Specifying with doors and doorsets - For more information on Leaderflush Shapland visit www.barbourproductsearch.info

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Specifying with doors and doorsets - For more information on Leaderflush Shapland visit www.barbourproductsearch.info
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                                                                                                        Cl/SfB    (31.5)

                                                                                                            Uniclass L411 + L3814   February 2008
specifying with doors and doorsets

                                                                                Specifying with
                                                                                doors and doorsets

                                                                                a guide to performance and aesthetic characteristics
Specifying with doors and doorsets - For more information on Leaderflush Shapland visit www.barbourproductsearch.info
For more information on Leaderflush Shapland visit www.barbourproductsearch.info

                                      a guide to performance and aesthetic characteristics

                                      contents

                                      Contents
                                      An introduction                                                                   P. 03
                                      Discover the Leaderflush Shapland difference                                      P. 04-05
                                      Design considerations                                                             P. 06-08
                                      The case for doorsets                                                             P. 09
                                      Doorset materials and finishes                                                    P. 10-12
 specifying with doors and doorsets

                                      Door leaves & facings                                                             P. 13-14
                                      Frames & architraves                                                              P. 14-16
                                      Vision panels                                                                     P. 16-19
                                      Glazed fan lights                                                                 P. 20
                                      Glazed screens                                                                    P. 21-22
                                      Ironmongery                                                                       P. 23-24
                                      Edge detailing, intrumescents & seals                                             P. 25-26
                                      Accessories, complementary & specialist items P. 27
                                      Specification & scheduling                                                        P. 28-30
                                      Introducing our other ranges & brands                                             P. 31
                                                                                             tectural
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p. 02
Specifying with doors and doorsets - For more information on Leaderflush Shapland visit www.barbourproductsearch.info
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doors and doorsets in detail

an
introduction
a guide to specifying doors and doorsets

As part of SIG plc, a successful £2.45 billion company,           This document contains detailed technical information to
Leaderflush Shapland’s financial strength and stability           supplement individual Leaderflush Shapland product range
continues to grow whilst retaining its individual identity and    brochures and should be read in conjunction with them. In
position as the UK’s largest performance door and doorset         addition, information on specific performance characteristics
manufacturer.                                                     in relation to the Building Regulations and other guidance
                                                                  can be found at www.leaderflushshapland.co.uk.
Leaderflush Shapland combines long experience and a
tradition of craftsmanship with the most efficient production     The information contained within this document is believed
techniques to ensure that even the largest, fast-track projects   to be correct at the time of publication but products
can be handled effectively.                                       are subject to change and details should be checked
                                                                  with the Technical Services Department or alternatively
Substantial investment into manufacturing technology,             email: enquiries@leaderflushshapland.co.uk. All dimensions
product development and customer relationship programmes          referred to are in millimetres unless otherwise stated.
ensure that all our customers receive the highest possible
levels of service and product from manufacture through to
installation.

                                                                                                                                  P. 03
Specifying with doors and doorsets - For more information on Leaderflush Shapland visit www.barbourproductsearch.info
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                                      performance is at the core of every Leaderflush Shapland door

                                      discover the Leaderflush
                                      Shapland difference
                                      our philosophy today at Leaderflush Shapland is customer
                                      focused and service led in everything we do

                                      Support                                                         Sustainability
 specifying with doors and doorsets

                                      Expert technical support and a full NBS-based specification     We have developed an Environmental Management System
                                      facility are available, supported by a team of Specification    in accordance with BS EN ISO 14001:2004, based on a firm
                                      Managers and our project management service provides            Environmental Policy. Leaderflush Shapland is essentially a
                                      a single point of contact at all stages. As members of          timber based manufacturing company and was the first
                                      the RIBA CPD Providers’ Network, we offer specifiers an         company in its industry to develop and implement tracking
                                      independently assessed CPD seminar service with attendance      systems independently assessed by the ‘FSC Trada Trak’
                                      certificates.                                                   accreditation scheme. As a result, doors and doorsets
                                                                                                      can be specified using solid timber and timber-based raw
                                      Installation Partners                                           materials exclusively from well-managed and sustainable
                                      Leaderflush Shapland has formed strategic relationships         sources, independently
                                      with numerous joinery subcontractors across the UK to           certified by the Forests
                                      offer an Installation Partners scheme for doorsets. Each        Stewardship Council.
                                      Installation Partner recommended by Leaderflush Shapland
                                      is fully conversant in the latest installation techniques and   Diversity
                                      is assessed on a regular basis to ensure a continued chain      Leaderflush Shapland offers three core product ranges. The
                                      of quality from manufacture to installation. A list of these    Designer Range of custom made doors, doorsets and screens,
                                      Installation Partners can be accessed from our website          the Plasform Range of postformed doors and doorsets, and the
                                      www.leaderflushshapland.co.uk. For additional information       Extended Performance Range with enhanced characteristics
                                      on the scheme contact our Technical Services Department         covering extended fire resistance, acoustics, security and
                                      on 01773 530500.                                                X-ray protection.

p. 04
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Certification
All our doors and doorsets are fully certified to recognised
performance standards. The company is accredited
to BS EN ISO 9001: 2000. All fire resisting products are
manufactured under the intensive BWF-CERTIFIRE
independent product conformity scheme. Every fire door
or doorset carries a tamper evident and fully traceable label
with clear, essential information.

Innovation
Continuing product development and an exhaustive
performance testing programme enable us to offer a wide
scope of certified doorsets. In addition to regular performance
testing by UKAS accredited independent bodies our in-
house test facility allows continuous product development
and quality assurance checks. Our test facilities include a
furnace for full size doorsets, cyclic testing rigs, as well as
equipment for assessing mechanical properties and security
performance. But this innovative approach is also applied
to customer service and procurement initiatives to meet the
challenges of today’s construction industry.

                                                                                   P. 05
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                                                                                                       Handings
                                      Design considerations

                                      Configurations and handings
                                      The drawings below set out the terminology for typical
                                      doorset configurations and handings for use in specifications.
                                      Configuration, size, construction and performance
                                      characteristics are all interrelated. Specific size ranges for   Single action                         Single action
                                      particular products can be found in individual BWF-CERTIFIRE     L/H door swing                        R/H door swing
                                      product data sheets. Leaderflush Shapland manufacture all
                                      door leaf sizes to suit individual requirements.

                                      Configurations
                                                                                                       Single action                          Single action
                                                                                                       L/H leading                            R/H leading
                                      single leaf

                                                                                                       Pivette handings
                                                                                                       The following handings are in relation to the
                                                                                                       Leaderflush Shapland Pivette, bi-folding doorset. Further
                                                                                                       details can be found in the Designer Range brochure
                                                                                                       available on request.

                                                                                                       Pivette L/H opening in*                   Room

                                                           With                   With
                                                           overpanel              fanlight

                                                                                                                                                 Corridor
                                      equal pairs

                                                                                                       Pivette R/H opening in*                  Room

                                                                                                                                                Corridor

                                                           With                   With
                                                           overpanel              fanlight
 specifying with doors and doorsets

                                                                                                       Pivette L/H opening out
                                                                                                                                               Room
                                      unequal pairs

                                                                                                                                               Corridor

                                                                                                       Pivette R/H opening out
                                                            With                     With                                                         Room
                                                            overpanel                fanlight

                                                                                                       *Note: These options are not
                                                                                                       available with the emergency               Corridor
                                                                                                       release option.

p. 06
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partition
                                                                                                                                                                                                                    width

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                                                                                                                                                                                                         a
                                                                                                                                                                                                     frame
                                                                                                                                                                                                 thickness

                                                                                                                                                                 partition
                                                                                                                                                                  width
                                                                                                                                                                                                overpanel
                                                                                                                                                                                                   height

                                                                                                                                                         a
                                                                                                                                                     frame
                                                                                                                                                 thickness
                                                                                                                                                         b                                                 b
Tolerances and dimensioning
                                                                                                                                                                                                                                  structural
The drawings below set out the terminology and tolerances                                                                                                                                                                         opening

for dimensioning doorsets.
                                                                                                                                                     leaf                        structural
                                                                                                                                                  height                         opening

   Key
   a) 7
       mm tolerance between structural opening
      and frame assembly                                                                                                                                                              finished floor level

   b) 3mm gap
                                                                                                                                                         single action leaf                         single action leaf with
   c) 4mm at meeting stiles                                                                                                                                                                        overpanel (no transom)

                                                                         partition                                                                                   partition                                        partition
                                                                          width                                                                                       width                                            width

                                                            a                                                                                               a                                               a
                                                        frame                                                                                           frame                                           frame
                                                    thickness                                                                                       thickness                                       thickness
                                                                                                                                                            b

                partition
                 width                                                                                                                            overpanel                                          fanlight
                                                                                                                                                     height                                           height
                                                   overpanel
                                                      height

        a                                                                                                                                                    b
    frame
thickness
        b                                                     b                                                                                              b                                                 b

                                                                                           structural
                                                                                           opening

     leaf                           structural
  height                            opening

                                         finished floor level                                                                                                                      finished floor level

      single action leaf                               single action leaf with                                                                           single action leaf with                          single action leaf with
                                                      overpanel (no transom)                                                                             overpanel and transom                             fanlight and transom

Single action single    leaf
                partition
                 width
                                                                           partition
                                                                             width
                                                                                                                                                   Note: The maximum clearance permitted from the top of the
                                                             structural opening                                                                    finished floor level to the underside of the door leaf is:
            a                                                  a
        frame
   thickness
partition
                                                           frame
                                                       thickness                                                             partition
                                                                                                                                                        Fire resistance:
  width b                                                                                                                    width                      FD30 and FD60                                                                          10mm
  overpanel
     height
                                                        fanlight
                                                         height
                                                                                                                                                        FD90 and FD120                                                                          5mm
                    a       b                                  leaf width                                   b   a

            b
                     frame                                                                                frame                                         Smoke control:
                   thickness                                                                            thickness
                                                                                                                                                        HTM 58                                                                                 10mm
            b                                                     b

Double action single leaf
                                                                                                                                                        BS8214                                                                                  3mm
                                                             structural opening

partition                                                                                                                    partition
  width                                                                                                                      width

                    a           b                                 leaf width                            b       a
                      frame                                                                               frame
                    thickness         finished floor level                                              thickness

Single action pair of leaves
     single action leaf with                                 single action leaf with
                                                                           structural opening
     overpanel and transom                                    fanlight and transom

partition                                                                                                                                                        partition
  width                                                                                                                                                          width

                    a       b                          leaf width                      c                            leaf width               b      a
                      frame                                                                                                                    frame
                    thickness                                                                                                                thickness

Double action pair of leaves
                                                                               structural opening

partition                                                                                                                                                        partition
  width                                                                                                                                                          width

                     a          b                       leaf width                     c                        leaf width               b          a
                       frame                                                                                                               frame
                     thickness                                                                                                           thickness

                                                                                                                                                                                                                                                      P. 07
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                                      Effective clear widths

                                      Approved Document M, Diagram, Effective clear widths.

