The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International

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The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
The electronic anti-scale system
The green alternative to water softeners

                                                     No Salt
                                               No Chemicals
                                             No Maintenance

                                                      MADE IN
                                 German Technology
                         Absolutely Magnetism-Free    GERMANY
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
Quality - Made in Germany

Physical water treatment with
Christiani Wassertechnik GmbH

Christiani Wassertechnik GmbH (CWT) was established in 1948. Today,        Over 40 years of experience in
it is one of the oldest manufacturers of physical water treatment in the   physical water treatment
world. The family-run business is headquartered in Berlin, Germany.
CWT has more than 40 years of experience in the development and
production of anti-scale systems and its products are available in over
70 countries world-wide.
                                                                             German                 Eco-friendly

                                                                             Manufacturer
                                                                                                   Water Treatment
                                                                                                      Since 1948

Vulcan offers an eco-friendly technology that comes with an outstan-
ding quality commitment and a ten-year warranty. It solves problems
with hard water in residential, commercial and industrial applications.

Quality - Made in Germany
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
Table of contents

Vulcan - Prevents scale and rust                                                 References................................................................ 14
   Vulcan - prevents scale and rust ............................. 2

   The scale and rust problem..................................... 4             Installation Instructions
   The 3 Vulcan effects .............................................. 6              FAQs - Frequently asked questions ........................ 18

                                                                                      Installation notes and examples............................. 19
Residential Line                                                                      Installation instructions - Residential Line .............. 20
Vulcan 3000 / Vulcan 5000                                                        	Installation instructions -
                                                                                   Commercial and Industrial Line ............................. 21
   Application areas and technical data ....................... 8
                                                                                      Installation instructions - X-Pro Line....................... 22
   Benefits ................................................................ 9

                                                                                 Client list................................................................... 23
Commercial Line
                                                                                 Models and sizes ....................................................... 24
Vulcan S10 / S25 / S50 / S100

   Application areas and technical data ..................... 10

   Benefits .............................................................. 11

Industrial Line
Vulcan S150 / S250 / S350 / S500 / X-Pro 1 / X-Pro 2

   Application areas and technical data ..................... 12

   Benefits............................................................... 13
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
Vulcan – Prevents scale and rust

    The eco-friendly alternative to water softeners                                I
                                                                                     mportant minerals remain in
                                                                                       the water

    Vulcan provides an eco-friendly water treatment system which protects
    your water pipes and equipment prevents scale and rust. The method is
                                                                                   M
                                                                                     aximum working life of
                                                                                       machinery and equipment
    based on the Vulcan-Impulse-Technology and treats your water without
    applying any chemicals or salt.
                                                                                   R
                                                                                     eduction of scale deposits in
                                                                                       the whole piping system
    Special electronic impulses change the crystallization process of the
    calcium in hard water, causing the particles to lose their ability to stick
    to surfaces.
                                                                                   1
                                                                                     0-year warranty

                                                                                    
                                                                                   M ade in Germany

                                                                                  Model sizes from ½" up
                                                                                  to 40" pipe diameter

                                                                                  Vulcan is a customized solution for
                                                                                  your individual needs. The various
                                                                                  product lines of Vulcan solve problems
                                                                                  in residential use, commercial appli-

                                                                                                                 CO
                                                                                                                    - FRIENDLY
                                                                                  cations and in industrial settings.
                                                                                                                E                S

                                                                                                            100                  YS
                                                                                                                           %         T EM
                                                                                                       W IT H

2
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
Benefits

Vulcan solves scale and rust problems

 ●       Eco-friendly solution against scale problems               ● 	Do-It-Yourself   installation – no need to cut the pipes

 ●       No use of salt or chemicals                                 ● 	Workson every pipe material – iron, copper,
                                                                       stainless steel, galvanized iron, plastic, PVC, PE-x,
 ● 	Suitable       for pipe diameters from ½" up to 40"               compound pipes, etc.
 ●       F
          ully cast in acrylic for optimal quality endurance

 ●       Maintenance-free

CWT Quality – Made in Germany

     ●     Manufactured by a 3rd generation family business
     ●     Over 40 years of experience in physical water treatment
     ●     International 10-year product warranty
     ●     Available in over 70 countries
     ●     Tested by independent institutes
     ●     C   ULUS, TÜV Nord and CE certified

                                                                                                         Industrial Line - Vulcan S250   3
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
The scale and rust problem                                                    Scale-related problems

    The water we use in our private houses as well as in commercial and           ●	
                                                                                    Loss of energy due to a longer
    industrial facilities contains dissolved scale consisting of calcium and        heating process
    magnesium.
    When exposed to a temperature increase or change of pressure, the             ●	
                                                                                    High costs of repairs and
    calcium crystallizes and builds incrustations. These hard scale deposits        maintenance on machines and
    appear often in places where water is heated, swirls around or leaves           equipment
    the pipes.
                                                                                  ●	
                                                                                    Loss of water pressure due to
                                                                                    decreased pipe diameters

                                                                                  ●	
                                                                                    High cleaning costs and need for
                                                                                    aggressive cleaning agents

                                                                                  ●	
                                                                                    Decrease in overall industrial
                                                                                    productivity

    Pipe with scale deposits               Washing machine heating element

    The longer you wait to take            Scale deposits on the inside of
    action against these problems,         pipes, on heating elements or
    the more damages and costly            on expensive machinery create
    repairs will arise. Soon you will      many problems.
    have to replace the whole piping
    system and buy new equipment.

