INSTALLATION INSTRUCTIONS - TileWarm DIY

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INSTALLATION INSTRUCTIONS - TileWarm DIY
TileWarm™ DIY
         INSTALLATION INSTRUCTIONS

                                     Speedheat® US
                                     Woodstock, Georgia
                                     Phone: 678‐391‐3244
                                     Toll Free: 1‐888‐WARM FLOOR
                                     Fax: 678‐391‐3248
                                     Toll Free Fax: 1‐888‐927‐6357
                                     www.speedheat.us                1
TWDIY-000-INST-01-07-09
INSTALLATION INSTRUCTIONS - TileWarm DIY
Congratulations on choosing TileWarm™ by Speedheat® as the safe, energy efficient way to add a
      touch of warmth and luxury to your floors!

      In the following pages, you will find detailed, step‐by‐step instructions for installing your new
      flexible TileWarm™ electric floor heating strips.

      For Safety Reasons and to Avoid Damaging the Product, please pay special attention to all items
      labeled:

                    Indicates a tip to help make your life
                    easier!

TWDIY-000-INST-01-07-09
INSTALLATION INSTRUCTIONS - TileWarm DIY
TileWarm™ Installation Instructions
                                                          Index
                                                                                  Page
       IMPORTANT NOTICE                                                             1
   1.0 Electrical Rough‐in                                                          2
   2.0 Sub Floor Preparation                                                        3
   3.1 Contents of your TileWarm™ DIY System Package                                4
   3.2 Check the Contents of the Heater Package                                     5
   4.0 SecuraMat™ Measurement and Preparation                                       6
   5.0 Drywall & Sub‐floor Access Holes                                             7
   6.0 Test Heaters                                                               8–10
   7.0 Sample Heater Layout and Installation Terminology                           11
   8.0 Floor Temperature Sensor Cable Installation                                 12
   9.0   Heater Installation
                 9.1 Install Connector Block 1                                     13
                 9.2 Attach Heater Strip to the Sub Floor                          13
                 9.3 Install the Heater According to the Layout Requirements       14
                 9.4 Tear and Turn Instructions                                    15
                 9.5 Freehand Instructions                                         16
                 9.6 Install Connector Block 2                                     17
                 9.7 Fish Hookup Wires & Floor Temp. Sensor Cable thru Conduits     17
                 9.8 Cover Connector Blocks with Tape                              17
                 9.9 Re‐Attach Monitors to Heaters                                18–19
   10.0 Apply MatTac™ to Floor                                                     20
   11.0 Install SecuraMat™                                                        21–25
   12.0 Thermostat Hookup                                                          26
   13.0 Thermostat Programming                                                    27–28

   14.0 PRECAUTIONS                                                                29

   15.0 Preparation Guidelines                                                     30

TWDIY-000-INST-01-07-09
INSTALLATION INSTRUCTIONS - TileWarm DIY
IMPORTANT NOTICE
                                           THESE INSTALLATION INSTRUCTIONS ARE ISSUED
                                            ON THE EXPRESS UNDERSTANDING THAT THE
                                           HEATING SYSTEM SUPPLIED HAS BEEN SPECIFIED
                                             BY AN AUTHORIZED SPEEDHEAT RESELLER.

                                    BEFORE PROCEEDING BE SURE OF THE FOLLOWING:
1.    You will be using vinyl or ceramic, stone, marble, or porcelain tiles for your floor covering.
      TileWarm™ heaters are not designed for installation under laminate or wood floors, wall‐to‐wall carpets, or area rugs.
      Speedheat® has other specifically designed products for those applications.
2.    The heaters supplied will adequately cover floor area to be heated without having to lengthen or shorten the element.
3.    The correct electrical requirements have been specified:
      3.1      Supply Voltage Required – 120 Volts or 240 Volts.
      3.2      Current draw (Amps).
      3.3      Required Voltage & Amperage of Dedicated Circuit Breaker.
               (Example – 240 Volt/30 Amp; 120 Volt/15 Amp ; 120 Volt/20 Amp, etc.)
      3.4      Size & Type of Electrical Boxes to house the thermostat.
               Some require ¾” knockouts for specified electrical conduit.
               (Standard size is Double Gang with Single Gang Adapter Plate).
      3.5      Electrical Cable from Service Panel to electrical box should be Correct Gauge and Number of Wires.
               (Example – 14/2; 12/2; 10/3, etc.)
      3.6      Quantity & Diameter of Electrical Conduit to be installed from the specified electrical box to floor level for hookup wires
               and floor temperature sensor cable.
               (Example – ½”; ¾”; plastic or metal). Thermostat box must have correct knockouts for conduit size.

                  CAREFULLY READ THE PRECAUTIONS AND PREPARATIONS ON PAGES 29 TO 30
     TWDIY-000-INST-01-07-09                                                                                                      Page 1 of 30
INSTALLATION INSTRUCTIONS - TileWarm DIY
1.0 Electrical Rough-in

       Cable from                          Double Gang Electrical Box
       Dedicated                           with at least two (2) ¾” knockouts
     Circuit Breaker                       with Single Gang Adapter Plate for
    in Service Panel                       the Thermostat

                                            Wall Stud

                                           One (1) or Two (2) ¾” Electrical
                                           Conduits for Floor Temperature
                                           Sensor Cable & Heater Hookup
                                           Wires
                                           (as specified with TileWarm™ DIY system).

