Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled

 
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
Insulated Panel Systems
North America

Horticultural Solutions
Insulated Wall Panel Systems
Controlled Environment Solutions for Warm Temperature Applications
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
2    Insulated Wall   Horticulture                                                                   Horticulture   Insulated Wall   3
     Panel Systems    Solutions                                                                        Solutions    Panel Systems

Growing and
harvesting more
starts with year-round
temperature control.

Thanks to year-round             The first requirement for year-round horticulture
                                 is 24/7 temperature and humidity control.
farming, consumers have          Maintaining a controlled climate through the
access to fresh flowers,         extremes of winter and summer is critical, and
fruits, vegetables, and a        why the cost of energy is the largest expense.
                                 To ensure an outstanding yield and profitable
host of other agriculture        harvest, your facility must be properly insulated.
products otherwise
unavailable.
                                 Kingspan is the world’s leading provider of
                                 temperature and humidity control wall and            “Kingspan horticultural
                                 ceiling solutions that help maintain accurate
                                 temperature and humidity at the highest level of
                                                                                        solutions enable superior
                                 efficiency to keep energy costs low.                   control over temperature
                                 Plus, Kingspan durability and CLEANsafe
                                 coatings stand up to the rigorous cleaning
                                                                                        and humidity, maximizing
                                 and decontamination requirements to ensure
                                 regulator compliance and full yield.
                                                                                        harvest quality and yield.”
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
4        Insulated Wall          Horticulture                                                                                                Horticulture       Insulated Wall         5
         Panel Systems           Solutions                                                                                                     Solutions        Panel Systems

Structural integrity,
energy efficiency.                                                                                   Kitchen, washrooms
                                                                                                         and lockers

                                                                                                                          Entry / security
                                                                         4
                                                                                             5                                                   Office space
                                                                                                                                                                             MF Fire
Techniques for efficient indoor                                                                             6                                                                Rated Panel

farming vary wildly. Some go vertical                                                                                       7
to maximize floor space while others
rotate rooms depending on the stage                                                                                                                    8
of growth. To meet all these variances,
growers need this flexibility in                                                    3
facility design.
Our KS Series panels with QuadCore™ Technology are                                                                        Plant room
ideal for new build construction with quick panel
connections to get you installed and operating sooner.
Future expansion plans? KS Series panels with
QuadCore™ Technology are easy to remove                              3
and re-configure for facility expansion.                                                                             1
Retrofitting an existing building?
KS Shadowline Interior is a premium
engineered wall and ceiling system                                                                                                                                               High
specifically for interior applications.                          2                                                                                                               Performance
                                                                                                                                                                                 Doors
Hydroponics, aquaponics, and organics
require strict control over light spectrum, CO2,
temperature, humidity, and ventilation. Cut corners
and you risk losing an entire crop, failing an inspection,
or even forfeiting USDA, FDA or state accreditation.
KS Series wall and ceiling panels with QuadCore™ Technology
provide the highest R-value for controlled environments
delivering the highest level of energy efficiency and control.

Tight fitting panel joints and our Hercules Environmental
Door Systems offer superior airtightness, preventing thermal                                                              KS Shadowline
bridging and condensation. Our MF Fire Rated panels                                                                       Interior
make sure concerns in one room don’t spread throughout
the entire facility.
                                                                             KS Shadowline
Additionally, Kingspan CLEANsafe coatings on panels
and doors deliver the highest level of contamination
protection available. These washable surfaces provide a                                          1    Clone room                5   Curing / drying room
sealed monolithic structure for maintaining hygiene-safe
                                                                                                 2    Greenhouse
requirements when exposed to corrosive cleaning agents.                                                                         6   Processing room
                                                                                                 3    Vegetative rooms
From greenhouse to retrofit to new build, Kingspan’s                                                                            7   Extraction room
suite of controlled environment solutions are perfectly                                          4    Flowering room            8   Warehouse - packing,
crafted to meet your exacting requirements for any                                                                                  storage and despatch
indoor environment.
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
6        Insulated Wall           Horticulture                                                                                                                                                                                  Horticulture          Insulated Wall         7
         Panel Systems            Solutions                                                                                                                                                                                       Solutions           Panel Systems

Solutions for every                                                                                                                       Every varietal is different with wildly varying                                          Crop yields cannot be maximized unless
                                                                                                                                                                                                                                   conditions are ideal – and it all starts
                                                                                                                                          temperature requirements. The same holds for                                             with climate control. From seedling

phase of your grow.
                                                                                                                                          nutrition, light and light spectrum, air-handling,                                       through harvest, temperature and
                                                                                                                                          processing and more.                                                                     humidity must be precise. Only then
                                                                                                                                                                                                                                   can customized processes be crafted
                                                                                                                                                                                                                                   for every phase.