    Tube heat exchanger                    Water feeder with biofilm           Heating element
4
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
The Vulcan treatment effects – before and after

Grill plate in a professional kitchen   Swimming pool water line   Cooling tower grid

Pool chlorinator                        Toilet bowl                Grease trap

Greenhouse plants                       Piping system

                                                                                        Commercial Line - Vulcan S100   5
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
The 3 Vulcan effects

    1. V
        ulcan prevents scaling in pipes and                                      1st Vulcan effect

       appliances
                                                                                  Vulcan modifies the structure of the
                                                                                  calcium crystals
    Without the Vulcan water treatment, scale particles in the water form
    sticky crystals that then build solid deposits. The Vulcan-Impulse-
    Technology modifies the crystallization of calcium and magnesium using
    the natural process of electrophoresis. The crystals become smoother
    and rod-shaped and can no longer attach to each other. The more
    rod-shaped crystals that are created, the stronger the positive effect          without Vulcan         with Vulcan
    of scale-prevention. Scale is now washed away in the water as a fine
    powder.

    2. Vulcan gently sanitizes the piping system

    The Vulcan water treatment changes the balance between the scaling
    process and natural resolving process. Mono-crystals can no longer            2nd Vulcan effect
    form deposits, therefore the scale build-up process is reduced. The
    natural scale resolving process now needs only to deal with existing          Vulcan reduces scale deposits in the
    deposits and can effectively combat them. Thus scale is removed faster        piping system
    than it forms. The natural surplus of carbonic acid dissolves the scale
    from the scale. Gradually and carefully, the deposits in the pipes are
    cleaned out.

        Ca (HCO3)2          +   Vulcan    à   CaCO3     +   CO2       +   H2O      without Vulcan          with Vulcan
            Calcium              Vulcan       Mono-         Carbon
                                                                          Water
       hydrogen carbonate       impulse       crystal       dioxide

6
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
3. V
    ulcan protects against rust damage and                              3rd Vulcan effect

   perforation
                                                                         Vulcan produces a protective metal-
                                                                         carbonate layer
Copper and/or iron oxidation occurs in all metal pipes through contact
with hard water. These oxides seriously affect the pipe surfaces and
often lead to corrosion.

The Vulcan-Impulse-Technology generates an electrophoresis-effect
which produces a protective metal-carbonate layer. According to the
                                                                          without Vulcan          with Vulcan
material of the pipe, this layer consists of copper carbonate, iron
carbonate or zinc carbonate and settles on all shiny metal surfaces.
It protects the pipe from harmful substances which could lead to
corrosion.

Vulcan in a water tank
Left: Tank without any treatment
Right: Tank with Vulcan treatment                                                                               7
The electronic anti-scale system - The green alternative to water softeners - German Technology Absolutely Magnetism-Free - CWT International
Residential Line                                                         Vulcan 3000

    The Vulcan Residential Line units have been designed to protect the
    piping system in private houses and small equipment, such as coffee
    machines and dishwashers. These units can easily be installed within a
    few minutes.                                                             Max. pipe diameter:   1½" (~ 38 mm)
                                                                             Max. capacity:        3000 l/h (13 gpm)

                                                                             Vulcan 5000

    Houses and buildings                  Water heaters and heat
    The piping system, water              exchangers
    heaters, washing machines             Vulcan controls scale build-up
    and other appliances are              in water heaters in your home      Max. pipe diameter:   2" (~ 50 mm)
                                                                             Max. capacity:        8000 l/h (35 gpm)
    protected.                            and reduces their maintenance.

    Pools & Jacuzzis                      Solar water heater
    Vulcan protects the equipment         Vulcan reduces scale build-up
    and pipes against harmful             in collectors, it protects hot     Application areas
    deposits. You can cut down on         water tanks and vacuum tubes,      ●   Houses and apartments
    chlorine use and many other           and keeps the system from          ●   Drinking water
    additives.                            over-heating.
                                                                             ●   Bungalows
                                                                             ●   Swimming pools & jacuzzis
                                                                             ●   Small machinery
                                                                                                             O- F
                                                                                                                       R I ENDL
                                                                                 Garden irrigation systemsE C
                                                                                                                               Y
                                                                             ●                                                     S

                                                                                                           100                     YS
                                                                             ●   Garden sprinklers

                                                                                                                          %            T EM
                                                                             ●   And many more
                                                                                                     W IT H

8
Benefits


 Reduction of scale deposits      
                                   Important minerals remain in       
                                                                       Less time and effort spent on
   throughout the whole piping       the water                           repairs and maintenance at
   system                                                                your home, e.g. water heaters,
                                  
                                   Gardening systems and sprinklers      washing machines, etc.
 
  Eco-friendly system without        stay clean and last longer
   chemicals or salt                                                  
                                                                       Swimming pool operations

                                  
                                   Considerable savings on washing       are improved

 Faster cleaning of kitchen and      and cleaning agents
   bathroom

                                                                                                          9
Vulcan S10

     Commercial Line

     The Commercial Line units treat pipe diameters up to 6" and have been
     designed to perfectly meet the requirements of small and large commercial   Max. pipe diameter:   3" (~ 76 mm)
                                                                                 Max. capacity:        15 m³/h (65 gpm)
     facilities. These programmable units allow for individual adjustment
     according to the materials and diameters of the pipes.
                                                                                 Vulcan S25

     Application areas                                                           Max. pipe diameter:   4" (~ 100 mm)
                                                                                 Max. capacity:        30 m³/h (130 gpm)

     Buildings and housing                   Agriculture
     Condominiums & large buildings          Plants
                                                                                 Vulcan S50
     Educational institutions                Livestock
     Public swimming pools                   Irrigation systems
     Golf & tennis clubs                     Machinery
     Fitness clubs                           And many more

     Medical                                 Hospitality
                                                                                 Max. pipe diameter:   5" (~ 125 mm)
     Hospitals                               Hotels and resorts                  Max. capacity:        70 m³/h (300 gpm)
     Nursing homes                           Restaurants and cafés
     Residences                              Cruise ships, maritime
                                                                                 Vulcan S100
     And many more                           And many more