                                                                       Complete Electrical Rough‐in BEFORE Heater
                  Heater Hookup Wires                                  Installation
                                           Drywall
                                                                       1.1. Check that voltage and amperage of
                                                                             circuit breaker is as specified in TileWarm™
                                        Floor Temperature                    DIY electrical requirements.
                                           Sensor Cable                1.2. Ensure the cable from the service panel
                                                                             is the correct gauge to carry the load specified
                       Plate                                                 in the TileWarm™ electrical requirements.
                                                                       1.3. Ensure the single gang adapter plate (mud ring)
                                                                             has the correct lip size and has been correctly
                                                                             attached for a flush mount thermostat.
                                                                       1.4. ENSURE THAT ELECTRICAL BOXES AND
                                                                             CONDUITS COMPLY WITH LOCAL ELECTRICAL
                                                                             REGULATIONS.
Heating Element

 TWDIY-000-INST-01-07-09                                                                                           Page 2 of 30
INSTALLATION INSTRUCTIONS - TileWarm DIY
2.0 Sub Floor Preparation

   2.1                                                           2.2

2.1 PLY WOOD SUB FLOOR PREPARATION                            2.2 CONCRETE SLAB REPARATION
2.1.1. Cover the ply wood sub floor with a cement board       2.2.1. Concrete slab must be dry and cured. Any surface cracks
de‐coupler in accordance with the tile manufacturer’s         to be filled in accordance with tile manufacturer’s
requirements.                                                 requirements.
2.1.2. Fill or cover gaps between adjoining cement boards.    2.2.2. Ensure the floor is smooth and free from protruding
2.1.3. Ensure the floor is smooth and free from protruding    lumps of cement, etc.
screws, nails, lumps of cement, etc.                          2.2.3. Thoroughly sweep or vacuum all dust off prepared sub
2.1.4. Thoroughly sweep or vacuum all dust off prepared sub   floor. Use a damp cloth to remove dust from new concrete
floor.                                                        slabs.

TWDIY-000-INST-01-07-09                                                                                            Page 3 of 30
INSTALLATION INSTRUCTIONS - TileWarm DIY
3.1    TileWarm™ DIY System Package Contents

        120 Volt
         Heater                           MatTac™ Primer
                                         with Roller and Tray

                                                                                     Wooden Block
                                                                                     for Smoothing
                                                                                                            DetectaBreak™
                                                                                      SecuraMat™
                                                                                                              Continuity
                                                                                                               Monitor

                     SecuraMat™                                                                      SmartStat™ Box
                     Protective                                                                      (Thermostat, Floor
                     Membrane                                                                          Temp. Sensor
                                                                                                       Cable, Screws)

                                  Connector
                                   Block 1

                                                 Hookup Wire             Connector
                                                Neutral + Ground          Block 2
TWDIY-000-INST-01-07-09                                                                                               Page 4 of 30
INSTALLATION INSTRUCTIONS - TileWarm DIY
3.2 Check the Contents of your Package

      3.2.1 Before opening, check the labels on the outer plastic bag to          Notes:
            ensure the heating system received corresponds with that              _____________________
            which was ordered.
      3.2.2 CAREFULLY cut off one end of the outer plastic bag using a
                                                                                  _____________________
            pair of scissors. Remove the heating element from the                 _____________________
            inner plastic bag.
                                                                                  _____________________
      3.2.3 Note the voltage, model number, serial number, and factory
            rated resistance shown on the identity label.
                                                                                  _____________________
              DO NOT remove the label.                                            _____________________
      3.2.4 Clearly identify whether the unit is 120V or 240V.                    _____________________
            This is shown on the identity label, but as an additional             _____________________
            check, hookup wires are color coded:
                                                                                  _____________________
              3.3.4.1. 120V units have ONE (1) YELLOW wire, ONE (1)
                        WHITE wire, and TWO (2) GREEN ground wires                _____________________
                        attached to the element via a plastic block.              _____________________
              3.3.4.2. 240V units have ONE (1) RED wire, and ONE (1)              _____________________
                        BLACK wire, and TWO (2) GREEN ground wires
                        attached to the element via a plastic block.              _____________________
                                                                                  _____________________
      Note:                                                                       _____________________
      Hookup Wires may have been Inserted inside Cardboard Core                   _____________________
      During Packaging.
                                                                                  ______

TWDIY-000-INST-01-07-09                                                                                      Page 5 of 30
INSTALLATION INSTRUCTIONS - TileWarm DIY
4.0 Measure out SecuraMat™ Protective Membrane

                                                                              4.1. SecuraMat is supplied in a roll sufficient to cover
                                                                                   the heated area plus 2" extra all the way round.

      SAMPLE SecuraMat™ LAYOUT                                                4.2   Measure out the SecuraMat BEFORE installing the
                                                                                    heating element.
                                                                              4.3   Make Sure Measurements are accurate!
                                                      This piece cut from           You CANNOT CUT SecuraMat after
                                                     SecuraMat Section 1            IT HAS BEEN GLUED OVER THE
                                                       must be used for             HEATING ELEMENT
                                                     Sections 4, 7, and 8
                                                                              4.4   DO NOT REMOVE THE WAX PAPER FROM THE
                                                                                    SecuraMat DURING THE MEASURING PROCESS.
                                                                                    (It will stick to itself and everything around it if you do.)

