Trucks and graders ATTACHMENTS CATALOGUE - Mählers

 
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
INTERNATIONAL EDITION

ATTACHMENTS CATALOGUE
Trucks and graders
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Mählers | Attachments Catalogue

            Quality attachments
            that show the way
            For more than 100 years Mählers has been synonymous with quality
            attachments, and is the professionals’ first choice for snow ploughing and
            road maintenance in Scandinavia. The reason is that we never rest on our
            laurels. Continuous development leads to successive improvement.
            Among our latest attachments are the pioneering diagonal Flexiway II
            plough, upgraded side ploughs for trucks and new blades.

2 | Intro
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Attachments Catalogue | Mählers

Product overview

04   System Mählers

06   Job report: Lindsethmo
     Transport A/S

08   Flexiway II

10   Products and accessories
     for trucks
     Diagonal snow ploughs                   11–13
     Snow guards                                 14
     Plough hitches                              14
     Side ploughs                           15–16
     Grader blades                               19
     Control systems                             21

22   Products and accessories
     for road graders
     Side ploughs                                23
     Snow and gravel guards                      25
     Trenching wing                              25
     Gravel spreader                             27

28   Specifications

32   Notes

                                                Contents | 3
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Mählers | Attachments Catalogue

           System Mählers – for
           efficient road mainte-
           nance
           Attachments and equipment
           for trucks and road graders
           Thanks to System Mählers comprehensive
           programme you can find new business oppor-
           tunities and increase the areas of use for your truck,
           grader blade or wheeled loader all year round.
             Our tools are built to last for season after season
           and to increase your capacity in summer and winter.
           Flexible fittings for ease of mounting and plough
           change.
             The system picture shows typical examples of
           quality attachments and fittings from Mählers.
             System Mählers’ parallelogram also enables
           ploughs for wheeled loaders to be used on trucks.
           The product range includes blades for trucks and
           side ploughs, snow guards, trenching blades and
           gravel spreaders for road graders.

4 | System Mählers
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Attachments Catalogue | Mählers

            System Mählers | 5
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Mählers | Attachments Catalogue

          Mählers control system
                   improved my work
    It’s the end of April, the sun has shown its                                         It’s possible to set the plough and grading equipment to automatically lift
                                                                                      when the driver selects reverse, to mention just one example of how the MC2
    face again after a night of snow, and we’re                                       improves the work environment.
    waiting at a roadside café just south of Levan-                                      When the driver then wants to lower the equipment again, all he has to do
                                                                                      is press a button. This lowers all the equipment to the position it was in when
    ger for the main protagonist for one of today’s                                   reverse was selected.
    meetings. We don’t have to wait long for a                                           Stein has also added almost all the equipment available, so he also has a
                                                                                      GPS unit, TV, weighing equipment, four reversing cameras and air suspension
    nearly new Volvo truck to turn into the car                                       surveillance.
    park, and driver Stein Lindsethmo climbs out                                         He also has the reporting system which monitors ploughing and reports to
                                                                                      Stein’s employer, Mesta.
    of the cab.                                                                       This system detects when Stein lowers the plough or grader blade and
                                                                                      measures the distance, and when ploughing or grading is complete it reports
    Stein is driving a fully loaded Volvo FH16, 750 6x2 fitted with with Mählers
                                                                                      back to Stein, who checks his iPad to make sure everything is okay and then
    grader blades/jaw blades HB3-N and the MC2 control system. A control
                                                                                      confirms this.
    system which Stein really enjoys using.
                                                                                         This completes the invoicing information and so there’s no printing of drive
      “Yes, my work environment has really improved since I got the MC2,”
                                                                                      notes or any other kind of reporting required.
    explains Stein, pointing out all the functions he can control from the driver’s
                                                                                         We start chatting about the grader blade, and Stein explains that it was
    seat.
                                                                                      easy to choose a blade this time around.
      The MC2 contains a small, handy panel with a joystick and buttons. The
                                                                                         “I was very pleased with the grader blade on my last truck, and when I
    control system manages the plough and grading equipment.
                                                                                      found out that Mählers had upgraded to the current version with shallower

6 | Job report: Lindsethmo Transport A/S
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Attachments Catalogue | Mählers

installation dimensions (better ground clearance) and that it can also be
controlled with the MC2 as well as other plough equipment, I didn’t hesitate,”
                                                                                     Lindsethmo Transport A/S
says Stein.
                                                                                     Owner: Stein Lindsethmo
   The blade is used all year round as he grades snow and ice in winter and
gravel in summer.                                                                    Location: Based in Skage, Overhalla
   As we’ve already noted, Stein sets great store by a good work environ-            Founded: 1992
ment, and in that regard we get talking about the Flexiway, Mählers’ new
                                                                                     Number of full-time employees: 2
plough which has more or less revolutionised the plough industry with its
innovative features.                                                                 Vehicle fleet: One FH16 750 6x2 tipper with trailer, one Volvo
   Besides the side extension of ± 450 mm, its many advantages include the           FH12 540 hook lift with trailer, one Volvo EC140B excavator,
fact that it’s possible to apply more pressure or reduce the pressure. The fact      one Volvo L70E wheel loader.
that it’s articulated, allowing it to follow cambered or uneven roads, allows this   Main clients: Veidekke (summer and tarmac driving, Mesta
plough to be adjusted precisely to suit the road surface.                            (winter and ploughing/grading).
   All this, together with a range of other smart functions, definitely improves
the driver’s environment and the results as well. And if all goes according to
plan,
Stein will be one of many drivers testing the Flexiway in the winter of
2014/2015.
   So we have to hope that next winter is “better” than last year’s low-snow
season, when we saw barely 40 plough operations compared with the
normal 110–120.