                                                                                                                    O- F
                                                                                                                            R I ENDL
                                                                                                                                    Y
                                                                                                                  EC                    S

                                                                                                              100                       YS
                                                                                                                               %            T EM
                                                                                 Max. pipe diameter:   6" (~ 150 mm)
                                                                                 Max. capacity:        120 m³/h (530 gpm)
                                                                                                         W IT H

10
Benefits


 Maximum working life of         
                                  Reduction of maintenance on          
                                                                        More reliable water supply within
   commercial machinery and         irrigation systems and water          sanitary facilities
   equipment                        tapping
                                                                        
                                                                         Savings due to more efficient use

 Less time and effort spent on   
                                  Food and beverages keep their           of energy for heating water
   cleaning                         natural taste


 Easier grease trap handling     
                                  Improved performance of
                                    restaurant and kitchen equipment

                                                                                                             11
Industrial Line

     The Industrial Vulcan units treat pipe diameters up to 40" and have been
     designed to provide solutions for all kinds of applications in light and
     heavy industries. The customized adjustment to pipe diameters and
     pipe materials is based on 10 different system-integrated programs.
                                                                                Vulcan S150
                                                                                Max. pipe diameter:   8" (~ 200 mm)
                                                                                Max. capacity:        180 m³/h (790 gpm)

                                                                                Vulcan S250
                                                                                Max. pipe diameter:   10" (~ 250 mm)
     Application areas                                                          Max. capacity:        350 m³/h (1540 gpm)

     Hospitals                              Cooling towers
     Aluminium industry                     Heat exchangers
                                                                                Vulcan S350

     Chemical manufacturing                 Food production                     Max. pipe diameter:   14" (~ 350 mm)
                                                                                Max. capacity:        500 m³/h (2200 gpm)
     Lumber industry                        Maritime and cargo industry
     Car industry                           Textile industry
     Rubber production                      Refineries
                                                                                Vulcan S500
     Injection molding                      Waste water treatment
                                                                                Max. pipe diameter:   20" (~ 500 mm)
     Printing industry                      And many more
                                                                                Max. capacity:        800 m³/h (3520 gpm)

                                                                                Vulcan X-Pro 1
                                                                                Max. pipe diameter:   30" (~ 750 mm)
     Vulcan installed in a food factory     Sausage production

                                                                                                                 O- F
                                                                                                                           R I ENDL
                                                                                Vulcan X-Pro 2                                     Y
                                                                                                               EC                      S

                                                                                                           100
                                                                                Max. pipe diameter:   40" (~ 1000 mm)

                                                                                                                                       YS
                                                                                                                              %            T EM
                                                                                                      W IT H

12
Benefits


 Productivity increase due to the     
                                       Fast amortization of acquisition   
                                                                           Maximum working life of
   reduction of scale incrustations      costs                               expensive production equipment


 Inexpensive installation without     
                                       Less time and effort spent on      
                                                                           More reliable water supply
   interruption of the production        cleaning cooling towers
   process                                                                
                                                                           Extended cleaning intervals

