Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
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Insulated Panel Systems North America Horticultural Solutions Insulated Wall Panel Systems Controlled Environment Solutions for Warm Temperature Applications
2 Insulated Wall Horticulture Horticulture Insulated Wall 3 Panel Systems Solutions Solutions Panel Systems Growing and harvesting more starts with year-round temperature control. Thanks to year-round The first requirement for year-round horticulture is 24/7 temperature and humidity control. farming, consumers have Maintaining a controlled climate through the access to fresh flowers, extremes of winter and summer is critical, and fruits, vegetables, and a why the cost of energy is the largest expense. To ensure an outstanding yield and profitable host of other agriculture harvest, your facility must be properly insulated. products otherwise unavailable. Kingspan is the world’s leading provider of temperature and humidity control wall and “Kingspan horticultural ceiling solutions that help maintain accurate temperature and humidity at the highest level of solutions enable superior efficiency to keep energy costs low. control over temperature Plus, Kingspan durability and CLEANsafe coatings stand up to the rigorous cleaning and humidity, maximizing and decontamination requirements to ensure regulator compliance and full yield. harvest quality and yield.”
4 Insulated Wall Horticulture Horticulture Insulated Wall 5 Panel Systems Solutions Solutions Panel Systems Structural integrity, energy efficiency. Kitchen, washrooms and lockers Entry / security 4 5 Office space MF Fire Techniques for efficient indoor 6 Rated Panel farming vary wildly. Some go vertical 7 to maximize floor space while others rotate rooms depending on the stage 8 of growth. To meet all these variances, growers need this flexibility in 3 facility design. Our KS Series panels with QuadCore™ Technology are Plant room ideal for new build construction with quick panel connections to get you installed and operating sooner. Future expansion plans? KS Series panels with QuadCore™ Technology are easy to remove 3 and re-configure for facility expansion. 1 Retrofitting an existing building? KS Shadowline Interior is a premium engineered wall and ceiling system High specifically for interior applications. 2 Performance Doors Hydroponics, aquaponics, and organics require strict control over light spectrum, CO2, temperature, humidity, and ventilation. Cut corners and you risk losing an entire crop, failing an inspection, or even forfeiting USDA, FDA or state accreditation. KS Series wall and ceiling panels with QuadCore™ Technology provide the highest R-value for controlled environments delivering the highest level of energy efficiency and control. Tight fitting panel joints and our Hercules Environmental Door Systems offer superior airtightness, preventing thermal KS Shadowline bridging and condensation. Our MF Fire Rated panels Interior make sure concerns in one room don’t spread throughout the entire facility. KS Shadowline Additionally, Kingspan CLEANsafe coatings on panels and doors deliver the highest level of contamination protection available. These washable surfaces provide a 1 Clone room 5 Curing / drying room sealed monolithic structure for maintaining hygiene-safe 2 Greenhouse requirements when exposed to corrosive cleaning agents. 6 Processing room 3 Vegetative rooms From greenhouse to retrofit to new build, Kingspan’s 7 Extraction room suite of controlled environment solutions are perfectly 4 Flowering room 8 Warehouse - packing, crafted to meet your exacting requirements for any storage and despatch indoor environment.
6 Insulated Wall Horticulture Horticulture Insulated Wall 7 Panel Systems Solutions Solutions Panel Systems Solutions for every Every varietal is different with wildly varying Crop yields cannot be maximized unless conditions are ideal – and it all starts temperature requirements. The same holds for with climate control. From seedling phase of your grow. nutrition, light and light spectrum, air-handling, through harvest, temperature and processing and more. humidity must be precise. Only then can customized processes be crafted for every phase. Cloning Vegetative Flowering Curing / Drying Processing Extraction Room Room Room Room Room Room Future success starts with sprouting clones As babies graduate into teens, they need This is where the magic happens and when As the crop dries in darkness, moisture Avoiding accidental contamination is the Laboratory environments cannot be taken to fulfill the promise of the mother plant. room to grow. Temperature, humidity, air farmers see the financial future of their fills the room. Dampness and absence priority. Our wall KS Shadowline Interior lightly. Expensive equipment under high Our high performance KS Shadowline flow, and contamination mitigation are labor. Room cleanliness, contamination of light are dangerous ingredients for panels with CLEANsafe specifications pressure can create problems such as Interior wall and ceiling solutions help critical here. Our KS Shadowline wall and control, and light spectrum are critical. rot that could infect your entire crop. ensure what started contamination-free temperature fluctuations and fire risk. maintain proper temperature and humidity ceiling panels with QuadCore™ Technology Our Hercules Environmental Door Systems The strict climate control enabled by stays that way. Our MF Fire Rated panels offer proven control during this very critical time. enable strict climate control and tight seals make sure accidental air intrusion never KS Shadowline Interior and CLEANsafe thermal reliability combined with fire rated to protect against accidental air intrusion. happens. And with CLEANsafe coatings coatings help ensure mold has no place solutions that ensure problems occurring throughout, you’re protected against all to take hold. in one room do not spread. forms of microbial contamination.