                                                                                                                           Job report: Lindsethmo Transport A/S | 7
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Mählers | Attachments Catalogue

          Mählers Flexiway II
          Revolutionary diagonal plough
          for flexible road maintenance

                                                                                          Pressure can
                                                                                          be increased to
                                                                                          clear compacted
                                                                                          snow with
                                                                 Articulated in
                                                                 two sections

               Modular build from
               3,7 to 4,2 m

                                    Safety cutters. Tackles 50
                                    mm high obstacles at 40
                                                                                  Entirely free
                                    km/h in compliance with
                                                                                  from wheels or
                                    EN 13021+A1:2008.
                                                                                  slide shoes
                                    With steel and rubber,
                                    steel cutters or tempered
                                    steel cutters

8 | Flexiway
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Attachments Catalogue | Mählers

                                                   Technical specifications
                                                    Flexiway II
                                                    Cutting width               mm            3,700–4,200
                                                    Minimum operating width     mm                   3,390
                                                    Height, right               mm              870–1,170
                                                    Height, left                mm                     980
                                                    Rotation                    °                   24–42
                                                    Steel blade                 pcs                    4–6
                                                    Side extension              mm                   ± 450
                                                    Weight excl fitting, from   kg                     650
                                                    Weight incl fitting*        kg            1,000–1,200
                                                   * depending on model

                               Variable ejection
                               height
                                                                           All valves in the plough. Only
                                                                           one pressure line from and one
                                                                           return to the hydraulic source

                                                                                      Optional extra –
                                                                                      Electrical hydraulic
                                                                                      power package
                                                                                      24V, 2 kW

                                                                           New patent pending
                                                                           parallelogram

                       Side shifting ± 450 mm

Optional extra – Variable                            Automatic hydraulic cutting pressure,
pressure slush cutter                                operated from the driver’s seat reduces
                                                     both fuel consumption and wear on steel
                                                     cutting blade

                                                                                                             Flexiway | 9
Trucks and graders ATTACHMENTS CATALOGUE - Mählers
Products and accessories
for trucks
Attachments Catalogue | Mählers

Diagonal snow ploughs
Flexiway II – the next step in the new
generation of snow ploughs
In 2012, Mählers presented its Flexiway diagonal plough, an
innovative and completely new concept in an otherwise rather
traditional industry: snow ploughing with trucks.
   The option of side-shifting the plough ± 450 mm, being able to
switch easily from left-hand ploughing to right-hand ploughing, the
option of pressurising the cutter with full control and in an infinitely
variable manner, based on two separate and articulated sections,
are just some of the solutions that were welcomed with open arms.
   Not only did Flexiway offer revolutionary technical solutions, but
also innovation which changed the way in which people ploughed.
This led to dramatic improvements in the end results.
   Thousands of hours, thousands of kilometres, all driven by
experienced, professional snow plough operators, have resulted
in some valuable information which has now culminated in the
Flexiway II, a substantial upgrade to the first version.

Some of the improvements
• Improved lifting geometry (lifts evenly regardless of position)   • Reinforced gate
• Improved lifting height                                           • Load bearing valves on the side ejection cylinders
• Improved ejection height                                          • Reinforced design of the extending parts
• Modified ejector means less risk of snow on the windscreen        • Improved rustproofing
• Improved and more service-friendly hydraulics box                 • Improved painting (surface layer)
• Reinforced plough box                                             • Optional extra: variable pressure slush cutter and electro-
• Reinforced joint with expansion bolt between plough                 hydraulic power pack for trucks without plough hydraulics
  boxes                                                             • Side ejection ± 450 mm in combination with a snow
• Reinforced and modified blade holder allows optimal use             plough enables a wider plough width than using a conven-
  of the blade                                                        tional front plough
• Modified position light bracket for maximum visibility even
  in transport position

Flexiway II                                                                                                                                  Technical specifications: page 30

                                                                                                         Products and accessories for trucks | 11
Mählers | Attachments Catalogue

                                     Rossö 2010 is a diagonal plough fitted with                      DP-32-P | DP-37-KP | DP-40-KP | DP-46-KP
                                     spring-loaded cutters at a 15° positive cutting
                                     angle. To enable quieter operation the steel cutters
                                     are individually suspended in four polyurethane
                                     plastic elements in each cutting section. This
                                     provides optional road-following and any ruts. The
                                     low noise level provides a pleasant environment for
                                     both the driver and the surrounding areas. The
                                     plough can be fitted with cassettes for rubber
                                     cutters. The topside of the plough is made in an
                                     easy-to-replace plastic material thanks to screw-
                                     on ribs. The plough can be supplied with a wheel
                                     set or slide shoes.