                                                  300mm
                                                  300mm minimum
                                                          minimum
                                                  unless
                                                  unless door
                                                         door is
                                                               is
                                                  power
                                                  power operated
                                                         operated

                                                  Effective
                                                  Effective clear
                                                            clear width
                                                                  width                                         Effective
                                                                                                                Effective clear
                                                                                                                          clear width
                                                                                                                                width
                                         (door
                                         (door stop
                                               stop to
                                                    to projecting
                                                       projecting ironmongery)
                                                                   ironmongery)                               (door
                                                                                                              (door stop
                                                                                                                     stop to
                                                                                                                          to door
                                                                                                                             door leaf)
                                                                                                                                   leaf)

                                      ‘Clear opening width’ is measured up to any projecting         Approved Document M, Table 2
                                      door item including furniture, weatherboards, etc., as shown   Minimum Effective Clear Widths
                                      above. A space of at least 300mm is generally required
                                      next to the leading edge of the door to enable wheelchair       Direction & width          New buildings    Existing buildings
                                                                                                      of approach                   (mm)                 (mm)
                                      users to reach and grip the handle, unless the door is power
                                      operated. Door opening furniture should be operable with        Straight-on
                                      one hand (e.g. lever action).                                   (without a turn or                   800           750
                                                                                                      oblique approach)

                                                                                                      At right angles to an
                                                                                                      access route at least                800           750
                                                                                                      1500mm wide
                                                                                                      At right angles to an
                                                                                                      access route at least                825           775
                                                                                                      1200mm wide
                                                                                                      External doors to
                                                                                                      buildings used by                    1000          775
                                                                                                      the general public
 specifying with doors and doorsets

p. 08
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                                                                     compared with those of site-assembled unitary components.
The case for doorsets                                                This research used single stage tenders for three real projects
                                                                     from reputable, national door contractors. With all building
The doorset is a fully finished, engineered element comprising       types considered, savings in capital costs were shown
of frame, pre-hung door leaf (with any vision panels) and            for doorsets over the average for contractors using site-
essential ironmongery, all matched and pre-assembled in              assembled unitary components clearly showing that:
the factory. It is delivered to site as a package for reassembly
and simple installation.                                             Doorsets can save up to half the initial capital cost of
                                                                     traditional door assemblies.
In contrast, traditional door assemblies consist of the same
elements but usually from various different sources, with
                                                                     The doorset concept is a well-established example of the
final assembly and finishing carried out on site – frequently
                                                                     prefabrication and off-site product techniques advocated
involving different trades.
                                                                     today under the ‘Modern Methods of Construction’ banner.
                                                                     Current initiatives, based on ’Constructing Excellence’
Leaderflush Shapland doorsets are designed as complete,
                                                                     principles, call for greater efficiency and savings in all
engineered units to meet specific performance requirements
                                                                     areas of the building industry, not just construction costs. To
and manufactured to exacting standards from established
                                                                     satisfy these requirements, research has analysed differences
components under factory conditions ensuring:
                                                                     in the procurement process and consequential time
• minimised intervention on site                                     implications for architect, consultant quantity surveyor and
• consistent fitness for purpose                                     main contractor’s estimator, between doorsets and unitary
• straightforward replication of certified test conditions within   component assemblies.
  the building

Appendix B of Approved Document B                                    This analysis showed that doorsets substantially simplified the
                                                                     procurement process and offered overall time/cost savings
“Any test evidence used to substantiate the fire resistance
                                                                     of 50%.
rating of a door should be carefully checked to ensure that
it adequately demonstrates compliance and is applicable
to the adequately complete installed assembly. Small                 Over 60 different components make up a typical storey
differences in detail (such as glazing apertures, intumescent        height door assembly. It is generally accepted within the
strips, door frames and ironmongery etc) may significantly           building industry that:
affect the rating”.

                                                                     Substantial installation time and cost savings are achieved
The importance of doorsets is acknowledged by BS 8214:
                                                                     on site with doorsets over unitary component assemblies.
1990 ‘Code of practice for fire door assemblies with non-
metallic leaves’:
“It is strongly recommended that pre-hung, pre-finished,             “There is an overwhelming case for the use of performance
fire doors (i.e. doorsets) are specified whenever possible as        doorsets in place of site assemblies of unitary door components
this reduces the amount of site work necessary and allows            in today’s building industry.”
normal factory quality control procedures to be applied to
the finishing operations.”

BS 8214 calls for testing of complete fire door assemblies or
doorsets, fully representative of all aspects of how they will be
used on site. For door assemblies, this is far more problematic
with potential for combinations of mismatched, uncertified
components and poor site practices. In addition to fire
resistance, other performance criteria can be achieved and
maintained more easily with doorsets, including:
• smoke containment
• sound reduction
• durability

This is due to the factory finishing, matching and fitting
of the various components which work together to meet
performance levels. Other guidance documents recognise
this, such as HTM 58 Internal Doorsets:
“The high performance standards required of door leaves,
frames and ironmongery in health buildings can best be met
when these components are accurately fitted and matched
in a factory and delivered to site as a complete unit (i.e.
doorset).”

Independent research has addressed commonly held
misconceptions about the capital costs of doorsets by using
an objective comparison of realistic, current market prices

                                                                                                                                       P. 09
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                                      Doorset materials and finishes
                                      The following tables outline the options for frame materials
                                      and door facings.

                                                                                                                                                                             Finish optiond                                                                                                                           Fire performance

                                                                                    Velvalux Opaque

                                                                                                                                                                                           Veneer Wrapped

                                                                                                                                                                                                                Postformed PVC

                                                                                                                                                                                                                                              Powder Coated
                                                                                                                 Hyalux Natural

                                                                                                                                                                                                                                                                    Galvanised

                                                                                                                                                                                                                                                                                           PermaSkin®
                                                                                                                                                              Hyalux Tint

                                                                                                                                                                              Left Clean

                                                                                                                                                                                                                                                                                                          Non-rated
                                          Frame materials, finishes and
                                                                                                      Primed

                                                                                                                                               Sealed

                                                                                                                                                                                                                                                                                  Zintec

                                                                                                                                                                                                                                                                                                                                                   FD120
                                          performance

                                                                                                                                                                                                                                                                                                                       FD30

                                                                                                                                                                                                                                                                                                                                   FD60

                                                                                                                                                                                                                                                                                                                                            FD90
                                                           Softwood		                                  •           •                            •                •              •							                                                                                                                    •           •

                                                           Hardwood                   •                •           •                            •                •              •		                                 •				                                                                   •               •           •            •
                                          Frame
                                          materials        MDF                        •                •				                                                                    •		                                 •				                                                                   •               •           •

                                                           Steel/Stainless Steel									                                                                                                                                                        •                     •           •		                      •           •            •        •

                                                           Non Combustible            •                •           •                            •                •              •              •                    •								                                                                                                                 •     •

                                                                                                                                                                            Finish optiond                                                                                                                   Fire performance
                                                                                    Velvalux Opaque

                                                                                                                                                                                                                            Stove Enamelled
                                                                                                                                                                                                Powder Coated
                                                                                                                              Hyalux Natural

                                                                                                                                                                                                                                                              Galvenized
                                                                                                                                                        Hyalux Tint

                                                                                                                                                                             Left Clean

                                                                                                                                                                                                                                                                                              Non-rated

                                          Door facings, finishes and
                                                                                                        Primed

                                                                                                                                                                                                                                                                                 Zintec

                                                                                                                                                                                                                                                                                                                                                   FD120
                                          performance
                                                                                                                                                                                                                                                                                                                FD30

                                                                                                                                                                                                                                                                                                                              FD60

                                                                                                                                                                                                                                                                                                                                          FD90

                                                           MDF/Particle Board		         •                •			                                                                 •						                                                                                                            •                •                       •        •

                                                           Veneer						                                                           •*                     •*                   •						                                                                                                            •                •            •          •        •
 specifying with doors and doorsets

                                                           Flat Laminate/PVC						                                                                                            •						                                                                                                            •                •            •          •        •
                                          Door
                                          facings
                                                           Postformed PVC**						                                                                                             •						                                                                                                            •                •            •          •        •

                                                           Postformed Laminate					                                                                                           •						                                                                                                            •                •            •

                                                           Metal					                                    •			                                                                 •                     •                            •                              •                 •              •                •            •

                                      * Both Hyalux Natural and Hyalux Tint include Hygienilac antibacterial coating as standard.
                                      ** Available as Hygieniform high impact PVC. See Plasform® brochure for further details.