                                                                              4.5   Measure out Section 1 of the SecuraMat to cover
                                                             8                      an additional 2” around heating element.
                                                                  7                 Starting at a logical position on the floor.
                                                                      4
Starting point                           1                                    4.5   Measure out Section 1 of the SecuraMat to cover
                                     3’ x 10’                                       an additional 2” around heating element.
                                                                                    Starting at a logical position on the floor.
                                                                                    (that’s right… measure twice before 4.6)
                                                                              4.6   Did you measure twice? You can only cut once, you
                                             2
                                                                                    know?
                                          3’2
                                            x 10’                                   Now, cut with a knife or scissors to fit the floor
                                                                                    layout.
                                                                              4.7   Save pieces cut out of each section to cover small
                3                                     6           7                 additional areas.
            3’ x 2’ 3”   4           5
                                 3’ x 2’ 6”                                   4.8   Measure out Section 2 and cut to fit the floor
                                                                                    layout. AND SO ON.
                                                                              4.9   Roll up each section and remove from the room
                                                                                    until required for installation over the heating
                             8                                                      element.
                                                3’ x 1’ 2”

                                                                                                                                      Page 6 of 30
INSTALLATION INSTRUCTIONS - TileWarm DIY
5.0 Dry Wall & Sub Floor Access Holes

                                                               Drywall

      3” x 4” Hole in Drywall
       to Expose Electrical                             Electrical Conduits from
             Conduits                                   Thermostat Box.

                                                        Install Number of ¾”
     Plate (Horizontal stud)                            Conduit Specified with
            in Drywall                                  TileWarm™ DIY System.

        4” x 4” x ¼” Hole in
          Cement Board
         or Concrete Slab                                  Cement Board on
       for Connector Blocks                              Plywood Sub floor or
                                                            Concrete Slab

              16” x ½” x ¼”
                Channel in
              Cement board
             or Concrete Slab
                 for Floor
              Temperature
               Sensor Cable

TWDIY-000-INST-01-07-09                                               Page 7 of 30
6 Test Heater

6.1.1 Each Heater is shipped, rolled around a cardboard
      core and packed in a double plastic bag

                                                                               6.1.2 Remove the heater from plastic bags for testing.
   6.1.1
                                                                                     Each Heater has 2 pairs of heater hook up wires.

                                                                               The “inner” pair of heater hook up wires is inserted in the
                                                                               cardboard core to avoid twisting and damage to the
                                                                               element when the heater is unrolled from the core during
                                                                               installation.

6.1.3 Carefully remove the “inner” pair of heater hook up
                                                                                 6.1.2
      wires from the core to expose the stripped ends of
      the wires so the heater can be tested with the
      DetectaBreak™ Continuity Monitor before
      continuing installation.

     6.1.3
                                                                                                                        The “outer” pair
                                                                                                                        of heater hook up
                                                                                                                        wires is secured
                                                                                                                        to the outside of
                                                                                                                        the heater roll.

                                            “Outer” pair of heater hook up wires.

                                   “Inner” pair of heater hook up wires.

                                                     TWDIY-000-INST-01-07-09                                                     Page 8 of 30
6.2 DetectaBreak Continuity Monitors

                                                  6.2       Monitor As Received In Package

                                                  6.2.1     One DetectaBreak™ Continuity Monitor is shipped with
                                                            each heater. It is firstly used to test that the heater is good
                                                            before installation and is later reconnected to continuously
                                                            monitor the electrical integrity of the heater during tile
                                                            setting.

                                                  6.2.2     The monitor is shipped with the alligator clips of the RED
                                                            and BLACK monitor leads connected together. This keeps
        6.2.1
                                                            the unit silent and puts it into “sleep mode” to extend
                                                            battery life.

                 6.2.2 Red and Black leads        6.2.3     When the RED and BLACK Monitor leads are separated, the
                       connected to each                    unit will chirp 3 times then emit a continuous alternating
                       other to keep                        tone until connected to a good heater as described in 6.3
                       monitor silent in                    or 6.4.
                       sleep mode.

                                                  6.2.4     TO SILENCE THE MONITOR AT ANY TIME, RECONNECT THE
                                                            RED AND BLACK MONITOR LEADS

6.2.2
                                             TWDIY-000-INST-01-07-09                                                  Page 9 of 30
6.3        Test 120‐Volt TileWarm™ DIY Heater
                           6.3.1      Twist together the stripped ends of the two (2) GREEN
                                      heater hook up wires.
                           6.3.2      Attach GREEN/YELLOW monitor lead to both GREEN
                                      heater hook up wires.
                           6.3.3      Attach RED monitor lead to YELLOW heater hook up wire.
                           6.3.4      Attach BLACK monitor lead to WHITE heater hook up wire.
                                      …Continue to 6.4.5…

                           6.4        Test 240‐Volt TileWarm™ DIY Heater
                           6.4.1      Twist together the stripped ends of the two (2) GREEN
                                      heater hook up wires.
                           6.4.2      Attach GREEN/YELLOW monitor lead to both GREEN                                        6.4
                     6.3              heater hook up wires.
  120‐Volt Heater          6.4.3      Attach RED monitor lead to RED heater hook up wire.                 240‐Volt Heater
                           6.4.4      Attach BLACK monitor lead to BLACK heater hook up wire.

