Horticultural Solutions Insulated Wall Panel Systems - Controlled Environment Solutions for Warm Temperature Applications - Grow Controlled
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Insulated Panel Systems North America Horticultural Solutions Insulated Wall Panel Systems Controlled Environment Solutions for Warm Temperature Applications
2 Insulated Wall Horticulture Horticulture Insulated Wall 3
Panel Systems Solutions Solutions Panel Systems
Growing and
harvesting more
starts with year-round
temperature control.
Thanks to year-round The first requirement for year-round horticulture
is 24/7 temperature and humidity control.
farming, consumers have Maintaining a controlled climate through the
access to fresh flowers, extremes of winter and summer is critical, and
fruits, vegetables, and a why the cost of energy is the largest expense.
To ensure an outstanding yield and profitable
host of other agriculture harvest, your facility must be properly insulated.
products otherwise
unavailable.
Kingspan is the world’s leading provider of
temperature and humidity control wall and “Kingspan horticultural
ceiling solutions that help maintain accurate
temperature and humidity at the highest level of
solutions enable superior
efficiency to keep energy costs low. control over temperature
Plus, Kingspan durability and CLEANsafe
coatings stand up to the rigorous cleaning
and humidity, maximizing
and decontamination requirements to ensure
regulator compliance and full yield.
harvest quality and yield.”
4 Insulated Wall Horticulture Horticulture Insulated Wall 5
Panel Systems Solutions Solutions Panel Systems
Structural integrity,
energy efficiency. Kitchen, washrooms
and lockers
Entry / security
4
5 Office space
MF Fire
Techniques for efficient indoor 6 Rated Panel
farming vary wildly. Some go vertical 7
to maximize floor space while others
rotate rooms depending on the stage 8
of growth. To meet all these variances,
growers need this flexibility in 3
facility design.
Our KS Series panels with QuadCore™ Technology are Plant room
ideal for new build construction with quick panel
connections to get you installed and operating sooner.
Future expansion plans? KS Series panels with
QuadCore™ Technology are easy to remove 3
and re-configure for facility expansion. 1
Retrofitting an existing building?
KS Shadowline Interior is a premium
engineered wall and ceiling system High
specifically for interior applications. 2 Performance
Doors
Hydroponics, aquaponics, and organics
require strict control over light spectrum, CO2,
temperature, humidity, and ventilation. Cut corners
and you risk losing an entire crop, failing an inspection,
or even forfeiting USDA, FDA or state accreditation.
KS Series wall and ceiling panels with QuadCore™ Technology
provide the highest R-value for controlled environments
delivering the highest level of energy efficiency and control.
Tight fitting panel joints and our Hercules Environmental
Door Systems offer superior airtightness, preventing thermal KS Shadowline
bridging and condensation. Our MF Fire Rated panels Interior
make sure concerns in one room don’t spread throughout
the entire facility.
KS Shadowline
Additionally, Kingspan CLEANsafe coatings on panels
and doors deliver the highest level of contamination
protection available. These washable surfaces provide a 1 Clone room 5 Curing / drying room
sealed monolithic structure for maintaining hygiene-safe
2 Greenhouse
requirements when exposed to corrosive cleaning agents. 6 Processing room
3 Vegetative rooms
From greenhouse to retrofit to new build, Kingspan’s 7 Extraction room
suite of controlled environment solutions are perfectly 4 Flowering room 8 Warehouse - packing,
crafted to meet your exacting requirements for any storage and despatch
indoor environment.
6 Insulated Wall Horticulture Horticulture Insulated Wall 7
Panel Systems Solutions Solutions Panel Systems
Solutions for every Every varietal is different with wildly varying Crop yields cannot be maximized unless
conditions are ideal – and it all starts
temperature requirements. The same holds for with climate control. From seedling
phase of your grow.
nutrition, light and light spectrum, air-handling, through harvest, temperature and
processing and more. humidity must be precise. Only then
can customized processes be crafted
for every phase.
