Optimo Advanced Insulated Architectural Wall & Façade Systems
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INSULATED PANELS
2010 January
Optimo
Advanced Insulated Architectural Wall & Façade Systems
Insurer Approved SystemsINSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS
Kingspan Optimo represents
a dramatic break through in
pre-engineered cladding systems.
Delivering a flat, clean, smooth,
aesthetically appealing result.
Kingspan’s Optimo Flat Architectural
Insulated Wall & Façade Systems
2—www.kingspan.infoThe Optimum Look
Modern building design puts increasing demands on architects to input greater creativity
into their concepts, whilst incorporating a balance of other essential issues. This includes fac-
tors such as, superior building quality, fast construction techniques and reliable extended life
cycle performance.
More recently the focus of attention Available in cover widths of 600, 900 The Optimo System is available
on building life cycle has come to and 1000 mm the Optimo system is with Kingspan’s . and
include responsible sourcing of manufactured with hidden joints Factory Mutual (FM) insurer
environmentally safe and sustainable that conceal fasteners from view. approved specifications. The Optimo
building materials, manufactured This technical feature combined System is backed by Kingspan’s
using low energy low carbon with the broad range of bespoke comprehensive product guarantee
techniques. Furthermore changing Optimo accessories encourage and technical support
building code regulations require design flexibility. This allows
materials to maintain a high standard architectural features and enhanced
of performance during their life and visual impact ensuring an integrated
be fully recyclable or at the very least solution is achieved.
safe to dispose of at the end of use.
Optimo has been designed to meet The construction details for the
with all these criteria. Kingspan Optimo system have been
developed for a wide range of
The Kingspan Optimo system horizontal and vertical interfaces and
provides a range of solutions that offer junctions to facilitate the transition
distinctive architectural statements. between a variety of other Kingspan
façade materials.
With it’s slim sight lines Optimo
can be designed to accentuate This allows variation in colours textures
and express the aesthetic and profiles of panels that can be Pre-engineered System
proportions of the building envelope incorporated in the building design.
creating a visually striking This facility enables an wide variety of
appearance through the use of finished exteriors to be applied to the Flat Profile
horizontal and vertical geometry. all important building envelope.
Single Component Fix
Insurer Approved
www.kingspan.info—3INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS Optimo Architectural Façade System Construction advantages Using the Optimo pre-engineered insulated module system offers the following advantages over traditional Steel and expensive Aluminium ‘built-up’ system methods of construction. Non-deleterious materials. Guaranteed U-Value throughout lifecycle. M Reliable low air leakage – 0,017 m3/h/m2 50Pa (according EN12114:2001). 100% reliable thermal performance and insulation continuity, no cavities, no gaps, no cold bridges or interstitial condensation risk associated with built-up systems. Pre-engineered – light weight, single component – single fix installation reduces build time by up to 50%. Adds structural integrity to the building envelope. Pre-engineered BS EN IS0 9001 quality approved product. Guaranteed long term performance with up to 25 years to first maintenance and overall life expectancy of up to 40 years. 4—www.kingspan.info
Coupled with the ability to create eye catching
designs, a clear advantage of Optimo over
competitor aluminium systems is the variety of colour
finishes that the system has to offer.
See page 16 for details.
www.kingspan.info—5INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS Optimo Architectural Façade System 6—www.kingspan.info
“The ability to create
stunning and
innovative designs
with Optimo ensures
results that are equal to
or exceed the
capability of traditional
Steel and aluminium
built-up systems.”
www.kingspan.info—7INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS
Kingspan has created four key
Optimo product options for designers
The Options
Optimo Optimo Optimo Optimo
Alu Frame Inline Black Inline Silver Onyx
Produces a curtain wall Features an aluminium top The aluminium top hat with Both the vertical and hori-
detail, with a snap-on verti- an aluminium insert. zontal joint feature push-in
hat with a rubber gasket.
cal mullion and horizontal
gaskets,
transom.
producing a distinctive
picture frame effect.
Each product combination features
distinct verticle and horizontal
arrangements. Choose from Optimo,
Alu Frame, Onyx or Inline black or
silver options.
8—www.kingspan.infoOptimo Technical
Benefits
Insurer Approved
Factory Mutual (FM) specification
Adds to structural integrity of
the building envelope requiring
less secondary steel support.
The system comprises an
IPN core which is compliant
with the European EPBD
directive allowing buildings
the possibility to achieve the
‘A’ energy rating.
Low air leakage 5m3/hr/m2
Simple, lightweight and fast
build
Integrates naturally with
windows, doors and Louvres
Long lifecycle with low
maintenance
Cost effective systems
More effective yet thinner
insulated IPN core saves
on space in comparison to a
‘built-up’ system.
Kingspan provide a project
specific design and
construction solution service
insulated panel
systems
www.kingspan.info—9INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS
Optimo Innovation
Optimo is the result of intensive research.
Testament to the Kingspan commitment to solutions through
technological innovation.
Suitable for all business sectors in throughout Europe due to high
production standards.