8 Insulated Wall Horticulture Horticulture Insulated Wall 9 Panel Systems Solutions Solutions Panel Systems High Performance Insulated Panel Systems We provide a wide range of high Kingspan CLEANsafe Coatings performance insulated panel Temperature controlled environments take many different forms. Their performance and functionality depend on their specific systems, for both external roof and project requirements and can be affected by the conditions the materials and systems are subjected to. wall, and internal wall, partitioning Kingspan CLEANsafe coatings, each designed specifically for and ceiling applications. temperature controlled environments, have particular properties suited to different environments. We offer and aid in choosing the Within this range, our KS Series, right coatings to meet the appropriate classification of corrosive environment and type of activities. KS Shadowline Interior, and MF Fire CLEANsafe insulated panels and doors, all washable surfaces, Rated systems are ideally suited provide a sealed monolithic structure for maintaining hygiene safe requirements in environments where protection against mircobial to horticultural facilities, delivering contamination and mold prevention is critical. The tight fitting flexible, attractive and affordable panel joints offer superior airtightness, preventing thermal bridging and condensation. The corrosive factors of an internal environment building envelope solutions. are determined by the presence of corrosive chemicals and / or micro-organisms in the internal atmosphere, relative humidity, as well as by the frequency of cleaning, aggressiveness of the cleaners, degreasers, sanitizers and method of cleaning. Kingspan Kingspan Kingspan Kingspan Inspection CLEANsafe Corrosiveness Frequency Type of Application CLEANsafe Polyester CLEANsafe Kynar CLEANsafe Plastisol Stainless In 2011, the U.S. Food & Drug Steel Administration (FDA) implemented Dry packaged cold storage, docks, locker rooms, C1 Very Low Annually toilets, offices, shops. Yes Yes Yes Yes the U.S. Food Safety Modernization Storage, sorting and packing of fruit and Act (FSMA) ensuring U.S. food C2 Low Annually vegetables, storage of packaged meat and dairy products. Yes Yes Yes Yes supply safety by shifting from Food production and preparation areas, dry response of contamination to C3 Medium Every 6 process, ice cream production, butter production, – Yes Yes Yes prevention. Kingspan initiated months breweries, dairies, wine cellars, processing of pre-cooked foods, baking facilities. CLEANsafe, an industry first, Wet process industrial kitchens and cooking, engineered to comply with the Every 3 C4 High months storage of unpacked fish, cheese, meat cutting, – – Yes Yes FSMA – approved by the U.S. scalding and evisceration. Department of Agriculture Every 3 Primary live rooms, rendering, picking, cooking, C5 Very High months preparation of marine products. – – – Yes (USDA), FDA, the Food Safety and Inspection Service (FSIS), and the Canadian Food Inspection Agency (CFIA).