Cloning Vegetative Flowering Curing / Drying Processing Extraction
Room Room Room Room Room Room
Future success starts with sprouting clones As babies graduate into teens, they need This is where the magic happens and when As the crop dries in darkness, moisture Avoiding accidental contamination is the Laboratory environments cannot be taken
to fulfill the promise of the mother plant. room to grow. Temperature, humidity, air farmers see the financial future of their fills the room. Dampness and absence priority. Our wall KS Shadowline Interior lightly. Expensive equipment under high
Our high performance KS Shadowline flow, and contamination mitigation are labor. Room cleanliness, contamination of light are dangerous ingredients for panels with CLEANsafe specifications pressure can create problems such as
Interior wall and ceiling solutions help critical here. Our KS Shadowline wall and control, and light spectrum are critical. rot that could infect your entire crop. ensure what started contamination-free temperature fluctuations and fire risk.
maintain proper temperature and humidity ceiling panels with QuadCore™ Technology Our Hercules Environmental Door Systems The strict climate control enabled by stays that way. Our MF Fire Rated panels offer proven
control during this very critical time. enable strict climate control and tight seals make sure accidental air intrusion never KS Shadowline Interior and CLEANsafe thermal reliability combined with fire rated
to protect against accidental air intrusion. happens. And with CLEANsafe coatings coatings help ensure mold has no place solutions that ensure problems occurring
throughout, you’re protected against all to take hold. in one room do not spread.
forms of microbial contamination.
8 Insulated Wall Horticulture Horticulture Insulated Wall 9
Panel Systems Solutions Solutions Panel Systems
High Performance
Insulated Panel Systems
We provide a wide range of high Kingspan CLEANsafe Coatings
performance insulated panel Temperature controlled environments take many different forms.
Their performance and functionality depend on their specific
systems, for both external roof and project requirements and can be affected by the conditions the
materials and systems are subjected to.
wall, and internal wall, partitioning Kingspan CLEANsafe coatings, each designed specifically for
and ceiling applications. temperature controlled environments, have particular properties
suited to different environments. We offer and aid in choosing the
Within this range, our KS Series, right coatings to meet the appropriate classification of corrosive
environment and type of activities.
KS Shadowline Interior, and MF Fire CLEANsafe insulated panels and doors, all washable surfaces,
Rated systems are ideally suited provide a sealed monolithic structure for maintaining hygiene safe
requirements in environments where protection against mircobial
to horticultural facilities, delivering contamination and mold prevention is critical. The tight fitting
flexible, attractive and affordable
panel joints offer superior airtightness, preventing thermal bridging
and condensation. The corrosive factors of an internal environment
building envelope solutions. are determined by the presence of corrosive chemicals and / or
micro-organisms in the internal atmosphere, relative humidity,
as well as by the frequency of cleaning, aggressiveness of the
cleaners, degreasers, sanitizers and method of cleaning.
Kingspan
Kingspan Kingspan Kingspan
Inspection CLEANsafe
Corrosiveness
Frequency
Type of Application CLEANsafe
Polyester
CLEANsafe
Kynar
CLEANsafe
Plastisol
Stainless In 2011, the U.S. Food & Drug
Steel
Administration (FDA) implemented
Dry packaged cold storage, docks, locker rooms,
C1 Very Low Annually
toilets, offices, shops.
Yes Yes Yes Yes the U.S. Food Safety Modernization
Storage, sorting and packing of fruit and Act (FSMA) ensuring U.S. food
C2 Low Annually vegetables, storage of packaged meat and dairy
products.
Yes Yes Yes Yes supply safety by shifting from
Food production and preparation areas, dry
response of contamination to
C3 Medium
Every 6 process, ice cream production, butter production,
– Yes Yes Yes
prevention. Kingspan initiated
months breweries, dairies, wine cellars, processing of
pre-cooked foods, baking facilities. CLEANsafe, an industry first,
Wet process industrial kitchens and cooking, engineered to comply with the
Every 3
C4 High
months
storage of unpacked fish, cheese, meat cutting, – – Yes Yes FSMA – approved by the U.S.
scalding and evisceration.
Department of Agriculture
Every 3 Primary live rooms, rendering, picking, cooking,
C5 Very High
months preparation of marine products.
– – – Yes (USDA), FDA, the Food Safety
and Inspection Service (FSIS),
and the Canadian Food Inspection
Agency (CFIA).
10 Insulated Wall Horticulture Horticulture Insulated Wall 11
Panel Systems Solutions Solutions Panel Systems
KS Shadowline Interior KS Shadowline
Specially designed to meet today’s high performance standards in a wide variety From the KS Series, KS Shadowline is a high performance wall system providing
of environments, KS Shadowline Interior is a premium engineered wall and an attractive and affordable choice. Horizontally or vertically applied, the panels
ceiling system for interior applications. feature a patented double seal integrated joint.
Panels are suitable for both wall and ceiling conditions in critical temperature and CFIA approved Imperial White Siliconized Modified Polyester is the standard
controlled environment areas as well as in hygiene sensitive facilities. The superior finish making KS Shadowline ideal for horticultural facility projects.
engineered joint assures a tight, well-designed vapor barrier in enclosures of any size.