                                      Hardwoods                                                                                                                             Species are allocated to three appendices as follows:
                                      We purchase only the top quality grades of hardwood,                                                                                  Appendix I – may be threatened with extinction, with strict
                                      sourced from various parts of the world including the Far                                                                             regulation of trade.
                                      East, Africa, South America, Europe and North America – but                                                                           Appendix II – less threat, with trade subjected to regulation
                                      only where the principle of sustained yield management is                                                                             by permit, such as Afromosia.
                                      maintained. We also adhere to the Washington Convention
                                                                                                                                                                            Appendix III – not threatened globally but protected within
                                      on International Trade in Endangered Species of Wild Fauna
                                                                                                                                                                            individual states, such as mahogany in Brazil.
                                      and Flora (CITES). This regulates international trade in over
                                      30,000 species to prevent unsustainable levels being reached.

p. 10
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                     Veneers                                                                           Hardwoods

  Species                              Colour                    Species                Density        Internal Use External Use (1)    Max. Fire Rating

  Afromosia                     Straw Yellow/Brown              Afromosia              710kg/m3            yes            yes                 FD60

  Anigre                       Straw Yellow/Cream                  Agba                510kg/m     3
                                                                                                           yes            yes                 FD30

  Ash - American White         Straw Yellow/Cream         Ash - American White        670kg/m (2)
                                                                                               3
                                                                                                           yes            no                  FD60

  Beech - Steamed                     Pink/Red              Beech - Steamed            720kg/m     3
                                                                                                           yes            no                  FD60

  Cherry - American             Pink/Orange/Brown           Cherry - American          580kg/m     3
                                                                                                           yes            yes                 FD60

  Idigbo                            Straw Yellow                  Idigbo               560kg/m3            yes            yes                 FD60

  Iroko                            Yellow/Brown                    Iroko               660kg/m3            yes            yes                 FD60

  Koto                              Straw Yellow          Koto (Idigbo or Ash) (3)     580kg/m3            yes            no                  FD60

  Mahogany - West African            Red/Brown           Mahogany - West African       530kg/m3            yes            no                  FD60

  Maple                            White/Cream                 Rock Maple              740kg/m3            yes            no                  FD60

  Oak - American Red                 Red/Brown             Oak - American Red          790kg/m3            yes            no                  FD60

  Oak - American White          Cream/Light Brown         Oak - American White         770kg/m3            yes            yes                 FD60

  Sapele                             Red/Brown              Sapele or Meranti          640kg/m3            yes            yes                 FD60

  Utile                              Red/Brown                     Utile               660kg/m3            yes            yes                 FD60

  Walnut - American Black          Black/Mauve           Walnut - American Black       660kg/m3            yes            yes                 FD60

(1) Veneers should not be used in external situations.                               (3) Koto in the form of hardwood is only available in limited section
(2) Density can vary by as much as 20%.                                              sizes, generally max 65mm. Where sections are larger than this Idigbo or
                                                                                     American White Ash can be used as an alternative. However these are not
                                                                                     an exact match but the closest available.

Where required, every effort is made to colour-match                                 width and height so that when joined in the specified style
hardwood door lippings, glazing beads, frames, etc., with                            they will produce lay-ons only slightly larger than the required
veneered door facings. However, as timber is a natural                               panel size. Lay-ons are produced by joining the veneer
material, variations in shade and colour will occur – although                       sheets edge to edge with adhesive or tape. Often lay-ons
usually diminishing over time. The table above offers a guide                        are individually numbered so that, for example, the lay-on for
but other species may be substituted due to availability.                            a matched through overpanel face is identified with its door
                                                                                     leaf face at all points in the production sequence. Unless
Leaderflush Shapland was the first company in its industry                           special requirements are called for, a reasonable veneer
to develop and implement tracking systems independently                              match between ‘en-suite’ doors will be provided at our
assessed by BM Trada to meet the requirements of the                                 discretion. Our minimum flitch widths are 100mm for quarter
FSC Chain of Custody Scheme. As a result, doors and                                  cut lay-ons and 150mm for crown cut lay-ons.
doorsets can be specified using solid timber and timber
based raw materials exclusively from well-managed and                                There are many timber species suitable for the production
sustainable services and independently certified by the                              of decorative wood veneers – samples can be provided,
Forest Stewardship Council.                                                          which are also useful for control purposes during the project.
                                                                                     The technique of cutting veneers will substantially effect the
Veneers                                                                              appearance of the end product. Where no other veneer is
Wood veneers are obtained by slicing or peeling a log to                             specified, Quarter Cut, Book Matched will be supplied.
produce a thin layer of wood of a selected uniform thickness,
usually 0.6mm. Selected logs are de-barked and cut through                           The principal methods of veneer cutting are:
their length into halves or quarters known as ‘flitches’. These                      Quarter cut
flitches are steamed for several days depending on their
                                                                                     The log is cut along its length to form four
species before they are sliced into veneer ‘sheets’. The
                                                                                     separate flitches. These are then sliced
individual veneer sheets are the same width as the flitch, so
                                                                                     at 90° to the growth rings to provide
as cutting proceeds sheets will change gradually in size. Each
                                                                                     sheets which have a striped or planked
sheet, whilst having the appearance qualities of the flitch will
                                                                                     appearance when assembled.
be of very slightly different appearance from both preceding
and following sheet.
                                                                                     Crown cut
After cutting, the reassembled flitches are cured and dried.                         The log is simply sliced along its length,
The job of the veneer matcher, which is highly skilled, is to                        resulting in a figured appearance with less
use the available raw material to produce combinations                               vertical emphasis than Quarter cut.
of veneers or ‘lay-ons’ in accordance with the given
appearance specification. Sheets will then be guillotined for

                                                                                                                                                                P. 11
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                                      Rotary cut                                                         Finishes
                                      The log is simply peeled to give a continuous                      Basic information on many of the finishes available for
                                      veneer, generally used for constructional                          doorsets now follows (referred to in the Materials, Finishes and
                                      plywood. Veneer sheets cannot be                                   Performance tables on page 10).
                                      matched except for general colour
                                      characteristics and their appearance is                            Velvalux Opaque – a factory-applied, opaque system
                                      wild and flowery.                                                  available in any RAL or BS colour.

                                      The following four veneering methods can be repeated over          Primed – in standard form, an opaque finish suitable for use
                                      pairs of doors, overpanels and side panels:                        with most paints from reputable manufacturers, for internal
                                                                                                         use. Compatibility with specific paints can be verified. Doors
                                      Consecutively laid (Slip Matched)                                  to be decorated by others must be lightly sanded prior to
                                      The lay-on is assembled across                                     painting to provide a key.
                                      the face of the door using
                                      adjacent sheets as cut from the                                    Hyalux Natural – a clear polishing system which gives a
                                      flitch. Sheets are laid next to each                               durable, lustrous, satin finish emphasising the veneer grain.
                                      other in the same order and with
                                      the same face outward, resulting in a planked effect.              Hyalux Tint – a translucent colouring system available in any
                                      Also available is random slip matched.                             RAL or BS colour allowing the veneer grain to show through.

                                      Book matched                                                       (Polyester) Powder Coated – available in any RAL or BS
                                      Two adjacent sheets, as cut from the flitch,                       colour as an alternative to painting. Suitable for both internal
                                      are placed next to each other and one is                           and external use, this provides excellent impact resistance
                                      turned over to create a mirror image. This                         and colour continuity.
                                      can be repeated over the door and used to
                                      create a central focus.                                            Stove Enamelled – a two coat application followed by
                                                                                                         baking in an oven to give a paint finish which is both
                                      Quartered                                                          harder and more temperature-resistant than with air drying.
                                      The veneers are laid reversed about two axes                       Available in RAL and BS colours, or other colours can be
                                      so that a mirror image is created in both width                    mixed.
                                      and height. Sheets can be cut and arranged
                                      to give a centred feature. All veneered doors                      Galvanised – a coating of zinc applied by hot-dipping to
                                      have hardwood lippings to both vertical                            give a decorative external quality surface. If scratched,
                                      edges, softened with a 3mm radius, or alternatively to all         eventual corrosion of the steel will occur and if it is to be
                                      4 edges. These can either be exposed or concealed as               painted, etch-priming will be needed.
                                      required. Lippings are selected to colour match either the
                                      veneer or frame (refer to page 11).                                Zintec – a zinc coating applied using an electroplating
                                                                                                         technique. This is corrosion resistant with good adhering
                                      Centre jointed                                                     properties for glue, paint or polyester powder coating
                                      Equal numbers of sheets are used                                   without further preparation.
                                      working outwards from the centre
                                      line of the door in width. Sheets                                  Hygienilac® – antibacterial additive is integral to the Hyalux
                                      are selected so that the left half                                 natural and Hyalux tint and is standard in all veneer doors
                                      of the door matches the right                                      and doorsets. It has a 99.9 percent kill rate and fights against
                                      half, resulting in a mirror image. Alternatively adjacent sheets   bacteria such as C.diff and MRSA.
                                      can be consecutively laid.
 specifying with doors and doorsets

                                                                                                         PermaSkin® – a revolutionary, durable finishing system
                                      Centre feature                                                     developed by BASF, the world’s leading chemical company.
                                      An unequal number of sheets is                                     It can be applied to our standard frame profiles of mono,
                                      used and the central veneer is                                     barum and cubith.
                                      used for its striking appearance.
                                      To emphasise its focal position                                    For additional information regarding PermaSkin® visit
                                      the remaining sheets can be laid                                   www.leaderflushshapland.co.uk or call to discuss on
                                      so that those on the left half mirror those on the right half.     01773 530500.
                                      Alternatively adjacent sheets can be consecutively laid.