10 Insulated Wall Horticulture Horticulture Insulated Wall 11 Panel Systems Solutions Solutions Panel Systems KS Shadowline Interior KS Shadowline Specially designed to meet today’s high performance standards in a wide variety From the KS Series, KS Shadowline is a high performance wall system providing of environments, KS Shadowline Interior is a premium engineered wall and an attractive and affordable choice. Horizontally or vertically applied, the panels ceiling system for interior applications. feature a patented double seal integrated joint. Panels are suitable for both wall and ceiling conditions in critical temperature and CFIA approved Imperial White Siliconized Modified Polyester is the standard controlled environment areas as well as in hygiene sensitive facilities. The superior finish making KS Shadowline ideal for horticultural facility projects. engineered joint assures a tight, well-designed vapor barrier in enclosures of any size. Insulation core QuadCore™ Technology or PIR Insulation core QuadCore™ Technology or PIR Profile Exterior: Shadowline Profile Exterior: Shadowline Interior: Shadowline Interior: Shadowline Embossing Exterior: Stucco or non-embossed Embossing Exterior: Stucco or non-embossed Interior: Stucco or non-embossed Interior: Stucco or non-embossed Gauge Exterior: 26, 24, 22 ga Gauge Exterior: 26, 24, 22 ga Interior: 26, 24, 22 ga Interior: 26, 24, 22 ga Width 45 3/8” Width 24”, 30”, 36”, 42” Thicknesses 2”, 3”, 4”, 5”, 6”, 8” Thicknesses 2”, 2.5”, 3”, 4”, 5”, 6” Length 8’ - 53’ Length 8’ - 53’ Orientation Vertical Vertical: 1/8” Reveal options R-value PIR: ≈ 7.2 per inch per ASTM C518 @ 75˚F Horizontal: 1/8” or 3/8” ≈ 8.25 per inch per ASTM C518 @ 35˚F Orientation Vertical or horizontal QuadCore™: ≈ 8.0 per inch per ASTM C518 @ 75ºF Post fabrication Trimless ends, folded corners ≈ 9.0 per inch per ASTM C518 @ 35°F (Manufacturing limitations apply. Please contact us for detailed information) R-value PIR: ≈ 7.2 per inch per ASTM C518 @ 75˚F ≈ 8.25 per inch per ASTM C518 @ 35˚F Interior face Shadowline QuadCore™: ≈ 8.0 per inch per ASTM C518 @ 75ºF ≈ 9.0 per inch per ASTM C518 @ 35°F 2” - 8” PIR or QuadCore™ insulation Exterior face Shadowline Interior face Shadowline 45 3/8” Coverage (1,152mm) 2” - 6” PIR or QuadCore™ insulation Exterior face Shadowline 24” - 42” Coverage (610mm - 1,067mm)
12 Insulated Wall Horticulture Horticulture Insulated Wall 13 Panel Systems Solutions Solutions Panel Systems MF Fire Rated For superior fire protection in cold storage environments, MF Fire Rated panels are an excellent choice. External and internal skins are available as embossed or non-embossed to suit heavy wash down needs. The 42” cover width of MF Fire Rated allows for fast, easy installation. Note: In certain light duty structures, unique hidden fastener details may be available depending on spans, structural loads and climatic conditions (please contact Kingspan Technical Services for detailed advice prior to specification or bid). Profile Exterior: Shadowline or Micro-Rib Interior: Shadowline Embossing Exterior: Stucco or Azteco Interior: Stucco Gauge Exterior: 24, 22 ga Interior: 26, 24, 22 ga Width 42” Multiple applications: Thicknesses 4”, 6”, 8” – fire rated interior partitions – demountable partition walls Length 4” & 6”: 8’ - 48’ 8”: 8’ - 40’ – exterior rated wall cladding – demising walls Reveal option N/A – boundary walls Orientation Vertical or horizontal Post fabrication N/A Wall fire resistive rating 1 hour (4”), 2 hour (6”), 3 hour (8”) Ceiling fire resistive rating 1 hour (6” panel only) R-value ≈ 3.6 per inch per ASTM C518 @ 75ºF Interior face Shadowline 4”- 8” Exterior face Shadowline 42” Coverage (1,067mm)
14 Insulated Wall Horticulture Horticulture Insulated Wall 15 Panel Systems Solutions Solutions Panel Systems KingRib 3 / KingRib 5 KingSeam KingRib insulated roof panels are the perfect option for a modern design combined KingSeam insulated standing seam roof panels are designed to offer design flexibility with high energy-efficiency, durability, and high R-value. and aesthetics combined with high R-values and unparalleled service life performance. Ideal for new and retrofit applications across a wide variety of building sectors. Profile Exterior: Mesa with Trapezoidal Ribs Profile Exterior: Mesa with Trapezoidal Ribs Interior: Mesa Interior: Mesa Embossing Exterior: Stucco or non-embossed Embossing Exterior: Non-embossed Interior: Stucco or non-embossed Interior: Stucco or non-embossed Gauge Exterior: 26, 24, 22 ga Gauge Exterior: 26, 24, 22 ga Interior: 26, 24, 22 ga Interior: 26, 24, 22 ga Width 40” Width 40” Thickness 1.5”, 2.5”, 4”, 5”, 6” Thickness 3.25”, 4”, 5”, 6” Length 8’ - 50’ Length 8’ - 50’ Post fabrication Cutbacks Orientation N/A R-value ≈ 7.2 per inch per ASTM C518 @ 75ºF Post fabrication Cutbacks ≈ 8.2 per inch per ASTM C518 @ 40ºF R-value ≈ 7.2 per inch per ASTM C518 @ 75ºF ≈ 8.2 per inch per ASTM C518 @ 40ºF KingRib 3 40” coverage 20” 20” 40” coverage (shown before seaming) 1.5” – 6” 13/8” Exterior face Exterior face Standing Seam 2” 1” 31/4” – 6” Interior face Mesa Interior face Mesa KingRib 5 40” coverage 10” 10” 10” 10” Exterior face 1.5” – 6” 13/8” Interior face Mesa