                                     Features
                                     • Reinforced plough chassis
                                     • Reinforced cutter guards
                                     • Hardened spring elements in the cutter guards
                                     • Improved fastening of the cutter guards’ sealing
                                       rubber with replaceable nuts
                                                                                                      Rossö 2010 Combi is a development of our
                                     • New type of plough wheel dimensions 18×7–8
                                                                                                      standard plough in the Rossö plough series. It is
                                       give a longer service life and reduce the risk of
                                                                                                      fitted with an hydraulically adjustable topside via
                                       overheating
                                                                                                      two parallel connected cylinders. This enables
                                     • Wheel set with increased pivot distance counter-
                                                                                                      snow at, for example, crossings and turning
                                       acts the plough wheels form wobbling
                                                                                                      areas to be forced out.
                                     • Increased stability enables ploughing at higher
                                       speeds                                                         DP-37-CP | DP-40-CP

                                     Standard
                                     • Parallelogram for VV-85/95 with hydraulic lift and right and
                                       left-hand rotation
                                     • 4 hydraulic hoses/Tema 7511 (alternatively hydraulics –
                                       refer to accessories)
                                     • Choke valve on swing cylinders
                                     • Position light (LED) and 3-pole electrical plug

                                     Accessories
                                     • Adapter for adaptation to SMS-bracket
                                     • Snow guards
                                     • Cassettes for rubber cutters L=790
                                     • Cassettes for rubber cutters L=915
                                     • Valve kit 1DF (eliminates two sockets on the vehicle)

                                     Results and comments from our test runs
                                     • The plough runs steadily
                                     • No problems with the plough oscillating or vibrating
 Technical specifications: page 30

                                     • Significantly stiffer chassis
                                     • No problems with the plough wheels

12 | Products and accessories for trucks
Attachments Catalogue | Mählers

The Rossö double cutter plough is a diagonal plough fitted
with spring-loaded steel blades at a 15° positive cutting angle.
It is equipped with double cutters for efficient ploughing, espe-
cially when working with slushy snow and wet roads. For quieter
operation, the steel blades are independently suspended in four
polyurethane plastic elements in each cutting section. This provides
optimal adaptation to the road surface, including any ruts. The
low noise level is agreeable for both the driver and the immediate
surroundings. The rear slush cutter consists of five hydraulically
operated lifting beams each fitted with two pivoted rubber blades.
The blades are independently suspended. The Rossö double cutter
plough has a rigid mouldboard (standard), but is also available with
hydraulically adjustable ribs.

Standard
• Parallelogram for VV-85/95 with hydraulic lift and right and left
  rotation
• 6 hydraulic hoses, Tema 7511 (for alternative hydraulics, refer to
  accessories)
• Anti-shock valves on swing cylinders
• Position light (LED) and 3-pin electrical plug
• Wheel set-up

Accessories
• Hydraulically adjustable ribs
• Valve kit 1DF (eliminates two sockets on vehicle)
• Valve kit 2DF (eliminates four sockets on the vehicle)
DP-32-P | DP-37-P

DP-32-P | DP-37-P

                                                                                                           Technical specifications: page 30

                                                                       Products and accessories for trucks | 13
Mählers | Attachments Catalogue

                                     Snow guards
                                     A snow guard-fitted Rossö plough simplifies snow        Snow guards
                                     clearance very effectively. When passing a road
                                     crossing, for example, the snow guard is lowered
                                     towards the road surface and prevents undesired
                                     snow strands. After passing the crossing the snow
                                     guard returns to its recessed position and the
                                     snow mass is ejected. In its recessed position the
 Technical specifications: page 30

                                     snow guard is behind the plough and does not
                                     represent an obstacle to ploughing near a wall or
                                     other object. The snow guard is versatile and
                                     hinged towards the road surface.

                                     NB! Double-action hydraulic function is required.

                                     Plough hitches
                                     Plough hitch VV-95 is the standard hitch fitting for   Plough hitch VV-95
                                     mounting ploughs onto trucks. The hitch is fitted to
                                     trucks by means of a frame hitch. The vehicle-specific
                                     frame hitch is bolted on to the vehicle’s frame. The
                                     VV-95 is modular, which provides many variants for
                                     different hitches and needs, both now and in the
                                     future. Locking of the VV-95 and plough is hydraulic.
                                     The lock is operated by means of a hand pump or
                                     hydraulics from the vehicle via a switching valve.

                                     Accessories
                                     • 4-way outer operation device, 6 m or 9 m
                                     • Operator panel (universal)                            Parallelogram PLG 3-05
                                     • Valve package 3DF+1EF
                                     • Mechanical switching valve
                                     • Hand pump
                                     • Hose kit/hitch
                                     • Fitting console Tema FH/FM-series 2
                                     • Protective cover (legal requirement from 2005)

                                     Parallelogram PLG 3-05 enables ploughs for
                                     loaders also to be used on trucks. PLG 3-05 is
                                     equipped with a hitch for the VV-95 for trucks and
                                                                                             Accessories
                                     is an adapter for the large BM-hitch. PLG 3-05          • Two hydraulic hoses/Tema 7511 with guards
 Technical specifications: page 31

                                     “tilts the plough” on raising, which enables a higher
                                     lift height at the same time as the centre of grav-
                                     ity comes closer to the vehicle. The upper stay is
                                     adjustable for exact adaptation to the plough. All
                                     moving parts have lubrication points. Mechanical/
                                     manual locking between plough and PLG 3-05.

