Indoor Cable Floor Heating Systems - Application manual - Danfoss

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Indoor Cable Floor Heating Systems - Application manual - Danfoss
Indoor Cable Floor Heating Systems

    Indoor Cable Floor
    Heating Systems
    Application manual

 Intelligent solutions
 with lasting effect
 Visit devi.com
Indoor Cable Floor Heating Systems - Application manual - Danfoss
Indoor Cable Floor Heating Systems - Application manual - Danfoss
Index                                      Let DEVI do the work
1. DEVI electrical heating systems4       DEVI - an abbreviation of Dansk El-Varme Industri – was established in
                                           Copenhagen, Denmark, in 1942. As from January 1st 2003 DEVI has become
2. Application Briefing              5    a part of the Danfoss Group - Denmark’s largest industrial Group. Danfoss
 2.1 General information             5    is one of the world’s leading companies within heating, cooling and air-
                                           conditioning. The Danfoss Group has more than 23000 employees and serves
3. Product overview                  6    customers in more than 100 countries.
 3.1. Cables                         6    DEVI is Europe’s leading brand of electrical cable heating systems and electric
 3.2 Mats                            6    pipe heating systems with over 70 years of experience. The production of
 3.3 Thermostats                     7    heating cables takes place in France and Poland while the head office is
                                           situated in Denmark.
4. Heating systems in floor
constructions9
 4.1. Comfort Floor Heating           9
                                           The value of experience
 4.2. Total (Direct) floor heating 13     We have installed literally millions of systems across the globe, in every
 4.3. Accumulating heating via             conceivable setting. This experience means that we can offer you practical
      electrical floor heating system18   advice about precisely which components you need to get the best results at
                                           the lowest cost.
5. Electrical heating system floor
constructions21                           Indoor Cable Floor Heating Systems
 5.1. Cable heating in thick concrete      This design guide presents DEVI’s recommendations for design and
      floor construction           21     installation of cable floor heating systems for indoor application.
 5.2. Electrical heating system in         It provides guidance for heating cable positioning, electrical data and system
      thin floor construction      25     configurations.
 5.3. Heating in wooden floors     30
                                           Following DEVI’s recommendations will ensure energy efficient, reliable and
Appendixes48                              maintenance free solution for constant wattage heating cables with 20 year
 A.1. C-C distance and                     warranty.
      corresponding output W/m² 48
 A.2. Fitting                    49
 A.3. Floor sensor installation  50
 A.4. General installation guide 51

6. Cases                            52

Our quality management
system
and compliances
     ISO 9001           TS 16949

    ISO 14001               PED

Along with full compliance with EU
directives and product approvals
Indoor Cable Floor Heating Systems - Application manual - Danfoss
1. DEVI electrical heating systems
    This document includes all necessary         Complete systems                            Thin heating mats designed for
    information about DEVI cable heating         DEVI is the only global company in          installation under the tiled floor are
    systems which can be helpful in your         the industry that develops, pro-            most in demand. DEVI mats consist
    decision making during its design,           duces and markets complete systems          of a thin cable fixed on a composite
    installation and operation. The              containing both heating cables and          or glass fiber self-adhesive mesh,
    distinctive feature of DEVI’s profile is     thermostats in the global market.           which makes mats easy to install and
    production of cable heating systems.         Consequently, there is a full harmony       a logical choice for thin floors. When
                                                 between the single components that          laying heating mats the floor level is
    DEVI A/S was founded in in Denmark           make up our heating systems, which          virtually the same since installation
    in 1942 and within over 75 years of its      means high performance, optimum             can be performed with a standard
    existence it has made the way from a         reliability and usability and as a result   thickness of the tile glue.
    private company to a large industrial        low energy consumption.
    enterprise developing and providing                                                      System installation and calculation
    solutions for electrical heating             Integrated solutions                        of desired output shall be performed
    cables in more than 100 countries            For almost 75 years DEVI has been           based on specific conditions of
    around the world. DEVI takes a               producing a wide range of proven            premises (application). To ensure
    leading position as a founder and            tested heating cable solutions –            proper installation and operation of
    an innovator in the field of electrical      everything from thin heating mat            each DEVI system it is accompanied
    heating cable systems for indoor and         systems mainly intended for renova-         by multilingual detailed instructions.
    outdoor installation.                        tion purposes, to complete heating          In addition, most of heating cables
    Since 2003 DEVI has being a part of          systems for room heating in private         and mats have 20 year warranty.
    the Danfoss Group.                           dwellings as well as offices and in-
                                                 dustrial buildings. DEVI also supplies      DEVIreg™ Smart, the latest solution,
    DEVI is the Europe’s largest supplier        ice and snow melting solutions. Our         that is worth special attention – it
    of electrical floor heating. Our             cables and thermostats keep traffic         embodies the essence of DEVI
    business philosophy is based                 areas, loading ramps and roof con-          commitment to improve user
    on marketing electrical heating              structions safe in cold areas through-      comfort, interaction with intelligent
    solutions that clearly stand out as the      out the world. We provide anti-frost        electronic devices, Nordic design
    following:                                   systems for pipes and roof gutters          and energy efficiency. DEVIreg™
    • Increasing comfort in everyday life;       and we heat the soil in greenhouses,        Smart thermostat with:
    • Greater reliability;                       or even under football fields.              • user-friendly interface via APP
    • Better design;                                                                            and Wi-Fi control,
    • Improved operating costs.                  Intelligent heating systems                 • touchs creen,
                                                 The main DEVI product is a complete         • intelligent timer functions with
    DEVI develops, manufactures and              heating system (heating cable or               an intuitive user-friendly interface
    sells heating cable systems for the          mat, thermostat and accessories).              which is designed specifically to
    following main applications:                                                                meet the needs of modern users,
    • Total electrical floor heating;            Energy efficiency and it’s intelligent      • extended warranty period –
    • Comfort electrical floor heating;          use is built in DEVI thermostats               5 years.
    • Ice and snow melting on ground –           since the 90’s. Saving up to 30% of
       roads, pavements / pedestrian             electrical bill, compared with an           Reliable choice.
       walkways, bridges etc.;                   advanced electronic thermostat              DEVI is the world leader in the
    • Ice protection and snow melting            without a timer, DEVI intelligent           production of electrical heating
       for roofs and gutters;                    thermostats are world leading               cable systems and is a part of the
    • Protection against freezing                example to follow in the area of            Danfoss group. Presented in the
       and temperature maintenance               intelligent electrical floor heating.       global market for almost 75 years
       of pipelines, tanks and other                                                         and available in more than 100
       industrial applications;                  High quality heating elements               countries on five continents. You can
    • Heating of play-fields with                manufactured in EU                          safely recommend products to your
       natural or artificial grass, soil in      DEVI heating element is a screened          clients as far as DEVI trademark has
       greenhouses, etc.;                        twin or single conductor made               occupied a leading position on the
    • Heating of agricultural premises;          with different specific outputs and         world market and has been a trusted
    • Frost protection of foundations            insulation options. DEVI heating            partner for decades.
       and floors in cold stores and ice         elements are produced in over thirty
       stadiums;                                 different types allowing application
       as well as many other heating             of the product that suits best to your
       solutions.                                specific requirements.