                                      Contrasting inlay
                                      Veneers from different timbers can be laid on the same
                                      door to produce a variety of effects ranging from subtle
                                      differences to the most striking design statement.

p. 12
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Door leaves and facings                                                                                                                appropriate standards and regulations. Core construction is
All Leaderflush Shapland door leaves are designed to meet                                                                              simply determined by us from the combination of performance
specific performance levels as tested – notably compliance                                                                             requirements selected from the product range brochures.
with requirements for BWF-CERTIFIRE certified, fire-rated                                                                              However, door leaf designations are summarised below
doorsets – and are manufactured to exacting standards                                                                                  with relevant performance characteristics, for background
which exceed the guidance offered by BS 8214. Selection of                                                                             information.
materials and construction methods have been developed
with many years experience to best achieve specified
performance, while adhering to our environmental policy,

                                                                                                                                                                             Thermal Insulation (W/m2 K)

                                                                                                                                                                                                                                        Classification of service life
                                                                                                                                                    Sound Reduction (RwdB)

                                                                                                                                                                                                              Mechanical Strength (2)

                                                                                                                                                                                                                                                                                                                            Delayed Entry Level (4)
                                                                                                                                                                                                                                                                                                Ballistic Resistance (3)
                                                                                                            Fire Performance (1)

                                                                                                                                                                                                                                                                         X-Ray Performance
                                                                                     External Quality
                                                                  Internal Quality
                                                 Weight (kg/m2)
                               Thickness (mm)

   Leaf Designation                                                                                                                Smoke Control

   ARMADOR 1 NR/30               56              61                   •                  •                NR/FD30                   •              33 (4)                    1.80                          Severe Duty			                                                                      G1                          Level 2

   ARMADOR 1 60                  56              63                   •                  •                 FD60                     •              33 (4)                    1.80                          Severe Duty			                                                                      G1                          Level 2

   ARMADOR 2 NR/30               57              68                   •                  •                NR/FD30                   •              33 (4)                    2.20                          Severe Duty			                                                                    G2 & S86                      Level 2

   ARMADOR 2 60                  57              70                   •                  •                 FD60                     •              33 (4)                    2.20                          Severe Duty			                                                                    G2 & S86                      Level 2

   ARMADOR 3                     51              80                   •                  •                        NR			                                                      2.16                          Severe Duty			                                                                      R2                          Level 2

   AUDIODOR 30 NR/30              43             25                   •		                                 NR/FD30                   •                 32                     1.84                          Severe Duty

   AUDIODOR 32 NR/30              45             23                   •                  •                NR/FD30                   •                 32                     1.63                          Severe Duty

   AUDIODOR 32 60                 55             33                   •		                                  FD60                     •                 32                     1.63                          Severe Duty

   AUDIODOR 35 60                 52             39                   •		                                  FD60                     •                 35                     1.68                          Heavy Duty

   AUDIODOR 38                    44             32                   •		                                 NR/FD30                   •                 38                     1.84                          Heavy Duty

   AUDIODOR 39 60                 55             68                   •		                                  FD60                     •                 39                     1.94                          Severe Duty

   AUDIODOR 40                    44             32                   •		                                 NR/FD30                   •                 40                     1.84                          Heavy Duty

   AUDIODOR 44                    47             54                   •		                                 NR/FD30                   •                 44                     1.82                          Heavy Duty

   AUDIODOR SUPER                 48             60                   •		                                 NR/FD30                   •              46-49                     1.82                          Heavy Duty

   AV1 NR/30                      54             34                   •                   •               NR/FD30                   •                 29                     2.31                          Severe Duty				                                                                                                 Level 1

   AV1 60                         54             36                   •		                                  FD60                     •                 29                     2.31                          Severe Duty				                                                                                                 Level 1

   AV2 NR/30                      55             51                   •                   •               NR/FD30                   •                 33                     2.31                          Severe Duty				                                                                                                 Level 2

   AV2 60                         55             53                   •                   •                FD60                     •                 33                     2.31                          Severe Duty				                                                                                                 Level 2

   AV3                            56             54                   •                   •                       NR			                                                      2.31                          Severe Duty				                                                                                                 Level 3

   AV4                            51             42                   •                   •                       NR			                                                      2.37                          Severe Duty				                                                                                                 Level 3

   ENDURACOR NR/30                43             22                   •		                                 NR/FD30                    •                28                     1.50                          Severe Duty                  • (6)

   ENDURACOR 60                   55             33                   •		                                  FD60                      •                29                     1.36                          Severe Duty

   LAMCOR NR/30                   45             23                   •                   •               NR/FD30                    •                29                     1.63                          Severe Duty                  • (6)

   LAMCOR 60                      53             29                   •		                                  FD60                      •                29                     1.68                          Severe Duty

   LEADLINE AS (Code 5/7)     Varies            55/68                 •		                               NR/FD30/FD60                 •             39 (5)                    1.94                          Severe Duty		                                                      •

   VULCAN 90/120                  54             35                   •		                                FD90/FD120                  •                31                     1.92                          Medium Duty

(1) F ire resistance - NR = Non-rated; FD30 = 30 minutes;                                                                             (4) Assessment based on Leaderflush Shapland tests.
    FD60 = 60 minutes.                                                                                                                 (5) Code 7 lead.
(2) Tested to BS DD 171.                                                                                                               (6) Severe duty with 1 million cycles, class 8.
(3) Tested to BS 5051.

                                                                                                                                                                                                                                                                                                                                                      P. 13
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                                      BS 8214 recognises the importance of balancing dissimilar                   and sizes can also be provided, and these should be
                                      door facings to avoid exaggerated distortions in the door leaf              discussed with us. The following ranges of frame sections are
                                      and this is catered for as part of our service. Choices of door             available as shown in the drawings:
                                      lippings for each product range are described in product
                                      brochures. For paired leaves, we offer square meeting stiles,               Mono
                                      as rebated meeting stiles are not recommended in BS 8214,                   A particularly easy to install one-piece unit, suited to exact
                                      nor do we have test evidence to support their use in fire rated             opening sizes and for use with or without architraves. As well
                                      situations.                                                                 as being suitable for internal use, it is the standard frame for
                                                                                                                  external and security applications. (The Monex frame is used
                                                                                                                  in inward opening external doorset situations.) Mono edges
                                      Example of door facing balancing
                                                                                                                  are softened with a 3mm radius (6mm for PVC wrapped). This
                                                                                                                  section can be used with extension pieces for larger widths.
                                                         Exposed Laminate / PVC Face                   Sub Face
                                                                                                                  Barum
                                                                                                                  A traditional style frame with planted stop, used with extension
                                                                                                                  pieces for larger widths. Barum edges are softened with
                                                                          Concealed Veneer Face                   a 3mm radius (6mm for PVC wrapped). This section is also
                                      Lipping             Core                                                    suitable for double action doors without a stop. This is the
                                                                      Concealed Laminate / PVC Face               standard frame for medium to high level acoustic doorsets.

                                                                                                                  Cubith
                                                                                                                  A split frame design with integral architraves and planted
                                                   Exposed Veneer Face                           Sub Face         stop. It also allows an almost unlimited range of partition
                                                                                                                  widths and reveal depths. Cubith edges are softened with a
                                                                                                                  3mm radius (6mm for PVC wrapped).
                                      Frames and architraves                                                      Solo
                                                                                                                  A steel frame traditionally used in security and industrial
                                      Minimum section sizes, material specifications and other
                                                                                                                  situations but suitable for all applications, available in a
                                      criteria apply to BWF-CERTIFIRE approved, fire-rated doorsets.
                                                                                                                  range of sizes. The Split Solo is available to cater for varying
                                      These are detailed in Data Sheets related to individual
                                                                                                                  partition thicknesses.
                                      door leaf constructions (attached to each doorset) but will
                                      automatically be incorporated in our designs for doorsets
                                                                                                                  Architraves
                                      to meet specified performance requirements. Availability
                                                                                                                  Where specified, architraves are supplied in either hardwood,
                                      of materials, finishes and section profiles for each product
                                                                                                                  softwood or MDF with finishes to match or contrast frames.
                                      range is indicated in individual product brochures but
                                                                                                                  Availability of architraves for each product range is indicated
                                      general information is summarised in the tables on page 10
                                                                                                                  in individual product brochures. Architraves can be secret
                                      and with the drawings which follow.
                                                                                                                  fixed or pinned (which we recommend should be punched
                                                                                                                  and filled). Dog leg architraves are useful for accommodating
                                      Sizes and section profiles
                                                                                                                  various partition widths while still using standard frame sizes.
                                      The following terminology is used to describe frame
                                                                                                                  Standard architrave sections are shown on page 16 but
                                      elements:
                                                                                                                  other profiles can be supplied.
                                      Standard partition thicknesses for all frame sections are 94,
                                                                                                                  Extension lining
                                      100, 113, 126 and 144mm, although others are available,
                                                                                                                  With the exception of Cubith where partition thicknesses
                                      depending upon the product range. Non-standard sections
                                                                                                                  exceed 144mm, an extension lining is used to extend the
 specifying with doors and doorsets

                                                                                                                  width of the frame to fill the reveal. (See page 16)

                                                  Head                      Mullion             Head              Frame joints
                                                                                                                  Frames are joined at the corners with one of 3 methods;
                                                                                                                  mortise and tenon, mitre and half-lap. The performance levels
                                                                                                                  chosen by the specifier and the section profile determine
                                                                                      Transom
                                                                                                                  which of these joints are used ensuring that the resultant joint
                                                                                                                  gives the appropriate level of strength and durability.

                                           Jamb                              Jamb

                                                  Cill                              Threshold

p. 14
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Frame profiles                                                 All dimensions determined by performance requirements
                   c
Mono
                                                               a – 32, 44mm                             d – 94 -144mm
         b
                                                               b – 12, 18, 25mm                         e – 44, 50, 69mm
                                                       e
         a                                                     c – door thickness +2mm

                                   d

Barum              c                   e                       a – 32, 39, 44mm
         b                                                     b – 12, 14, 18, 19mm
                                                               c – door thickness +2mm
         a                                                     d – 94 -144mm
                                                               e – 30, 34, 42mm (Omit stop when double swing)

                                   d

                           d                           f
Cubith                                                         a – 32mm                                 f – 45, 65mm
                  c                        e
                                                               b – 14, 18, 19mm                         g – 12, 18mm
         b                                                     c – door thickness +2mm                  h – 18mm
                                                               d – 78, 85mm
         a                                                     e – Varies to suit partition

         g

             h

                               d                               a – 44mm
Monex
                  c                                            b – 12mm
                                                   e
         b                                                     c – door thickness +2mm
                                                               d – 94 -144mm
                                                               e – 9o
         a

Solo                           d                               a – 32, 50mm
                   c                                           b – 18, 25mm

         b
                                                               c – door thickness +2mm
                                                               d – 100 -150mm
                                                               e – 19mm
         a

             e

Split Solo – Flush Architrave also available as standard       a – 32mm
architrave                                                     b – 18mm
                       d                                       c – door thickness +2mm
                                               b               d – 100mm
              c

                                                               e – varies to suit partition
                                                           a

                                                               Note: bold figures indicate default dimension for non-rated, FD30 and FD60
                                       e
                                                               unless otherwise stated.