                                      
                                       Reduces chemical use in many


 Spend less on machinery                 areas
   maintenance


 More efficient use of energy
   costs

                                                                                   Cleaning of cooling towers   13
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                                                                                                                                                                                                                              ce
                                                                                                                                                                                             tem
                                                                                                                                                                                                                 bemvery effbecoming av                                                                    as clogged
                     /�                                                                                                                eena                                    co                      stop calciu                                   ailablehe      r plumbin ff working
                                                                                                                         Hartwall - Ar                                          crem  m   ercia                          depositsec                              in Au   stralia, weg parts.              for me
                                  nane�                                                                                                                                                                                              butiv
                                                                                                                                                                                    ate ma       l co                                       e
                                        n                                                                                                                                                    ny un  wam                                        in                                                                   at Phillip
                             �
                         iV-�äa                                                                                                                                                                          bu                                         hig                                               I  fo
                                                                                                                                                                                                             st                         ildi              h                                       rchasedun
                                                                                                                                                                                                                                             ng               tem                       ‘ve                       d the CWBest
                       �
                                                                                                                                                                                                       nte d effion                              up                                           pu
                                                                                                                                                                                                                 ects ov                                           gepe
                   /                                                                                                                                                           sy                                                                     in a ran
                     ;>ar                                                                                                                                                      past
                                                                                                                                                                                  rtsem
                                                                                                                                                                                     .      at a local                    enas
                                                                                                                                                                                                                       such    s in
                                                                                                                                                                                                                                  clore
                                                                                                                                                                                                                                      ggst                              ofradiftu
                                                                                                                                                                                                                                                                                ferre
                                                                                                                                                                                                                                                                                    enthe   ating             a nu  mber of CW T
                             na   ne  n                                                                                                                                                                    abat toir.                     edau pipraesntans dan                          pip    ingsyssystem
                   ;>ariVäa                                                                                                                                                                                                                                       dveev                                 tems. Thses                T
                                                                                                                                                                                                                                                               irre     rsien                                         sue ch
                                                                                                                             �-���
                                                                                                                                                                                                                                                                            ble in
                                                                                                                                                                                                                                                                                 damaa hig                                    assits
                                                                                                                                                                                                                                                                                                                           depo
                                                                                                                                                                                                                                                                                          ge h to te
                                                                                                                                                                                                                                                                                                   pipm
                                                                                                                       /
                                                                                                                       ;>ariVäana
                                                                                                                                  nen
                                                                                                                                                                              I found the
                                                                                                                                                                             Th  ere are als   CWT water
                                                                                                                                                                                                   o  hu
                                                                                                                                                                                                                                                                                                      espe an ra
                                                                                                                                                                                                                                                                                                               d  tu
                                                                                                                                                                                                                                                                                                                  othre   hemb
                                                                                                                                                                                                                                                                                                                      er plu ating
                                                                                                                                                                                                                                                                                                                                ing
                                                                                                                                                                              commerc
                                                                                                                                                                             tim                         ge timatm
                                                                                                                                                                                                              tre
                                                                                                                                                                                                                    e sa
                                                                                                                                                                                                                       ents to be
                                                                                                                                                                                  e is cu ial combus                       vings asveso
                                                                                                                                                                             abattoir. Th t by at tio     n ovens in                       ryciaeffte
                                                                                                                                                                                                                                                   ecd
                                                                                                                                                                                                       lea
                                                                                                                                                                                            ere are als st 90%
                                                                                                                                                                                                                                                       tive in hig
                                                                                                                                                                                                                                     ts and even with CW
                                                                                                                                                                            allow                                       restauran                                      h T temperat
                                                                                                                                                                                                                          when co                       in a ve hig waterure
                                                                                                                                                                            at leastsc    ale  particleoshuge time savin                mpa                                                syst heem
                                                                                                                                                                                                                                                                                                   ating sys
                                                                                                                                                                                       90  %
                                                                                                                                                                           commercia en compare
                                                                                                                                                                                              wh             to   be   washed    gs associare d to simryila               h tempe                       s. Inst  tem
                                                                                                                                                                                                                                                                                                                   alls such
                                                                                                                                                                            cheaper tha l and ind               d to similar         away, ted         with CWT r units. rat
                                                                                                                                                                                                                                units. The are not on water system e units, wh
                                                                                                                                                                                                                                                                                       Thure heating system ation as
                                                                                                                                                                           problems. n other unitsus          tri al  ap                                             ly   proving to Installation ich a local
                                                                                                                                                                                                                                                                                                                       at
                                                                                                                                                                                             I installedcurrently onpli     the
                                                                                                                                                                                                                                               un
                                                                                                                                                                                                                              cations, buits, which are ma
                                                                                                                                                                                                                                                  t in private de in Germ
                                                                                                                                                                                                                                                                                            s.
                                                                                                                                                                                                                                                                                               be               tim
                                                                                                                                                                                                                                                                                                     su essfue is cut by
                                                                                                                                                                          lie
                                                                                                                                                                           Thse un
                                                                                                                                                                                 units,
                                                                                                                                                                                     dewhr th
                                                                                                                                                                                                             a CW T sy market.
                                                                                                                                                                                                                             stem to pr                                  homes wi any, arecc              also at lea l in
                                                                                                                                                                                            icheallo
                                                                                                                                                                                                  cewmsca
                                                                                                                                                                                                        en  t pa
                                                                                                                                                                                                              slartic                           ot  ec  t  the hydrau                      th    sc ale    and rustst 50%
                                                                                                                                                                          and indus                        le      b les
                                                                                                                                                                                                                      of to
                                                                                                                                                                                                                          ouber wa
                                                                                                                                                                                                                                 hosh                                           lic heating
                                                                                                                                                                                       trial applic
                                                                                                                                                                                                    ations, bu                        mede. away,                                                    system, wh
                                                                                                                                                                         CW    T tha
                                                                                                                                                                          protec   thes hy                      t in private                          are not on                                                         ich
                                                                                                                                                                                         bedra
                                                                                                                                                                                             enulic
                                                                                                                                                                                                  a he
                                                                                                                                                                                                     grati                      ho me  s with sca                     ly pro   vin g to be succe
                                                                                                                                                                        from ongo                       eangt co
                                                                                                                                                                                                              syssttemsa, wh                          le and rus                                      ssful in co
                                                                                                                                                                                          ing scale                       vinich
                                                                                                                                                                                                                              g unliesitunini                         t problems                                    mmercial
                                                                                                                                                                                                        and rust pr                         detia  tivce
                                                                                                                                                                                                                                               r the     e me                         . I installed
                                                                                                                                                                         CWT has
                                                                                                                                                                                     been a gre                           ob                                that    wi
                                                                                                                                                                                                                                                                nt sla  bll  pr
                                                                                                                                                                                                                                                                                                       a CWT sys
                                                                                                                                                                                                   at cost sa                  lems.                                        of   otr ec
                                                                                                                                                                                                                                                                                ou   homet yo . ur pip
                                                                                                                                                                                                                                                                                                                       tem  to
                                                                                                                                                                        rust proble                            ving unit init                                                                              ing system
                                                                                                                                                                                     ms.                                       iative that
                                                                                                                                                                                                                                              will protec
                                                                                                                                                                       Your Philli                                                                           t your pip
                                                                                                                                                                                                                                                                            ing system
                                                                                                                                                                       Your Phillip p Be st Plu                                                                                              from ongo
                                                                                                                                                                                      Best Plumb mbing Te                                                                                                   ing scale
                                                                                                                                                                                                     ing Team        am                                                                                                  and

 14
„
of the iron scale at all.

A reliable and clean sprinkler system is very important for us to maintain a healthy garden which contains
more than 200 rose bushes and half an acre of trees and cottage garden. Our horse paddocks are also
under reticulation. The CWT system has saved me an enormous amount of time and money and I’m no
longer cleaning sprinkler heads or replacing the solenoids in the reticulation system.

The results have been so successful we are now planning a major expansion of the
garden and bird aviary. I would recommend this product for anyone who lives in a hard water area
in Australia. They’re simple to install and maintenance free.