4    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
Indoor Cable Floor Heating Systems - Application manual - Danfoss
2. Application Briefing
2.1 General information
Optimal comfort                            Flexible system                              Quick and Precise Response Time
All heat moves upwards! This simple        DEVI’s floor heating system ensures          Electrical floor heating system has
fact explains why a floor heating system   comfortable room temperatures, be it         a quick response time. Along with
provides more comfortable heat, than       at home, at the office, in a workshop,       DEVIreg™ intelligent thermostats
the alternative radiator system. The       sports hall or virtually anywhere            it also offers precise increase and
radiator system provides convective        where comfortable heat is required.          regulation of room temperature
air movement up to head height and         Equally important is the fact that           comparing to water based
ceiling, only to travel downwards and      DEVI’s floor heating system can be           floor heating systems. System’s
return as a cold draft around ones feet.   installed in all floor types whether         responsiveness to temperature
                                           they are new concrete or wooden              changes and user adjustments is
DEVI’s floor heating system, on the        floors or renovated floors.                  also better.
other hand, provides pleasant heat
for ones feet, body and head.              Invisible heat source                        20-year DEVI Warranty™ and
                                           DEVI’s floor heating system is invisible.    Full Service warranty
As it produces only a very gentle          As the system is hidden under the            20-year DEVI Warranty™ is valid
upward air movement the amount             floor it gives exciting new possibilities    for most of DEVI heating mats and
of travelling dust particles is reduced    for furnishing and interior design and       heating cables. DEVI support Full
considerably making the system a           the problem of space-consuming and           service warranty for cables and mats
great asset to people suffering from       unattractive radiators (or heaters) no       installed indoor for floor heating –
allergies or asthma. It also minimizes     longer has to be considered.                 included costs for installation and
presence of moisture at floor level.                                                    floor materials such as damage to
                                           Ease of Installation                         bricklaying and tiles. Full Service
Minimal energy consumption                 DEVI electrical underfloor heating           20-year warranty implies that
Thanks to heat distribution from the       provided as a system, be it a                when there is a warranty case DEVI
floor and precise temperature control      heating mat, cable with installation         undertakes a responsibility to
system with a DEVIreg™ thermostat,         accessories or a thermostat with easy        correct the defect free of charge or
the average room temperature can           setup feature, quick and effortless          offer product replacement during
be reduced by 1-2 °C compared with         installation.                                the warranty period. In addition,
traditional radiator heating, without                                                   DEVI covers all costs associated with
influencing the thermal comfort            High durability, no maintenance              the replacement of any heating
or even improving it. This enables         DEVI’s floor heating system has a long       system element and floor cover
reducing energy losses, from a             life. Practically speaking DEVI’s heating    restoration costs.
dwelling, by 10-20%, which is both         cables and mats last as long as the
economically and environmentally           house where they are installed and no
beneficial.                                maintenance is required!

                                                                       Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI   5
Indoor Cable Floor Heating Systems - Application manual - Danfoss
3. Product overview
      3.1. Cables
      Electrical floor heating system               DEVI heating cable (e.g. DEVIflex™)                   Output of heating cables for
      consists of two main components:              is designed for installation in thick                 installation in floor constructions is
      • Heating element (cable, thin                concrete floor constructions. Usual                   limited to 20 W/m and DEVI cables are
         heating mat, or heating element            thickness of top/finish floor layer is                available with 6, 10. 18 and 20 [W/m]
         for laminate floors, etc.);                at least 3 cm. Heating cables used in                 for 230 and 400 V. Most DEVI cables
      • Thermostat with air or/and floor            floor constructions are serial resistive              are manufactured and approved in
         temperature sensors.                       cables, preferably twin conductor,                    accordance with the latest version
                                                    but also a limited range of single                    of IEC 60800:2009, with mechanical
      Heating cables are usually installed          conductor cable is available. Cables                  strength class M2 (for rough concrete
      in thick/concrete floor constructions.        are manufactured as ready-to-install                  constructions). The main type of DEVI
      The main feature of a thin heating            heating elements with specific length                 heating cables for installation in the
      mat is its low thickness. This gives          (i.e. 7, 10, 15, up to approx. 410 m),                floor construction is DEVIflex™.
      the possibility for it to be installed        with a power supply cable (cold tail)
      in a thin layer of tile glue avoiding         and hermitically closed connections                   Internal and external design of
      considerable increase of floor level.         (muffs or end terminations).                          modern DEVIflex™ cable is shown in
                                                                                                          the figures below.

                                                                                              heating cable

                                              outer PVC coating                    supply cable
                                              protective screen foil (Aluminum)
                                              protective conductor
                                                                                                  connecting muff

                                                                                                                                     end of the heating cable
                internal insulation ( XLPE)
      heating element (resistance thread)                                                                                        connection to power supply
      DEVIflex™ heating cable construction                                                  DEVIflex™ 6T/10T/18T heating cable

      3.2 Mats
      The thin heating mat is designed              mesh usually of 50 cm width. Thin                     Thin heating mats are available with
      for installation in a thin tile glue          heating cables are serial twin or                     various outputs, for example: 70 W/
      layer adhesive, self-leveling mixture         single conductor resistive cables.                    m², 100 W/m², 150 W/m² and 200 W/
      or alike. The standard minimum                Thin heating mats are manufactured                    m². DEVI thin heating mats comply
      thickness of the floor layer is 5-8 mm        as ready-made heating sections with                   with IEC 60335-1 & IEC 60335-2-96.
      while the thickness of DEVI mats              a specific area (i.e. 0,5, 1, 1,5 … 12 m²)
      is 3-4,5 mm. It allows minimizing             including a power supply cable                        The most commonly used DEVI
      the floor level increase. DEVI thin           (cold tail) and hermetically sealed                   twin conductor heating mats for
      heating mats consist of a thin cable          connections.                                          installation in the floor construction
      fixed on self-adhesive glass-fiber                                                                  are DEVImat™ and DEVIcomfort™.

      heating cable                                                             adhesive mesh
   adhesive mesh                                                             heating cable

 connection to
 power supply

                                                                              connection to
                                                                              power supply

connecting muff                                                                   connecting muff
              supply cable
                                                                                           supply cable
        DEVImat™ 100T/150T Heating mat                                       DEVIheat™ 150S Heating mat

  6    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
Indoor Cable Floor Heating Systems - Application manual - Danfoss
Center-to-center distance between         DEVI heating cables and thin heating       parquet, etc.) or/and on wooden
 mat’s cable lines is usually 7,5 cm. It   mats mentioned above are the most          subfloors. DEVIdry™ has 55 and 100
 allows even distribution of heat on       used floor heating elements. DEVI          W/m² outputs.
 the floor surface avoiding cold zones     also produces other floor heating
 between the cable lines.                  elements, i.e. DEVIdry™ and DEVIcell™      For further information please refer
                                           heat distribution panels for heating       to the DEVI Product Catalogue.
 The modern thin twin conductor            constructions with wooden surface
 DEVImat™ and single conductor             (laminate, multi-layer boards,
 DEVIheat™ are shown below.