14 | Products and accessories for trucks
NEW

INNOVATIVE PLOUGH HITCH FOR
THE PLOUGHING OF THE FUTURE
             It is an EU requirement that all three-axle trucks
             sold after 1 November 2015 must have radar in
             front to warn of collision. This radar is an impor-
             tant part of the AEBS emergency braking system.
             This has meant new challenges for us at Mählers, because
             the present hitch systems, VV95, Norway plate and DIN
             plate, obscure the radar function, which must therefore be
             deactivated when the plough hitch is mounted.
               Through a close collaboration with Volvo and Scania,
             Mählers has developed a unique “radar hitch”. It is designed
             to ensure that the radar is not obscured when the plough is
             unhitched. The hitch system was previously fixed to the
             vehicle, but this has now been moved to the plough, which
             means there is nothing to obscure the radar. When you
             unhitch the plough equipment and use the vehicle for
             another purpose, the radar works as intended.
               When the plough equipment is fitted, there are just two
             hydraulic connections, plus one for the electrics to be
             connected between vehicle and plough. Everything else has
             been moved and is already attached to the plough.
               The system is being test-run during winter 2015/2016
             on the commonest Scania and Volvo models - very
             successfully!
               PS: If you have an older plough, Mählers can offer an
             adapter with a coupling gate.
             Get in touch and we'll tell you more.

              +     Smart coupling
              	
               Less risk of unnecessary errors.

              +     Rapid fixing
              	With all the hydraulics on the plough, the change is
                fast and you can get going straight away.

              +     Increased safety
              	
               With the new hitch, there is no risk of the radar not
               working as it should.

              +     More flexible vehicle fleet
              	
               Faster fitting means you can use vehicles where
               they are needed, without complicated equipment
               switches.

              +     EU-adapted
              	
               Complies with EU Directive EU347/2012.

                                                 Products and accessories for trucks | 15
Mählers | Attachments Catalogue

                                     Side ploughs
                                     Side plough 45-B is a new and updated version          Standard
                                     of the best-selling side plough that now ejects the    • Hydraulically mounted ejection cylinder with sequential valve
                                                                                              Tema 7511/7521
                                     snow both higher and further.
                                                                                            • Slide shoe and wheel set on the wing and plough frame
                                                                                            • Position light (LED) and flashing beacon/3-pole electrical plug
                                     Features                                               • Hydraulic piping and hydraulic connection Tema 5011/5021
                                     • Minimal transport width and maximum working/         • Standard mounting device, “thumb” type
                                       ploughing width                                      • Rear connection bolt and bolt-on hitch
                                     • Straight rear section of the plough makes it         • Plough steel
                                       easier to reach barriers and posts                   Accessories
                                     • Hydraulic sequential valve; automatic control of     • Rubber blade cassette for use as a slush side plough (L=3
                                       the sliding bar and wing extension (in that order)     feet/L=4 feet)
                                     • Standard base section. The plough is easily ad-      NB! In order to fit the truck it is necessary to mount the
                                       justed to 10, 12, 14 or 16 foot cutting length       forward side plough hitch, hydraulic extension type US-84 and
                                       with a removable front section                       parallelogram.
                                                                                            Side plough 45-B is intended for normal side plough operation.
                                     • Low steel wear
                                                                                            A road scraper and SVH-plough are recommended for snow
                                     The 45-B side plough rests on a height-adjustable      trenching.
                                     supporting plate while in operation. A wheel as-
                                     sembly on the plough frame ensures optimum
                                     contact with the contours of the road. Delivered
                                     with a moveable mounting bracket for attachment
                                     to a front support hinge A steel cable serves as an
                                     extra security device.

                                     10 foot | 12 foot | 14 foot | 16 foot
 Technical specifications: page 31

16 | Products and accessories for trucks
Attachments Catalogue | Mählers

Mählers SP18 – for maximum clearing width.                       10 foot | 12 foot | 14 foot | 16 foot
The constantly rising number of motorways and
link roads increases the need for fast, effective
snow clearance.
   Mählers SP18 extends a truck’s clearance width
considerably, and its newly developed design with
plastic in the mouldboard allows the side plough to
run easily and eject the snow well.
   The SP18 frame and chassis are dimensioned to
cope with many years’ use. It also provides for a
stable side plough that makes it easier for the
driver to maintain a steady, straight course.
   The cutter hole patterns are standard and those
used by most cutters on the market; both steel and
rubber can be used on the SP18.

