by 24VDC.
                                 protocol, and cannot be addressed from outside of our proprietary                                                                                                                                           United States and around the world.                                                                 G-EIP-W1W2-K3XX
 6                               local network.
                                              5 Then, our GraceSense™
                                                                   4  CloudGates™ securely
                                                                                      3                                                                                                                                                                                            2                                             1               ControlGate™ configured with IEEE 802.15.4 wireless                                                   G-AA1DA0-W1-K3B1
                                                                                                                                                                                                                                                                                                                                                 communication, cloud connectivity via WiFi, and                                                       Node configured for up to 2 thermistors, 4 analog based sensors,
                                 transmit local data to our cloud-based Amazon AWS databases for                                                                                                                                             During an initial pilot at the Stamping Plant, the GraceSense™                                      EtherNet/IP™ using RJ45 Ethernet port. Allows for simultaneous                                        and Modbus RTU Input. Has IEEE 802.15.4 wireless
                                 storage. Lastly, system users like you access your data through                                                                                                                                             Predictive Maintenance System captured nearly 28 million                                            Cloud connection to the Maintenance Hub as well as integration                                        communication. Includes a panel-mount IP-65 rated enclosure
                                 our secure Microsoft Azure-hosted web application built with SSL                                                                                                                                            data points over a 24-month period. In that time, a swift return                                    EtherNet/IP™ networks. Includes a panel-mount IP-65 rated                                             and powered by battery or 24VDC.
                                                                                                                                                                                                                                                                                                                                                 enclosure. Powered by 24VDC.
                                 for end-to-end encryptions.                                                                                                                                                                                 on investment was realized as the system provided alerts that
                                                                                                                                                                                                                                             prevented eight downtime incidents, saving the manufacturer
                                                                                                                                                                                                                                             over $2M in losses; almost fifteen times the cost of the entire
                                                                                                                                                                                                                                             GraceSense™ project.

                                  FOR MORE INFORMATION VISIT GRACESENSE.COM OR CALL 1.800.280.9517                                                                                                                                                                                                                                               FOR MORE INFORMATION VISIT GRACESENSE.COM OR CALL 1.800.280.9517
                                   © Grace Technologies All rights reserved. Specifications are subject to change with/without notice.                                                                                                                                                                                                           © Grace Technologies All rights reserved. Specifications are subject to change with/without notice.
PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT
FREQUENTLY ASKED QUESTIONS
Q: How is Vibration and Temperature data wirelessly                        Q: Can I use my company’s data plan for an LTE cloud
   communicated from my asset?                                                connection?
A: The wireless sensor mounted on your asset communicates the              A: We currently support AT&T® and Verizon® for LTE with your own
   data using a proprietary Zigbee compatible protocol to a                   data plan. If you would like Grace to provide the data plan, we
   Panel-Mount CloudGate node that is installed on your panel.                offer AT&T® as our cellular provider.

Q: How far apart can the GraceSense™ wireless sensor nodes                 Q: What is an Application Interface and why should I use it?
   and a Panel-Mount CloudGate be installed?                               A: An Application Interface is essentially in I/O module. We group
A: The maximum allowed distance from the wireless sensor node to              sensing types that are typically offered together to target specific
   the CloudGate is 30 Meters radius line of sight.                           applications. For example, you may want to monitor the voltage
                                                                              drop and current draw of your motor in addition to vibration data to
Q: What’s the difference between a Panel-Mount Node and a                     better understand the asset’s operational status.
   Panel-Mount CloudGate?
A: The Panel-Mount CloudGate has connection to the remote cloud            Q: What if my application doesn’t support wireless sensors,
   via WiFi or LTE connection.                                                but I still want to use your IIoT Platform for my predictive
                                                                              maintenance needs?
Q: How many wireless nodes can a Panel-Mount CloudGate                     A: Yes, you can still use the GraceSense™ IIoT platform and access
   support?                                                                   Maintenance Hub for your predictive maintenance needs with the
A: While each CloudGate can support thousands of nodes, we find               use of hardwired sensors/transducers connected to our Panel-
   that due to normal asset density in industrial environments, we            Mount Node and communication via a CloudGate.
   recommend 20-30 nodes per CloudGate.
                                                                           Q: Can I bring data from the nodes into my PLC or
Q: Can I have more than one Panel-Mount CloudGate in my                       SCADA/DCS system?
   installation, and why?                                                  A: This can be achieved a few different ways. One way is that there
A: As the footprint of your GraceSense IIoT deployment increases,             is bi-directional MODBUS communication that would allow a
   additional CloudGates that are strategically placed will ensure            CloudGate to send their data to another system via MODBUS.
   that you have a strong connection from one end to the other. The           MODBUS TCP/IP and EtherNet/IPTM are under development as
   network is self-healing as well to where if a node loses connection        well. The second way is that we have an open API that would
   with a CloudGate the node will attempt to find a new CloudGate to          allow 3rd party software to pull the data they need from our
   connect to.                                                                Maintenance Hub cloud interface.

Q: What types of sensing can be done with your IIoT system?                Q: What is the warranty on the GraceSense Predictive
A: We offer a wide range of sensing options to meet our unique                Maintenance System?
   customer needs. The most common sensing types are                       A: The warranty on the GraceSense Predictive Maintenance system
   temperature, current, and vibration. We also offer a variety of other      is 2 years, excluding the battery.
   sensing types, including flow, pressure, humidity, strain, etc.

                                                                                     For a complete listing of Frequently Asked Questions please
Q: What if I do not want to use WiFi or no WiFi network is                           scan the QR Code to the left to go to our Knowledge Base.

   present?
A: If there is no WiFi present for the CloudGate to use, we do offer
   a 4G LTE cellular option. Some customers also use this option to
   simplify wireless set-up during pilot projects.                                                                                GS-PMS-DS-EN 2004
PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT PREDICTIVE MAINTENANCE SYSTEM - MAXIMIZE PRODUCTION AND PROFITS WITH IIOT
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