 3.3 Thermostats
 DEVI offers specialized thermostats       DEVIreg™ Smart is the DEVI’s latest
 for electrical floor heating systems.     solution and a further development
 All thermostats are electronic devices    of, the very well known DEVIreg™
 allowing precise control of the           Touch with Wi-Fi control via mobile
 floor surface or air temperatures. In     application, unique Nordic design            DEVI Link
 general three types of thermostats        and advanced user experience,                system
                                                                                        covers the control
 are available:                            with application that enables up             of both radiator
 • for air/room temperature                to 10 different users to control             heating and
    control and limitation of floor        electrical heating systems from              floor heating –
                                                                                        individually or
    temperatures – with room sensor        anywhere in the world using a                combined
    and floor sensor;                      smartphone or a tablet.
 • for floor temperature control –
    with floor sensor only;                DEVIreg™ Smart is an intuitive
 • for air/room temperature control –      programmable intelligent timer
    with room sensor only.                 thermostat used for controlling            DEVIlink™ CC
                                           electrical floor heating elements.
 DEVI offers thermostats that are:         The thermostat is designed for flush-      DEVIlink™ CC (Central Controller)
 • Intelligent, PWM (Pulse Width           mount installation into a standard         is the central brain in the DEVIlink™
   Modulation regulated)                   wall installation box, or on wall with     system which includes several
 • Simple (hysteresis regulated).          a special on-wall box. Due to the          wireless DEVIlink™ devices installed
                                           special 2-part construction it fits a      inside the building.
 Intelligent thermostats provide state-    wide range of frames and sensors.
 of-the-art wireless control system for                                               Several functions, i.e. room control,
 control of heating and electrical units   DEVIreg™ Smart builds further on           intelligent timer, modes for the whole
 in private houses. Some thermostats       energy saving functions introduced         house – “Away”, “Comfort”’, “Frost
 are fitted with Wi-Fi allowing remote     earlier in DEVIreg™ Touch, like:           Protection”, are integrated into the unit
 control of heating systems via mobile     • fast and intuitive setup using the       to reduce energy consumption when
 application.                                built-in wizard;                         using electrical floor heating system.
                                           • energy-saving program –
 Simple thermostats are electronic           including optimum start/end              The idea of the DEVIlink™ System is
 control units with or without               control ensuring the desired             to provide wireless connection of
 display allowing setting the heating        temperature at the correct time          your heating system and to control it
 system type, adjustment of control          and thereby reducing heating             from one central point. The DEVIlink™
 parameters and timer mode.                  costs;                                   CC communicates wirelessly with
                                           • open window function;                    all other DEVIlink™ units of the
                                           • very precise regulation of user set      installation. A single DEVIlink™ CC
                                             room temperature by means of a           can control up to 30 rooms and
                                             specially developed PWM (Pulse           allows connection up to 50 units and
                                             Width Modulaton) regulation,             specially developed to satisfy the
NEW!!                                        including optimal change from            needs of any family house: it can
Adjust your
                                             comfort to economy mode.                 be also used for apartments, and
floor heating                                                                         multifamily buildings.
from your
smartphone
                                                                                      DEVIlink™ is fitted with Danfoss
                                                                                      Link™ App, and the latest version
                                                                                      provides the possibility of Wi- Fi
                                                                                      control by mobile application,
 DEVIreg™ Smart                                                                       anywhere in the world.

                                                                     Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI    7
Indoor Cable Floor Heating Systems - Application manual - Danfoss
DEVIreg™ Touch                               DEVIreg™ 130                            DEVIreg™ 330

    DEVIreg™ Touch is a thermostat               DEVIreg™ 13x series thermostats         DEVIreg™ 330 (5…45°C) – is an
    fitted with a display and an intelli-        are designed for mounting directly      electronic thermostat to be installed
    gent timer. It is designed for flush-        on the wall. Following models are       in electric cabinets with DIN rail
    mount installation into a standard           available:                              attachment. The set includes wire
    wall installation box. It operates with      • DEVIreg™ 130 with wire                temperature sensor. To control room
    two sensors – floor wire and built-in           temperature sensor;                  temperature an external air sensor is
    room sensor. It allows control setting       • DEVIreg™ 132 with built-in room       required.
    for one of 3 heating systems: with              sensor and wire floor sensor for
    wire floor temperature sensor, with             limitation of floor temperature.     DEVI offers over 20 different types
    built-in room sensor or with built-in                                                of thermostats. The product range
    room sensor and wire floor sensor                                                    includes easy to operate (by APP)
    for limitation of floor temperature.                                                 intelligent Wi-Fi control thermostats
    The touch screen menu and intuitive                                                  to specifically designed digital,
    user friendly interface allow easy use                                               thermostats with moisture sensors
    and quick service. The thermostat                                                    for ice and snow melting on ground
    has four original colors – polar white,                                              as well as ice protection for roofs and
    pure white, ivory and black. It can be                                               gutters (refer to Ice & Snow melting
    installed in complex frames of differ-                                               Application Sheet). DEVIlink™ and
    ent manufacturers.                                                                   DEVIreg™ Smart system is equipped
                                                                                         with wireless functions and Wi-Fi
    DEVIreg™ Touch is fast and intuitive to                                              control of heating systems and
    setup using the built-in wizard. It has                                              indoor electrical equipment.
                                                 DEVIreg™ 233
    an energy saving program – including
    optimum start/end control ensuring           DEVIreg™ 233 is an electronic           DEVI provides a unique solution –
    the desired temperature at the correct       thermostat designed to be flush-        that is “top quality intelligent heating
    time and thereby reducing heating            mounted in an installation box          system”, giving consumers the
    costs.                                       from the LK FUGA series frame. The      highest level of comfort and safety!
                                                 thermostat is provided with a single    The intelligent component of these
                                                 pole switch and a floor sensor (wire)   systems is the DEVIreg™ electronic
                                                 to measure and control the desired      thermostat which is available in
                                                 floor temperature. Alternatively an     several options, i.e. for total heating
                                                 external room sensor can be used, for   or comfort floor heating.
                                                 room temperature regulation.
                                                                                         More information about DEVI
                                                 The thermostat has a button to adjust   thermostats you can find further
                                                 the temperature setting in the range    in this document and in the DEVI
                                                 of (0) 1 to 6.                          Product Catalogue.

    DEVIreg™ 530
    DEVIreg™ 53x series thermostats are
    designed for flush-mount installation
    into a standard wall installation box.
    Three models are available:
    • DEVIreg™ 530 with wire tempera-
       ture sensor;
    • DEVIreg™ 531 with built-in room
       sensor;
    • DEVIreg™ 532 with built-in room
       sensor and wire floor sensor for
       limitation of floor temperature.

8    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
Indoor Cable Floor Heating Systems - Application manual - Danfoss
4. Heating systems in floor constructions
Electrical floor heating systems for     •   Comfort floor heating;                  This will be described in details on
indoor heating can be divided into       •   Total or Direct heating;                the following pages.
3 main heating categories (types):       •   Accumulating heating.