                                                               IF HEATER IS WORKING PROPERLY
                                                               6.4.5   If heater is good, monitor will go silent and a GREEN LED
                                                                       will flash continuously on the face of the monitor.
                                                               6.4.6   Disconnect Monitor from heater and reconnect RED and
                                                                       BLACK monitor leads to each other to silence the unit.
                                                               IF DAMAGED
                           6.5 VERY IMPORTANT                  6.4.7   If heater has been damaged, monitor will continue to emit
                                 Carefully re‐insert                   an alternating tone and a RED LED will flash continuously.
 6.5
                                 “inner” pair of heater        6.4.8   Disconnect Monitor from heater and reconnect RED and
                                 hook up wires into                    BLACK monitor leads to each other to silence the unit.
                                 cardboard core before                 IF DAMAGED, DO NOT CONTINUE INSTALLATION!
                                 continuing with                                    Call 1‐888‐WARM‐FLOOR
                                 installation.
                                                                      (1‐888‐927‐6356 Ext. 201) for further instructions.
TWDIY-000-INST-01-07-09                                                                                               Page 10 of 30
7.0 Sample Heater Layout & Installation Terminology

                               “Tear & Turn” – See 9.4

                                                                    2d   Freehand – See 9.5

 Floor
 temperature
 sensor cable –
 See 8.0
                              1b       1c        1d
                                                         2a 2b 2c

                    1a

                   Heater 1     Heater 1     Heater 2    Heater 2                    Heater
                    “out”         “in”        “out”        “in”                       “in”
                   hot tail     hot tail     hot tail    hot tail                    hot tail
                                                                                                Heater     Floor temperature
                                                                                                 “out”     sensor cable
                                                                                                hot tail

TWDIY-000-INST-01-07-09                                                                                            Page 11 of 30
8.0 Floor Temperature Sensor Installation

                                        Drywall
                                                                                                Drywall

   Floor temperature
   sensor cable
                                                                                              Duct Tape

                                                              Cement Board
  Cement Board                         Thicker Tip of the     on Plywood
  on Plywood                           Floor Temperature      Sub Floor or
  Sub floor or                         Sensor Cable           Concrete Slab
  Concrete Slab

8.1 Place Floor Temp. Sensor Cable in the channel cut out     8.3 Cover the floor temperature cable with
    in the sub floor.                                             duct tape.

8.2 The tip of the cable (which is thicker than the rest of
    the cable) should be positioned so that it will be
    covered by the heating element.

TWDIY-000-INST-01-07-09                                                                                    Page 12 of 30
Drywall
 9.1
                       Out Hot tail                                                                    9.0 Heater Installation

                                                                            Heater Hookup        9.1     Install Connector Block 1
                                                                                Wire
                                                                                                 9.1.1 Secure Connector Block 1 for the
                                                                                                       “Out Hot Tail” to the ply wood sub
                                                                           Insulated Staple
                                                                                                       floor with an insulated staple.
                                                                                                 9.1.2 On a concrete slab, use hot glue to
                                                                           Connector Block 1           stick the block to the sub floor.

                                                                                                                NEVER ALLOW
                                                                           Cement Board on
                                                                           Plywood Sub‐floor
                                                                                                                ELEMENT WIRES TO
                                 Floor Temperature                                                              CROSS OVER EACH
                                    Sensor Cable                            or Concrete Slab
                                                                                                                OTHER!

9.2    Attach Heater Strip to the Sub‐floor                                  9.2
9.2.1 Secure the “Out Hot Tail” to the sub floor with masking or duct
      tape.                                                                         Adhesive Tape 2                              Masking
                                                                                                               Out Hot tail       Tape
9.2.2 Remove factory fitted wax paper from Adhesive Tape 1 about
      24” at a time.
9.2.3 Attach the first 24” of Adhesive Tape 1 to the floor. Press
      firmly into place.
9.2.4 Remove the next 24” of Adhesive Tape 1. Press firmly to the
      floor in a straight line with the previous 24”
9.2.5 Remove factory fitted wax paper from Adhesive Tape 2, about
      12” at a time.
9.2.6 Stretch out the heater strip so that the element wire is straight.
                                                                                                      Adhesive Tape 1
9.2.7 Attach first 12” of Adhesive Tape 2 to the floor. Press firmly
      into place.
9.2.8 Remove the next 12” of Adhesive Tape 2. Stretch & stick.               Wax Paper on
                                                                             Adhesive Tape                                      Page 13 of 30
       TWDIY-000-INST-01-07-09
9.0 Heater Installation

                                                                                     Sample Heater Layout

                                                                                     9.3    Install Heater According to
                                                                                            Layout Requirements
                                                                                     9.3.1 Continue installing the
                                                                                           heater according to the pre‐
                               “Tear & Turn” – See 9.4                                     determined layout requirements.
                                                                                     9.3.2 See 9.4 for “Tear and Turn”
                                                                                           instructions.
                                                                    2d   Freehand    9.3.3 See 9.5 for “Freehand” instructions.
                                                                         (See 9.5)
 Floor
 temperature
 sensor cable –
 See 8.0                                                                                            NEVER ALLOW
                              1b       1c        1d                                                 ELEMENT WIRES TO
                                                         2a 2b 2c
                                                                                                    CROSS OVER EACH
                                                                                                    OTHER!

                    1a

                   Heater 1     Heater 1     Heater 2    Heater 2
                    “out”         “in”        “out”        “in”
                   hot tail     hot tail     hot tail    hot tail

TWDIY-000-INST-01-07-09                                                                                                Page 14 of 30
9.4.1                                   Connector Block 1                                            9.0 Heater Installation

                                                                                            9.4 Tear & Turn Instructions
                                       9.4.1 Identify Correct
                                             turn Loop A
                                                                     Use this method to turn the heater through 180°
                                                                     9.4.1 Identify the correct turn Loop A according to the layout
                                      Tape 1                                requirements.
                                                                     9.4.2 Carefully cut or tear Tape 1.
                                                                            DO NOT CUT THE HEATING ELEMENT.
                                                                     9.4.3 Carefully cut or tear Tape 2.
            Tape 2                      Connector block 2                   DO NOT CUT THE HEATING ELEMENT.
                                                                     9.4.4 Turn Section 2 of the heater through 180°.
9.4.2                                                                9.4.5 Attach heater sections 1 and 2 to the floor with the factory
                                                                           fitted adhesive tape.

