The right partner for your project. Heating, ventilation and air-conditioning

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The right partner for your project. Heating, ventilation and air-conditioning
Our technology. Your success.
Pumps   n   Valves   n   Service

The right partner for your project.
Heating, ventilation and air-conditioning
The right partner for your project. Heating, ventilation and air-conditioning
02      Introduction

     Always the right solution
     It is not only large projects that place high demands on planning
     and implementation – equipping private homes is often a
     challenging undertaking as well. In particular, the adjustment to
     specific conditions calls for the experience gained from numerous
     projects and the high-quality engineering of an all-in solutions
     provider. With our many years’ experience as market leader we
     are ideally equipped to meet the specific requirements of complex
     systems and develop comprehensive solutions for your building.

     With our wide product range we can also find the right products to equip your
     property – energy-efficient and reliable. For many years we have been partners
     of installation contractors, specialist suppliers and private individuals who
     we not only supply with our high-quality products, but can also offer expert
     advice. Research and development give us the assurance that we can offer full,
     cost-effective solutions in all fields: from water supply through drainage to
     heating and air-conditioning.

     But since products alone do not make a full-range supplier, we also attach
     great importance to customer service. With our over 16,000 employees in over
     100 countries and our partner companies we develop individual solutions to
     meet all requirements. This also enables us to find the right solution for your
     project and optimise your entire hydraulic system, so you can make the most of
     your savings potential.

     All information on our new glandless pump range Calio for heating, ventilation
     and air-conditioning with KSB can be found in this brochure. And if you need
     further information, we will be delighted to offer you our advice.

     KSB is a brand name partner of the German trade
     seal quality alliance ”Handwerkermarke“.
     Calio, too, has been certified for top quality and
     excellent service.
The right partner for your project. Heating, ventilation and air-conditioning
03
The right partner for your project. Heating, ventilation and air-conditioning
04   KSB Solutions

                     We‘re big on expertise,
                     in every little detail
                     Big projects need big solutions – like exhibition hall 11 in Frankfurt,
                     Germany. To create a pleasant climate for visitors in an area of 24,000
                     square metres, the system has to provide constant pressure and circu-
                     late cooling water at around 900 m3/h, so that the steadily fluctuating
                     demand for heating can be reliably controlled.

                     KSB has therefore installed a perfectly   We make big projects worldwide a
                     matched system comprising more than       success through know-how and
                     130 variable speed driven Etanorm R/G,®
                                                               high-quality engineering. Years of
                     Etaline PumpDrive, Rio -Eco pumps
                            ®                  ®
                                                               experience and research have created
                     with their matching valves to ensure      the basis for reliability and efficiency
                     that heating is evenly distributed.       on which you can depend. The new
                     In addition, the Hyamat VP pressure
                                              ®
                                                               circulators of KSB encapsulate all
                     booster system provides the water spray   the know-how of the innovation leader –
                     system with constant pressure of 20 bar   from high-quality engineering to a
                     and thus increases the cooling capacity   comprehensive service concept.
                     without the need for additional energy.
The right partner for your project. Heating, ventilation and air-conditioning
05
The right partner for your project. Heating, ventilation and air-conditioning
06    Overview

     A convincing choice of products –
     from warm to cool
The right partner for your project. Heating, ventilation and air-conditioning
07
The right partner for your project. Heating, ventilation and air-conditioning
08        Products

     Heating

     Calio S
     Don’t need much power? Calio’s little brother, Calio S, has        Technical data                                 Calio S 15-40 130*                        Calio S 15-60 130*
     the answer. Continuously variable differential pressure control    Pipe connection                                               R½’’                                     R½’’
                                                                        Pump connection                                               G1’’                                     G1’’
     adapts the pump’s power in line with demand. Calio S runs
                                                                        Electrical input power                                     4.0 –23                                  4.0–47
     quietly, energy-efficiently and reliably for years and years.      Pressure class                                              10 bar                                   10 bar
                                                                        Enclosure                                                    IP42                                     IP42
                                                                        Overall length                                               130                                      130