4.1. Comfort Floor Heating
4.1.1. About the system                  of floor surfaces during life time of       Consequently to heat 1 m² of floor up
                                         floor construction, as well as that         to 9 °С in relation to air temperature,
Comfort Floor Heating or “Warm           comfort temperature is perceived            approximately an installation of
Floor” system provides heated floor      differently by different individuals. It    9 °С · 10 W/(m²·K) = 90 W/m² is
surface, in any rooms, and especially    is advised to use maximum comfort           required.
used for bathrooms and kitchens.         floor temperature level to satisfy all
Comfort floor heating can be used        possible options, but often a floor         As a “rule of thumb” a safety value of
in any room fitted with another          temperature few degrees above               30% should also be added offering
heating system to provide required       the current room temperature will           a minimum output for electrical
air temperature, for example water       already satisfy the needs of most           heating element used in comfort
based radiators on the walls. Warm       users. It is important that most of         floor heating system as calulated in
Floor/ Comfort heating installed         wooden floor surfaces have limitation       the following example:
in such premises only maintains          of max. temperature at the level of         90 W/m² · 1,3 ≈ 120 W/m²
constant floor temperature at all        27 °C (for more details concerning
times, regardless of the heating         maximum allowed temperatures                Recommendation: output for
season. As an additional benefit         of the floor surface please refer to        comfort floor heating systems should
the Comfort heating increases air        a manufacturer of wooden floor              be no less than 120 W/m², unless any
temperature in the room, and due to      materials).                                 special restrictions are specified.
large heated floor surface will allow
compensation of inadequate heating                                                   The following power outputs for
during extremely cold winter days                                                    comfort floor heating systems
or in case of lack of heat regulation                                                are recommended based on floor
in rooms which are not fitted with                                                   constructions, insulation levels,
a modern thermostat controlled                                                       surface types, room air temperature
room heating systems. Comfort                                                        and individual user preferences:
floor heating system is controlled
by a thermostat with a floor sensor                                                  •    Wooden floor constructions – no
(usually wire sensor). The heating                                                        more than 100 W/m²;
element is activated by a thermostat
based on the floor temperature set                                                   •    Dry rooms, thermal insulated
by the user.                                                                              floors – 100 W/m² or more;
                                         EXAMPLE:
A comfortable floor temperature          The optimal required output (in             •    Floors without thermal insulation –
has been evaluated many times, for       [W/m²]) for comfort floor heating                130-160 W/m²;
example, described in standard ISO/      system, can be evaluated by a simple
TS 13732-2. The maximum long term        calculation. Assuming that the room         •    Wet rooms – 150-180 W/m²;
comfort floor surface temperature        temperature is 20 °C (supported by
is defined at the level of 29,5 °C.      another heating system during the           •    Low voltage, insufficient insulation,
Additionally: sedentary people           heating season) and the floor surface            covered balcony slabs –
needed extra 1-2 °C. For floors in       needs to reach up to 29 °C. The floor            160-200 W/m²;
wet rooms maximum temperature            temperature must be increased as
can reach 31 °C. These maximum           follows: 29 - 20 = 9 °С. Information        •    maximum output in floor
temperature values can be used for       about the installed output (in [W/               construction – should not exceed
calculation and selection of installed   m²]) needed to heat up 1 m² of                   200 W/m².
outputs (in [W/m²]) of comfort floor     floor surface to 1 °C can be found in
heating systems. Different types of      physic books and standards (e.g. DS/        Find more details and restrictions for
floor surfaces need different comfort    EN 1264. Heat exchange coefficient,         special floor constructions such as
floor temperatures, e.g. wooden          usually named alfa – α [W/(m²·K)], can      wood, later in this document.
floor surface has an optimal comfort     vary, however for general evaluation
temperature of approximately 26          α =10 W/(m²·K) can be used.
°C, carpet – approximately 24 °C.
But it is impossible to predict type

                                                                    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI     9
Indoor Cable Floor Heating Systems - Application manual - Danfoss
Comfort floor heating systems do             not less than 3-5 cm, regardless           If you plan to increase the floor
     not require heat loss calculation. It        whether heating cables are to be           construction by more than 30 mm,
     is advised to install power at least         installed there or not. For thin floor     a heating cable is usually applied.
     100 W/m² in all dry premises, and            constructions, such as tile glue,          It should be noted that there are
     at least 150 W/m² in wet premises,           laminate etc., the C-C distance            no restrictions for use of heating
     however note that norms for wooden           should not exceed 10 cm and is             mats in concrete or thick floor
     floors specify no more than 100 W/           recommended to be even less: 7,5           constructions. The question of
     m², and require a thermostat with a          cm. To install heating cables under        thermal insulation, installation
     floor sensor to limit maximum floor          the tile glue the best solution is         thickness in floor construction should
     temperature. Heating system must             DEVI thin heating mats with                also be addressed, as it’s important to
     be controlled by thermostat and it is        C-C = 7,5 cm that guarantees floor         minimize heat losses downwards.
     worth mentioning that installation           surface without cold zones.
     of increased power, e.g. 150 W/m²                                                       Choice of specific output.
     instead of 100 W/m² does not affect          Recommendation: it is always               Specific output (p in [W/m²]), for
     energy consumption of the system,            advised to insulate the floor structure    Comfort Floor Heating usually does
     but can influence user comfort               below the heating cables.                  not require calculation and is selected
     feeling.                                                                                from recommendations for specific
                                                  More details about cable installation      floor construction and environment.
     C-C distance                                 step (C-C distance) and appropriate        For standard floors without insulation
     Heating cables are installed inside          outputs are described below in this        the output of no less than 100 W/m²
     floor construction with some                 document.                                  is usually chosen and for wet rooms –
     distance between them (or so called                                                     no less than 150 W/m². In the lack of
     installation step, centre-centre             Thermostat with floor sensor:              reliable information about the floor
     or cable-to-cable distance: C-C              The thermostat uses a wire sensor to       construction, flooring type, supply
     distance). To achieve a warm floor           measure the temperature inside the         voltage, etc., it is better to choose
     with even distribution of heat and           floor construction. The sensor needs       an output as close as possible to the
     to provide comfortable temperature           to be placed directly between, and if      maximum recommended (see page
     on the floor surface, the floor surface      possible, slightly above the lines of a    above).
     temperature variation should not             heating cable or a mat. Temperature
     exceed 1,5 °С (e.g. DIN 44576).              measured by the floor sensor is            To fix heating cables DEVIfast™ fitting
     There will always be a difference in         not the real surface temperature           bands are usually applied, it offers
     temperature on the floor surface, in         and depends on placement of the            a cable attachments with a step
     areas between heating cables and             floor sensor. It is difficult to give      distance (C-C) of 2,5 cm.
     directly above them. The bigger C-C          any recommendations about the              This leads to the situation that the
     distance – thicker layer of concrete         thermostat settings for a specific floor   value of the specific output for a
     above cable is necessary to ensure           construction.                              heating cable cannot be chosen
     a uniform/comfort temperature                                                           arbitrarily, and it should be taken
     distribution along the floor surface.        The thermostat with a floor sensor         into consideration that the cable can
     This difference is always more               has a scale without degree marking.        be installed at 2,5 cm intervals only,
     pronounced during periods, when                                                         and respectively output will match
     electrical heating cables are turned         4.1.2. System Design                       attachment distance.
     on (providing heat to the floor
     heating). The instant thermostat             Following stages will help you to find     For example if:
     disconnects the heating cables,              a right solution for your comfort floor    • cable is DEVIflex™ 18T,
     because desired floor temperature            heating system (more about DEVI            • supply voltage is 230 V,
     is reached, the temperature on the           products find in the DEVI Product          • the C-C distance of 12,5 cm
     top of the floor surface is equalized        Catalogue):                                gives output of 145 W/m².
     greatly, giving an increasingly                                                         And for installation step with the
     comfortable floor surface.                   Choice of a heating element type           C-C of 10 cm – 180 W/m² (see the
                                                  (mat or cable).                            DEVI Product Catalogue for product
     A rule of thumb indicates:                   Define the thickness of floor              selection). Thereby, for heated area
     • The thickness of concrete & floor          construction over the cable, and a         the value of the specific output - pINST
        structure above the heating cables        type of the installation. For example      [W/m²[, which is actually installed,
        need to be ~½ the C-C distance.           for renovation, where small floor          should be chosen for fixed C-C,
                                                  structure needs to be enlarged, a          following the table or calculated
     Here is the additional explanation:          heating mat is a preferable solution       value.
                                                  due to the element’s height.
     For Warm Floor system installed                                                         It should be noted that in some
     into a thick concrete slab the               If you plan to increase the floor          countries the supply voltage is lower
     C-C distance of 5-10 cm is                   construction by less than 30 mm,           than 230 V that leads to decrease
     recommended. The thickness of the            it’s preferred to use a heating mat,       of the cable specific output and
     concrete slab top layer is usually           suitable for floor increase of 3-5 mm.     respectively, different [W/m²] with