Carefully controlled manufacturing process to ISO EN9002 ensuring
precise tolerances.
Complies with new European Union Energy perfomance in Buildings
Directive. (EPBD).
Superior IPN insulation performance ensuring attainmaent of ‘A’
standard of energy efficiency.
Optimo can be readily integrated with all with different architectual
options, side rails, doors glazing,windows,etc.
Optimo has been manufactured and engineered to comply with
stringent fire safety standards including Factory Mutal (FM) insurer
approved standard.
Optimum Refurbishment
The Kingspan Optimo Insulated Wall
System is ideal for new build or
refurbishment projects and provides
architects with the creative freedom to
design eye-catching and
contemporary buildings. The added
value of any Optimo design for
building refurbishment is that it will
incorporate functional and practical Before Refurbishment
benefits when compared to ‘built-up’
systems such as:
More efficient insulation.
More usable building space.
Easy integration with doors,
windows & other accessories.
Better structural integrity.
Significantly quicker speed of
construction.
After Refurbishment
10—www.kingspan.infoOptimo vs Built-up Systems
Optimo vs Composite Aluminium Systems:
Optimo System Composite systems
Optimo is engineered to be self supporting. Requires additional Steel substructure.
Quicker construction time due to less parts to install. Slower and more costly due to more parts to fit and
more steel involved.
Insulation integrated in to the panel ensures no
diminishing of insulation or thermal bridges. Can be subject to cold bridges and moisture may
build up during construction.
Opitmo is a single component system that carrries a
Kingspan warranty. Composite systems require many different parts
and each carrying different warranties.
Optimo can be stored any where suitable on site and
installed during any weather conditions. Has to be stored in dry place and kept out of the
rain to prevent water ingress.
Optimo finish carries the full Kingspan Spectrum
coating finish with performance guarantee. Aluminium finishes will oxidise over time or will
require expensive powder coating.
Optimo guarantees air tight joints for greater thermal
performance. insulation is stable and will not shrink. Composite systems will suffer from air leakage
due to shrinkage over time. This will also result
The Optimo system is efficiently designed resulting in
in the creation of a cavity between panels and
less waste during construction.
the generation of harmful condensation as air
passes through.
Composite systems are subject to higher waste
levels during construction.
www.kingspan.info—11INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS Optimo Alu Frame Optimo Alu Frame This ‘picture frame’ version of the Optimo Systems - accentuates the exterior wall image of the building, and significantly is able to reflect the geometry of other critical aspects of a design, such as glazing. The horizontal and vertical frame effect of Optimo Alu Frame produces a curtain wall detail, featuring coated aluminium snap-on vertical mullion (SP2) and horizontal transom (SP3). 12—www.kingspan.info
Optimo Inline
Optimo
Inline Black takaróprofil
This Optimo option marries the
horizontal tongue and groove joint
with a visually pleasing coated
aluminium top hat (SP8) with a
rubber gasket insert (SP10).
Optimo
Inline Silver takaróprofil
This Optimo option also offers the
coated aluminium top hat with a
coated aluminium insert (SP9) for an
alternative look.
www.kingspan.info—13INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS Optimo Onyx Optimo Onyx The vertical panel joint of the Optimo Onyx features a black EPDM push-in fir-tree gasket (SP4) with a 30mm wide front face. When combined with a complementary 30mm wide horizontal gasket (SP11) the result is a subtle, yet distinctive, bi-modular picture-frame effect, providing a powerful visual counterpoint to the panel. 14—www.kingspan.info
Complementary Components
Kingspan’s technical team and
ancillary manufacturing department
provide designers and contractor
with a total service package, both
at design and through the construc-
tion process. From curved flashings
to angled and curved pre-formed
insulated components. Kingspan
provide high quality project specific
components to give your building
that finishing touch.
Designers can incorporate special
features to give their buildings an
individual and unique appearance,
confident in the knowledge that
Kingspan can turn them into reality.
Kingspan manufacture and supply an
extensive range of standard and bespoke
ancillary components, which can be used to visually
enhance the architectural imagery of the building.
Optimo Feature Details
As well as enhancing creative
freedom for Architects Kingspan
Optimo Wall and Façade Systems
simplify the design and construction
process at the interface and junction
area between the main/secondary
structure, civils and with the
integration of other elements such as
gutters, doors, windows,
brick/stonework and glazing.
www.kingspan.info—15INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS Optimo Colour Range Spectrum Colours Standard Colours* White Aluminium RAL 9006 Obsidian RAL 9007 Pearl RAL 9010 Kyanite Blue RAL 5010 Onyx Grey RAL 7016 Camella RAL 3009 Non-Standard Colours** Citrine RAL 1015 Flame Red RAL 3000 Lazuli RAL 5002 Zircon RAL 5014 Green Rock RAL 6003 Aventura Grey RAL 7000 Baslat RAL 7012 Moonstone RAL 7035 Night Stone RAL 9017 Jet RAL 9005 Diamond RAL 9023 Special Order Colours*** Pearl Beige RAL 1035 Pearl Gold RAL 1036 Pearl Copper RAL 8029 Pearl Blackberry RAL 4012 16—www.kingspan.info
Product Data
Optimo Panel
600 mm Cover Width 900 mm Cover Width 1000 mm Cover Width
Application Available Lengths
Kingspan 600/900/1000 Optimo Wall and Façade Module lengths 2.0 to 6.0 metres. Modules less than 1.8
Systems are secret fixed and can be laid horizontally or metres long can be supplied and are subject to an extra
vertically. Suitable for all building applications except where charge. The modules cannot be end lapped.
there are low temperature internal conditions.