                                                                                                                                Within three months of installing the
                                                                                                                                CWT water treatment system the iron

                                                                                                                                                               „„
                                                                                                                                residual and sludge disappeared. I
                                                                                                                                was staggered by the results. The pipe
                                                                                                                                was completely clear and there were
                                                                                                                                no signs of the rust and scale at all.
                                                                                                                                A reliable and clean sprinkler system
                                                                                                                                is very important for us to maintain
                                                                                                                                a healthy garden. The CWT system
Lance Butcher from Western Australian enjoying his clean sprinkler system after installing the water treatment system by CWT.
                                                                                                                                has saved me an enormous amount

„
                                                                                                                                of time and money and I’m no longer
                                                                                                                                cleaning sprinkler heads or replacing
                                                                                                                                the solenoids in the reticulation system.
                                                                                                                                Lance Butcher, Gelorup

                                                                                                                                                                                                             „
                                                                                                                                                                            Our first installation in Spokane schools
                                                                                                                                                                            was in Shaw Middle School - a 50 years old
                                                                                                                                                                            building and with rusty and dirty looking
                                                                                                                                                                            water. The cooling tower was full of scale
   We are a facility management
                                                                                                                                                                            when we started and after few weeks, scale
   company                     responsible                       for           the

                                                                  „
                                                                                                                                                                            started to fall of in big junks and it cleaned
   maintenance and repairs in medical
                                                                                                                                                                            out all the scale. Now the water is always
   institutions. Some months ago we
                                                                                                                                                                            clean and the janitor does not have to
   have installed the Vulcan S250
                                                                                                                                                                            flush the piping anymore. Spokane Public
   in one of the hospital. We can
   identify a considerable benefit.                                                                                                                                         Schools, Washington - USA
   For example, there are almost no
   scale deposits on the 2,500 shower
   heads to be seen any more.
   This saves manpower and costs of
   the exchange of sanitary equipment.
   Gegenbauer Health Care Service
   Hospital Management

                                                                                                                                                                                                 Commercial Line - Vulcan S10   15
Scale Problems

     cale problems in the
 1. S
    machine.
     here are 9 secondary
 2. T
     manually every 2-3 mon

 Vulcan Effect
                           pipelines and the indu

                            small pipes, they had
                              ths.
                                                  ction hardening

                                                   to be cleaned

                                            With Vulcan for 6 mon
                                                                       ths,
                                                                                                                            „       After 6 months with Vulcan, the
                                                                                                                                  chemicals have been greatly reduced
                                                                                                                                                                                                            „
     Scale was not manually
                               removed 2. 
                               fitted   on  the   secondary pipes wer
                                                                          e                                                      more than 80% for the cooling towers.
     before the Vulcan was                  opened: scale that had
                                                                      been
                                                                       ared
     source pipe.                           left in piping had disappe
                            secondary                                 s had
     Examination of                          and all 9 secondary pipe
     piping:                                 become clean.
                                 lled, the
      1. Since Vulcan was insta            Observation: Biofilms
                                       has 	
                                                                     in the
          Hyundai Engineering Team          cool ing tower had disappe
                                                                        ared
                                   man  ual
          stopped the regular               since the Vulcan unit
                                                                         was
                                                                                                      lled
          cleaning process.                  installed.                          Vulcan S25 was insta
         Observation: the
                                flow   rate                                      around 50 meter befo
                                                                                                        re        Beihai Thermal Powe
      	                                                                                                 g                         r Plant
          with Vulcan is now even
                                     higher                                      the induction hardenin
                                r previous                                       machine.
                                                                                                                 A New Heat Pump Sta
          than immediately afte                                                                                                      tion
                                      done.
          manual cleaning had been

                                                                                                                           3 x Vulcan X-Pro 1                                Vulcan X-Pro series wer
                                                                                                                                                                                                     e installed in the new
                                                                                                                           1 x Vulcan X-Pro 2                               built heat pump stat                            ly
                                                                                                                                                                                                   ion to protect the hea
                                                                                                                                                                            pump system and                                  t
                                                                                                                                                                                                  prevent the scale from
                                                                                                                                                                            reducing the heat exch
                                                                                                                                                                                                    ange efficiency.
                                                                                                              X-Pro 1 for low temper
                                                                                                              (circulating water system) ature water network
                                                                                                                                                                           X-Pro 1 for heating
                                                                                                                                                                           (circulating cooling watenetwork
                                                                                                                DN600, water flow 260                                                                r system)
                                                                                 ►                                                       0 m³/h, installed on the
                                                                                                                inlet pipe of the plate                                    DN700, water flow 294
                                                                                                                                        heat exchanger.                                            9 m³/h, installed on the
                                                                                                                                                                           water inlet pipe of the
                                                                                                                                                                                                   heat pump.

                                                                                                                              Step 1: Install the impu
                                                                                                                                                      lse bands                         Step 1: Install the impu
                                                                                     Last inspection:                                                                                                           lse bands
                               s with water       First inspection:                  After 6 months with
         9 secondary small pipe                   Inside of a secondary
                                                                         small
         meters. These meters were
                                      installed                           was        Vulcan treatment:
                                flow rate. If     pipe, before Vulcan S25            the pipe is free of
         to make sure a stable                    installed.
                                  n,   it would                                      scale.
         the flow rate goes dow
                                     induction
         cause a problem of the                                                                                       Step 2: Pipe wrapped insu
                                                                                                                                                 lation cotton,
                                   refore, the
          hardening machine. The                                                                                                      then install X-Pro 1 unit               Step 2: Pipe wrapped
                                      manually
          pipes had to be cleaned                                                                                                                                                                   insulation cotton,
          every 2-3 months.                                                                                                                                                                   then inst all X-Pro 1 unit
                                                                                                             X-Pro 1 for heating
                                                                                                             (circulating cooling watenetwork                           X-Pro 2 for condenser
                                                                                                                                       r system)
                                                                                                                                                                        (circulating cooling wate
                                                                                                             DN700, water flow 294                                                                r syst
                                                                                                                                                                                                      em)
                                                                                                                                     9 m³/h, installed on the
                                                                                                             water inlet pipe of the                                   DN1000, water flow
                                                                                                                                     heat pump.                                               6700 m³/h, installed
                                                                                                                                                                       the water inlet pipe of                     on
                                                                                                                                                                                               the heat pump.