10    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
the same step (C-C). For example,            The most frequently used cable type         This equals to two (2) meters of band
if the given output is 230 V the             is DEVIflex™ 18T – twin conductor,          for each square meter [m²] of cable
coefficient of 0,915 should be applied       18 W/m at 230 V (16,5 W/m at 220 V).        installation.
with 220 V supply.                           A linear output of DEVIbasic™ of
                                             20 W/m, is not the best choice for          Simple calculation of the fitting band
Estimation of heated floor area.             even temperature distribution along         length LFIX (m): cable installation
Installation area of heating cable/mat       the floor construction, if installed in     space is multiplied by two, e.g.
has to be calculated AINST [m²]. To do       the same floor, compared to                 LFIX = SINST · 2 (m).
this, from the total area of the room        DEVIflex™ 6,10 or 18 W/m.
(in [m²]), the area under stationary                                                     Thermostat selection.
objects (bath, toilet, shower, cabinet,      The heating mat is selected from a          Thermostat for Comfort Floor Heating
cupboards, etc.) and a strip of free         range of factory-produced elements          system should be fitted with a floor
floor along walls (usually 10-15 cm          (covering area from 0,5 to 12 m²),          temperature sensor.
wide) is deducted, as well as special        with an area covering usually the
customer’s preferences should be             nearest less value to available             Choice recommendations:
taken into account.                          installation space AINST [m²]. If the       heating area is larger than 5 m² –
                                             installation area (AINST [m²]) exceeds      programmable thermostat with
The heating cable or mat is set              12 m², a multiplication of chosen           timer, for example, DEVIreg™ Smart;
into the floor for many years, so it’s       heating mats needs to be applied.           smaller than 5 m² – simple one
advised to exclude from heated area                                                      without a timer, for example,
items/furniture that can be moved            For example, DEVI screened heating          DEVIreg™ 530 or DEVIreg™ 130, can
over the operation life of the premises:     mats designed for floor installation        be chosen. Simple thermostats are
cupboards, cabinets, bed etc.                have the cable/mat thickness for:           only recommended due to their
                                             • twin conductor of ~3,0 mm:                lower cost, and as there are no
Along the interior walls, where                DEVImat™ 70T, DEVImat™ 100T,              restrictions for use of thermostat with
any furniture most probably will               DEVImat™ 150T, DEVImat™ 200T;             timer for small areas.
be located up to 30-40 cm can be             • twin conductor of ~4,0 mm:
allowed. For heating systems installed         DEVIcomfort™ 100T, DEVIcomfort™           The maximum output (in Amperes),
in the floor construction, furniture           150T;                                     that thermostat is able to switch on
on legs, that provide air circulation        • single conductor of ~3,0 mm:              usually varies between 3450-3600 W
underneath is recommended.                     DEVIheat™ 100S or                         (15-16 A). This needs to be taken into
                                               DEVIheat™ 150S.                           consideration for larger rooms. If
Choice of a specific heating                                                             more than maximum 3450-3600 W is
element (length of heating cable or          The number at the end of a mat’s            needed the following two solutions
area of heating mat).                        name refers to its specific output for      are possible:
Heating cable is normally chosen             1 m² in [W/m²] at 230 V, and letter “T”
based on required heating output             means twin conductor mat (Twin),            1. Heating area is divided into
for room (the calculated total output        letter “S” a single conductor mat              independent zones with separate
PCALC [W]). This output is calculated as     (Single). A single conductor heating           cables and individual thermostats.
the chosen specific output                   mat requires more planning before              Each zone not exceeding the
PINST [W/m²] multiplied by the installa-     installation, to ensure that the power         connected output indicated
tion area AINST [m2]:                        supply cord attached to both ends              above, and with the same output
PCALC [W] = PINST [W/m²] · AINST [m²]. The   of the heating mat starts and ends at          (in [W/m²]) installed;
heating element is selected from the         the same place.
product list of factory-produced ele-                                                    2. Contactor (additional relay) with
ments, with specific output PINST [W].       For Comfort Floor Heating                      increased maximum current is
Always the product nearest to, but           DEVImat™ 150T and DEVIcomfort™ 150T            used (e.g. 20 A or more), usually
larger than, calculated total output         heating mats are used most often –             mounted on a DIN rail in the
PCALC [W], is to be chosen. For indoor       twin conductor, 150 W/m² at 230 V              electrical switchboard.
heating DEVI recommends to use               (135 W/m² for 220 V).
screened twin conductor DEVIflex™ 18T,                                                   Recommendation: it is advised to
DEVIflex™ 10T, DEVIflex™ 6T heating          Calculation of the fitting band             choose thermostat load of 70-80% of
cables or if nothing else is suitable, a     length (DEVIfast™).                         maximum installed output.
screened single conductor                    If heating cable is applied, it is
DEVIbasic™ 20S heating cable.                recommended to use fitting band to          Choice of additional equipment.
                                             fix it to the floor base. For example,      Mounting box for thermostat,
The number at the end of the cable’s         metal galvanized DEVIfast™ fitting          conduit pipe for floor temperature
name refers to: its specific output for      band. It is attached to the floor           sensor, screws, nails or anchors for
1 m in [W/m] at 230 V, and letter “T”        (nailed or fixed with screws or glued)      attaching fitting band to the floor, etc.
means a twin conductor cable (Twin),         in parallel lines, usually every 50 cm.
letter “S” - single conductor cable                                                      It is assumed that the voltage supply
(Single).                                                                                is stable and properly connected,

                                                                        Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI    11
according to electrical laws of the          of power supply cable are properly               Floor construction.
     country of installation e.g. fuse and        chosen. Otherwise these elements                 Follow installation instructions
     RCD (Residual Current Device) are            have to be selected too.                         provided by manufacturers of
     installed in switchboard, section and                                                         floor elements, and local building
     length and cross section area                                                                 regulations.