     Applications                                                       For fluid temperatures from +2 °C to +95 °C

                                                                        * All variants with overall length 130 mm are supplied without heat insulation
     Heating/venting/air-conditioning systems, industrial circulation
     systems, one-pipe and two-pipe systems
                                                                        Technical data                                       Calio S 25-40                            Calio S 25-60
                                                                        Pipe connection                                           R1’’                                     R1’’
     Benifits                                                           Pump connection                                          G1½’’                                    G1½’’
     ■■   Future-proof by optimised efficiencies, exceeding the        Electrical input power                                  4.0 – 23                                 4.0–47
                                                                        Pressure class                                              10 bar                                   10 bar
          requirements of future energy efficiency regulations
                                                                        Enclosure                                               IP42                                      IP42
     ■■   Easy to operate with symbols on the display showing           Heat insulation                                    Polypropylene                             Polypropylene
          the operating mode                                            Overall length                                          180                                       180
     ■■   High operating availability due to protective and             For fluid temperatures from +2 °C to +95 °C

          manual functions
     ■■   Savings in operating costs by high-efficiency technology
          and energy-saving functions
                                                                                                          To prevent condensation in the terminal box and the stator, the fluid temperature
     ■■   Broad application range spanning from heating to cooling,                                       must always be equal to or higher than the ambient temperature.

          for fluid temperatures from +2 °C to +95 °C
The right partner for your project. Heating, ventilation and air-conditioning
09

                                                                                                                                             191,11

                                                                                                                           131,83                                       191,11
                                                                                                                                                                                                                                       140
                                                                                                                                                      131,83
                                                                                                                                                                                                                                                 140

                                                                                                                                                                                                                                     Calio S

                                                                                                                                                                                                                                               Calio S

                                                                                                                                                                                         180

                                                                                                                                                                                                  150
                                                                                                                                                                                 199,6

                                                                                                                                                                                                                      180

                                                                                                                                                                                                                               150
                                                                                                                                                                                                              199,6

                                                                                                                               115,67

                                                                                                                                                          115,67

                                                                                                                                    168,63
Calio S 25-40 130*                                    Calio S 25-60 130*                                                                                       168,63                                                                 98,9
                                                                                                                           131,83
       R1’’                                                           R1’’                                                                            131,83
                                                                                                                                                                                                                                                98,9

      G1½’’                                                          G1½’’
     4.5–23                                                         4.0 – 47
      10 bar                                                        10 bar
      IP42                                                           IP42                                                                                                                                                            Calio S

                                                                                                                                                                                                                                               Calio S
       130                                                            130
                     Diese Zeichnung darf weder kopiert, noch
                      dritten Personen mitgeteilt, noch ander-
                       weitig mißbräuchlich benutzt werden

                                                                               Diese Zeichnung darf weder kopiert, noch
                                                                                dritten Personen mitgeteilt, noch ander-
                                                                                 weitig mißbräuchlich benutzt werden

                                                                                                                                                                                                        180
                                                                                                                                                                                               199,6

                                                                                                                                                                                                                                      180
                                                                                                                                                                                                                            199,6

  Calio S 30-40                                                   Calio 30-60
      R1¼’’                                                          R1¼’’
       G2’’                                                           G2’’
     4.5–23                                                         4.0 – 47
      10 bar                                                        10 bar
       IP42                                                           IP42
  Polypropylene                                                  Polypropylene
                                                                                                                               115,67
        180                                                            180
                                                                                                                                                          115,67
The right partner for your project. Heating, ventilation and air-conditioning
10        Products

     Heating

                                                                        Technical data          Calio 25-60       Calio 25-80      Calio 25-100
     Calio                                                              Pipe connection              R1’’              R1’’             R1’’
     Calio is the number one choice for quality and technical           Pump connection            G1½’’             G1½’’            G1½’’
                                                                        Electrical input power     6-112             6-145            6-182
     innovation. Its new "Eco Mode" with dynamic adjustment of
                                                                        Pressure class             PN 10             PN 10            PN 10
     the differential pressure setpoint ensures maximum energy          Enclosure                   IP44              IP44             IP44
     savings and a long pump life.                                      Heat insulation        Polypropylene     Polypropylene    Polypropylene
                                                                        Overall length              180               180               180