Cloning                                       Vegetative                                      Flowering                                   Curing / Drying                           Processing                                    Extraction
Room                                          Room                                            Room                                        Room                                      Room                                          Room

Future success starts with sprouting clones   As babies graduate into teens, they need        This is where the magic happens and when    As the crop dries in darkness, moisture   Avoiding accidental contamination is the      Laboratory environments cannot be taken
to fulfill the promise of the mother plant.   room to grow. Temperature, humidity, air        farmers see the financial future of their   fills the room. Dampness and absence      priority. Our wall KS Shadowline Interior     lightly. Expensive equipment under high
Our high performance KS Shadowline            flow, and contamination mitigation are          labor. Room cleanliness, contamination      of light are dangerous ingredients for    panels with CLEANsafe specifications          pressure can create problems such as
Interior wall and ceiling solutions help      critical here. Our KS Shadowline wall and       control, and light spectrum are critical.   rot that could infect your entire crop.   ensure what started contamination-free        temperature fluctuations and fire risk.
maintain proper temperature and humidity      ceiling panels with QuadCore™ Technology        Our Hercules Environmental Door Systems     The strict climate control enabled by     stays that way.                               Our MF Fire Rated panels offer proven
control during this very critical time.       enable strict climate control and tight seals   make sure accidental air intrusion never    KS Shadowline Interior and CLEANsafe                                                    thermal reliability combined with fire rated
                                              to protect against accidental air intrusion.    happens. And with CLEANsafe coatings        coatings help ensure mold has no place                                                  solutions that ensure problems occurring
                                                                                              throughout, you’re protected against all    to take hold.                                                                           in one room do not spread.
                                                                                              forms of microbial contamination.
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
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           Panel Systems              Solutions                                                                                                            Solutions    Panel Systems

High Performance
Insulated Panel Systems

We provide a wide range of high                                               Kingspan CLEANsafe Coatings
performance insulated panel                                                   Temperature controlled environments take many different forms.
                                                                              Their performance and functionality depend on their specific
systems, for both external roof and                                           project requirements and can be affected by the conditions the
                                                                              materials and systems are subjected to.
wall, and internal wall, partitioning                                         Kingspan CLEANsafe coatings, each designed specifically for
and ceiling applications.                                                     temperature controlled environments, have particular properties
                                                                              suited to different environments. We offer and aid in choosing the
Within this range, our KS Series,                                             right coatings to meet the appropriate classification of corrosive
                                                                              environment and type of activities.
KS Shadowline Interior, and MF Fire                                           CLEANsafe insulated panels and doors, all washable surfaces,
Rated systems are ideally suited                                              provide a sealed monolithic structure for maintaining hygiene safe
                                                                              requirements in environments where protection against mircobial
to horticultural facilities, delivering                                       contamination and mold prevention is critical. The tight fitting

flexible, attractive and affordable
                                                                              panel joints offer superior airtightness, preventing thermal bridging
                                                                              and condensation. The corrosive factors of an internal environment
building envelope solutions.                                                  are determined by the presence of corrosive chemicals and / or
                                                                              micro-organisms in the internal atmosphere, relative humidity,
                                                                              as well as by the frequency of cleaning, aggressiveness of the
                                                                              cleaners, degreasers, sanitizers and method of cleaning.