     4.1.3 Design Example. Calculation and selection of equipment

     Comfort floor heating for                    Installed output.                                If the mat covering 10 m² of floor is
     bathroom.                                    Wet room, stable voltage, 2-nd floor,            chosen, there will be a surplus of
     Input data: bathroom, 2nd floor (over        tiles, heated room below: an output              0,67 m² of mat, and since it’s not
     heated room), no floor insulation,           of 150-180 W/m² (chapter 4.1.1) is               allowed to cut or shorten a heating
     size 3 x 4 m, total area of 12 m², with      recommended.                                     cables and mats, the mat covering
     installed 0,9 х 1,7 m bathtub, stable                                                         9 m² of floor is a preferred choice.
     power supply voltage of 230 V, floor         Calculation of heated floor space
     surface made of tiles.                       (area of cable installation).                    Fitting band.
     Restrictions for the floor height: can       Out of the total space A (in [m²])               It is not needed, since DEVImat™ has
     be increased maximum by 2 cm.                bathtub area (0,9 х 1,7 m) and strips            a self-adhesive glue on the underside.
                                                  of floor of 10 cm along the walls are            We advise to clean the floor and
     Heating mat or cable?                        subtracted:                                      remove all debris and dust.
     Since the floor height is an issue         AINST = 12 m² – (0,9 m · 1,7 m) – ((3 m + 4 m) +
     the concrete thickness is less than             + (3 m – 0,9 m) + (4 m – 1,7 m)) · 0,1 m =    Thermostat selection.
     3 cm. Choose a mat, DEVImat™                    = 12 m² – 1,53 m² – 1,14 m² ≈                 DEVImat™ 150T with 1235 W output,
     or DEVIcomfort™ twin conductor                  ≈ 9,33 m².                                    less than 3450- 3680 W maximum
     screened mat (find a detailed                                                                 allowed, can be connected to a
     description of products in the               Select the desired mat size.                     DEVI thermostat. For the heating
     DEVI Product Catalogue).                     Available floor area is 9,33 m².                 area exceeding 5 m² – thermostat
                                                                                                   with a timer is recommended. For
                                                  DEVImat™ 150T covering 9 m² of                   example, choose the most modern
                                                  floor, and with total output of 1235 W           programmable WiFi thermostat with
                                                  at 230 V, is chosen.                             intelligent timer – DEVIreg™ Smart.

      Type              System                                     Temperature sensor          Range               IP class   Load, max.
      DEVIreg™          Programmable:                              Air: embedded,              Floor 5…45 °С. IP21            3680 W
      Smart
                        Comfort Floor Heating or Heating           Floor: included wire        Air 5…35 °С
                        with floor temperature limiting            sensor

     As an option, simple thermostat              Additional equipment.                            and regulations for safety elements
     with floor sensor can be chosen:             Electrical materials necessary for               of electrical installation, e.g. fuse and
     e.g. DEVIreg™ 530. When thermostat           installation will typically include              RCD are installed.
     is installed in a wet room, the              the following: wall mounting box
     requirements of electrical safety            for thermostat, 4-5 m conduit pipe               Summary:
     norms and corresponding IP                   for a floor temperature sensor and               For comfortably warm floor in 12
     class should be strictly followed!           additional power supply if necessary.            m² bathroom (with free area of 9,33
     It is recommended to install the             It is assumed that there is a proper             m²), the following DEVI floor system
     thermostat outside the bathroom.             power supply, according to the rules             elements are recommended:

      Equipment                                          Characteristics                                                      Quantity
      Twin conductor screened DEVImat™ 150T              9 m² 1235 W (at 230 V), (150 W/m²)                                   1 pcs.
      heating mat
      DEVIreg™ Smart thermostat                          Programmable, WiFi, APP enabled, intelligent timer,                  1 pcs.
                                                         air and floor sensors, IP21
      Conduit pipe                                       Ø 16                                                                  4m
      Mounting box                                                                                                             1 pcs.

12    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
4
                                                  2,3                                                      1,7
                           0,1

                                                                                                                                           0,9
  3

                                           Temperature sensor in corrugated pipe

                                                                                                            End muff

                                 0,5                             0,075
                    Connection muff                             C-C distance
             Thermostat

Figure 1 – Example of heating mat installation in bathroom. All distances are in [m].

4.2. Total (Direct) floor heating
4.2.1. About the system                              that such temperature division is the               Usually a safety factor of 20-30% is
                                                     most comfortable for any person,                    added to the heat loss calculated
Total or Direct electrical floor heating             independent of gender, age and                      output value, depending on room’s
is the only heating system installed                 activity level. Floor heating system                specific thermal condition. As the
in a room (or area) for maintaining a                provides a feeling of the same or                   heating system is controlled by a
user specified room temperature. It                  improved thermal comfort at lower                   thermostat, installing larger power
is ensured by adjusting floor surface                overall room temperature setting.                   output does not affect the overall
temperature, due to the changeable                                                                       consumption of electrical energy for
heat transfer from the surface of                    As a result, it can be lowered by app.              heating.
the floor. Such a system is regulated                1...2 °C, compared with an earlier
by a thermostat with air & floor or                  used radiator heating system, with                  Total electrical floor heating, “Heating
only room temperature sensor. Air                    heating element installed visibly                   via floor” should not be confused
room sensor is an integrated part                    under the window. This provides a                   with “Comfort Floor Heating/Warm
of DEVIreg™ room thermostats. A                      user with improved thermal comfort                  Floor”. The need for warmth is
floor heating system has a large                     and energy savings of approximately                 variable, because of the changing
heated surface of the floor, and it is               10-20%.                                             outside temperatures during the
a convection and radiation heating                                                                       heating period, and accordingly
system. Advantage of a floor heating                 Output of a heating system is chosen                floor temperatures varies too. As
system is to provide heat in the                     based on the level of calculated                    an example, in October, when the
lower part of a room near legs and                   heat loss (in Watts). Energy, which is              outside temperature is +5 °C, it
relatively less heat around room                     provided via a floor heating system,                would be enough to heat the floor
ceiling, where it’s not so highly                    must cover heat loss and support                    up to 21...22 °C to maintain indoor
needed. It is proven by many studies,                a specified air (room) temperature.                 temperature of 20 °C. But in February,

