SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer

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SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
SEMI-AUTOMATED                 2020
SOLUTIONS                      2021
Extract from general catalog   Chapter H

ssi-schaefer.com
SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
Box and pallet conveyor technology

 In the face of growing demands from         improved and accelerated through         can be reduced. Appropriate software
 Industry 4.0, digitization, and internet    semi-automated solutions such as         products with transparent monitoring
 shopping, high-capacity intralogistics      vertical lift modules. This results in   and control functions can cover all
 are a must. With efficient processes        more efficient processes, greater        logistical requirements and ensure the
 and a bespoke degree of automation,         productivity, lower costs, and shorter   systems are perfectly integrated into
 you can master all challenges posed         delivery times.                          the overall intralogistics landscape.
 by a changing business landscape.
 Yet some operators also wish to             Semi-automated storage systems,          For SMEs and major corporations
 retain an element of flexibility too. For   such as mobile racking and channel       alike, these are decisive factors in
 these customers, semi-automation            storage systems, achieve operational     maintaining and enhancing their
 is the key to an efficient installation.    efficiencies by automating individual    market position. SSI SCHAEFER is
 SSI SCHAEFER offers solutions for           work steps and allowing the avail-       one of the few specialists capable of
 gradual automation that grow in line        able space to be utilized in the most    adapting solutions to meet your exact
 with the customer’s needs.                  effective manner. Depending on the       needs – and with everything supplied
                                             selected load carrier and the neces-     from a single source.
 For example, cost-intensive pick-           sary speed, the storage density can
 ing processes can be significantly          be increased further or rack costs
SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
Mobile Racking Systems

                                                                                                SSI ORBITER®

                                                                                                               SSI LOGIMAT® Vertical Lift Module

                                                                                                                                                                                                             Semi-automated solutions
                                                                  page H12

                                                                                                page H8

                                                                                                               page H2
H1

     Appendix   Logistics   Semi-automated   On-line shelving /                            Mezzanines /                                            Cantilever   Pallet    Longspan   Modular    Boxes /
                systemes    solutions        KDR shelving                                  platforms                                               racking      racking   racking    shelving   containers
SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
Semi-automated solutions

SSI LOGIMAT®
 Vertical Lift Module
     The dynamic solution for the storage and picking of small parts.

     The Vertical Lift Module, with its numerous basic functions and unique additional
     options, not only significantly improves the performance of warehouse processes,
     but also ensures the ergonomic and safe operation of the warehouse. As an
     autonomous system or as a module integrated into an automated application –
     the SSI LOGIMAT is characterized by its universal usability.

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SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
i                                                                                SSI LOGIMAT® Vertical Lift Module

 ▶ Highly convenient goods-to-person principle
 ▶ Compact design has economic and environmental
   advantages

                                                                                                                      containers
 ▶ Travel times reduced by more than 70 %

                                                                                                                      Boxes /
 ▶ Compared with static solutions, the Vertical Lift
   Module requires up to 90 % less warehouse space
 ▶ Automated processes and ergonomic design
   improve performance by over 20 %

                                                                                                                      Modular
                                                                                                                      shelving
                                                                                                                      Longspan
                                                                                                                      racking
                                                                                                                      racking
                                                                                                                      Pallet
                                                                                                                      Cantilever
                                                                                                                      racking
                                                                                                                      Mezzanines /
                                                                                                                      platforms
                                                                                                                      On-line shelving /
                                                                                                                      KDR shelving
                                                                                                                      Semi-automated
                                                                                                                      solutions

The SSI LOGIMAT offers numerous basic functions as standard and impresses as
                                                                                                                      systemes
                                                                                                                      Logistics

a high-performance storage and picking system.

Thanks to its scalable concept, the scope of functions of the SSI LOGIMAT can
be tailored precisely to the individual customer requirements. To omplement the
standard design, SSI SCHAEFER offers numerous options that expand the functions
in terms of ergonomics, performance, and flexibility.
                                                                                                                      Appendix

                                                                                                                H3
SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
Semi-automated solutions
                                                                                i
                                                                                Exclusively from SSI SCHAEFER

                                                                                ▶ LogiTilt tilting mechanism of the tray for
                                                                                  ergonomic retrieval of goods and reduced
                                                                                  reaching depth
                                                                                ▶ Touch user interface with intuitive navigation
                                                                                ▶ For maximum utilization of the storage space,
                                                                                  the LMB bin series of sorting accessories is
                                                                                  optimized for a tray depth of 800 mm
                                                                                ▶ Innovative tray design with a focus on space
                                                                                  and weight optimization