             Section 1
                                                                     9.4.4
                                      Loop A

                                                                                                                 Section 2
              Section 2               9.4.2 Carefully Cut                       Section 1                        Turned
                                            or Tear Tape 1                                                       through
                                                                                                                 180°

9.4.3                                                                                              Loop A

                                                            NEVER ALLOW                         9.4.4 Turn Heater
             9.4.3 Carefully Cut or                         ELEMENT WIRES TO                          Section 2
                   Tear Tape 2                              CROSS OVER EACH                           through
                                                            OTHER!                                    180°
        TWDIY-000-INST-01-07-09                                                                                                  Page 15 of 30
A to B = Element Run                                                           9.0 Heater Installation

A                             B
                                                                   9.5 FREEHAND INSTRUCTIONS
                 C                C to D =
                     D            Element Pitch

                                                  Covering Odd‐shaped Sections of the Floor
                                                  9.5.1 Detach the heating element from the factory fitted
                                                        adhesive tape by giving it a sharp tug upwards.
                                  YES √           9.5.2 Keep the 2 pieces of adhesive tape from which the
                                                        element has been removed and use it to attach the
                                                        freehand sections of element to the sub floor. Use
                                                        masking tape or duct tape to adhere the element to the
                                                        sub‐floor if more tape is required.
                                                  9.5.3 Alternatively, tear the tape between each element run,
                                                        leaving small pieces of tape attached to the element to
                                                        stick to the sub‐floor.
                                                  9.5.4 Maintain the same “element pitch” between “element
                                                        runs” as the original strip. This spacing varies from 1.24”
                                                        to 2.5” depending on the power density of the heater.

                                        NO X                                Never Allow Element
                                                                            Wires to Cross Over
                                                                            Each Other!

    TWDIY-000-INST-01-07-09                                                                                           Page 16 of 30
9.0 Heater Installation
                                                                            9.6
9.6         Install Connector Block 2
                                                                                                                          Connector
9.6.1 Secure Connector Block 2 for the “In Hot Tail” to the
                                                                                                                          Block 2
      plywood sub floor with an insulated staple.
9.6.2 On a concrete slab, use hot glue to stick the block to
      the sub floor.                                                                                                      Insulated
                                                                                                                          Staple
                                                                             In Hot Tail
      9.7

                                                                                           9.8

9.7     Fish Wires & Sensor Cable into Conduit
9.7.1 Fish the heater hook up wires and floor temperature sensor cable
      through the electrical conduits in the dry‐wall up to the electrical
      box which will house the thermostat.
                                                                                       9.8       Cover Connector Blocks with Tape
9.7.2 Tape the hook up wires together for each heater with electrical
      tape just above the point at which the wires enter the electrical box            9.8.1 Cover the element blocks in the 4” x 4” x 1/4”
      from the electrical conduit.                                                           cut out in the sub floor and with duct tape.

9.7.3 Separately identify the 4 wires for each heater to simplify the re‐
      attachment of the Continuity Monitor later.

   TWDIY-000-INST-01-07-09                                                                                                            Page 17 of 30
9.0 Heater Installation

                          9.9

                                9.9    Re‐attach Monitors to Heaters
                                9.9.1 Re‐Connect a DetectaBreak™ Continuity
                                      Monitor to each heater according to the
                                      instructions that follow.
                                      (See Section 9.9.4)
                                9.9.2 Tape around the alligator clips with
                                      electrical tape so that false alarms do not
                                      occur if the Monitor is accidentally
                                      bumped and the alligator clips touch each
                                      other.
                                9.9.3 Ensure that the floor temperature sensor
                                      cable has been fished through the
                                      conduit and that it is secured so it will
                                      not fall back down the conduit..

TWDIY-000-INST-01-07-09                                                    Page 18 of 30
9.9 Attach Monitors to Heaters                                                               9.0 Heater Installation

                            9.9.4    Re‐attach DetectaBreak™ Monitor to 120‐Volt
                                     TileWarm™ DIY Heater
                            9.9.4.1 Attach RED monitor lead to YELLOW heater hook up wire
                                    and BLACK monitor lead to WHITE heater hook up wire.
                            9.9.4.2 Attach GREEN/YELLOW monitor lead to both GREEN
                                    heater hook up wires tightly twisted together.
                                    …Continue to 9.9.6.1…

                9.9.4       9.9.5    Re‐attach DetectaBreak™ Monitor to 240‐Volt
                                     TileWarm™ DIY Heater                                                                9.9.5
                            9.9.5.1 Attach RED monitor lead to RED heater hook up wire and
                                    BLACK monitor lead to BLACK heater hook up wire.
                            9.9.5.2 Attach GREEN/YELLOW monitor lead to both GREEN
                                    heater hook up wires tightly twisted together.
                                    …Continue to 9.9.6.1…

IF HEATER IS WORKING PROPERLY
9.9.6.1 If heater is good, monitor will go silent and a GREEN LED will flash continuously on the face of the monitor.
9.9.6.2 Disconnect Monitor from heater and reconnect RED and BLACK monitor leads to each other to silence the unit.
IF DAMAGED
9.9.6.3 If heater has been damaged, monitor will continue to emit an alternating tone and a RED LED will flash continuously.
9.9.6.4 Disconnect Monitor from heater and reconnect RED and BLACK monitor leads to each other to silence the unit.
                                     IF DAMAGED, DO NOT CONTINUE INSTALLATION!
                                                  Call 1‐888‐WARM‐FLOOR
                                    (1‐888‐927‐6356 Ext. 201) for further instructions.