                                                                                        Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI   13
when the outside temperature is              desired output density is calculated        the big heat loss leads to necessity
     lower e.g. -15 °C, floor will be heated      and chosen, than C-C distance,              of big output from a heating
     more e.g. 25...26 °C, to maintain the        that will determine the number of           system and, accordingly, to high
     same room temperature.                       cable lines per 1 m² of floor or the        and perhaps not a comfortable
                                                  cable length per 1 m² is calculated.        temperature on the surface of the
     When utilizing floor heating system          Multiplying the chosen cable length         floor. The maximum temperatures
     for total heating you should always          on a total area of heating cable            of the floor surface for different
     choose as technically correct                installation will give the calculated       types of applications are specified in
     solution, but observe the limitation         length of heating cable.                    the relevant standards. For a rough
     of the maximum floor temperature.                                                        estimation of the possible floor
     For regulation of a total heating            C-C distance (cm) =                         temperature for a given output the
     system a thermostat measuring                   Available floor area (m²) · 100 (cm/m)   value of heat exchange coefficient of
                                                  =
     air (room) temperature and fitted                   Length of chosen cable (m)           α =10 W/(m²·K) (more description is
     with floor temperature sensor is the         Detailed information about cable            found in paragraph about Comfort
     preferred choice. Allowing setting           installation procedure is found later       floor heating) should be used. For
     maximum floor temperature level              in this document.                           example, if the output of the heating
     and constantly monitoring prevents                                                       system is 150 W/m² and heat loss
     overheating of floor. Such limitations       For modern houses or dwellings              down is ~ 20%, than the heat flow up
     are strictly necessary for floors with       calculated heat loss is small and,          is 150 – (150 · 20%) = 120 W/m².
     wooden surface.                              consequently, the output of floor           If actual heat loss is close to that
                                                  heating system is also limited. As a        value, it will imply a requirement
                                                  result, to prevent a heating cable          of an increase of a floor surface
                                                  from being installed with a large C-C       temperature with as much as 12 °C
                                                  distance, it’s advisable to use one         (120 W/m² /10 W/(m²·K) in relation
                                                  with less linear output. For example,       to air temperature. E.g. if the air/
                                                  for calculated heat loss of 50 W/m²,        room temperature is 18 °C, the floor
                                                  when using the most common                  temperature can reach 18 + 12 = 30 °C
                                                  DEVI cable: DEVIflex™ 18T, the C-C          in the coldest time of the year to
                                                  distance will be as big as 36 cm. That      satisfy the rooms actual heat loss.
                                                  will inevitably lead to a floor surface
                                                  pitted with cold zones situated             4.2.2. Calculation and selection of
                                                  between lines of the installed heating      elements/products
                                                  cable. As aim for a floor heating
     Special DEVI thermostats are used            system is to achieve and maintain           For more detailed information refer
     where setting of the maximum                 a constant and comfortable floor            to the DEVI Product Catalogue and
     floor temperature is necessary or            temperature, for heating systems            previous chapters of this document.
     advisable:                                   with required low specific output,
     • in programmable models: by                 we recommend heating cables with            Estimation of a heating system’s
        setting of special option.                lower linear output (in [W/m²]): for        calculated output.
     • in simple models: by manual                example DEVIflex™ 10T or DEVIflex™ 6T.      Define heat loss of the premises
        potentiometer under the                   This allows reduction of C-C                Q [W]: from documentation or by
        thermostats cover.                        distance and leads to a more even           calculation (e.g. EN 12831).
                                                  temperature division on the floor.
     Factory default setting for maximum                                                      Floor heating system calculated
     floor temperature limit is 35 °C.            Safety coefficient.                         output is determined with taking into
                                                  For heating systems installed in            account a safety factor of 1,3:
     Even if a specific floor installation        floor structure, it’s necessary to add      P = Q · 1,3 [W].
     doesn’t particularly require a floor         a safety coefficient of 1,2-1,3, when
     sensor to be installed, it’s strongly        designing a power output that needs         Choice of a specific heating
     advised to do so. Install a plastic pipe     to be installed in the floor. This factor   element (mat or cable).
     conduit where, at later date, floor          is an experience value used by the          Define the thickness of floor
     sensor could be fitted. The heating          industry, and is based on following         construction over the cable. If
     element (cable or mat), is installed in      facts:                                      planned concrete height is 3 cm
     the floor construction where it forms        • heating cables length, resistance         or more, heating cable is usually
     parallel lines. When using a heating             and wattage tolerance,                  installed, if floor construction is thin
     cable: output density of heating             • power supply voltage has some             (tile adhesive, etc.), heating mat
     system (in [W/m²]) is determined                 accuracy,                               (with thickness of ~ 3-4,5 mm) is a
     by C-C distance (cable-to-cable or           • heat loss downwards, floor                preferred choice. It should be noted
     center-to-center distance) of heating            buildup, and surface material type.     that there are no restrictions for use
     cable. Increasing the distance                                                           of heating mat in concrete or thick
     between cables leads to decreasing           Floor surface temperature.                  floor construction.
     of output and vice versa. When a             It should be taken into account that

14    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
It’s strongly advised to install         Heating cable.                                Output of the selected cable is
insulation in the floor construction     Cable is usually fixed with help of           the actual output of the heating
if possible. Its thickness should be     DEVIfast™ metal fitting band, with            system.
selected according to local norms.       cable attachment points every 2,5 cm
When heating system works for a          and allows to implement different             For total room heating DEVI
fairly long period during the year       fixed output on 1 [m²]. This fact             recommends to choose screened
(e.g. in the Nordic countries for        should be taken into consideration            twin conductor DEVIflex™ 18T,
6-8 months per year), thickness of       during calculation of a specific              DEVIflex™ 10T, DEVIflex™ 6T heating
thermal insulation in the floor has a    solution. For example, if the cable is        cables or, only if necessary, a single
direct influence on level of heat loss   DEVIflex™ 18T and supply voltage              conductor DEVIbasic™ 20S heating
and therefore additional electricity     is 230 V for C-C distance of 12,5 cm,         cable.
costs. For the durability of the floor   output is 145 [W/m²], and for
construction concrete installed          C-C = 10 cm – 180 [W/m²]                      The number at the end of the
over/onto insulation, has to have        (See also Appendix A.1).                      cable’s name refers to its specific
a thickness of at least 3 cm and be                                                    output for 1 m – W/m at 230 V,
in accordance with local building        It should be noted that in some               letter T – twin conductor cable
norms.                                   countries supply voltage is lower             (Twin), letter S – single conductor
                                         than 230 V, which leads to a decrease         cable (Single).
Estimation of heated floor area.         in cable output and, respectively,
To estimate installation area of         different [W/m²] with the same                In floor construction the most
heating cable or mat AINST (in [m²]):    installation distance. For example            frequently used cable is
deduct the area, where cable is not                                                    DEVIflex™ 18T – twin conductor,
installed, from the total area of the    at 220 V electrical supply, the output        18 W/m at 230 V.
installation (room). It’s recommended    form a heating element, rated at
that strip along the walls without       230 V is only 91,5% (coefficient              Heating mat.
cable/mat has width of ~ 10-15 cm        0,915 should be applied to heating            When installing thin heating mat, it
and along the interior walls, where      element output from DEVI Product              is chosen with a specific output
furniture will be most probably          Catalogue).                                   pINST [W/m²] the nearest larger to
installed, is within 30-40 cm.                                                         calculated output pCALC. However
For heating systems in the floor         For heating cable with defined                installation also needs to look at
construction, furniture on legs          installation C-C distance, a specific         the available floor area AINST [m²],
(min. 5 cm of air gap to the floor) is   output pINST [W/m²] is selected,              and choose a mat, that covers an
advised, allowing airflow underneath,    with help of a product table or               area close to available. Otherwise
so the cable/mat under the furniture     calculated using the formula. Usually         installation will leave unheated
will not overheat.                       a product with nearest larger value           and cold floor areas, resulting in
                                         to calculated output pCALC is chosen.         users dissatisfaction with the total
Estimation of the calculated output      This chosen/calculated output will            heating system.
per [m²].                                be the actual output for 1 m² of the
Specific calculated area output, pCALC   heating system. In other words, it is         For example, DEVI screened heating
[W/m²] is calculated by dividing the     area specific output pINST [W/m²] of          mats designed for installation in
calculated heat loss Q [W] by the        selected heating cable installation           floor construction:
installation area AINST [m²]:            C-C distance.                                 • twin conductor of ~3,0 mm:
                                                                                          DEVImat™ 70T, DEVImat™ 100T,
pCALC = Q / AINST [W/m²].                Heating cable total output pCALC [W] is          DEVImat™ 150T, DEVImat™ 200T;
                                         calculated as the specific output pINST       • twin conductor of ~4,0 mm:
It should be noted that the calculated   [W/m²] multiplied by the installation            DEVIcomfort™ 100T,
output is typically slightly less than   area AINST [m²]:                                 DEVIcomfort™ 150T;
real chosen output of heating cable,                                                   • single conductor of ~3,0 mm:
which is installed in the floor. This    pCALC [W] = pINST [W/m²] · AINST [m²]            DEVIheat™ 150S.
is due to the fact that cable can be
attached on DEVIfast™ fitting band       Cable is selected from a list of factory      The number at the end of the mat’s
with a fixed distance of 2,5 cm (or      produced products, with output                name refers to its specific output for
multiplication thereof ) only.           pINST [W], usually the nearest larger         1 m2 in [W/m²] at 230 V, letter T –
                                         to calculated output pCALC [W]. The           twin conductor mat (Twin), letter S –
Choice of length of heating cable        nearest lower output can only be              single conductor mat (Single).
or area of heating mat.                  recommended, if it differs from the
Total cable/mat output should not        estimated no more than ~5%.
be less than the calculated heat loss,
including the safety factor of 1,3.