                                                                                                                                            P. 15
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                                      Extension lining                                                   Visibility requirement for doors

                                              c               d

                                      b
                                      a                                                                  1500mm                                                      1500mm

                                                                                                                                                                     1150mm
                                                                                                                                         Minimum
                                      All dimensions determined by performance requirements                                              zones of
                                                                                                                                         visibility
                                      a – 8mm b – 10mm c – 18mm d – 45mm - 144mm                                                                                     800mm

                                                                                                          500mm                                                      500mm
                                      Architraves

                                                          d                              d

                                                  b   c                          b   c

                                      a                                 a
                                          e                                 e                    f
                                                                                                         Glazing
                                                                                                         Glazing has a major impact on fire performance and
                                      a – 14, 18mm b – 10mm c – 10mm d – 45, 69mm                        limitations are identified in the Building Regulations. Aperture
                                      e – 2mm f – 20, 24mm                                               shape and position, glazed area, style of bead and type of
                                                                                                         glass all influence fire performance, as well as appearance.
                                      Typical application of extension lining and architraves            The most commonly used aperture configurations, all
                                                                                                         available with fire certification up to 60 minutes, are shown
                                                                                                         on page 18.

                                                                                                         Those designated M comply with Part M and 8300 with
                                                                                                         BS 8300 for disabled access requirements. Alternative designs
                                                                                                         can be accommodated and these should be discussed with
                                                                                                         us at an early stage.

                                                                                                         Three types of glazing bead are offered as standard – Timber
                                                                                                         Bolection, Timber Flush and Steel Trim – and these are used
                                                                                                         with various alternative details to suit specific fire ratings,
                                                                                                         aperture shapes and sizes. The available glazing details for
                                                                                                         each of the apertures shown below are indicated in the
                                                                                                         table opposite. Hardwood beads can either be fully polished,
                                                                                                         primed or painted to match the door. These are generally
                                                                                                         fixed with steel pins, punched in and filled, although other
                                                                                                         methods (such as screw fixings) are available. Steel trims can
                                                                                                         be powder coated, coloured to match door furniture, plates
                                      Vision panels                                                      or other accessories and are screw fixed.

                                      Glazed vision panels are often used within door leaves to
                                      let light into a room, for aesthetic reasons or for safety (i.e.
                                      allowing people using the door to be seen).
                 doors and doorsets

                                      Vision panels should be towards the leading edge and with
                                      vertical dimensions including at least the minimum zones
                                      shown, either with or without a horizontal rail.

                                      All entrance doors and doorsets, doors across corridors
                                                                                                         Bolection               Flush                  Steel Trim
                                      and within lobbies, and where appropriate internal doors
                                      require vision panels for door leaves and side panels wider
                                      than 450mm.
              schools

                                      Visit our website www.leaderflushshapland.co.uk for further
                                      details in relation to accessibility.
            with
 doorsets for
 specifying

p. 16
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In some situations, safety glass will be required. All aperture                          We can supply doors with provision for on-site glazing but cannot
dimensions shown in this section relate to the cut-out sizes.                            certify work carried out by others and in such cases certification
                                                                                         must be established separately. Apertures should not be cut
Details of special flush glazing systems, particularly suited to                         into our products on site – as this will invalidate our certification.
hygienic and ‘high tech’ applications, can be found in the
Plasform Range literature.

To ensure achievement of consistent quality, specified
performance levels and fire certification, we strongly
recommend that only factory installed glazing be used.

Glazing bead profiles table

   Profile                                                      Fire Rating   Material   Fixing Method      Internal/External              Shape

   Bolection
                                                13ϒ
                                                                NR Hardwood Pin/Screw Internal/External                                 Circular
                14.5
             nominal                                            30				                                                             Rectangular Square
                                                           13
                                                                					                                                                   Irregular
                      5

                                       Varies         6

   Bolection                                                    60 Hardwood Pin/Screw Internal                                         Rectangular
                                  5
                                                                					                                                                      Square
                  9.5
                                          34o                   					                                                                     Irregular
                                                                					                                                             Circular also available
                  12                                            					                                                             with a modified profile.
                                                                					                                                                     Contact
                      7                                         					                                                               Technical Services
                                                                					                                                                    for details
                              2       Varies    6

   Flush
                                                                   NR Hardwood Pin/Screw Internal                                       Rectangular
              15/18
                                                                   30				                                                                 Square
                          2
                                                                   60
                              2
                                       Varies

   Steel Trim                                                      NR  Steel Screw Internal                                             Rectangular
                                       Varies                      30				                                                                  Square
                  1.5
                                                                   60 				                                                                Circular
                                                                   90				                                                                 Irregular
                                                      30           120

                                                                                                                                                                  P. 17
212 212             212
                                      For more information on212 Leaderflush
                                                            212   212        Shapland visit www.barbourproductsearch.info
                                                                                                       11061106              1106

                                      1106
                                       1106     1106

                                                                                                                                                                              206 206             206                 M M                M
                                                                                                     206
                                                                                                      206      206                         M
                                                                                                                                           M         M

                                                                                                                            VN1VN1                VN1
                                                                                                                                                                                            156
                                                                                                                                                                                               VN2VN2
                                                                                                                                                                                                  156
                                                                                                                                                                                                                      VN2
                                                                                                                                                                                                                                                                156      156
                                                       VN1
                                                       VN1       VN1                                                  VN2
                                                                                                                      VN2         VN2
                                                                                                                                                                                                                       750 x 200
                                                                                                                                                                                                                              750 x 200                                                   750 x 200
                                                                                                                                                                                                                                                                                                 750 x 200
                                      Vision156panels                                                        156                                                                                                                                                                          688 x 200
                                                                                                                                                                                                                                                                                                 688 x 200
                                                                                       156 156   156                              156 156      156
                                      The most popular      vision panel styles are shown
                                                      750 x 200                                 750 x 200below,
                                                                                                                              selection   of glazing     systems is available to suit styles as shown.
                                                                                                      200750 x 200 750 x 200 All apertures shown
                                                                                                                                                        x can
                                                                                                                                                          200x 200be  supplied   with either a hardwood
                                           156
                                            156 156                                156
                                                                                    156    156
                                      although other designs can be accommodated. 688           Allx750
                                                                                                     aperture
                                                                                                         x 200                                     14501450        1450 x 200
                                                                                                           200x 200 488 x 200 bolection or steel trim bead, to either non-rated, FD30 or
                                                                                                    488 x488
                                      dimensions shown  750xare
                                                       750    200750cut-out
                                                            x200     x 200     sizes and the appropriate
                                                                                                1450
                                                                                                 1450xx200
                                                                                                        200
                                                                                                          1450 x 200                                                          212 212

                                      margin should be488
                                                        488xx200
                                                              200488 x 200
                                                        deducted           to give the clear view size. A                     FD60 fire resistance.
                                                                                                     212                                                                           1106 1106
                                                                                                            212 212              212
                                      Key - for disabled access requirements                                                                                                            - cut-out dimension
                                        212
                                         212
                                      1106         212                                                                                                                                                                                                   206     206                        M        M
                                      M           - compliance with Part M of the Building Regulations
                                      8300         - compliance with BS8300
                                                                                                                                             M M                    M                                                 M M                M
                                                                                                     206                                   M
                                                                                                            406 406              406                                             406 406             406
                                                                                                                                                                                                      VN1 VN1                                                            VN2 VN2
                                                                           M
                                                                           M       M                                                       M
                                                                                                                                           M 8300
                                                                                                                                                M
                                                                                                                                                8300                8300                                                 8300
                                                                                                                                                                                                                      8300               8300
                                        406
                                         406       406                                               406
                                                                                                      406       406
                                                                           8300
                                                                           8300 8300                                                        8300
                                                                                                                                            8300 8300
                                          Aperture VN1
                                                   VN1                                                        Aperture
                                                                                                                  VN2VN2                                                                Aperture VN3                                                                Aperture VN4

                                               156156                                                         156156
                                                                                                                      VN3VN3                      VN3                                         VN4VN4
                                                                                                                                                                                            156  156
                                                                                                                                                                                                                       VN4                                      156      156
                                                         VN3
                                                         VN3      VN3                                              VN4
                                                                                                                    VN4 VN4
                                                                       750750
                                                                          x 200
                                                                              x 200                                                        750750
                                                                                                                                               x 200
                                                                                                                                                   x 200                                                                750 x 200
                                                                                                                                                                                                                               750 x 200                                                  1450 x 200
                                                                                                                                                                                                                                                                                                 1450 x 200
                                               156                                                           156 156 156                   688
                                                                                                                                           156688
                                                                                                                                               x 200
                                                                                                                                                   x 200                                150 150                150      488 x 200
                                                                                                                                                                                                                               488 x 200             150 150                 150

                                                156
                                                 156      156          750 x 200                              150
                                                                                                               150        150          1450 x 200                   150
                                                                                                                                                                     150                 150
                                                                                                                                           16501650
                                                                                                                                                 x 200x 200 1650 x 200                                             900 x900
                                                                                                                                                                                                                         250x 250     900 x 250                                    900 x900
                                                                                                                                                                                                                                                                                         250x 250    900 x 250
                                                                       488 x 200                                                                                                                                                                                                   500 x500
                                                                                                                                                                                                                                                                                         250x 250    500 x 250
                                                                        1650
                                                                         1650xx200
                                                                                200
                                                                                 1650 x 200                                                900
                                                                                                                                            900xx250
                                                                                                                                                  250900 x 250                                         900
                                                                                                                                                                                                        900xx250
                                                                                                                                                                                                              250900 x 250
                                                                                                      212212                                                                          212      212     500
                                                                                                                                                                                                        500xx250
                                                                                                                                                                                                              250500 x 250