TWDIY-000-INST-01-07-09                                                                                                   Page 19 of 30
10.0 Apply MatTac Primer

                                                    Before applying the MatTac™
                                                    primer, ensure that the floor is still
                                                    clean and free of dust.

                                  10.1     Apply MatTac™ Primer to the floor.
                                  10.1.1   Pour MatTac™ Primer from the bottle into the plastic tray supplied.
                                  10.1.2   Dip the supplied Roller into MatTac™ Primer until the roller is fully
                                           covered.
                                  10.1.3   Apply a thin film of MatTac™ Primer evenly across the floor with the
                                           roller.
                                  10.1.4   Do not apply excessive primer as it can slow drying time.
                                  10.1.5   Some floor surfaces may be more absorbent than others and may
                           10.1            require an extra coat of MatTac™ Primer. c

                                  10.2     Allow MatTac™ Primer to dry.
                                  10.2.1   Drying takes 10 to 45 minutes dependant on temperature and
                                           humidity.
                                  10.2.2   The MatTac™ Primer is sufficiently dry when it is “tacky” to the
                                           touch and no liquid is transferred to your fingers.
                                  10.2.3   Protect primed surface from dust and dirt until SecuraMat™ is
                                           installed. You can walk on the primer to install the SecuraMat™.
                                  10.2.3   SecuraMat™ protective membrane must be installed within 4 hours
                                           of the MatTac™ Primer drying.

                                  10.3      Clean up
                                  10.3.1   The roller and tray are disposable, but may be cleaned with plain
                           10.2            water and a cloth before the primer dries.
                                  10.3.2   If the primer has already dried on the equipment, use mineral
                                           spirits to clean up.
TWDIY-000-INST-01-07-09                                                                               Page 20 of 30
11.0 Install SecuraMat

           11.1 Important Precautions

             11.1.1       THE BLACK UNDERSIDE OF THE SecuraMat™ IS COVERED WITH
                          A VERY AGGRESSIVE ADHESIVE.

             11.1.2       DO NOT FOLD MAT on Underside. If the mat is folded over on the underside, it will stick to itself
                          and CANNOT BE SEPARATED.

             11.1.3       REMOVE 1 ft or less of the White Wax Paper at a time to avoid this.

             11.1.4       Hold the roll upright and taught at a 90° angle to the floor while rolling out onto the primed floor.

                               White Wax Paper Protective Layer

                                 Black Underside Covered with Aggressive Adhesive

TWDIY-000-INST-01-07-09                                                                                                           Page 21 of 30
11.0 Install SecuraMat

11.2 Install SecuraMat onto the Primed Floor

                               11.2.1 Roll back 1 ft. of             11.2.3 Lift the previously
                                      White wax paper                       measured section
                                      on the first                          of SecuraMat
                                      section of                            upright and taught
                                      previously                            at a 90o angle to
                                      measured                              the floor.
                                      SecuraMat to
                                      expose the black
11.2.1                                adhesive
                                      underside.            11.2.3

                               11.2.2 Flip the section of            11.2.4 Stand on the first
                      11.2.2
                                      SecuraMat over                        1ft. portion of
                                      into the correct                      SecuraMat already
                                      starting position                     secured to the
                                      on the primed                         floor.
                                      floor and press
                                      the exposed black
                                      adhesive
                                      underside firmly
                                      into place.
                                                            11.2.4

TWDIY-000-INST-01-07-09                                                              Page 22 of 30
11.0 Install SecuraMat

11.2 Install SecuraMat onto the Primed Floor

                                               11.2.5. Still standing on the first portion already secured to the
                                                       floor, remove another 1 ft. of white wax paper and lower
                                                       the exposed black adhesive underside of the mat down
                                                       onto the primed floor.

                                               11.2.6. Walk forward 1 ft. and unroll another 1 ft. of white wax
                                                       paper. The weight of the mat and the pressure from your
                                                       feet will lightly adhere the mat to the floor.

                                               11.2.7. Keep walking forward and unrolling until you reach the end
                                                       of the measured out section of SecuraMat.

                                               11.2.8. Repeat for each section of previously measured SecuraMat.

                                               11.2.9 As far as possible, each section of SecuraMat should be
                                                      butted up against the edge of an adjoining section and
                                                      should not overlap.

 TWDIY-000-INST-01-07-09                                                                                            Page 23 of 30
11.0 Install SecuraMat

11.2 Install SecuraMat onto the Primed Floor

11.2.10. Using the wooden block supplied, apply moderate   11.2.11.   When the profile of the heating element shows
         pressure to the top surface of the SecuraMat to              through the surface of the SecuraMat across the
         remove any air that may have been trapped                    entire heated area, you can be sure all the
         during the roll out process.                                 trapped air has been removed.