HDU-B updated with a screwable extension section                 10 foot | 12 foot | 14 foot | 16 foot
to increase flexibility. Can easily be converted to 10,
12, 14 and 16 feet in length, by replacing the front
section of the plough. which is a very handy feature
when the plough is to be used on trucks with differ-
ent dimensions.
  Side plough that rests on a height-adjustable
supporting plate-type skid or stabiliser wheel while
in operation. The front of the plough is fitted with a
moveable mounting bracket for attachment to a front
support hinge on the truck. A steel cable serves as
an extra security device.

Standard
• Wheel set: With subsequent reduced noise and steel wear
• Position light/3-pole electrical plug
• Mounting device
• Hydraulic piping

Accessories
• Rubber blade cassette: For use as a slush side plough

NB!
In order to fit the truck it is necessary to mount the forward
side plough hitch,
hydraulic extension type US-84 and parallelogram.
                                                                                                                                        Technical specifications: page 31

                                                                                                    Products and accessories for trucks | 17
Side plough hitches
                                    Side plough hitch Flex simplifies side plough            Flex
                                    mounting and provides increased space for a
                                    mounted scraper blade. Plough connection is through
                                    a ball cup or quick-locking ball. The hydraulic socket
                                    must be fitted with a yield position. Air is connected
                                    from the vehicle’s ordinary air system via check and
                                    safety valves. This is to provide a constant pressure of
                                    the side plough against the road surface. The hitch is
                                    supplied complete with a fitting kit.

                                    NB! When ordering, provide the vehicle type and if
                                    the ball cup or ball are to be used.

                                    Accessories:
                                    • Mounting device for plough, ball cup
                                    • Mounting device for plough, ball

                                    Parallelogram PLG-1 used together with side              Parallelogram PLG-1
                                    plough equipment and makes the rear side plough
                                    lifting appliance.

                                    • Adjustable internal length
                                    • Single-action hydraulic function
                                    • Adjustable upper stay to facilitate truck
                                      connection
                                    • Spring-loaded appliance for unloading/raising of
                                      parallelogram for truck connection                     Accessories:
                                    • Supplied with hydraulic kit for side plough            • Accumulator instead of spring
                                      connection                                             • Adjustable support legs for truck
                                                                                               connection

                                    US-84 is a combined sliding bar and rear under-          US-84 | XF-Extension bar 06
                                    ride protection. With sliding bar in combination with
                                    parallelogram and side plough, to achieve flexible
                                    working width and thereby rational snow clearance.
                                    Hot-galvanized, and stainless steel attachment ax-
                                    les. Replaceable plastic slide plates between inner
                                    and outer piping. Combine to be service-friendly
                                    and provide high stress resistance. The extension
                                    is supplied without a vehicle hitch.
Technical specifications: page 31

                                    Standard
                                    • Two hydraulic hoses/Tema 7511 with guards

                                    Accessories
                                    • Quick hitch (vehicle hitch)
                                    • Parallelogram* with hydraulic lift                     * Required for connection to side plough.
Attachments Catalogue | Mählers

Grader blades
The greatest advantages of our new upgraded
grader blade are its smaller installation dimensions
and higher ground clearance in the transportation
position. It is easier to fit, reducing installation time.
It is also easier to attach, making assembly faster.
The HB3N is fixed and the HB5N is rotatable.

Improvements to the grader blade                             • On the HB5N welding is now only necessary
• Grader blade has lower installation height                   when adjusting the turntable angle on trucks with
• Higher ground clearance in transportation position           short wheel base
• Blade is made of stronger material                         • The mounting is compatible with most frame heights
• Grader blade tilt function has an adjustable               • The main advantage of the grader blade is that
  contact surface pressure as standard                         it is easier to attach. This reduces assembly
• New type of fitting to the truck frame with                  time and allows it to be mounted on trucks with
  axles as guides eliminating the need for welding             a short wheel base and in combination with a
  when fitting. On the HB5N welding is now only                retarder
  necessary when adjusting the turntable angle on            • New hydraulics with pilot-controlled check valves
  the truck concerned                                          for grader blade extension.function
• The HB5N has double rotation cylinders for                 • Shock valves protect the grader blade from
  even/constant force distribution during rotation             overload
  to right or left                                           • New control system, MC2 refer to page 21

HB3N | HB5N

                                                                                                                                 Technical specifications: page 32

                                                                                             Products and accessories for trucks | 19
MÄHLERS MC2
      CONTROL YOUR
      PLOUGHING EQUIPMENT
      WITH A JOYSTICK
The Mählers MC2 control system can
be combined for both grader blades and
ploughs. Most of its functions are controlled
using a joystick.
   The system is expandable and can control
existing equipment. All equipment is now
operated from the new control unit.
++   The control system is of CAN bus type
++   Buttons on the control unit are used to select plough control or grader
     blade control
++   The control system is compliant with safety standard EN 13849-1,
     effective from 1 January 2012
++   For safety reasons, a PVG valve, priority valve or ON/OFF valve must be
     installed downstream of the valve block in the system so that the system
     is depressurised when no function is being used
++   Knob to adjust blade pressure on the Flexiway or grader blade.

The MC2 is supplied with the Flexiway and grader blades HB3 and HB5 as
standard. The MC2 is available as an optional extra for other ploughs.
                                                                                                                                       **Display
*Accessory – wireless remote control                                            *Remote control
For simple plough attachment.