                                                                                                                                      Kingspan
                                                                                          Kingspan       Kingspan      Kingspan
                         Inspection                                                                                                   CLEANsafe
         Corrosiveness
                         Frequency
                                      Type of Application                                 CLEANsafe
                                                                                          Polyester
                                                                                                         CLEANsafe
                                                                                                         Kynar
                                                                                                                       CLEANsafe
                                                                                                                       Plastisol
                                                                                                                                      Stainless       In 2011, the U.S. Food & Drug
                                                                                                                                      Steel
                                                                                                                                                      Administration (FDA) implemented
                                      Dry packaged cold storage, docks, locker rooms,
    C1   Very Low        Annually
                                      toilets, offices, shops.
                                                                                          Yes            Yes           Yes            Yes             the U.S. Food Safety Modernization
                                      Storage, sorting and packing of fruit and                                                                       Act (FSMA) ensuring U.S. food
    C2   Low             Annually     vegetables, storage of packaged meat and dairy
                                      products.
                                                                                          Yes            Yes           Yes            Yes             supply safety by shifting from
                                      Food production and preparation areas, dry
                                                                                                                                                      response of contamination to
    C3   Medium
                         Every 6      process, ice cream production, butter production,
                                                                                          –              Yes           Yes            Yes
                                                                                                                                                      prevention. Kingspan initiated
                         months       breweries, dairies, wine cellars, processing of
                                      pre-cooked foods, baking facilities.                                                                            CLEANsafe, an industry first,
                                      Wet process industrial kitchens and cooking,                                                                    engineered to comply with the
                         Every 3
    C4   High
                         months
                                      storage of unpacked fish, cheese, meat cutting,     –              –             Yes            Yes             FSMA – approved by the U.S.
                                      scalding and evisceration.
                                                                                                                                                      Department of Agriculture
                         Every 3      Primary live rooms, rendering, picking, cooking,
    C5   Very High
                         months       preparation of marine products.
                                                                                          –              –             –              Yes             (USDA), FDA, the Food Safety
                                                                                                                                                      and Inspection Service (FSIS),
                                                                                                                                                      and the Canadian Food Inspection
                                                                                                                                                      Agency (CFIA).
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
10           Insulated Wall               Horticulture                                                                                                                                                  Horticulture   Insulated Wall   11
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KS Shadowline Interior                                                                               KS Shadowline
Specially designed to meet today’s high performance standards in a wide variety                      From the KS Series, KS Shadowline is a high performance wall system providing
of environments, KS Shadowline Interior is a premium engineered wall and                             an attractive and affordable choice. Horizontally or vertically applied, the panels
ceiling system for interior applications.                                                            feature a patented double seal integrated joint.
Panels are suitable for both wall and ceiling conditions in critical temperature and                 CFIA approved Imperial White Siliconized Modified Polyester is the standard
controlled environment areas as well as in hygiene sensitive facilities. The superior                finish making KS Shadowline ideal for horticultural facility projects.
engineered joint assures a tight, well-designed vapor barrier in enclosures of any size.

Insulation core      QuadCore™ Technology or PIR                                                     Insulation core    QuadCore™ Technology or PIR
Profile              Exterior: Shadowline                                                            Profile            Exterior: Shadowline
                     Interior: Shadowline                                                                               Interior: Shadowline
Embossing            Exterior: Stucco or non-embossed                                                Embossing          Exterior: Stucco or non-embossed
                     Interior: Stucco or non-embossed                                                                   Interior: Stucco or non-embossed
Gauge                Exterior: 26, 24, 22 ga                                                         Gauge              Exterior: 26, 24, 22 ga
                     Interior: 26, 24, 22 ga                                                                            Interior: 26, 24, 22 ga
Width                45 3/8”                                                                         Width              24”, 30”, 36”, 42”
Thicknesses          2”, 3”, 4”, 5”, 6”, 8”                                                          Thicknesses        2”, 2.5”, 3”, 4”, 5”, 6”
Length               8’ - 53’                                                                        Length             8’ - 53’
Orientation          Vertical                                                                                           Vertical: 1/8”
                                                                                                     Reveal options
R-value              PIR:       ≈ 7.2 per inch per ASTM C518 @ 75˚F                                                     Horizontal: 1/8” or 3/8”
                                ≈ 8.25 per inch per ASTM C518 @ 35˚F                                 Orientation        Vertical or horizontal
                     QuadCore™: ≈ 8.0 per inch per ASTM C518 @ 75ºF
                                                                                                     Post fabrication   Trimless ends, folded corners
                                ≈ 9.0 per inch per ASTM C518 @ 35°F
                                                                                                                        (Manufacturing limitations apply. Please contact us for detailed information)
                                                                                                     R-value            PIR:       ≈ 7.2 per inch per ASTM C518 @ 75˚F
                                                                                                                                   ≈ 8.25 per inch per ASTM C518 @ 35˚F
     Interior face                                                     Shadowline                                       QuadCore™: ≈ 8.0 per inch per ASTM C518 @ 75ºF
                                                                                                                                   ≈ 9.0 per inch per ASTM C518 @ 35°F
                                                                                           2” - 8”

                                     PIR or QuadCore™ insulation

     Exterior face                                                     Shadowline                       Interior face                                                              Shadowline
                                     45 3/8” Coverage (1,152mm)