                                       1106
                                        2121106
                                                                                                                                                                                                                           M      M           200 200              200                      M        M
                                                                                                                                                                                      406      406                                                       406      406
                                                                                                      206206                               MM                        200
                                                                                                                                                                      200         200                                      8300 8300                                                        8300 8300
                                                                                                                                                                                 900 900             900
                                                                           M                                                               M
                                        406               NR 30 60                                   406            NR 30 60                                                                     NR 30 60                                                                      NR 30 60
                                                                                                     900
                                                                                                      900    900
                                          Hardwood                         8300                            Hardwood        8300                                                       Hardwood                                                                      Hardwood
                                                      •  •           •                                   206 206     •206 • • M                       M              M                            • • •                                       200 200              200          • • •
                                          Bolection VN1VN1                                                           VN2VN2
                                                                                                              Bolection                                                               Bolection VN3 VN3                                                                 VN4 VN4
                                                                                                                                                                                                                                                                    Bolection
                                          Steel Trim
                                        206
                                         206     206 • •             •      M
                                                                            M        M                        Steel Trim •             •      •                      200
                                                                                                                                                                      200         200 Steel Trim • • •                                                              Steel Trim •  • •

                                                         VN3                                                           VN4VN5VN5                                                                    HTM1               HTM1
                                                                                                                                                  VN5                                            HTM1
                                                                                                                                                                                               156   156                                                         150HTM2
                                                                                                                                                                                                                                                                HTM2   150            HTM2                                   150       150
                                          Aperture
                                             156156VN5                                                        Aperture
                                                                                                              156156 VC                                                                 Aperture VB                                                                Aperture VW1
                                                         VN5
                                                         VN5      VN5                                                  HTM1
                                                                                                                       HTM1 HTM1                                                        HTM2
                                                                                                                                                                                        HTM2 HTM2
                                                                                                                  EqualEqual       Equal
                                                                                                                                EqualEqual        Equal                             EqualEqual EqualEqual
                                                                                                                                                                                                     Equal 1650Equal
                                                                                                                                                                                                                x 200
                                                                                                                                                                                                                  1650 x 200                       EqualEqual            Equal
                                                                                                                                                                                                                                                                          Equal
                                                                                                                                                                                                                                                                      Equal                 900 x 250
                                                                                                                                                                                                                                                                                           Equal   900 x 250
                                               156                    750750
                                                                          x 200
                                                                              x 200                           150                  14501450
                                                                                                                                         x 200
                                                                                                                                             x 200                            150
                                                                                                                     125 min 125125
                                                                                                                 125 min            125
                                                                                                                                      min
                                                                                                                                        min      125 min                               125 min 125 125
                                                                                                                                                                                                    125min
                                                                                                                                                                                                        min   125 min                                  125 min 125 125
                                                                                                                                                                                                                                                                    125min
                                                                                                                                                                                                                                                                       min                125 min
                                               Equal
                                                Equal     EqualEqual
                                                                Equal 488
                                                                        Equal
                                                                          488
                                                                          x 200
                                                                              x 200                           Equal
                                                                                                               Equal    EqualEqual min
                                                                                                                           Equal     Equal                                   Equal 125
                                                                                                                                                                            Equal      min
                                                                                                                                                                                   EqualEqual      min
                                                                                                                                                                                         Equal Equal                                               125 min         min

                                               125
                                                125min
                                                   min 125 min
                                                            125
                                                             125min
                                                                min1650
                                                                    125 min
                                                                        x 200                                125
                                                                                                              125min
                                                                                                                 min 125 min
                                                                                                                         125
                                                                                                                          125min
                                                                                                                             min 900
                                                                                                                                  125300
                                                                                                                                     xmin
                                                                                                                                       250    dia (VC1)300 dia125
                                                                                                                                          300(VC1)
                                                                                                                                          dia                  125min
                                                                                                                                                                   min 125 min
                                                                                                                                                                (VC1)      125
                                                                                                                                                                            125min
                                                                                                                                                                               min 125
                                                                                                                                                                                    900min 300 x300
                                                                                                                                                                                        x 250    300x (VB1)
                                                                                                                                                                                                      300 (VB1)
                                                                                                                                                                                                            300 x 300 (VB1)                                                    600 x600
                                                                                                                                                                                                                                                                                     300x 300       600 x 300
                                                                                                                                                    400(VC2)
                                                                                                                                               400 dia   dia (VC2)400 dia (VC2)                         500 x 250
                                                                                                                                                                                                                400 x400
                                                                                                                                                                                                                      400x (VB2)
                                                                                                                                                                                                                           400 (VB2)
                                                                                                                                                                                                                                 400 x 400 (VB2)
                                                                          300
                                                                           300dia
                                                                              dia(VC1)
                                                                                  (VC1)
                                                                                   300 dia (VC1)                                           300
                                                                                                                                            300500
                                                                                                                                               xx300
                                                                                                                                                  300300
                                                                                                                                                      (VB1)
                                                                                                                                                    500
                                                                                                                                                   dia (VB1)
                                                                                                                                                         x 300
                                                                                                                                                         dia
                                                                                                                                                        (VC3)  (VB1)
                                                                                                                                                             (VC3)500 dia (VC3)                       600
                                                                                                                                                                                                       600xx300
                                                                                                                                                                                                             300600 x 300
                                                                          400
                                                                           400dia
                                                                              dia(VC2)
                                                                                  (VC2)
                                                                                   400 dia (VC2)                                           400
                                                                                                                                            400xx400
                                                                                                                                                  400400
                                                                                                                                                      (VB2)
                                                                                                                                                       (VB2)
                                                                                                                                                         x 400 (VB2)
                                          212212                          500
                                                                           500dia
                                                                              dia(VC3)
                                                                                  (VC3)
                                                                                   500 dia (VC3)
                                                                                                                                                                                                                                                                                                                     200        200

                                                                                                                                                                                                                                                         900      900
                                                                                                           16001600             1600                                 200      16001600            1600

                                       1600
                                        1600 1600
                                                                            MM                       1600
                                                                                                      1600 1600
                                                                                                                                             MM                                                                                           12001200              1200
                                          406406                                                       406406                                                                         206      206                          M        M                                                                               200        200
                                                                                                      900
                                                                            8300
                                                                              8300                                                           8300
                                                                                                                                               8300                1200
                                                                                                                                                                    1200     1200

                                        206                                 M                                                                                        200
                                                                                                                                                                                                      VN5 VN5                                                            HTM1 HTM1                                                     HTM2
                                                         VN3
                                                          NRVN3
                                                              30 60                                                      VN4VN4
                                                                                                                             NR 30 60                                                                   NR 30 60                                                                      NR 30 60
                                          Hardwood                                                            Hardwood             *                                                    Hardwood                                                                    Hardwood
                                                      •          •   •                                                    •   • •                                                            Equal Equal
                                                                                                                                                                                                     • Equal
                                                                                                                                                                                                         • • Equal                                               Equal Equal Equal
                                                                                                                                                                                                                                                                               • Equal
                                                                                                                                                                                                                                                                                   • •                                     Equal Equal Eq
                                          Bolection VN5                                                              HTM1
                                                                                                              Bolection     VC1/2/3
                                                                                                                        VC1/2/3                   VC1/2/3                               HTM2       VB1/2
                                                                                                                                                                                               VB1/2
                                                                                                                                                                                         Bolection         VB1/2                                               VW1VW1
                                                                                                                                                                                                                                                                   Bolection VW1
                                          Steel Trim •           •   •                                        Steel Trim •    • •                                                          125Trim
                                                                                                                                                                                        Steel  min 125•min125
                                                                                                                                                                                                           • min•125 min                                         125Steel
                                                                                                                                                                                                                                                                    min 125 min125 •
                                                                                                                                                                                                                                                                          Trim     min 125
                                                                                                                                                                                                                                                                                        • min•                             125 min 125 min125
                                                     VC1/2/3
                                                     VC1/2/3VC1/2/3
                                                156156                                                           150150  VB1/2
                                                                                                                         VB1/2 VB1/2                                              VW1
                                                                                                                                                                                  VW1 VW1
                                                                                                                                                                              150150
                 doors and doorsets

                                                                                                              * Not 500 dia
                                               Equal      Equal                                                Equal          Equal                                         Equal     Equal                     300 dia300
                                                                                                                                                                                                                        (VC1)
                                                                                                                                                                                                                            dia (VC1)                                                      300 x 300
                                                                                                                                                                                                                                                                                                  300(VB1)
                                                                                                                                                                                                                                                                                                       x 300 (VB1)
                                                                                                                                                                                                                400 dia400
                                                                                                                                                                                                                        (VC2)
                                                                                                                                                                                                                            dia (VC2)                                                      400 x 400
                                                                                                                                                                                                                                                                                                  400(VB2)
                                                                                                                                                                                                                                                                                                       x 400 (VB2)
                                               125 min          125 min 1650
                                                                           1650
                                                                             x 200
                                                                                 x 200                       125 min            125 min 900 900
                                                                                                                                            x 250
                                                                                                                                                x 250                       125 min         125 min900900
                                                                                                                                                                                                        x 250
                                                                                                                                                                                                            x 250
                                          Aperture VF                                                           EqualEqual
                                                                                                              Aperture       Equal
                                                                                                                               Equal
                                                                                                                       VM1 Equal                           Equal                        Aperture VM2            500 dia 500
                                                                                                                                                                                                                        (VC3)
                                                                                                                                                                                                                            dia (VC3)
                                                                                                                                                                                                   500500
                                                                                                                                                                                                        x 250
                                                                                                                                                                                                            x 250
                                                                    300 dia (VC1)                                                       300 xmin
                                                                                                                                             300 (VB1)                                    156 156600 x 300156                                             156 156              156
                                               Equal
                                                Equal     EqualEqual
                                                                Equal Equal                                            125 min
                                                                                                                   125 min          125125
                                                                                                                                         125
                                                                                                                                        minmin      125 min
                                                                    400 dia (VC2)                                                          400 x 400 (VB2)
                                                                                                                   156
                                                                                                                    156      156                                            156
                                                                                                                                                                             156   156
                                               125
                                                125min
                                                   min 125 min
                                                            125 min500
                                                             125min  125dia
                                                                         min(VC3)
                                                                                                                                                                                                                                                                                      200 x200
                                                                                                                                                                                                                                                                                            200x 200     200 x 200
                                                                                                                                               750 x750
                                                                                                                                                      400x (VF1)
                                                                                                                                                           400 (VF1)
                                                                                                                                                                 750 x 400 (VF1)                                       200 x200
                                                                                                                                                                                                                             200x 200        200 x 200
                                                                                                                                               750 x750
                                                                                                                                                      500x (VF2)
                                                                                                                                                           500 (VF2)
                                                                                                                                                                 750 x 500 (VF2)
                                                                          750
                                                                           750xx400
                                                                                 400
                                                                                   750
                                                                                    (VF1)
                                                                                     (VF1)
                                                                                       x 400 (VF1)                                            200
                                                                                                                                               200xx200
                                                                                                                                                     200200 x 200             1600 1600                        200
                                                                                                                                                                                                                200xx200
                                                                                                                                                                                                                      200200 x 200                       1600 1600
                                                                          750
                                                                           750xx500
                                                                                 500
                                                                                   750
                                                                                    (VF2)
                                                                                     (VF2)
                                                                                       x 500 (VF2)                                                                    200200
                                                                                                                                                                                      75 75                75                                      75 75                 75                                      1200 1200
                                       1600                                                          1600
                                                                                                       90075
                                                                                                           75
                                                                                                          900          75                                                   75
                                                                                                                                                                             75       75
                                                                                                                                                                                                                                                  212 212               212
              schools