**Accessory – display
For maximum control of Mählers equipment.
The following can be viewed in the display:
                                                                                                  This control system is compliant with safety
•    Fault codes                                                                                  standard EN 13849-1, effective from 1
•    Various system pressures                                                                     January 2012. For safety reasons, a PVG
•    Graphic display of activated functions                                                       valve or an ON/OFF valve must be installed
                                                                                                  on the system downstream of the hydraulic
•    Adjustment of parameters (note: for service staff only)
                                                                                                  package so that the system is depressurised
The display is an optional extra for all ploughs and grader blades.                               when no function is being used.

    Armrest
    to make long days shorter
    Driving a snow plough often involves long days and then it is
    essential to have an ergonomically designed driver's position.
    The Mählers armrest is adapted for the MC2 control
    system and is available in two versions; one with a display
    holder and one without, and has been designed to reduce
    the risk of RSI (repetitive strain injury), which can easily
    arise due to static and unnatural stresses.
      The armrest is fastened to a sturdy holder and is adjustable
    with several joints to suit the requirements of all drivers.
      The display holder is also adjustable to give the best
    overview.
      Read more about the armrest at www.mahlers.se
Attachments Catalogue | Mählers

Control system MC2
Mählers present a new control system                    MC2 Control unit
Mählers’ new control system can be combined
for both grader blade and snowplough use. Most
functions are controlled largely using a joystick.
The system is expandable and can control existing
equipment. Operation of all equipment is now from
the new control unit.

• CANBUS-type control system
• Buttons on the control unit are used to select
  plough control or grader blade control
• The control system complies with safety standard
  EN 13849-1, effective from 1 Jan 2012
• For safety reasons, a PVG valve or an ON/OFF
  valve must be installed on the system in front
  of the hydraulic package to de-pressurise the
  system when no function is being used
• Handle to adjust blade pressure on Flexiway or
  grader blade

Accessory – display
For maximum control of Mählers equipment.
Among other items the display provides the following:
• Ability to display error codes
• Displays pressure differences in the system
• Graphic presentation of activated functions
• Adjustment of parameters (NB! Only for service
  personnel)

                                                                           Products and accessories for trucks | 21
Products and accessories
for road graders
Attachments Catalogue | Mählers

Side plough
SVH-4 side plough for graders offering a versatile
snow clearance combination like no other. The
grader with its hydraulic side plough is especially
versatile and efficient in built-up areas:

•   Snow ploughing
•   Snow bank clearance
•   Snow trenching
•   Ploughing and grading can be carried out simul-
    taneously

Parked cars and other obstacles don’t present a
major problem as the snow plough can be easily
and instantly turned in/out in order to pass. The
side plough can be raised, lowered, turned in/out
and be angled upwards/downwards. The SVH-4
side plough consists of plough blade, frame with
parallelogram, hydraulic cylinders with connection
hoses. Safety valve in the event of colliding with
an obstacle. Support legs are included to facilitate
connection and disconnection.

SVH-4

                                                                                                 Technical specifications: page 32

                                                       Products and accessories for road graders | 23
Attachments Catalogue | Mählers

Snow and gravel guard
Mählers snow and gravel guard increases signifi-             Snow and gravel guard
cantly the range of use of the grader.
   When clearing snow at road crossings and
entrances the snow/gravel guard is lowered, sub-
sequently avoiding a duplication of work with snow
strands and unnecessary repetition. For gravel
grading the driver can “carry” the material to where
it is needed and it doesn’t “spill” away from the
grader blade causing unnecessary material waste.
   The mechanical spring loading means that the
snow/gravel guard raises if an obstacle is hit.
   In other words a simple, practical and economic
accessory.                                                   Features
                                                             • Hydraulically operated
NB! Double-action hydraulic function is required.            • Versatile and hinged towards the
                                                               road surface
                                                             • Welded high-tensile steel
                                                             • Mechanical spring loaded

Trenching wing
Trenching wing Norsjö 1500 areas of application:             Norsjö 1500
• Inclines
• Trenching

The trenching wing’s angle, in relation to the grad-
er blade, is hydraulically adjusted from the driver’s
position. Heavy-duty trenching wing joint. Quick
hitch connection and disconnection. It is in position
with only a couple of easy movements, taking only
a few minutes. Existing hydraulic connections on
the grader are used.
  The wing has two steel wear bars – one stand-
ard length and one specially hardened steel bar.

NB!
                                                                                                                                       Technical specifications: pages 32–33

When ordering state grader blade make and model.
Subject to hitch availability for all types of grader
blade.

Hydraulic hoses and connections:
• Supplied by customer due to necessary adaptation to each
  individual carrier

                                                                                       ProductsVörur
                                                                                                and og
                                                                                                     accessories
                                                                                                       aukabúnaður
                                                                                                                 for road   veghefla | | 25
                                                                                                                      fyrir graders       25
Attachments Catalogue | Mählers

Gravel spreader
Mählers gravel spreader is a tried and tested product for road graders and
makes the gravel spreading work more effective.
  The spreaders have a hydraulic lift with spring-loaded operating position
and side extension of the blade. The attachments of the tension flange are
extra reinforced with bushinged joints for minimal maintenance.
  The 08-1000 is fitted with a fixed blade and the 08-1000-1 is jointed to
be able to camber the road.