                                                                                                                                                                                 Step 1: Inst all the imp
                                                                                                                                                                                                          ulse bands

                                                                                                                                                                             Step 2: Outdoor installatio
                                                                                                                                                                    insulation cotton, X-Pr               n, pipe wrapped
                                                                                                                                                                                            o 2 unit in the protectiv
                                                                                                                                                                                                                     e box
16
„
                                                                                                                                   After Vulcan ins

                                                                                          „
                                                                                                                                                    tallation:

                                                                                                                                1. 	
                                                                                                                                    Two       weeks after
                                                                                                                                                               Vulcan was
                                                                                                                                      installed, lots of
                                                   Packaging                                                                          disappeared in the
                                                                                                                                                         scale deposits had
                                                                                                                                                          pipe.
                                                                                                                               2. 	48 hours afte
                                                                                                                                                      r Vulcan was ins
                 Now the pipes and production                                                                                       the filter still stays
                                                                                                                                                           clean.
                                                                                                                                                                       talled,

             equipment require much less cleaning.                                                                            3.     Less maintenance.

                                                                                                                                                                                       The Coca-Cola fac
                                                                                                                                                                                                         tory in Morocco.

                                                                                      Lhasa 21 Inn
                                                                                                                                                                              ►

                                                                                                                                                   Without Vulcan
                                                                                                                           The pipe was full                                                        With Vulcan for
                                                                                                                                             of scale.                                                                  2 weeks
                                                                                                                                                                                    Scale had been sof
                                                                                                                                                                                                       ter and fallen out
                                                                                                                                                                                                                          .

                                                                  Vulcan Effects
                                                                                                                 been
Installation Purpos
                        e                                                                shower heads has                                                                 ►
                                                                  he scale of the .
                                                               1. T
                                                    em   was      sign ificantly reduced
                            r water heating syst
A 6-ton tubular sola
                                                      tment,
     alle d. Afte r 1 yea  r without any water trea
inst
                    seri ous   scal ing  problems, manual
due to the                                                                                                                                     Without Vulcan
                                                      n made
                              maintenance had bee                                                                         The filter was qui
 descaling and system                                                                                                                        ckly stuck by sca                                        With Vulcan for
                                                                                                                                                                                                                        48 hours
                     n sola  r glas s tube s, headers, valves,                                                            and it had to
                                                                                                                                         be changed eve
                                                                                                                                                               le,               Still stays clean.
 for 3 times. Eve                                                                                     Wit h Vulcan        hours.                           ry 48
                                                       a large
                             replaced, the hotel had                                                  for 1 month
 pumps, etc. must be                                                  Without Vulcan
                                                                                                                er tank
  loss.                                                                                   t valve in the hot wat
                                                                 2. The scale on the floa  can easily be tapped
                                                                                                                  off.
                                                                     has been softened, it

                                                                                                     With Vulcan
                                                                   Without Vulcan
                                                                                           e was drained out from
                                                                   large amount of scal
                                                               3. A                     . Also, the heat tran
                                                                                                                sfer
                                                                  the hot water tank solar system has been
                         had to be replac ed                      effic ienc y  of the
                                                                                        d, the performanc  e alm ost
     Pipe joint fittings                                           significantly improvee just like the beginning of
                                  rust.
           bec ause of scale and                                   has stayed the sam
                                                                   installing Vulcan.

                       Vulcan S10
  安装在中式厨房总管的
                                                                                          m the water tank,
                                                                       Scale remove d fro
                                                                                            can for 3 months.
                                                                       after installing Vul
                           damaged by scale.
         Heating rods were
                                                                                                                                                                                                                                   1717
FAQs - Frequently asked questions

     How do I choose the right              Does the Vulcan treatment
     model size? Please check the           have a softening effect on
     pipe diameter in the area where        the water? As the water treated
     you want to install Vulcan. Then       by Vulcan does not lose any
     choose the unit that is designed       minerals, such as calcium and
     for this size.                         magnesium, the composition of
                                            the water remains unaltered. It
     Do copper or synthetic pipes           feels noticeably softer, though.
     need       a    scale   protection     You are sure to feel this effect     Which pipe materials are the
     device at all? Yes. Copper             when showering or washing            devices suitable for? Vulcan is
     and plastic pipes are prone to         your hair. The treatment does        suitable for all pipe materials: iron,
     calcifications, too. The smoother      not change the measured water        copper, plastic, stainless steel, PVC,
     a surface is the longer it can         hardness, but modifies the shape     compound pipes, PE-X, etc.
     resist the process of calcification,   of its components.
     but once a first layer of scale has                                         Which     voltage     range   is    the
     built up, the incrustation process     How long does it take Vulcan         electronic plug-in power supply
     proceeds just as fast as on any        to sanitize the pipes? Vulcan        unit suitable for? All Vulcan power
     other surface.                         reduces scale and rust slowly        supply units are suitable for voltage
                                            without negatively affecting the     ranges between 87 Volt – 260 Volt
     Up    to       which    degree   of    pipes. The cleaning process          and 50 Hz – 60 Hz. They operate on
     water hardness can Vulcan              takes about as long as it took the   36 VDC.
     be applied? Vulcan operates            incrustations to develop.
     within     a     high   performance                                         What      are   the   power        costs
     frequency range. It can thus                                                of Vulcan per year? Vulcan is
     be successfully applied even on                                             completely maintenance-free. The
     water with a particularly high                                              cost of electric energy per year
     degree of hardness.                                                         amounts to approx. USD 3 - 7 (2-6 €).

18
Installation Examples
                                                                                                     Vulcan
1. 	For optimal water treatment Vulcan is best installed near the water
   meter or at the main water supply.

2.	The impulse band windings can be placed on the left side, on
   the right side or underneath the electronic device. Leave a safe
                                                                                                     Vulcan
   distance of at least ½" (1 cm) between the bands.