     Compact

     ▶ Maximum use of the available height
     ▶ Visual, automated filling rate display
     ▶ Defragmentation and relocalization of the stored trays
     ▶ Stock addition sequence with fixed height for highly concentrated storage
     ▶ Stock addition sequence with intelligent height optimization (IHO)
     ▶ Storage of trays in 25 mm increments

     Safe

     ▶ Automated monitoring of the storage bins ensures that the goods to be stored
       are within the permitted dimensions both horizontally and vertically
     ▶ Vertical shaft monitoring for checking possible tray protrusions before the
       elevator approaches to prevent unintentional access during storage or retrieval
     ▶ Predefined access rights to trays and functions
     ▶ Programmable logic controller (PLC)

     Robust

     ▶ Modular design with standard components
     ▶ Low-maintenance system thanks to high-quality components and robust design
     ▶ Range of drive options for different requirements
     ▶ Elevator with a low-maintenance gear drive

     Ergonomic

     ▶ Visual indication of the storage position by a laser pointer
     ▶ Continuous confirmation light barrier under the operating opening to optimize
       picking performance
     ▶ Up to four operating openings per Vertical Lift Module in any position
     ▶ The height of the tray output can be adapted to the height of the employee

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SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
SSI LOGIMAT® Vertical Lift Module

                                                                                     Standard meets individuality

                                                                                                                                                         containers
                                                                                                                                                         Boxes /
                                                                                                                                                         Modular
                                                                                                                                                         shelving
The SSI LOGIMAT comes in a wide selection of standard model widths and depths.

                                                                                                                                                         Longspan
                                                                                                                                                         racking
 Technical Data
 Usable tray dimensions        A width (mm)                 B depth (mm)
 (mm)                          incl. paneling               incl. paneling

                                                                                                                                                         racking
                                                                                                                                                         Pallet
      1,825 x 625                   2,370                        2,712
      1,825 x 815                   2,370                        3,092
      2,025 x 625                   2,570                        2,712
      2,025 x 815                   2,570                        3,092

                                                                                                                                                         Cantilever
      2,425 x 625                   2,970                        2,712

                                                                                                                                                         racking
      2,425 x 815                   2,970                        3,092
      2,825 x 625                   3,370                        2,712
      2,825 x 815                   3,370                        3,092
      3,025 x 625                   3,570                        2,712

                                                                                                                                                         Mezzanines /
                                                                                                                                                         platforms
      3,025 x 815                   3,570                        3,092
      3,225 x 625                   3,770                        2,712
      3,225 x 815                   3,770                        3,092
      3,625 x 625                   4,170                        2,712

                                                                                                                                                         On-line shelving /
      3,625 x 815                   4,170                        3,092

                                                                                                                                                         KDR shelving
      4,025 x 625                   4,570                        2,712
      4,025 x 815                   4,570                        3,092
                                                                                               B
Minimum height:                  2,450 mm                                                                                    A
                                                                                                                                                         Semi-automated

Maximum height:                  up to 23,850 mm
                                 in 100 mm increments
                                                                                                                                                         solutions

Tray load capacity:              up to 700 kg
Machine load capacity: up to 60 tons
                       in standard design
                       (higher load capacity available upon request)
                                                                                                                                                         systemes
                                                                                                                                                         Logistics

  RAL 5014 (Pigeon blue)        RAL 9010 (Pure white)        RAL 7024 (Graphite grey)        RAL 7035 (Light grey)
                                                                                                                                                         Appendix

 Other colors available on request. Color deviations may occur due to monitor or printer settings.

                                                                                                                                                   H5
SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
Semi-automated solutions
                                                                      i

Control &                                                             Your Benefits

                                                                      ▶ Streamlined warehouse processes for picking
 Software                                                               and replenishment
                                                                      ▶ No unnecessary actions
                                                                      ▶ Simple integration into existing processes
     From simple applications to
     complex warehouse management                                     ▶ Minimization of errors

     The SSI LOGIMAT Vertical Lift Module is equipped with            ▶ Scalability
     a standard controller (PLC). To connect the Vertical Lift        ▶ Intuitive user interface with touch panel
     Module to the customer‘s WMS or ERP system, there is a
     choice of the required interfaces and proprietary WAMAS®
     LOGIMAT software.

     This means every project is based on a straightforward
     and reliable solution that can be individually tailored to the
     requirements of your logistical business processes with
     simple upgrades. Operation is easy with a self-explanatory
     touch panel user interface.