 TWDIY-000-INST-01-07-09                                                                                        Page 24 of 30
11.0 Install SecuraMat

11.3           Completed Sample Installation

                                                                           Continuity Monitors

SecuraMat section 1 with cut out to fit floor layout.   Adjoining SecuraMat sections butted against each other, not
                                                        overlapped

 TWDIY-000-INST-01-07-09                                                                                       Page 25 of 30
12.1 Thermostat auto senses 120 Volt or 240 Volt system
12.2 Strip ¼” of insulation from red and green wires in                                             12.0 Thermostat Hookup
      floor temperature sensor cable.
12.3 Press down on 2 spring loaded screws of the Floor Sensor
      Block, insert red and green wires, then release screws.
12.4 Tug on sensor cable to insure firm connection.                                                 Floor Sensor Block with
12.5 If sensor cable is incorrectly installed, E2 error will                                         spring loaded screws.          Heater Grounds
      be shown on thermostat display when connected to power.                                                                           Green
12.6 Insert heater hot and neutral hookup wires into screw
      connectors as shown.                                                                                                                   House
12.7 Connect house ground to heater grounds with a screw                                                                                     Ground
                                                                                 Floor Temp.
      connector. USE THE CORRECT SIZE CONNECTOR.                                 Sensor Cable
                                                                                                                                             Copper
12.8 Insert the hot and neutral wires from the circuit breaker
      in the service panel, into the screw connectors as shown.
12.9 Some installations with more than 3 heaters on one thermostat
      may require a separate relay/contactor and would be
      connected within a junction box.                                                                                        Hot
                                                                                                    Heater
                                                                                Heater                             Neutral
                     Floor Sensor Block with                                                         Hot                         Cable from
                                                       Heater Grounds           Neutral
                      spring loaded screws.                                                         Yellow                     Circuit Breaker
                                                           Green                White
                                                                                                                                14/2 or 12/2

                                                                 House         120 VOLT SYSTEM
                                                                 Ground
                                                                 Copper
 Floor Temp.
 Sensor Cable
                                                                                    CONNECT MULTIPLE HEATERS IN PARALLEL.

                                                                                          USE PIGTAIL WIRES IF NECESSARY.

                                                                                    USE CORRECT SIZE SCREW CONNECTORS
          Heater       Heater        Hot 2     Hot 1                             FOR THE NUMBER OF WIRES TO BE CONNECTED.
          Hot 2        Hot 1                                  Cable from
          Black         Red                                 Circuit Breaker
                                                             12/2 or 10/2

   240 VOLT SYSTEM                                                            TWDIY-000-INST-01-07-09                                     Page 26 of 30
13.1 First Time Power On                                                                  13.0 Thermostat Programming
       13.1.1   Set correct time and correct day using Up and Down Adjust
                Buttons. At first time power on, Clock flashes 12:00 midnight
                                                                                       13.1 First Time Power on
                Day flashes 1 = Monday.

       13.1.2   To adjust Clock and Day later on, insert pin into Clock Adjust Hole,
                then use Up and Down Adjust Buttons.

       13.1.3   The thermostat has a 4 ‐ event time and AIR temperature program
                for Days 1 thru 5 and a 2‐event program for days 6 and 7.
                                                                                             SPEEDHEAT
       13.1.4   The Adaptive function of the thermostat calculates when to switch
                ON the heating to ensure that the set temperature is achieved at                       Display
                the set time.
                                                                                                                            Up Adjust
       13.1.4   To program the thermostat, hold down the Accept Button for 3                                                 Button
                seconds until a time appears on the display (e.g.. 6:00). Release
                the button and the Event 1 start time will flash ready for                                                   Accept
                adjustment.                                                                                                  Button

       13.1.5   Use Up and Down Adjust Buttons to set Event 1 start time. Press
                the Accept Button to accept this time.                                                                       Down
                                                                                                                             Adjust
       13.1.6   A temperature will now flash on the display. Use Up and Down                                                 Button
                Adjust Buttons to set Event 1 temperature. Press the Accept
                Button to accept this temperature.
                                                                                              Clock              Reset to
                                                                                              Adjust             Factory
       13.1.7   Event 2 time will now flash on the display. Use Up and Down
                                                                                               Hole              Default
                Adjust Buttons to set Event 2 start time. Press the Accept Button
                                                                                                                  Hole
                to accept this time. And so on for 4 weekday events and 2
                weekend events.
       13.1.8   Typically :
                Event 1 = Morning wake up time.
                Event 2 = Leave home time.
                Event 3 = Return home time
                Event 4 = Evening sleep time.

                                                                                                                                 Page 27 of 30
  TWDIY-000-INST-01-07-09
13.0 Thermostat Programming
13.2 Maximum and Minimum FLOOR Temperatures.

      13.2.1 For wood floors, the MAXIMUM FLOOR temperature                13.2 Maximum and Minimum Floor
             should not exceed 83oF.                                            Temperatures
      13.2.2 Because hot air rises, it is often important to ensure that
             the MINIMUM FLOOR temperature does not fall below
             a comfortable level when the AIR temperature set point
             has been achieved.                                               SPEEDHEAT
      13.2.3 Hold down the Up Adjust Button and Down Adjust
             Button together for 3 seconds until “Info” flashes on
                                                                                        Display
             the display.