3. 	Vulcan can be installed vertically, horizontally or at any other                                 min 1/2"

   angle. If there is no space available on the pipe the electronic
                                                                                            Vulcan
   block can also be wall-mounted.

4. 	In case of limited space the windings can be placed partly on the
   main pipe and partly on the distributor pipe.

All these different installations are possible because the treatment

                                                                                                     Vulcan
impulses extend over several meters to either side of the pipes.

Installation Notes

1. 	Protect the electronic unit and the power supply against direct water. Only specific
   Vulcan units (produced on demand) can run under water.

2. Use the provided electronic switching adaptor only.

3. Do not cut the impulse bands nor the 36 V power cord of the power supply unit.

4. Do not remove the end caps or the impulse band insulation.

5. 	The operating temperature of Vulcan ranges from -13°F to 122°F (–25°C to +50°C).

6. Clean the device with water only.

7. 	Temperature peaks on heating element surfaces should
   not exceed ~203°F (~95°C).

                                                                                                                 Industrial Line - Vulcan S250   19
Installation Instructions - Residential Line

     1.	Put   the   two   cable     ties       4. 	Latch the end of the impulse
        through the fixing holes at                band to the pipe using
        the bottom of the electronic               another    cable   clip.   Now
        device. Now place the device               repeat the procedure with
        onto the pipe. Use the cable               the second impulse band.
        ties to latch the device to
        the pipe.                               5. 	First plug the connector
                                                   into the upper right in-
     2. 	Connect one of the impulse               jack of the device and
        bands to the device and use                then connect the power
        another cable tie to latch it              supply     unit    with     an
        to the pipe.                               electrical outlet.

     3. 	
         Wind the impulse bands                 6. 	The red pilot lights will
        around the pipe producing a                illuminate as soon as the
        coil. Make sure you wind the               device starts to operate.
        band tightly to the pipe and               Vulcan works from now on
        place the windings close to                maintenance-free.
        each other.

                             It only takes 10 minutes to
                                   install a Vulcan 5000.
                                     No tools needed.

                                                                                    Residential Line - Vulcan 5000

20
Installation Instructions - Commercial Line
and Industrial Line
1. 	Put    the    two   cable    ties   5. Plug another impulse band
    through the fixing holes at            into the next impulse band
    the bottom of the electronic           in-jack and, according to the
    device. Now place the device           device type, repeat steps 2 - 4
    onto the pipe. Use the cable           until all impulse bands are in
    ties to latch the device to the        use. All impulse bands must
    pipe.                                  be wound tightly around the
                                           pipe and fastened with cable
2. 	Plug one of the impulse
                                           ties.
    bands into the bottom im-
    pulse band in-jack and latch         6. 	
                                             First plug the connector
    it to the pipe using another            into the upper right in-
    cable tie.                              jack of the device and
                                            then connect the power
3. 	
    Wind     the    impulse      band
                                            supply    unit    with     an
    around the pipe producing a
                                            electrical outlet.
    coil. Make sure you wind the
    band tightly to the pipe and         7. 	Programming: Set the pro-
    place the windings close to             gramm by touching the twin
    each other.                             metal sensors on the left side
                                            simultaneously.
4. 	Latch the end of the band
    to the pipe using another
    cable tie. Now plug another
    impulse band into the in-jack
    on the opposite side and
    repeat the procedure.

                                                                             Commercial Line - Vulcan S25   21
Installation Instructions - X-Pro Line
                                                                                            cable ties

     1. 	Put the cable ties through the fixing holes at the bottom of the
          electronic device. Now place the device onto the pipe. Use the cable
          ties to fix the device to the pipe.                                       F
                                                                                    E
                                                                                                         F
                                                                                                         E
                                                                                    D                    D
                                                                                    C                    C
                                                                                    B                    B

     2. 	Plug now impulse band A into the bottom impulse band in-jack A                                                            A
                                                                                    A                    A

          and latch it to the pipe with the fixing tape.
                                                                                                                      fixing tape

     3. 	Wind the impulse band around the pipe producing a coil. Make sure
          you wind the band tightly to the pipe and place the windings close
          to each other.                                                                                                    A.2

     4. 	Latch the end of the band to the pipe with the fixing tape.                   A
                                                                                                             A

     4.2.	Only for Vulcan X-Pro 2
          Connect the end plug of impulse band A with the plug of
          impulse band A.2 and wind this impulse band A.2 directly next
          to the impulse band A and fix it with the fixing tape.
                                                                                        A
                                                                                                             A   A.2
     5.	Plug the other impulse band A into the in-jack on the opposite side
          and repeat the procedure 2. to 4.

     6. 	Plug impulse band B into the next impulse band in-jack B and
          repeat step 2 - 5 until all impulse bands are in use. All impulse bands
          must be wound tightly around the pipe and fixed with the fixing tape.
                                                                                        B
                                                                                        A
                                                                                                             A   A.2

     7.   First plug the connector into the upper right in-jack of the
          device and then connect the power supply unit with an
          electrical outlet.