                                                               ERP / WMS

                                                         Orderhandling

             Driver                                WAMAS® LOGIMAT

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SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
SSI LOGIMAT® Vertical Lift Module
H7

     Appendix   Logistics   Semi-automated   On-line shelving /   Mezzanines /   Cantilever   Pallet    Longspan   Modular    Boxes /
                systemes    solutions        KDR shelving         platforms      racking      racking   racking    shelving   containers
SEMI-AUTOMATED SOLUTIONS 2020 - 2021 Chapter H - SSI Schaefer
Semi-automated solutions

SSI ORBITER®
 Maximum performance in channel storage systems
     Increasing order numbers and the associated need for effi-     This technology is particularly well suited to handling large
     cient storage options for pallets of varying depths requires   amounts of items with low diversity, such as in the food and
     flexible, space-saving systems. The changing market re-        beverage industry or in temperature-controlled environments
     quirements demand the top to bottom optimization of entire     that require a lot of power.
     storage volume – while at the same time achieving a high
     level of efficiency and cost-effectiveness.                    With the SSI Orbiter, SSI SCHAEFER has both semi-automat-
                                                                    ic and fully-automatic systems to achieve greater availability,
     Channel storage systems concentrate on maximizing the          service quality and supply capability, in addition to efficient
     use of space while keeping operating costs low. Thanks         utilization of space.
     to the compacted storage, they use the available space
     perfectly.

H8
i                                                                                                                 SSI ORBITER®

 Your Benefits
                                                                            Channel storage system:
 ▶ Performance
   Parallel work steps create high picking performance                      A space-saving miracle

                                                                                                                                        containers
 ▶ Scalability

                                                                                                                                        Boxes /
   If the stock turnover needs to be increased later,
   adding additional channel vehicles is simple and                          Channel storage systems enable compact
   straightforward                                                           storage. Several storage units are included one
 ▶ Availability                                                              after the other in channels. The operation of the
   Using multiple channel vehicles ensures the                               system is carried out by channel vehicles. Only the
   optimum utilization of the system                                         loading unit at the very front of each channel can

                                                                                                                                        Modular
                                                                                                                                        shelving
                                                                             be accessed. For this reason, this system is most
 ▶ Cost and energy efficiency
                                                                             suited to large volumes with low item diversity.
   The high level of space utilization minimizes
                                                                             The channels are therefore usually filled with a
   operating costs. The high storage density creates
                                                                             single item.
   maximum energy efficiency
 ▶ Durability and safety

                                                                                                                                        Longspan
   Work is only carried out at the ends of the channels

                                                                                                                                        racking
The optimal solution

                                                                                                                                        racking
                                                                                                                                        Pallet
In semi-automatic applications, when connected to a docking station, the innovative SSI Orbiter offers optimal
utilization of space alongside extremely high flexibility, maximum personal safety, sustainability, and ease of use in
the channel storage system. It also enables vastly improved pallet handling efficiency.

Safe                                        Flexible                                     User-Friendly and efficient

                                                                                                                                        Cantilever
                                                                                                                                        racking
▶ The docking station remains at            ▶ Mixed LIFO/FILO operation possible         ▶ Simple and fast insertion into a
  the front of the channel, restricting       within the same warehouse                    rack thanks to precisely measured
  access to the channel                     ▶ Various pallet types can be handled          entry tolerances
▶ Safe transport in the warehouse           ▶ Can be implemented as either a             ▶ User-friendly operation thanks to

                                                                                                                                        Mezzanines /
  – the SSI Orbiter locks onto the            semi-automated or fully automated            pictograms on the remote control

                                                                                                                                        platforms
  docking station when transferring           system                                     ▶ Parallel use of multiple SSI Orbiter
  between channels                                                                         creates maximum efficiency
                                            ▶ Suitable for use in earthquake-prone
▶ Maximum safety in the warehouse             areas
  thanks to the integrated Safety PLC
                                            ▶ Suitable for use in deep-freeze

                                                                                                                                        On-line shelving /
                                              environments

                                                                                                                                        KDR shelving
Compact. More compact. Channel storage system.                                                                                          Semi-automated

       50 % – PALLET RACKS                        90 % – MOBILE RACKS                            100 % – CHANNEL
                                                                                                                                        solutions

                                                                                                 STORAGE SYSTEM
                                                                                                                                        systemes
                                                                                                                                        Logistics
                                                                                                                                        Appendix

                                                                                                                                   H9
Semi-automated solutions

SSI ORBITER®:
 How it works

      1. Bin stackers pick up the
      docking station and the
      SSI Orbiter and insert it into
      the centering console of the
      required rack channel. The
      channel storage system is fully
      functional even with just one
      SSI Orbiter.

                                        2. The pallets to be loaded are picked
                                        up by the bin stacker and placed on the
                                        SSI Orbiter.