Product/Specification Selector
Product Standard Temp. Hygiene High Low Low Pitch Fire Raiting Enhanced Refurb
Reference Environment Control Humidity Temp. Roof Acoustics
LPCB FM
Kingspan
Optimo
N/A N/A
Kingspan Optimo Wall Cover Width 1000mm Flatness Tolerances
Core Thickness (mm) 60 80 100 L (mm) 200 400 700 1000
U-Value (W/m2K) 0.40 0.29 0.23 F (mm) 0.6 1.0 1,5 1,8
Weight kg/m , 0.7/0.5 steel
2 12.1 12.9 13.7 Note: Measurements not to be taken within 100mm of joint ie. the
joint is excluded. Bow is also excluded.
The above U-values have been calculated for a 1000mm wide panel. For alterna-
tive panel widths please refer to Kingspan Technical Services.
Flatness tolerance based upon
EN 14509 draft European Standard
for Self-supporting double-skin
insulated sandwich panels-Factory
made products-Specification.
www.kingspan.info—17INSULATED PANELS KINGSPAN / LOW ENERGY - LOW CARBON BUILDINGS
Optimo Compliance
Optimo contains an IPN core which not only has immense benefits for Firesafety
of a building it also provides great insulation properties.
These properties can be seen in the table below. The table clearly demonstrates that the U-values
for Optimo - in comparison with other built-up systems – changes are insignificant after instal-
lation considering cold bridges. In addition the IPN foam insulation will keep its insulation value
throughout the life span of the building for up to 40 years.
“R” and “U(k)” Values of Cassettes System “R” and “U(k)” Values of Sandwich Panels
Thickness U(k) R
Cassettes t = 0,75 mm Sandwich Panels Sandwich Panels
of Value of Value of
Insulation Mineral Mineral
Wool Wool Non interrupted Interrupted IPN IPN Mineral Wool Mineral Wool
Insulation Insulation Cold Bridges Cold Bridges Panels Complete Wall Panels Complete Wall
Core Core
U(k) R U(k) R U(k) R U(k) R U(k) R U(k) R
(mm) W/m2K m2K/W W/m2K m2K/W W/m2K m2K/W W/m2K m2K/W W/m2K m2K/W W/m2K m2K/W W/m2K m2K/W
λ= 60 0,53 1,71 0,86 0,99 0,77 1,13 0,37 2,73 0,40 2,33
0,022
80 0,41 2,29 0,76 1,51 0,66 1,35 0,28 3,40 0,29 3,28 0,46 2,00 0,51 1,79
W/mK
100 0,33 2,86 0,70 1,26 0,60 1,50 0,22 4,38 0,23 4,18 0,37 2,50 0,42 2,19
120 0,28 3,43 0,66 1,35 0,55 1,65 0,18 5,39 0,19 5,09 0,30 3,00 0,35 2,59
140 0,24 4,00 0,63 1,42 0,52 1,75 0,27 3,50 0,32 2,97
160 0,21 4,57 0,60 1,50 0,49 1,87
As we can see from the table composite aluminium Thermal Performance of Glass
system will decrease dramatically in U-Value insula- 0.45
tion capability of a building for the total life period. 0.4
This will then cause the building to use more energy 0.35
for heating and consequently have an impact on the 0.3
environment in terms of Carbon impact.
0.25
g-value
The table on the right also illustrates that Glass 0.2
façade systems have also arrived at the upper limits
0.15
of thermal insulation capability. Improvements to the
thermal capability of such products would mean; 0.1
0.05
Adding weight to the solution.
0
An increase in cost and lead time. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Light Transmission (LT)
Reduced visibility due the need to use
denser materials.
Optimo also provides a viable alternative to
glass façade systems.
18—www.kingspan.infoOptimo has been designed to provide a stylish low energy
low carbon envelope solution for any building type, to find out
more details visit our website and arrange an appointment with
your local Kingspan representative.
By using our unique assessment model your local representative can pro-
vide you with an accurate assessment of your buildings thermal capability
and illustrate the benefits of using the Kingspan Optimo system. As com-
pared with alternative building products.
www.kingspan.info—19Kingspan Danmark A/S Lillevang 9A, 4300 Holbæk, Denmark tel.: +454 580 01 01, fax: +454 580 02 04 e-mail: admin@kingspan.dk www.kingspan.dk
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