                                                                                                                                                                                                        2” - 6”
                                                                                                                                           PIR or QuadCore™ insulation

                                                                                                        Exterior face                                                              Shadowline
                                                                                                                                   24” - 42” Coverage (610mm - 1,067mm)
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
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            Panel Systems                 Solutions                                                                                       Solutions    Panel Systems

MF Fire Rated
For superior fire protection in cold storage environments, MF Fire Rated panels
are an excellent choice. External and internal skins are available as embossed or
non-embossed to suit heavy wash down needs.
The 42” cover width of MF Fire Rated allows for fast, easy installation.
Note: In certain light duty structures, unique hidden fastener details may be available
depending on spans, structural loads and climatic conditions (please contact Kingspan
Technical Services for detailed advice prior to specification or bid).

Profile                      Exterior: Shadowline or Micro-Rib
                             Interior: Shadowline
Embossing                    Exterior: Stucco or Azteco
                             Interior: Stucco
Gauge                        Exterior: 24, 22 ga
                             Interior: 26, 24, 22 ga
Width                        42”                                                              Multiple applications:
Thicknesses                  4”, 6”, 8”                                                       –        fire rated interior partitions
                                                                                              –        demountable partition walls
Length                       4” & 6”: 8’ - 48’
                             8”:      8’ - 40’                                                –        exterior rated wall cladding
                                                                                              –        demising walls
Reveal option                N/A
                                                                                              –        boundary walls
Orientation                  Vertical or horizontal
Post fabrication             N/A
Wall fire resistive rating   1 hour (4”), 2 hour (6”), 3 hour (8”)
Ceiling fire resistive rating 1 hour (6” panel only)
R-value                      ≈ 3.6 per inch per ASTM C518 @ 75ºF

     Interior face                                                              Shadowline
                                                                                              4”- 8”

     Exterior face                                                               Shadowline
                                     42” Coverage (1,067mm)
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
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             Panel Systems                    Solutions                                                                                                                                                  Solutions       Panel Systems

KingRib 3 / KingRib 5                                                                                       KingSeam
KingRib insulated roof panels are the perfect option for a modern design combined                           KingSeam insulated standing seam roof panels are designed to offer design flexibility
with high energy-efficiency, durability, and high R-value.                                                  and aesthetics combined with high R-values and unparalleled service life performance.
                                                                                                            Ideal for new and retrofit applications across a wide variety of building sectors.

Profile                  Exterior: Mesa with Trapezoidal Ribs                                               Profile               Exterior: Mesa with Trapezoidal Ribs
                         Interior: Mesa                                                                                           Interior: Mesa
Embossing                Exterior: Stucco or non-embossed                                                   Embossing             Exterior: Non-embossed
                         Interior: Stucco or non-embossed                                                                         Interior: Stucco or non-embossed
Gauge                    Exterior: 26, 24, 22 ga                                                            Gauge                 Exterior: 26, 24, 22 ga
                         Interior: 26, 24, 22 ga                                                                                  Interior: 26, 24, 22 ga
Width                    40”                                                                                Width                 40”
Thickness                1.5”, 2.5”, 4”, 5”, 6”                                                             Thickness             3.25”, 4”, 5”, 6”
Length                   8’ - 50’                                                                           Length                8’ - 50’
Post fabrication         Cutbacks                                                                           Orientation           N/A
R-value                  ≈ 7.2 per inch per ASTM C518 @ 75ºF                                                Post fabrication      Cutbacks
                         ≈ 8.2 per inch per ASTM C518 @ 40ºF
                                                                                                            R-value               ≈ 7.2 per inch per ASTM C518 @ 75ºF
                                                                                                                                  ≈ 8.2 per inch per ASTM C518 @ 40ºF

KingRib 3                                               40” coverage
                                    20”                                       20”                                                                40” coverage (shown before seaming)
                                                                                          1.5” – 6” 13/8”

            Exterior face                                                                                             Exterior face                                                    Standing Seam

                                                                                                                                                                                                            2”
                                                                                                            1”

                                                                                                                                                                                                            31/4” – 6”
          Interior face                                                Mesa
                                                                                                                      Interior face                                          Mesa
KingRib 5                                               40” coverage
                   10”                            10”                  10”          10”

            Exterior face
                                                                                          1.5” – 6” 13/8”

            Interior face                                              Mesa
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
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          Panel Systems             Solutions                                                                                                              Solutions            Panel Systems

Hercules Controlled
Environment Door Systems                                          Tested &
                                                                  Approved
                                                                                          Building
                                                                                        Certification
                                                                                                                    Indoor
                                                                                                                Environmental
                                                                                                                                         Lifecycle
                                                                                                                                         Benefits
                                                                                       & Green Targets             Quality

Hercules Controlled                                          Standard Product Range
Environment Doors has
                                                             We refer to these door models as ‘standard’ because they happen to be our most popular designs. They are basic
been a leader in the                                         operating designs, because every Hercules Door is custom built. Adding custom features to suit specific applications
industry for over 65 years.                                  or difficult locations is part of the individualized service we are proud to offer at Hercules Doors.