H10
SSI ORBITER®

                                                                                                                 containers
                                                                                                                 Boxes /
                                                                                                                 Modular
                                                                                                                 shelving
                                                                                                                 Longspan
                                                                                                                 racking
                                                                                                                 racking
                                                                                                                 Pallet
                                                                                                                 Cantilever
                                                                                                                 racking
                                                                                                                 Mezzanines /
                                                                                                                 platforms
                                                                                                                 On-line shelving /
                                                                                                                 KDR shelving
                                                                                                                 Semi-automated
                                                                                                                 solutions

3. Movement commands are transmitted to the
channel vehicle using a wireless remote control. The
SSI Orbiter collects the pallets with a small lift and
                                                                                                                 systemes
                                                                                                                 Logistics

transports it to the next available storage location in
the channel.
4. After unloading the pallets, the SSI Orbiter
automatically returns to the docking station. The
functional unit consisting of docking station and         5. Components such as retrieval plat-
SSI Orbiter can be used in a different channel straight   forms and safety fences guarantee
                                                                                                                 Appendix

away.                                                     the highest level of personal safety.

                                                                                                          H11
Semi-automated solutions

Mobile Racking Systems:
 More storage on less space
      Our mobile racking systems not         extremely large and heavy goods to   options. A modular concept provides
      only let you optimize your space       documents, apparel, small parts,     the capability of assembling the
      requirements, but also free up         spare parts, tires, or tools.        system according to customized
      additional room. The systems offer                                          requirements.
      a maximum amount of flexibility with   Our solutions feature the highest
      respect to size and quality of your    quality, various combinations, and
      stored goods, which may vary from      an extensive number of adjustment
                                                                                   i   Changed frame depth in 2021
                                                                                       for Mobile Racking Systems
                                                                                       from 1,050 mm to 1,100 mm

H12
i                                                                                        Mobile Racking Systems

Your Benefits
                                                           Efficient space utilization
▶ Increased warehouse capacity up to 90 %
                                                          for optimum warehouse
▶ Space savings of up to 45 %

                                                                                                                  containers
                                                                          logistics

                                                                                                                  Boxes /
▶ High efficiency and durability
▶ Possible combinations with conveying system
  and automated guided vehicles

                                                                                                                  Modular
                                                                                                                  shelving
                                                                                                                  Longspan
                                                                                                                  racking
    Pallet racks in conventional arrangement             Logistical data in comparison

                                                         Total storage area                 625 m2
                                                         Of which rack area                 223 m2

                                                                                                                  racking
                                                                                                                  Pallet
                                                         Proportion of aisle area           402 m2
                                                         Floor space utilization            36 %
                                                         Pallet locations                   1,152
                                                         Area loss                          64 %

                                                                                                                  Cantilever
                                                                                                                  racking
    Mobile racks for optimized use of space

                                                                                                                  Mezzanines /
                                                         Logistical data in comparison

                                                                                                                  platforms
                                                         Total storage area                 353 m2
                                                         Of which rack area                 223 m2
                                                         Proportion of aisle area           130 m2

                                                                                                                  On-line shelving /
                                     44 %
                                                         Floor space utilization            63 %

                                                                                                                  KDR shelving
                                                         Pallet locations                   1,152
                                                         Area gained                        44 %
                                                                                                                  Semi-automated
                                                                                                                  solutions

    Mobile racks for the requirement of higher storage capacity

                                                         Logistical data in comparison
                                                                                                                  systemes
                                                                                                                  Logistics

                                                         Total storage area                 625 m2
                             100 % 100 %                 Of which rack area                 463 m2
                                                         Proportion of aisle area           162 m2
                                                         Floor space utilization            74 %
                                                         Pallet locations                   2,304
                                                                                                                  Appendix

                                                         Capacitygains                      100 %

                                                                                                           H13
Semi-automated solutions

Flexible Rack Systems for
  large and heavy warehouse goods
      Heavy load modular shelving systems   Suitable for Use in Cold Storage Environment
      for pallets and oversized goods are   Our rack systems, our competence in conveyor technology, and our powerful elec-
      designed for the most demanding       tric motors combined make our systems the number one choice for use in cold
      weight and size requirements of the   storage warehouses.
      goods to be stored. The modular
      construction also allows customized   Safe Work Environment
      solutions.                            The pallet mobile rack systems are equipped with emergency-stop buttons,
                                            photoelectric access barriers, manual release systems, proximity sensors as well
                                            as photoelectric safety barriers. All of these features ensure that our solutions
                                            contribute significantly to the smooth and safe working environment in your ware-
                                            house.