The 08–1000 gravel spreader (without camber function)                   Standard
                                                                        • The spreader is fitted with a flat, un-toothed and turnable
                                                                          steel blade and hitch to fit VV’s attachment plate
                                                                        • 4 hydraulic hoses + Tema 5011 with guards

                                                                        Accessories
                                                                        • Pivot wheel set (solid rubber wheels)
                                                                        • Hitch with hooks for large BM
                                                                        • Hydraulic operation of flexible wing
                                                                        • Hydraulic operation of angle setting
                                                                        • Quick hitch for road grader

The 08–1000-1 gravel spreader (with camber function)                    Standard
                                                                        • The spreader is fitted with a flat, un-toothed and turnable
                                                                          steel blade and hitch to fit VV’s attachment plate
                                                                        • 6 hydraulic hoses + Tema 5011 with guards

                                                                        Accessories
                                                                        • Pivot wheel set (solid rubber wheels)
                                                                        • Hitch with hooks for large BM
                                                                        • Hydraulic operation of flexible wing
                                                                        • Hydraulic operation of angle setting
                                                                        • Quick hitch for road grader
                                                                        • Raising kit for cambering
                                                                                                                                                   Technical specifications: page 33

                   The products shown are fitted with extra equipment

                                                                                                         Products and accessories for road graders | 27
Mählers | Attachments Catalogue

          Specifications
          Diagonal ploughs – Truck
           Flexiway
           Cutting width                                    mm                           3,700–4,600
           Minimum operating width                          mm                                   3,390
           Height, right                                    mm                               870–1,170
           Height, left                                     mm                                       980
           Rotation                                           °                                 24–42
           Steel blade                                      pcs                                      4–6
           Side shifting                                    mm                                   ±450
           Weight excl fitting, from                         kg                                      650
           Weight incl fitting *                             kg                          1,000–1,200
          * depending on hitch

           Rossö 2010                                             DP-32-P        DP-37-KP       DP-40-KP         DP-46-KP
           Cutting width                              mm            3,200            3,700            4,000         4,600
           Minimum operating width                    mm            2,580            2,950            3,150         3,880
           Height, right                              mm              950            1,200            1,360         1,410
           Height, left                               mm              950             950                  970        970
           Rotation                                     °            ± 37             ± 37             ± 37          ± 37
           Steel blade                                pcs               4               4                   5          5
           Total weight                               kg              900             950             1,000         1,100

           Rossö 2010 Combi                                   DP-37-CP           DP-40-CP
           Cutting width                              mm            3,700            4,000
           Minimum operating width                    mm            2,950            3,150
           Height, right                              mm    1,200–1,600      1,230–1,630
           Height, left                               mm     995–1,395           970–1,370
           Rotation                                     °            ± 37             ± 37
           Steel blade                                pcs               4               5
           Total weight                               kg            1,000            1,100

           Double-Bladed Rossö                                    DP-32-P          DP-37-P
           Cutting width                              mm            3 200            3,700
           Minimum operating width                    mm            2 550            2,950
           Height, right                              mm    1,200–1,600      1,200–1,600
           Height, left                               mm     995–1,395           995–1,395
           Rotation                                     °            ± 37             ± 37
           Steel blade                                 st              4                4
           Moddskär                                   pcs              8               10
           Total weight                               kg            1,120            1,320

          Snow guards – Truck
           Accessories – Rossö 2010/2000/Combi                                       Snow guards
           Arm length (projection from plough box)                          mm                 700
           Height                                                           mm                 470
           Total weight                                                     kg                  90
          Requires double-acting hydraulic function

28 | Specifications
Attachments Catalogue | Mählers

Plough hitches – Truck
 Plough hitch                                                                      VV–95
 Weight                                                            kg                    95
 Extra accessories                       Hand pump for locking pin adjustment

 Parallelogram                                                                 PLG 3–05
 Installation dims                                                mm                   705
 Total weight                                                      kg                  245

Side ploughs – Truck
 Side plough 45-B                                           10 foot                12 foot            14 foot              16 foot
 Operating width Step 1*                     mm                1,750                 1,750               1,750               1,750
 Operating width Step 2*                     mm                2,700                 3,000               3,000               3,100
 Cutting length                              mm               3,060                  3,660               4,270               4,880
 Overall height                              mm                1,320                 1,320               1,320               1,320
 Transport width                             mm                  800                   800                 800                 800
 Total weight                                 kg                 800                   855                 905                 955
 Steel blade L=1,220                         mm                      –                     3                   1                   4
 Steel blade L=1,525                         mm                      2                     –                   2                   0
*Step 1= extending boom at max extension.
*Step 2=extension boom and projection from plough frame at max extension. Dimensions are approximate and vary based on vehicle hitch.