                                                                      Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI   15
For example, DEVIcomfort™ 100T               temperature sensor (included                 independent zones with separate
     heating mat is a twin conductor,             with thermostat). The floor sensor           cables and individual thermostats,
     100 W/m² at 230 V (91 W/m² at 220 V).        allows controlling and limiting the          each zone not exceeding the
                                                  maximum temperature of the floor             connected output indicated
     Output of the selected heating mat           surface. This restriction is often           above, and with the same output
     will be the actual output of the             mandatory and standardized for               (in [W/m²]) installed;
     heating system.                              some producers of floor coverings,        2. Contactor for proper current
                                                  e.g. for laminate or parquet boards.         isused (additional larger relay),
     Calculation of the length of the                                                          usually mounted on a DIN rail in
     fitting band.                                Following is recommended, if:                the switch panel.
     If heating cable is chosen, it is            • heating area is larger than 5 m²:
     recommended to use fitting band                programmable thermostat with            Recommendation: it is better to
     to fasten it to the floor base, for            timer, for example, DEVIreg™            choose thermostat load at 70-80%
     example, galvanized DEVIfast™                  Smart or DEVIreg™ Touch                 of maximum.
     fitting band. DEVIfast™ is usually           • heating areas is smaller than 5 m²:
     attached to the floor (screwed,                simple thermostat without timer,        Choice of additional equipment.
     nailed or glued) in parallel lines             for example, DEVIreg™ 532 or            Mounting box for thermostat,
     spaced every 50 cm, but not more               DEVIreg™ 132, can be chosen.            conduit pipe for floor temperature
     than 1 m. As a result, approximately                                                   sensor, nails or anchors for
     two meters of band for each square           Simpler thermostats are only              attaching fitting band to the floor,
     meter of installation area are used.         recommended in terms of their             etc.
                                                  lower cost. But for heating system
     Calculation of fitting band length           thermostats with timer are the            It is assumed that the voltage
     LFIX (m) - cable installation area is        most energy-efficient choice, since       properly supplies the place of
     multiplied by two:                           there is a possibility to save energy     the thermostat installation, e.g.
     LFIX = ASINST · 2 [m].                       during the absence of people in the       fuse and RCD are installed in
                                                  room, e.g. reduce temperature in          switchboard, section and length of
     Alternatively, if installation allows,       the room at night.                        power cable are properly chosen,
     heating cable can be fixed to metal                                                    etc. Otherwise these elements have
     reinforcement mesh placed in the             Thermostats have an internal              to be selected too.
     floor construction with help of              relay that has a limitation of the
     DEVIclip™ twist.                             maximum output (Amperes), that            Floor construction.
                                                  thermostat can switch on: typically       In multi-layer floor construction,
     Choose a thermostat.                         3450-3680 W (15-16 A).                    consisting of many elements, a wide
     Thermostat designed for electrical                                                     range of considerations need to be
     floor heating system for total               In case of need to install more than      made. Always follow the national
     heating is fitted with an internal           maximum 3450-3600 W, following            rules for construction and in case of
     air temperature sensor and                   two solutions are possible:               uncertainty get in contact with your
     usually with an additional floor             1. Heating area is divided into           local DEVI product supplier.

     Example. Direct Floor Heating – calculation and selection of equipment

     Total heating system for new build           Choice: heating mat or cable.             (fixed) installations in the room,
     living room.                                 Concrete is assumed not less than         limiting the availability of the floor
     Total heating via electrical floor, using    3 cm thick, floor construction is         area. Under these assumptions for
     the heating cable including limiting         “thick”. Twin conductor screened          3 x 5 m room the area for cable
     of maximum floor temperature.                DEVIflex™ 18T heating cable is            installation is:
                                                  chosen for installation.
     Data:                                                                                  AINST = 15 m² – (3 + 5 m) ∙ 0,1 m –
     Room size 3 x 5 m, total area of 15 m²,      It is assumed that insulation of               – (5 + 3 m) ∙ 0,8 m =
     concrete floor, stable supply voltage        necessary thickness will be laid under         = 15 m² – 0,6 m² – 3,2 m² =
     230 V, ground floor, concrete is             the cable, so downward heat loss is            = 11 m²
     assumed more than 3 cm thick,                minimal and does not require taking
     calculated heat loss is 1100 W.              into account.                             4. Estimation of the calculated
                                                                                            output per 1 m².
     Definition of cable system’s                 Estimation of heating cable or mat        The calculated heat loss Q [W] should
     calculated output.                           installation area.                        be divided into cable installation area
     The calculated heat loss Q is 1100 W         It is proposed that the cable is placed   AINST [m²]:
     or per [m²]: 73,3 W/m². To select cable      at a distance of 10 cm (0,1 m) from
     heating systems take into account            the 3 m length outer wall and the         pCALC = Q / AINST = 1430 W/11 m² =
     the safety factor of 1,3, the calculated     same from opposite wall with the                = 130,3 ≈ 131 W/m².
     output is: P = 1100 · 1,3 = 1430 [W].        door. There are no other permanent

16    Division · Cable Floor Heating Systems · VGLUH102 · ©DEVI
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