                                                                                                                                                                   1200
                                                                                                                                                                        212
                                                                                                                                                                         212          212
                                          206206                             MM                                                                                       200200
                                                                                                           11061106             1106                                               11061106            1106
                                       1106
                                        1106    1106                                                    1106
                                                                                                         1106        1106                                                                             VC1/2/3
                                                                                                                                                                                                           VC1/2/3                                                        VB1/2 VB1/2                                                 VW1 V
            with

                                                                                                                                                                                                                                                  419 419               419
                                                          VN5VN5                                                          HTM1
                                                                                                                            HTM1                                                        HTM2
                                                                                                                                                                                          HTM2
                                                                                                                                                                           419
                                                                                                                                                                            419       419
 doorsets for

                                                         VC1/2/3                                                         VB1/2                                                        VW1
                                                Equal
                                                   Equal         Equal
                                                                    Equal                                       Equal
                                                                                                                   Equal         Equal
                                                                                                                                    Equal                                    Equal
                                                                                                                                                                                Equal         Equal
                                                                                                                                                                                                 Equal
 specifying

                                                                                                                                                                                             Equal Equal Equal Equal
                                                125 min  NR
                                                    125 min     30   60 min
                                                                125 min
                                                                    125                                                   NR VF1/2
                                                                                                                  125 minVF1/2
                                                                                                              125 min      125 30 min
                                                                                                                               min
                                                                                                                               125 60             VF1/2                      125 min
                                                                                                                                                                                 125 min        125VM1
                                                                                                                                                                                            125 min  NR
                                                                                                                                                                                                    minVM1 30 60 VM1                                               VM2VM2                VM2
                                                                                                                                                                                                                                                                       156     156                                               156       156
                                          Hardwood                                                            Hardwood                                                                     125 min 125 min 125 min 125 min
                                                                                                                                                                                        Hardwood
                                                      •
                                          Bolection VF1/2
                                                    VF1/2 •VF1/2
                                                             • 300300
                                                                  dia (VC1)
                                                                      dia (VC1)                                           •
                                                                                                              Bolection VM1
                                                                                                                        VM1 •VM1
                                                                                                                               • 300
                                                                                                                              300 x 300
                                                                                                                                      x 300
                                                                                                                                        (VB1)
                                                                                                                                            (VB1)                                         VM2
                                                                                                                                                                                          VM2 VM2  •
                                                                                                                                                                                        Bolection 600600
                                                                                                                                                                                                        • •
                                                                                                                                                                                                     x 300
                                                                                                                                                                                                         x 300
                                             Equal
                                          Steel Trim • Equal
                                                          • • 400400
                                                                  dia (VC2)
                                                                      dia (VC2)                               Steel Trim •  • 400
                                                                                                                               • 400                                                    Steel Trim         •      •    • 750 x 400
                                                                                                                                                                                                                                750(VF1)
                                                                                                                                                                                                                                    x 400 (VF1)                                                 200 x 200
                                                                                                                                                                                                                                                                                                       200 x 200
                                                                                                                                  x 400
                                                                                                                                      x 400
                                                                                                                                        (VB2)
                                                                                                                                            (VB2)
                                                                           500500
                                                                              dia (VC3)
                                                                                  dia (VC3)                        156                                                            156                                      750 x 500
                                                                                                                                                                                                                                  750(VF2)
                                                                                                                                                                                                                                      x 500 (VF2)
                                               125 min          125 min

                                                                          750 x 400 (VF1)                                                     200 x 200                                                        200 x 200
                                                                                                                                                            75   75                                                                                                                                                        75         75
                                      NB: The above elevations  refer
                                                         750 x 500 (VF2)to Non-rated FD30 and FD60. For FD90 and FD120 contact the Technical Services department on 01773 530500
                                      NB: The shaded areas represent cut-out sizes
                                        16001600                                                     16001600                                                                                                                                                                                                          212         212
                                                                                                          75                                                              75
                                                                                                                                                                    12001200
                                                                                                                                                                           212      1106 1106                                                              1106 1106

p. 18                                                                                                                                                                                                                                                                                                                  419         419
                                       1106                                                             1106

                                                                                                                                                                           419
For more information on Leaderflush Shapland visit www.barbourproductsearch.info

Non-standard vision panels
Other apertures than those shown on pages 18 and 19 are
possible subject to the minimum margins shown below,
which relate to flush doors only. For partially glazed 90 and
120 minute doorsets, 125mm indicated margins must be
increased to 150mm.

Minimum aperture margins for vision panels

Ladder style apertures
Ladder style apertures are available in square or rectangular
arrangements only. Proposed external uses should be
discussed with us to ascertain suitability.

Non-rated detail
                                                                12.5

                                                    ‘X’ - 2                                               ‘X’
                          Glazing Tape                                 Glazing Tape

                                                                22

FD30 detail
                                                                12.5

                                                     ‘X’ - 2                                             ‘X’
                          Leaderseal System 153                        Leaderseal System 153/103

                                                                 22

FD60 detail                                                     14.5

                               Glazing spacer
                                                                                Pyroglaze 60       ‘X’
                                                    ‘X’ -2

                                                                 25

                                                                                                                P. 19
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                                      Glazed fanlights
                                      Doorsets can be supplied with fanlights, as outlined on
                                      pages 6 and 7. For either clear or wired glass, the maximum
                                      individual pane size that can be accommodated is 1000mm
                                      wide x 2000mm high for FD30. Alternative details for non-
                                      rated/FD30 and FD60 fire rated fanlights, applicable to both
                                      situations, are shown below: Profiles/dimensions will vary
                                      depending on specific material and finish required.

                                      Non-rated and FD30 Fanlight                                                 FD60 Fanlight

                                                                                                                                      5         2   14   6

                                                                                 1.5mm Radius
                                                             27.5                                                          34o                               9.5
                                                                                   13o
                                                  14.5                                                                           B8                          12
                                                                            B7                                        12
                                                                                         8
                                                                                                                                                                    2

                                                                             Non-rated/FD30d                               FD60
 specifying with doors and doorsets

                                        Maximum glass/panel opening          1000mm wide x 2000mm high                     Wired glass - max 1494mm wide,
                                                                                                                           max 2359mm high or max 2.25m2
                                        		                                                                                 unwired glass – 2420mm wide,
                                        		                                                                                 2420mm high subject to max 2.15m2

                                        Framing material                     Softwood, or hardwood for polish              Hardwood – minimum 640kg/m3
                                                                             – minimum 410kg/m3

                                        Bead system                          Hardwood – minimum 510kg/m3                   Hardwood – minimum 640kg/m3

                                        Glazing system                       Leaderseal System 36/6                        Leaderseal System 90+

                                        Glass type                           Wired or unwired                              Wired or unwired

                                        Solid infill panel                   As door construction, finished to suit        As door construction, finished to suit

p. 20
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Varies     Barum
            Barum                                    Barum
                                                    Barum                        Barum Barum                                 Barum             Barum                             Barum
           Jamb
            Mullion                                 Mullion
                                                    Mullion                      MullionMullion                              Mullion           Jamb                              Jamb

               Min
                Min3244                             Min44
                                                    Min 44                       Min 44
                                                                                 Min 44                                Min
                                                                                                                       Min44
                                                                                                                           32                                  Min 32
                                Glazed screens
                                Door leaves can be incorporated into glazed screens                                                    Key elevation for typical FD30 glazed screen
Varies     Barum
            Barum               constructed  Barum
                                               using the Barum frame
                                             Barum                    Barum
                                                                         section for which weBarum
                                                                     Barum                     can
                                                                                              Barum                                    (many other Barum
                                                                                                                                                   configurations can be supplied)
           Jamb
            Mullion                         Mullion
                                            Mullion                  Mullion
                                                                     Mullion                Mullion
                                                                                              Jamb                                                              Jamb
                                offer fire performance    certification.  Terminology and typical
                                screen section combinations are illustrated here and it should                                                  A                                                  B
                                be noted that, in some situations, safety glass will be required.
                                Screens are supplied ready for glazing by others on site and                                               D                                                                    D             Varies

                                                                                                                                                                             Mullion
                                the frame section is available in hardwood or softwood. They                                                                                               Head                             Barum Head

                                can be finished with our Hyalux Natural polishing system,                                                                                 Transom
                                Hyalux Tint or they can be supplied primed ready for painting
                                on site: information on finishes is given on page 10.                                                                                                                    2000
                                                                                                                                                                                                         max

      A-A                       Section A-A
                                           A-A B-B                                 B-B   B-B.2
                                                                                   Section B-B
                                                                                                                                  B-B.2
                                                                                                                                                                                                                        Barum Transom

      Varies                               Varies     Varies                        Varies      Varies                            Varies