      13.2.4 Press Up Adjust Button once and “Pro” will appear on                                            Up Adjust
             the display. Press the Up Adjust Button once again and                                           Button
             “HiLi” will flash on the display.
                                                                                                              Accept
      13.2.5 Press the Accept Button and a temperature will flash on                                          Button
             the display. Use Up and Down Adjust Buttons to set
             MAXIMUM FLOOR temperature to 83oF.
                                                                                                              Down
                                                                                                              Adjust
      13.2.6 Press the Accept Button and “LoLi” will flash on the                                             Button
             display. Press the Accept Button and a temperature will
             flash on the display. Use Up and Down Adjust Buttons
             to set MINIMUM FLOOR temperature to (say) 75oF.                   Clock              Reset to
                                                                               Adjust             Factory
      13.2.7 Press the Accept Button and the current time will return           Hole              Default
             to the Display.                                                                       Hole

           There are several other functions described in the full
           THERMOSTAT USER MANUAL which is packed in the
           box in which the thermostat is shipped.
TWDIY-000-INST-01-07-09                                                                                           Page 28 of 30
14.0 Precautions

         14.1 REGULATIONS
                14.1.1 THIS EQUIPMENT IS AN ELECTRICAL FIXTURE AND SHALL ONLY BE INSTALLED BY QUALIFIED PERSONNEL WHO ARE
                          FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE APPARATUS AND THE HAZARDS INVOLVED.
                14.1.2 INSTALLATION OF THIS HEATING SYSTEM SHALL BE IN ACCORDANCE WITH THE REGULATIONS OF ALL AUTHORITIES
                          HAVING JURISDICTION.
                14.1.3 THE ELECTRICAL HOOK UP WIRES FOR THIS HEATING SYSTEM MUST BE ENCLOSED IN ELECTRICAL CONDUIT WHEN
                          DRAWN UP THROUGH DRY WALL.
         14.2 DAMAGE AND REPAIRS
                14.2.1 DO NOT Install the Heating System if the Continuity Test Fails.
                14.2.2 DO NOT Cut, Shorten or Lengthen the Heating Element.
                14.2.3 DO NOT Attempt to Repair the Heating Element, Connection Block or Hookup Wires if they are Damaged During or after
                         Installation.
                14.2.4 DO NOT Remove Excess Thinset from a Trowel by Banging it on the Heating Element, the Connection Block or the Cold
                         Wire Leads.
                14.2.5 DO NOT Use Excessive Pressure with the Notched Trowel when Applying Thinset over the Protective Mesh and the
                         Heating Element.
                14.2.6 DO NOT Use an Angle Grinder to Cut Tiles Installed over the Heating Element.
                14.2.7 DO NOT Clean Out Thinset or Grout Between Adjoining Tiles Using a Sharp Object which Extends below the Bottom
                         Surface of the Tile.
         14.3. POSITIONING
                14.3.1 DO NOT Install One Heating Strip on Top of Another or Overlap the Strip on Itself as it may Cause Dangerous
                         Overheating.
                14.3.2 DO NOT Install Heating Element Under Cabinets or Other Built‐in Units.
                14.3.3 DO NOT Install Heating Element Closer than 8 Inches to Heating Supply Ducts, other Heating Elements or other Heating
                         Appliances or Sources of Heat.
                14.3.4 DO NOT Install the Heating Element over Floor Expansion Joints.
                14.3.5 DO NOT Install the Heating Element over Rough And Uneven Floors.
                14.3.6 DO NOT Install the Heating Element over Protruding Screws, Nails, Staples.
                14.3.7 DO NOT Install the Heating Strip UNDER Insulating or Water‐proof Underlayment.

TWDIY-000-INST-01-07-09                                                                                                         Page 29 of 30
15.0 Preparation Guidelines

15.1. WALL AND FLOOR POSITIONING CONSIDERATIONS
      15.1.1 BEFORE planning the floor layout for heating elements, an appropriate wall position must be selected for the thermostat.

       The Following Requirements SHOULD be Considered:
               15.1.1.1 Electrical cable must be installed from the service panel to the selected wall position.
               15.1.1.2 The SmartStat™ will be installed in an electrical box , which will be secured to a vertical stud in the dry wall no more
                         than 5 feet above floor level. A single gang electrical box is large enough to receive hookup wires from a maximum
                         of two heaters. A double gang electrical box with a single gang reduction plate (mud ring), may be used for up to 3
                         heaters attached to a single thermostat.
               15.1.1.3 Electrical conduit will be installed from the electrical box for the thermostat to the horizontal stud at floor level.
               15.1.1.4 The heater hookup leads will be drawn up through electrical conduit in the dry wall from a point at floor level no
                         more than 5 feet below the thermostat.
               15.1.1.5 The thermostat should be in a convenient position for safe and easy access by occupants of the room; preferably on
                         an internal wall away from direct sunlight and drafts.

      15.1.2 The Following Flooring Criteria MUST be Considered:
               15.1.2.1 The heating element cannot be installed directly onto a plywood sub‐floor. Cement board or a de‐coupler must be
                         installed first.
               15.1.2.2 Elements CAN be installed directly onto concrete floors.

                                                                 END
                                              Speedheat® TileWarm™ Installation Instructions

 TWDIY-000-INST-01-07-09                                                                                                                    Page 30 of 30
Thank you for choosing Speedheat!

  Enjoy your New Warm Floors!
Speedheat® Generation4™
Energy Efficient Electric Radiant Floor Heating Systems

   Speedheat® is the world leader in Generation4™
   electric radiant floor heating systems.

   Primary, Supplementary, and Floor Warming
   Systems available:
   CarpetMate™
          Wall-to-Wall Carpeting
   RugBuddy™
          Area Rug Heaters, Foot Warmer
   TileWarm™, VinylPal™, and ShowerWarm™
          Tile, Marble, Slate, and Stone, Vinyl & Linoleum, Showers
   WoodBeWarmer™
          Nailed Down Wood
   LamiMate™
          Floating Laminate

                                                                      Speedheat® US
                                                                      Woodstock, Georgia
                                                                      Phone: 678‐391‐3244
                                                                      Toll Free: 1‐888‐WARM FLOOR
                                                                      www.speedheat.us

TWDIY-000-INST-01-07-09
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