     Applications
     Heating/venting/air-conditioning systems, industrial circulation
                                                                        Technical data          Calio 40-90       Calio 40-100      Calio 40-120
     systems, one-pipe and two-pipe systems                             Pipe connection            DN40               DN40              DN40
                                                                        Pump connection            DN40               DN40              DN40
     Benefits                                                           Electrical input power     7-184             10-350            46-611
                                                                        Pressure class            PN 6/10           PN 6/10           PN 6/10
     ■■   Future-proof by optimised efficiencies, exceeding the
                                                                        Enclosure                   IP44              IP44              IP44
          requirements of future energy efficiency regulations          Heat insulation        Polypropylene     Polypropylene     Polypropylene
     ■■   Easy to operate with symbols on the display showing the       Overall length              220                220               250

          operating mode
     ■■   Highest operating availability due to protective functions    Technical data            Calio 50-180     Calio 65-60      Calio 65-120
          and dual for redundancy                                       Pipe connection               DN50             DN65             DN65
     ■■   Savings by high-efficiency technology, all-in concept and     Pump connection               DN50             DN65             DN65
                                                                        Electrical input power       46-745           15-350           55-760
          energy-saving functions
                                                                        Pressure class              PN 6/10          PN 6/10          PN 6/10
     ■■   Broad application range spanning from heating to cooling,     Enclosure                     IP44             IP44             IP44
          for fluid temperatures from -10 °C to +110 °C                 Heat insulation          Polypropylene    Polypropylene    Polypropylene
                                                                        Overall length               280               340              340
11

 Calio 30-60     Calio 30-80          Calio 30-100     Calio 30-120    Calio 32-120    Calio 40-60      Calio 40-70     Calio 40-80
    R1¼’’           R1¼’’                 R1¼’’            R1¼’’          DN 32           DN40             DN40             DN40
     G2’’            G2’’                  G2’’             G2’’          DN 32           DN40             DN40             DN40
    6-112           6-145                6-182            9-350           9-350           7-110            7-138           10-265
    PN 10           PN 10                PN 10            PN 10           PN 10          PN 6/10          PN 6/10         PN 6/10
     IP44            IP44                 IP44             IP44            IP44            IP44             IP44            IP44
Polypropylene   Polypropylene        Polypropylene    Polypropylene   Polypropylene   Polypropylene    Polypropylene   Polypropylene
     180             180                   180              180             220            220              220              220

 Calio 40-180    Calio 50-40          Calio 50-60      Calio 50-80     Calio 50-90     Calio 50-100     Calio 50-120    Calio 50-150
     DN40           DN50                  DN50             DN50           DN50             DN50             DN50            DN50
     DN40           DN50                  DN50             DN50           DN50             DN50             DN50            DN50
    46-756          7-133                10-275           10-350          7-168           38-478           46-620          46-680
   PN 6/10         PN 6/10              PN 6/10          PN 6/10         PN 6/10         PN 6/10          PN 6/10         PN 6/10
     IP44            IP44                 IP44             IP44            IP44            IP44             IP44            IP44
Polypropylene   Polypropylene        Polypropylene    Polypropylene   Polypropylene   Polypropylene    Polypropylene   Polypropylene
      250            240                   240              240            240              280              280             280
                                                                                                                        160
                                                      160                             192         70                    150
                 192            70                    150                                                              DN 40
 Calio 80-80     Calio 100-60
                                                     DN 40
     DN80           DN100
                                                                                                        110

     DN80           DN100
                                      110

    56-664          76-737
                                                                                                              140

   PN 6/10         PN 6/10
                                            140

     IP44            IP44
                                                                                                          H
                                        H