     8. 	Programming: Set the pro-                                                          F
                                                                                             E
                                                                                                                  F
                                                                                                                  E
                                                                                             D                    D
                                                                                             C                    C

          gramm by touching the twin                                                         B
                                                                                             A
                                                                                                                  B
                                                                                                                  A

          metal sensors on the left
          side simultaneously.
22
Excerpt from our client list

Alcatel Mobile                   Mövenpick Restaurants
Bayer-Leverkusen Soccer Club      Opel Cars
Beutelsbacher Juice Factory       Park Hotel
Block House Restaurant            Paris Country Golf Club
Daimler Chrysler Cars             Pilbara Commercial Laundry
Design Hotel Q!                   Public Service of Munich
Dynamit Nobel Chemical Industry   Rhein Chemistry
Eberswalder Sausage Factory       Riverview Hospital
Freixenet Sparkling Wine          Seaman's Church in L.A.
Gegenbauer Facility Service       SHELL Gas Station
General Cement Organization       Spokane Public Schools
Grand Hotel Europe                Staedtler Fine Writing Production
Haecker Gelatin Production        Starbucks Coffee
Hartwall Ice Hockey Arena         St. Joseph Hospital
Holstein Therme Spa               Südmilch Dairy Farming
Hotel President                   University of Munich
Hotel Terme Dolomiti              TA Truck Stop
Ibis Hotels                       Tim Hortons Restaurant
Ice Land Stadium                  VARIOPLAST Plastic Moulding
McDonaldꞌs Restaurant             Viessmann Heating Systems
koelnmesse Exhibition Center      Volkswagen (VW) Cars
MAN Trucks                        White Castle Restaurant
Mercure Hotel                     Wolfies Waterfront Grill Restaurant
Meridien Hotel N'Fis              And many more ...
MeridianSpa
                                                                        Water as it should be

                                                                                                23
Models and Sizes

                         Residential Line                                    Commercial Line
                     Vulcan 3000      Vulcan 5000      Vulcan S10       Vulcan S25       Vulcan S50       Vulcan S100

                         1½"               2"              3"                4"               5"               6"
     Max. pipe Ø
                      (~ 38 mm)        (~ 50 mm)       (~ 76 mm)        (~ 100 mm)       (~ 125 mm)       (~ 150 mm)
                       3000 l/h         8000 l/h         15 m3/h          30 m3/h          70 m3/h          120 m3/h
     Max. capacity
                      (13 gpm)         (35 gpm)         (65 gpm)         (130 gpm)        (300 gpm)        (530 gpm)

     Voltage            36 Volt          36 Volt          36 Volt          36 Volt          36 Volt          36 Volt

     Wattage           2.0 Watt         2.0 Watt        2.25 Watt        2.25 Watt        2.25 Watt         2.5 Watt

     Impulse           2x1m             2x2m             2x3m             4x3m              4x4m             6x4m
     bands           (~ 2 x 39")      (~ 2 x 79")      (~ 2 x 118")     (~ 4 x 118")     (~ 4 x 13' 2")   (~ 6 x 13' 2")

                        10 mm            10 mm            20 mm            20 mm            20 mm            20 mm
     Band width        (~ 0.4")         (~ 0.4")         (~ 0.8")         (~ 0.8")         (~ 0.8")         (~ 0.8")
     Dimensions       125/80/30        150/90/30       190/120/40       200/130/40        200/130/40       230/150/40
     (mm)            (4.9/3.1/1.2")   (5.9/3.5/1.2")   (7.5/4.7/1.6")   (7.9/5.1/1.6")   (7.9/5.1/1.6")   (9.1/5.9/1.6")
     Frequency
                       3-32 kHz         3-32 kHz         3-32 kHz         3-32 kHz         3-32 kHz         3-32 kHz
     range

     Required         ~ 250 mm         ~ 350 mm         ~ 500 mm         ~ 800 mm         ~ 900 mm         ~ 1200 mm
     space             (~ 10")          (~ 14")          (~ 20")          (~ 32")          (~ 35")           (~ 47")

     Programs              1                1                3                5                5               10
24
Models and Sizes

                                     Industrial Line                                              X-Pro Line
                Vulcan S150      Vulcan S250       Vulcan S350       Vulcan S500       Vulcan X-Pro 1    Vulcan X-Pro 2

                     8"              10"               14"                20"               30"               40"
Max. pipe Ø
                (~ 200 mm)       (~ 250 mm)        (~ 350 mm)         (~ 500 mm)        (~ 750 mm)       (~ 1000 mm)
                  180 m3/h         350 m3/h          500 m3/h          800 m3/h          unlimited          unlimited
Max. capacity
                 (790 gpm)        (1540 gpm)        (2200 gpm)        (3520 gpm)         capacity           capacity

Voltage            36 Volt          36 Volt           36 Volt            36 Volt          36 Volt            36 Volt

Wattage           2.5 Watt         2.75 Watt         2.75 Watt         3.25 Watt         3.75 Watt         3.75 Watt

Impulse            6x8m            8 x 10 m          8 x 20 m          10 x 30 m         12 x 25 m         12 x 50 m
bands           (~ 6 x 26' 3")   (~ 8 x 32' 9")    (~ 8 x 65' 7")    (~ 10 x 98' 5")    (~ 12 x 82')      (~ 12 x 164')

                   20 mm             20 mm             20 mm             20 mm             40 mm             40 mm
Band width        (~ 0.8")          (~ 0.8")          (~ 0.8")          (~ 0.8")          (~ 1.6")          (~ 1.6")
Dimensions       230/150/40        280/200/50        280/200/50        310/220/50        340/240/50        340/240/50
(mm)            (9.1/5.9/1.6")   (11.0/7.9/2.0")   (11.0/7.9/2.0")   (12.2/8.7/2.0")   (13.4/9.4/2.0")   (13.4/9.4/2.0")
Frequency
                  3-32 kHz         3-32 kHz          3-32 kHz           3-32 kHz          3-32 kHz          3-32 kHz
range

Required         ~ 1800 mm        ~ 2500 mm         ~ 3400 mm         ~ 4500 mm         ~ 5600 mm         ~ 8200 mm
space              (~ 71")          (~ 99")          (~ 11' 2")        (~ 14' 9")        (~ 18' 5")       (~ 26' 11")

Programs             10                10                10                10                10                10
                                                                                                                           25
Prevents Scale and Rust

                German production by
                Christiani Wassertechnik GmbH
                     Koepernicker Str. 154
                    10997 Berlin, Germany

             www.cwt-vulcan.com

                            Ein Produkt der
            Christiani Wassertechnik GmbH
            www.cwt-international.com
2602/2020
EN
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