Insulation core QuadCore™ Technology or PIR Insulation core QuadCore™ Technology or PIR
Profile Exterior: Shadowline Profile Exterior: Shadowline
Interior: Shadowline Interior: Shadowline
Embossing Exterior: Stucco or non-embossed Embossing Exterior: Stucco or non-embossed
Interior: Stucco or non-embossed Interior: Stucco or non-embossed
Gauge Exterior: 26, 24, 22 ga Gauge Exterior: 26, 24, 22 ga
Interior: 26, 24, 22 ga Interior: 26, 24, 22 ga
Width 45 3/8” Width 24”, 30”, 36”, 42”
Thicknesses 2”, 3”, 4”, 5”, 6”, 8” Thicknesses 2”, 2.5”, 3”, 4”, 5”, 6”
Length 8’ - 53’ Length 8’ - 53’
Orientation Vertical Vertical: 1/8”
Reveal options
R-value PIR: ≈ 7.2 per inch per ASTM C518 @ 75˚F Horizontal: 1/8” or 3/8”
≈ 8.25 per inch per ASTM C518 @ 35˚F Orientation Vertical or horizontal
QuadCore™: ≈ 8.0 per inch per ASTM C518 @ 75ºF
Post fabrication Trimless ends, folded corners
≈ 9.0 per inch per ASTM C518 @ 35°F
(Manufacturing limitations apply. Please contact us for detailed information)
R-value PIR: ≈ 7.2 per inch per ASTM C518 @ 75˚F
≈ 8.25 per inch per ASTM C518 @ 35˚F
Interior face Shadowline QuadCore™: ≈ 8.0 per inch per ASTM C518 @ 75ºF
≈ 9.0 per inch per ASTM C518 @ 35°F
2” - 8”
PIR or QuadCore™ insulation
Exterior face Shadowline Interior face Shadowline
45 3/8” Coverage (1,152mm)
2” - 6”
PIR or QuadCore™ insulation
Exterior face Shadowline
24” - 42” Coverage (610mm - 1,067mm)
12 Insulated Wall Horticulture Horticulture Insulated Wall 13
Panel Systems Solutions Solutions Panel Systems
MF Fire Rated
For superior fire protection in cold storage environments, MF Fire Rated panels
are an excellent choice. External and internal skins are available as embossed or
non-embossed to suit heavy wash down needs.
The 42” cover width of MF Fire Rated allows for fast, easy installation.
Note: In certain light duty structures, unique hidden fastener details may be available
depending on spans, structural loads and climatic conditions (please contact Kingspan
Technical Services for detailed advice prior to specification or bid).
Profile Exterior: Shadowline or Micro-Rib
Interior: Shadowline
Embossing Exterior: Stucco or Azteco
Interior: Stucco
Gauge Exterior: 24, 22 ga
Interior: 26, 24, 22 ga
Width 42” Multiple applications:
Thicknesses 4”, 6”, 8” – fire rated interior partitions
– demountable partition walls
Length 4” & 6”: 8’ - 48’
8”: 8’ - 40’ – exterior rated wall cladding
– demising walls
Reveal option N/A
– boundary walls
Orientation Vertical or horizontal
Post fabrication N/A
Wall fire resistive rating 1 hour (4”), 2 hour (6”), 3 hour (8”)
Ceiling fire resistive rating 1 hour (6” panel only)
R-value ≈ 3.6 per inch per ASTM C518 @ 75ºF
Interior face Shadowline
4”- 8”
Exterior face Shadowline
42” Coverage (1,067mm)
14 Insulated Wall Horticulture Horticulture Insulated Wall 15
Panel Systems Solutions Solutions Panel Systems
KingRib 3 / KingRib 5 KingSeam
KingRib insulated roof panels are the perfect option for a modern design combined KingSeam insulated standing seam roof panels are designed to offer design flexibility
with high energy-efficiency, durability, and high R-value. and aesthetics combined with high R-values and unparalleled service life performance.
Ideal for new and retrofit applications across a wide variety of building sectors.