                          Min                          Min             Min                         Min           Min                                    Min                                Solid
 Barum Head                          Barum Head
                                             Barum Head                          Barum Head
                                                                                        Barum Head                              Barum Head
                          32                            32             32                          32            32                        C            32                                 panel                C
                                                                                                                                                              Cill

                                                                                                                                                A                                                  B

Barum Transom             Min       Barum Transom                Min                    Barum Transom            Min         Barum Transom              Min
                          44                                     44                                              44                                     44

                                                Barum Transom          Min      Barum Transom             Min
                                                                       44                                 44
                                            Min 32                            Min 44                               Min 44                                       Min 44                                 Min 32
                          Min       Barum Transom                Min                                             Min            Barum Cill              Min
Barum Transom                                                                                Barum Cill
                          44                                     44                                              44                                     44

                                Varies      Barum                             Barum                                Barum                                        Barum                                  Barum
                                            Jamb                              Mullion                              Mullion                                      Mullion                                Jamb
C-C

                          Min                                    Min   Min                                Min
  Barum Cill                             Barum Cill Barum Cill                     Barum Cill
                          44                                     44    44                                 44

                                Section C-C

                                            Min 32                            Min 44                            Min 44                                          Min 44                                 Min 32

                                Varies      Barum                             Barum                             Barum                                           Barum                                  Barum
                                            Jamb                              Mullion                           Mullion                                         Mullion                                Jamb
C-C

                                SectionMin
                                        D-D32                                 Min 44                            Min 44                                 Min 44                            Min 32

                                            Min 32                            Min 44                               Min 44                                       Min 44                                 Min 32

D-D                             Varies      Barum                             Barum                             Barum                                  Barum                             Barum
                                            Jamb                              Mullion                           Mullion                                Mullion                           Jamb

                                Varies      Barum                             Barum                                Barum                                        Barum                                  Barum
                                            Jamb                              Mullion                              Mullion                                      Mullion                                Jamb
C-C

                                                                        A-A                                      B-B                                                 B-B.2                                          P. 21
For more information on Leaderflush Shapland visit www.barbourproductsearch.info
                                                                                                                                                                             Mullion
                                                                                                                                                                             Transom

                                          Barum                  Barum
                                          Jamb                   Frame                                                                                         D         D

    B                                                                         A     B
                                                                                                    A

                                      Typical elevations for FD60 glazed screens
                                      (many other configurations can be supplied)
                                                                        C                    A

                                      B                                                                    B

                                                                                                                                                    Mullion
                                                                                                                                                    Transom

                                                                                                                                       D        D

                                                                   Varies                                      Varies                                           Varies
                                                                              A          Transom

                                               Min 44            Barum Head             Min 44           Barum Head                       Min 44              Barum Head

                                                     C                 A

          B                                                                         B

                                                                        C                    A

                                      Section A-A                            Section C-C                                      Alt section C-C
                                                     Varies                                        VariesVaries                             VariesVaries                                 VariesVaries

                                                Min 44     Barum Transom       Min 44      Barum Transom                                Min 44     Barum Transom
                                      Min 44      Barum Head          Min 44
                                                                           Min 44   Barum HeadHead Min 44
                                                                                        Barum            Min 44                        Barum
                                                                                                                                           Barum
                                                                                                                                             HeadHead        Min 44
                                                                                                                                                                  Min 44               Barum
                                                                                                                                                                                           Barum
                                                                                                                                                                                             HeadHead

                                                                   Transom

                                                     C                 A
                                                Min 44        Barum Cill          Min 44        Barum Cill            Min 44         Barum Cill
                                      Min 44    Barum Transom                 Min 44 Barum
                                                                         Min 44          Barum
                                                                                           Transom
                                                                                                Transom Min 44
                                                                                                             Min 44 Barum
                                                                                                                        Barum
                                                                                                                          Transom
                                                                                                                               Transom            Min 44 Barum
                                                                                                                                             Min 44          Barum
                                                                                                                                                               Transom
                                                                                                                                                                    Transom

                                      Min 44        Barum Cill               Min 44
                                                                                  Min 44         Barum
                                                                                                     Barum
                                                                                                       Cill Cill         Min 44
                                                                                                                              Min 44      Barum
                                                                                                                                              Barum
                                                                                                                                                Cill Cill                Min 44
                                                                                                                                                                              Min 44   Barum
                                                                                                                                                                                           Barum
                                                                                                                                                                                             Cill Cill
 specifying with doors and doorsets

                                      Section B-B

                                               Min 44                                   Min 44                                   Min 44                                      Min 44

                                               Barum                                Barum                                       Barum                                        Barum
                                               Jamb                                 Mullion                                     Mullion                                      Jamb

                                      Section D-D                            Min 44
                                                                                  Min 44                                Min 44
                                                                                                                             Min 44                            Min 44
                                                                                                                                                                    Min 44                         Min 44
                                                                                                                                                                                                        Min 44

                                                Min 44    Min 32

                                                                             Barum
                                                                                 Barum                                  Barum Barum                            Barum Barum                        Barum
                                                                                                                                                                                                      Barum
                                                                             JambJamb                                   Mullion
                                                                                                                             Mullion                           Mullion
                                                                                                                                                                    Mullion                       JambJamb
                                                Barum     Barum
                                                Jamb      Frame

p. 22
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Ironmongery                                                           Hinges in FD60 situations must be bedded in intumescent
                                                                      material. This may also be necessary in some FD30 situations.
As pointed out in BS 8214, the selection of ironmongery               Please contact Technical Services for further advice.
is vital to the performance of fire resisting doors. For this
purpose, ironmongery can be separated into ‘essential’                Latches
and ‘non-essential’ items. Essential ironmongery includes             Latches consist of a case containing a spring-loaded ‘snib’
hinges and securing devices (i.e. latches or locks) or closing        operated by handles to open, but tapered on one side to
devices (usually in the absence of securing devices).                 allow the door to close without handle operation. Latches
Various standards can be consulted including BS EN 1935:              are needed to prevent door movement with differential air
2002 ‘Building Hardware, single axis hinges’, BS EN 12209:            pressure but may also be required for fire certification (as
2003 ‘Building Hardware, locks and latches’ and BS EN                 identified on BWF-CERTIFIRE data sheets). Care is needed
1906: 2002 ‘Building Hardware, lever handles and knob                 with deep latches near vision panels and aperture margins
furniture’. Leaderflush Shapland offers an extensive choice           may need to be increased to maintain door strength while
of factory fitted ironmongery. Other particular ironmongery           allowing for morticing. To comply with Fire Certification,
specifications can be accommodated.                                   latches must be CE marked.

Hinges                                                                Locks
Hinges should be manufactured entirely from metallic                  Unlike latches, locks are needed to prevent the door from
materials with a melting point higher than 800°C (unless              opening by physical force. The locking mechanism can be
proven by test). Standard finishes include bright zinc plate,         incorporated in the same case as the latch (known as a ‘sash
stainless steel, brass, chrome and powder coating to any              lock’) or as a separate item (‘dead lock’). The same care is
RAL colour. Hinges are automatically factory fitted for all           needed as with latch cases to avoid weakening of the door
Leaderflush Shapland doorsets to suit door weights and                construction and over-morticing must be avoided to give a
sizes, in accordance with the following procedures. Hinge             tight fit. Traditionally, locks were operated directly by keys
positioning, whether for butt or lift-off hinges, is two at the top   but most modern locks use a mechanical cylinder system,
and one at the bottom. We recommend using 4 hinges on                 either key or thumb-turn operated. Electronically controlled
doors exceeding 2100mm high.                                          locks are also used, particularly for security and access
                                                                      control applications, either remotely controlled or using
Door weights per m2 for Leaderflush Shapland products                 devices such as keypads, card readers or proximity sensors.
can be found in the table on page 13 for assessing hinge              Provision for such locks must be made during construction for
loadings given in manufacturers’ literature. Actual door              conduits and special conductor hinges, and these should be
weights are simply calculated by multiplying these values by          discussed with the Technical Services team at an early stage
height and width (m). These weights per m2 apply to veneer            as fire certification may be compromised.
or paint finishes. Table 1 identifies additions to be made for
other materials.                                                      If fitting lockcases and flushbolts on site into fire doors
                                                                      they must be protected by intumescent material to
The resulting actual door weights may also require adjustment         ensure the door retains its integrity in the case of fire, and
in certain situations. The current BS EN 1935 refers to +75%          to ensure compliance with certification. Please refer to
adjustment for backcheck door closers.                                BWF-CERTIFIRE data sheets supplied with each doorset for
                                                                      specific detail.
Wider doors increase the bending moments acting on the
hinges and therefore should be allowed for by reducing the            Conduits for cabling can be incorporated within the factory
maximum mass of door leaf supportable by each class of                construction of fire rated doors up to 60 minutes running
hinge. The factors by which the door mass has to be adjusted          under the facing. It is essential that the substrate is not
for excessive widths of doors are calculated by dividing the          grooved in any way and special precautions are needed
door height by the width.                                             to ensure certificatable fire performance. Therefore, site-
                                                                      fabricated conduits cannot be fire certificated and it is
For a factor of two or greater no allowance has to be made.           essential to advise us early of conduit requirements. Factory
When the factor is less than two the door mass has to be              fitted locks, latches, and flushbolts can be included in the
increased by the value required to bring the factor to two            doorset.
expressed as a percentage (see table 2).

Table 1 – additional weights of facing materials                      Table 2 – door width adjustment example

  Material    Thickness     Additional weight per m2 per face           Door size – 2000mm  Factor            Normal increase
                                                                        height x door width		              of mass of door leaf %
  Laminate      0.9mm                      0.8kg
  Laminate      1.3mm                      1.2kg                        1000mm or less              2                 0
  Acrovyn       0.7mm                      1.0kg                        1050mm                    1.9               10

  Acrovyn       1.98mm                     2.9kg                        1100mm                   1.82               18
  PVC           1.5mm                      1.3kg                        1150mm                   1.74               26
  Steel         0.9mm                      7.8kg                        1200mm                   1.66               33
  Steel         1.6mm                     13.7kg                        1250mm                    1.6               40

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