16 Insulated Wall Horticulture Horticulture Insulated Wall 17 Panel Systems Solutions Solutions Panel Systems Hercules Controlled Environment Door Systems Tested & Approved Building Certification Indoor Environmental Lifecycle Benefits & Green Targets Quality Hercules Controlled Standard Product Range Environment Doors has We refer to these door models as ‘standard’ because they happen to be our most popular designs. They are basic been a leader in the operating designs, because every Hercules Door is custom built. Adding custom features to suit specific applications industry for over 65 years. or difficult locations is part of the individualized service we are proud to offer at Hercules Doors. Our engineering staff has the capability to design doors to meet the specific design criteria of your projects. The proven performance and customer satisfaction of the Hercules product line is worldwide. Hercules specializes in custom designed door products for the cold storage, controlled environment, food and beverage processing / distribution and pharmaceutical industries. The Hercules Door offers a complete line of specialty doors for your specific applications including Grow Facilities, Blast Freezers, Freezers, Coolers, Docks, Processing, Ripening Rooms, Automotive Test Cells, Research Facilities and Distribution Facilities. With more than a dozen different designs, Hercules has the door to suit your climate controlled needs. For the complete climate controlled building envelope, use Kingspan Insulated Wall and Roof panels along with Hercules doors. Our insulation material consists of foamed-in-place urethane modified isocyanurate, in thicknesses of 4” and 6” equating in R-values as high as 49. In an effort to continuously improve our services, Vertical Lift Door Infitting / Overlap Bi-Parting Horizontal Horizontal Sliding Door please understand that we reserve the right to modify Hinged Door Sliding Door – Ideal for applications where – Utilized for both pedestrian our products and details based on our professional there is minimum side – Designed for use in – Ideal for applications where and material handling review of each specific application. This ensures that room, or when several door environmentally controlled fast opening and closing traffic, this design is the products you receive from Kingspan are truly openings are close together buildings such as grow is important, especially perfectly suited for premium quality. facilities, freezers and in areas where material applications where space – Suitable for drive-thru coolers where only hand handling equipment such limitations restrict the traffic in conjunction with truck and personnel as forklifts and pallet jacks use of swinging doors, or forklifts and other freight movement is necessary operate when installation space is transfer vehicles available only on one side of – Available with electric or – Suitable for both interior – Suitable for grow facilities, the door opening manual operation and exterior applications coolers, freezers, warehouses and industrial buildings – Most suitable when opening – Double vertical lift door is – Available as a two-panel speed is not of great also available if head room or ‘double’ hinged door for – Available with electric or importance is limited to slightly more larger openings manual operation – Available with electric or than half the door height manual operation – Available with electric or manual operation
18 Insulated Wall Horticulture Horticulture Insulated Wall 19 Panel Systems Solutions Solutions Panel Systems Notes
USA DeLand, FL 877-638-3266 Modesto, CA 800-377-5110 Columbus, OH 888-332-5862 firstname.lastname@example.org Canada Caledon, ON 866-442-3594 Langley, BC 877-937-6562 email@example.com For the product offering in other markets please contact your local sales representative or visit kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. ® Kingspan and the Lion Device are Registered Trademarks of the Kingspan Group plc in the US, Canada and other countries. All rights reserved. © Kingspan Insulated Panels Inc. US Issue 3: 01/2020
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