H14
i                                                Mobile Racking Systems

Your Benefits

▶ Increased warehouse capacity up to 90 %
▶ Space savings of up to 45 %

                                                                          containers
                                                                          Boxes /
▶ Reduced operating and real estate costs as a
  result of excellent system space utilization
  (surface area utilization of up to 80 %)
▶ Maximum storage density
▶ Increased energy efficiency

                                                                          Modular
                                                                          shelving
▶ Direct access to pallet locations prevents
  unnecessary and time-intensive relocation
▶ High throughput
▶ Option to connect to the warehouse
  management system

                                                                          Longspan
                                                                          racking
▶ Earthquake-proof design

                                                                          racking
                                                                          Pallet
                                                                          Cantilever
                                                                          racking
                                                                          Mezzanines /
                                                                          platforms
                                                                          On-line shelving /
                                                                          KDR shelving
                                                                          Semi-automated
                                                                          solutions
                                                                          systemes
                                                                          Logistics
                                                                          Appendix

                                                                   H15
Semi-automated solutions
                                                                       i

Mobile Racks for light and                                             Your Benefits

 medium-weight loads                                                   ▶ Space gain: 40 % less space than
                                                                         stationary rack lines or space for 85 %
                                                                         more storage volume on the same
                                                                         surface area
      Whether documents, clothing, small parts, spare parts,           ▶ Optimized space requirements, addi-
      tools, or other light to medium rack loads – with its mobile       tional space on the free surface
      racks, SSI SCHAEFER offers the ideal warehouse solution
      for light-weight to medium-weight loads.                         ▶ Optimized and reduced transit times
                                                                         in internal workflows
                                                                       ▶ Higher efficiency due to fewer rack
      Innovative Technologies:                                           aisles
      Depending on the stored goods and requirements, our
      mobile racks are offered with the following features:            ▶ Three different designs
                                                                       ▶ Highest quality
      ▶ Crank drive for rail systems: Because the rails are an-        ▶ High flexibility with modular expansion
        chored in the floor, this type is also suitable for high and     options and different combinations
        narrow construction.
      ▶ Crank drive for non-rail systems: Because the existing
        floor does not need to be modified when installing this
        system type, the non-rail solution can be easily installed
        on almost all existing surfaces and is also ideally suited
        for special floors or heated floors.
      ▶ Electric drive and RFID technology: With this option,
        we combine the versatility of the mobile rack with the
        benefits of modern RFID technology. The result is a rack
        system that can be operated safely and easily and is
        suitable for a wide range of applications in the office,
        workshop, or archive areas.

H16
i                                                                                      Mobile Racking Systems

Your Benefits
                                                                               Mobile Rack EMX
▶ Almost twice the warehouse capacity as static
  warehouse solution on the same area
                                                                               for tire storage

                                                                                                                            containers
                                                                                                                            Boxes /
▶ All wheel and tire sizes up to 800 mm diameter can
  be stored
                                                           A tire warehouse is only efficient if it is well adapted
▶ Compliance with all applicable health regulations,       to the local conditions. Benefit from our space sav-
  because the wheels, some of which might be difficult     ing, flexible, and safe EMX mobile rack system.
  to install, do not need to be manually lifted by one
  person                                                   Our mobile rack systems for tires and wheels include

                                                                                                                            Modular
                                                                                                                            shelving
                                                           conventional tire or cantilever racks mounted on
▶ Thanks to carriers that can drive underneath the rack,
                                                           carriages and moved parallel to each other using a
  the wheel stacks can be quickly and safely stored in
                                                           motorized drive. As the rack is moved along rails,
  and out from the ground using a forklift
                                                           only the aisle needed is opened.
▶ Reduced operating and real estate costs as a result
  of excellent system space utilization                    This solution ensures maximum economic efficiency

                                                                                                                            Longspan
                                                           because of the reduced space requirement in the

                                                                                                                            racking
▶ Equipped with state-of-the-art PLC control unit
                                                           workshop or in the warehouse.
▶ Carrier loads up to 50 t, carrier length up to 25 m
▶ Modular expansion option
▶ High flexibility, quality and durability
▶ Different combinations

                                                                                                                            racking
                                                                                                                            Pallet
▶ Comprehensive expertise

                                                                                                                            Cantilever
                                                                                                                            racking
                                                                                                                            Mezzanines /
                                                                                                                            platforms
                                                                                                                            On-line shelving /
                                                                                                                            KDR shelving
                                                                                                                            Semi-automated
                                                                                                                            solutions
                                                                                                                            systemes
                                                                                                                            Logistics
                                                                                                                            Appendix

                                                                                                                      H17
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