Polypropylene   Polypropylene
    360                450
12        Products

     Heating and air-conditioning

     Rio-Eco N                                                          Rio-Eco Z N
     High-efficiency circulator                                         High-efficiency circulator

     Applications                                                       Applications
     Heating/venting/air-conditioning systems, industrial circulation   Heating/venting/air-conditioning systems, industrial circulation
     systems, one-pipe and two-pipe systems                             systems, one-pipe and two-pipe systems

     Benefits                                                           Benefits
     ■■   Energy-efficient: meets the efficiency requirements           ■■   Energy-efficient: meets the efficiency requirements
     ■■   Very easy to use                                              ■■   Very easy to use
     ■■   Highest operating availability due to protective and          ■■   Highest operating availability due to protective and
          manual functions as well as dual pump operation                    manual functions as well as dual pump operation
     ■■   Savings by high-efficiency technology and all-in concept      ■■   Savings by high-efficiency technology and all-in concept
     ■■   Broad application range spanning from heating to cooling,     ■■   Broad application range spanning from heating to cooling,
          for fluid temperatures from -10 °C to +110 °C                      for fluid temperatures from -10 °C to +110 °C

     Technical data                                                     Technical data
     DN:                                             32– 80             DN:                                             32– 80
     Q m3/h                                      max. 65 (flange)       Q m3/h                                          max. 46
     H m:                                        max. 14 (flange)       H m:                                            max. 14
     T °C:                                        –10 to +110           T °C:                                         –10 to +110
     P bar:                                            6/10             P bar:                                            6/10
13

Valves from KSB
High-quality pumps already operate reliably and efficiently
alone. But they work even better in an optimally matched
system. For every pump application, therefore, KSB always has
the right valve with which the hot water, heating, ventilation
and air-conditioning systems are controlled and flow rates
are matched to demand. In this way, we increase the overall
efficiency of your system and save you lots of energy!
14      Service / Energy Efficiency

     Service from start to finish –
     wherever you are
     KSB is an all-in solutions provider. This means that, with us, you can count not only
     on outstanding products, but also on optimal service – from commissioning through
     inspection and maintenance work to the repair of pumps of any make – including
     provision of spare parts.

     Stay on the safe side with KSB Service
                                                                     ■■   Trained service staff
     Our own service specialists and the experts of our regional
                                                                     ■■   Individual service concepts
     service partners are at your disposal 24/7 and make sure your
                                                                     ■■   Original KSB spare parts
     system also runs safely and reliably in the long term.
                                                                     ■■   24/7

     www.ksb.com/service
15

Maximum savings with FluidFuture®

A system’s quality is not only determined by its products but also     FluidFuture® – KSB’s energy efficiency concept. We analyse the
by its energy efficiency. In these times of rising energy prices,      entire hydraulic system and optimise it with high-efficiency
saving energy costs during operation has become a key criterion        products and demand-driven operating modes which perfectly
for selecting and installing systems. We make full use of a system’s   match the specific requirements of each system.
energy saving potential by employing the five modules of

The ErP ecodesign regulations                                          Our response to these high requirements: expertise and years of
FluidFuture is based on products which are not only reliable
             ®
                                                                       experience. The outcome: highly efficient products which meet or
but also highly efficient to counter the continuous rise of the        even exceed the minimum efficiency levels for 2015, already today.
global energy consumption of “Energy-related Products” –
products with high energy requirements. The ErP regulations            For glandless pumps, the following values apply:
stipulate mandatory minimum efficiency levels, which will              EEI (energy efficiency index):
gradually be increased until 2020. The objectives:                     low value = high efficiency

■■   20 % fewer greenhouse gases                                       From 1 January 2013: EEI ≤ 0.27
■■   20 % more renewable energies                                      From 1 January 2015: EEI ≤ 0.23
■■   20% less energy consumption
Your local KSB representative:

                                   Technology that makes its mark

                                                                    0518.026/02-EN / 02.15 / © KSB Aktiengesellschaft 2015 · Subject to technical modification without prior notice.
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