Our engineering staff has the capability to design doors
to meet the specific design criteria of your projects. The
proven performance and customer satisfaction of the
Hercules product line is worldwide. Hercules specializes
in custom designed door products for the cold storage,
controlled environment, food and beverage processing /
distribution and pharmaceutical industries.
The Hercules Door offers a complete line of specialty
doors for your specific applications including Grow
Facilities, Blast Freezers, Freezers, Coolers, Docks,
Processing, Ripening Rooms, Automotive Test Cells,
Research Facilities and Distribution Facilities.
With more than a dozen different designs, Hercules
has the door to suit your climate controlled needs.
For the complete climate controlled building envelope,
use Kingspan Insulated Wall and Roof panels along with
Hercules doors.
Our insulation material consists of foamed-in-place
urethane modified isocyanurate, in thicknesses of 4”
and 6” equating in R-values as high as 49.
In an effort to continuously improve our services,
                                                             Vertical Lift Door                  Infitting / Overlap                Bi-Parting Horizontal               Horizontal Sliding Door
please understand that we reserve the right to modify                                            Hinged Door                        Sliding Door
                                                             –   Ideal for applications where                                                                          –	Utilized for both pedestrian
our products and details based on our professional
                                                                  there is minimum side          –   Designed for use in            –	Ideal for applications where         and material handling
review of each specific application. This ensures that
                                                                  room, or when several door         environmentally controlled        fast opening and closing             traffic, this design is
the products you receive from Kingspan are truly
                                                                  openings are close together        buildings such as grow            is important, especially             perfectly suited for
premium quality.
                                                                                                     facilities, freezers and          in areas where material              applications where space
                                                             –	Suitable for drive-thru
                                                                                                     coolers where only hand           handling equipment such              limitations restrict the
                                                                traffic in conjunction with
                                                                                                     truck and personnel               as forklifts and pallet jacks        use of swinging doors, or
                                                                forklifts and other freight
                                                                                                     movement is necessary             operate                              when installation space is
                                                                transfer vehicles
                                                                                                                                                                            available only on one side of
                                                             –   Available with electric or      –   Suitable for both interior     –   Suitable for grow facilities,
                                                                                                                                                                            the door opening
                                                                 manual operation                    and exterior applications          coolers, freezers, warehouses
                                                                                                                                        and industrial buildings        –	Most suitable when opening
                                                             –   Double vertical lift door is    –   Available as a two-panel
                                                                                                                                                                           speed is not of great
                                                                 also available if head room         or ‘double’ hinged door for    –   Available with electric or
                                                                                                                                                                           importance
                                                                 is limited to slightly more         larger openings                    manual operation
                                                                                                                                                                        –   Available with electric or
                                                                 than half the door height
                                                                                                                                                                            manual operation
                                                             –   Available with electric or
                                                                 manual operation
Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
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     Panel Systems    Solutions        Solutions    Panel Systems

Notes
USA
DeLand, FL
877-638-3266
Modesto, CA
800-377-5110
Columbus, OH
888-332-5862
info@kingspanpanels.us

Canada
Caledon, ON
866-442-3594

Langley, BC
877-937-6562

info@kingspanpanels.ca

For the product offering in other
markets please contact your local sales
representative or visit kingspanpanels.com

Care has been taken to ensure that the contents of this
publication are accurate, but Kingspan Limited and its
subsidiary companies do not accept responsibility for errors
or for information that is found to be misleading. Suggestions
for, or description of, the end use or application of products
or methods of working are for information only and Kingspan
Limited and its subsidiaries accept no liability in respect
thereof.
® Kingspan and the Lion Device are Registered Trademarks of
the Kingspan Group plc in the US, Canada and other countries.
All rights reserved.
© Kingspan Insulated Panels Inc.

US Issue 3: 01/2020
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