Profile Exterior: Mesa with Trapezoidal Ribs Profile Exterior: Mesa with Trapezoidal Ribs
Interior: Mesa Interior: Mesa
Embossing Exterior: Stucco or non-embossed Embossing Exterior: Non-embossed
Interior: Stucco or non-embossed Interior: Stucco or non-embossed
Gauge Exterior: 26, 24, 22 ga Gauge Exterior: 26, 24, 22 ga
Interior: 26, 24, 22 ga Interior: 26, 24, 22 ga
Width 40” Width 40”
Thickness 1.5”, 2.5”, 4”, 5”, 6” Thickness 3.25”, 4”, 5”, 6”
Length 8’ - 50’ Length 8’ - 50’
Post fabrication Cutbacks Orientation N/A
R-value ≈ 7.2 per inch per ASTM C518 @ 75ºF Post fabrication Cutbacks
≈ 8.2 per inch per ASTM C518 @ 40ºF
R-value ≈ 7.2 per inch per ASTM C518 @ 75ºF
≈ 8.2 per inch per ASTM C518 @ 40ºF
KingRib 3 40” coverage
20” 20” 40” coverage (shown before seaming)
1.5” – 6” 13/8”
Exterior face Exterior face Standing Seam
2”
1”
31/4” – 6”
Interior face Mesa
Interior face Mesa
KingRib 5 40” coverage
10” 10” 10” 10”
Exterior face
1.5” – 6” 13/8”
Interior face Mesa
16 Insulated Wall Horticulture Horticulture Insulated Wall 17
Panel Systems Solutions Solutions Panel Systems
Hercules Controlled
Environment Door Systems Tested &
Approved
Building
Certification
Indoor
Environmental
Lifecycle
Benefits
& Green Targets Quality
Hercules Controlled Standard Product Range
Environment Doors has
We refer to these door models as ‘standard’ because they happen to be our most popular designs. They are basic
been a leader in the operating designs, because every Hercules Door is custom built. Adding custom features to suit specific applications
industry for over 65 years. or difficult locations is part of the individualized service we are proud to offer at Hercules Doors.
Our engineering staff has the capability to design doors
to meet the specific design criteria of your projects. The
proven performance and customer satisfaction of the
Hercules product line is worldwide. Hercules specializes
in custom designed door products for the cold storage,
controlled environment, food and beverage processing /
distribution and pharmaceutical industries.
The Hercules Door offers a complete line of specialty
doors for your specific applications including Grow
Facilities, Blast Freezers, Freezers, Coolers, Docks,
Processing, Ripening Rooms, Automotive Test Cells,
Research Facilities and Distribution Facilities.
With more than a dozen different designs, Hercules
has the door to suit your climate controlled needs.
For the complete climate controlled building envelope,
use Kingspan Insulated Wall and Roof panels along with
Hercules doors.
Our insulation material consists of foamed-in-place
urethane modified isocyanurate, in thicknesses of 4”
and 6” equating in R-values as high as 49.
In an effort to continuously improve our services,
Vertical Lift Door Infitting / Overlap Bi-Parting Horizontal Horizontal Sliding Door
please understand that we reserve the right to modify Hinged Door Sliding Door
– Ideal for applications where – Utilized for both pedestrian
our products and details based on our professional
there is minimum side – Designed for use in – Ideal for applications where and material handling
review of each specific application. This ensures that
room, or when several door environmentally controlled fast opening and closing traffic, this design is
the products you receive from Kingspan are truly
openings are close together buildings such as grow is important, especially perfectly suited for
premium quality.
facilities, freezers and in areas where material applications where space
– Suitable for drive-thru
coolers where only hand handling equipment such limitations restrict the
traffic in conjunction with
truck and personnel as forklifts and pallet jacks use of swinging doors, or
forklifts and other freight
movement is necessary operate when installation space is
transfer vehicles
available only on one side of
– Available with electric or – Suitable for both interior – Suitable for grow facilities,
the door opening
manual operation and exterior applications coolers, freezers, warehouses
and industrial buildings – Most suitable when opening
– Double vertical lift door is – Available as a two-panel
speed is not of great
also available if head room or ‘double’ hinged door for – Available with electric or
importance
is limited to slightly more larger openings manual operation
– Available with electric or
than half the door height
manual operation
– Available with electric or
manual operation
18 Insulated Wall Horticulture Horticulture Insulated Wall 19
Panel Systems Solutions Solutions Panel Systems
NotesUSA DeLand, FL 877-638-3266 Modesto, CA 800-377-5110 Columbus, OH 888-332-5862 info@kingspanpanels.us Canada Caledon, ON 866-442-3594 Langley, BC 877-937-6562 info@kingspanpanels.ca For the product offering in other markets please contact your local sales representative or visit kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. ® Kingspan and the Lion Device are Registered Trademarks of the Kingspan Group plc in the US, Canada and other countries. All rights reserved. © Kingspan Insulated Panels Inc. US Issue 3: 01/2020
You can also read