 Side plough SP18                                                                 18 foot
 Total length                               mm                                       5,700
 Total height                               mm                                       1,400
 Blade holder Flex                          mm                                         915
 Blade                                      mm                           200×10×915
 Total weight                                kg                                      1,400

 Side plough HDU-B                                          10 foot                12 foot            14 foot              16 foot
 Cutting length                              mm               3,060                  3,660               4,270               4,880
 Overall height                              mm               1,540                  1,540               1,540               1,540
 Steel blade                         mm/each               1,525/2               1,220/3             1,525/2                       –
 Steel blade                         mm/each                         –                     –         1,220/1              1,220/4
 Total weight*                                kg                 580                   630                 680                 730
*without accessories

 Snow plough hitch                                                                                         Flex
 Lift height (depending on mount height)                                     approx/mm                    500
 Pressure against road surface (at 8 bar min air pressure)                     approx/kg                  125
 Weight                                                                                  kg               150
 Patented

 Parallelogram                                                                      PLG 1
 Installation dims                                                mm           850-1150
 Total weight                                                      kg                    75

 Extension boom                                                                    US-84            XF-extension boom 06
 Extension boom                                                    kg                  250                                     350
 Length                                                           mm                 2,000                                  2,000
 Max boom extension                                               mm                    970                                 1,440
 Quick hitches                                                     kg               40-60                                   40-60
 Parallelogram with hydraulics                                     kg                    90                                      90
 Required hydraulic connection (double-action)                                         1DF                  1DF+1 tank hose

                                                                                                                                                     Specifications | 29
Mählers | Attachments Catalogue

          Grader blades – Truck
           Grader blades                                                                        HB3N
           Max. operating width, 30°                                              mm            3,030
           Min. operating width, 30°                                              mm            2,450
           Cutter extension, right                                                mm             380
           Cutter extension, left                                                 mm             380
           Blade angle relative to frame                                            °           25–30
           Rotatable, left/right                                                    °               –
           Inclination adjustment/banking                                           °             ±9
           Cutting angle                                                            °              90
           Blade weight incl. frame mounting excl.                                 kg             570
           hydraulics

           Grader blades                                                                        HB5N
           Rotation, right                                                          °              25
           Rotation,left                                                            °              20
           Max. operating width, 25°                                              mm            3,180
           Min. operating width, 25°                                              mm            2,500
           Cutter extension, right                                                mm             380
           Cutter extension, left                                                 mm             380
           Blade angle relative to frame                                            °         –20–+25
           Rotatable, left/right                                                    °              20
           Inclination adjustment/banking                                           °             ±9
           Cutting angle                                                            °              90
           Blade weight incl. frame mounting excl.                                 kg            880
           hydraulics

          Side plough – Road grader
           Side plough                                                             SVH–4
           Cutting width                                                  mm         3,050
           Max. lift height from ground                                   mm         1,020
           Max plough width from outside wheel                            mm         2,650
           Min width retracted posn from outside wheel                    mm            800
           Total weight (depending on grader type)                        kg   1,600–2,200

          Snow and gravel guard – Road grader
           Snow and gravel guard – Road grader                                                Snow and gravel guard
           Length, summer setting* (projecting from grader blade)                    mm                      1,250
           Length, winter setting* (projecting from grader blade)                    mm                        750
           Height with blade                                                         mm                        910
           Steel blade                                                               pcs                         2
           Total weight/excl. mount                                                     kg                     267

          *Extension section can be screwed into (supplied as standard)

30 | Specifications
Attachments Catalogue | Mählers

Trenching wing – Road grader
Trenching wing                            Norsjö 1500
Pivot pin diameter              mm               140
Length                                          1,500

Max. operating angle              °              ± 45
Max. operating angle              °              – 33
Steel blade                     pcs                2
Total weight                     kg          420–490

Gravel spreader – Road grader
Gravel spreader                               08-1000    08–1000–1
Camber                            °                –            0-6
Operating width, min–max        mm        3,200–3,800   3,200–3,800
Blade cut (flexible wing)   each/mm            2/610         2/610
Blade cut                   each/mm   1/1 525+1/1 220        3/915
Weight                           kg              600           600

                                                                                   Specifications | 31
Mählers | Attachments Catalogue

         Notes

32 | Notes
Attachments Catalogue | Mählers

                    Notes | 33
Mählers | Attachments Catalogue

         Notes

34 | Notes
Attachments Catalogue | Mählers

                    Notes | 35
Edition: 201601
Article number: 90000081

                           Increase your capacity 365 days a year
                           Make greater use of your truck. Clear snow and maintain gravel roads with equipment
                           from Mählers. Our tools are built to last for season after season and raise your capacity
                           in summer and winter. Flexible hitches facilitate mounting and plough changes. The
                           System Mählers parallelogram allows ploughs for wheel loaders to be used with trucks.
                           The product range includes blades for trucks and side ploughs, snow guards, trenching
                           blades and gravel spreaders for road graders.

                             Dealer:

                                   TOOL SYSTEMS FOR INCREASED PROFITABILITY

  AB Mähler & Söner, Hotingsvägen 40, SE-880 51 Rossön | Phone +46 624-512 350 | Fax +46 624-200 50 | E-mail info@mahlers.se
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