Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...

Page created by Bill Burns
 
CONTINUE READING
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
February 2019

Lithium-ion value chain: from cell precursors to battery systems /
Market overview: Who’s doing what in the battery storage space

  Special edition in collaboration with
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Düsseldorf, Germany – March 12–14, 2019
www.ESEexpo.com

Tokyo, Japan – June 2019
www.ESJsummit.com

Guangzhou, China – September 11–12, 2019
www.ESCexpo.cn

San Diego, California, USA – November 05–07, 2019
www.ESNAexpo.com

New Delhi, India – January 2020
www.ESIexpo.in

                                    www.worldenergystorage.com
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Editorial

imprint                                                             Three key themes for more growth
Special publication
 A special publication produced by pv magazine group GmbH
 & Co. KG, in partnership with Messe Düsseldorf GmbH                                                                                             Photo: pv magazine/Thomas Beetz
                                                                    What does an industry need in order to
Publisher
                                                                    grow? It has to solve people’s problems.
  Eckhart K. Gouras
  pv magazine group GmbH & Co. KG                                   This happens through innovation. The
  Kurfürstendamm 64, 10707 Berlin, Germany
  U.S. affiliate: pv trade media LLC,
                                                                    industry has to offer quality and estab-
  86-10 Grand Avenue, #7K, New York, NY 11373                       lish methods for quality assurance to give
Editors pv magazine group                                           investors confidence. And it must have
  Michael Fuhs, Editorial Director                                  strong players along the entire value
  fuhs@pv-magazine.com
  Becky Beetz – Head of Content – beetz@pv-magazine.com             chain who can manufacture components,
  Jonathan Gifford – Managing Editor –                              integrate them into systems, and bring
  gifford@pv-magazine.com
  Mark Hutchins – mark.hutchins@pv-magazine.com
                                                                    demanding projects to fruition.
  Emiliano Bellini – emiliano.bellini@pv-magazine.com
  Christian Roselund – Americas Editor –
  roselund@pv-magazine.com
                                                                    In this special edition, we take a closer
  Sandra Enkhardt – enkhardt@pv-magazine.com                        look at these three key issues. To this end,
  Marian Willuhn – marian.willuhn@pv-magazine.com                   pv magazine is once again cooperating
 Authors: Cornelia Lichner, Mirco Sieg, George Touloupas,
                                                                    with Energy Storage Europe, a storage
  Proofreader: Paul Zubrinich
  Translator: Tim Hanes
                                                                    trade fair and conference which opens          sors to integrated battery system, which
  Photo editor: Tom Baerwald                                        its doors on March 12 in Düsseldorf, and       is long and complex. (pp. 17-21).
  Graphics: Harald Schütt                                           where these and other issues will play a
  Cover: Illustration by Stefan Lochmann
                                                                    role.                                          In the third part we provide an overview of
Sales & Marketing Director                                                                                         the players in the industry and what kind
 Andrea Jeremias
 Tel.: +49-30-213 00 50 23 | jeremias@pv-magazine.com               The first part of the edition deals with the   of battery storage they offer in Germany
                                                                    innovations that will be on show in Düs-       and Europe for capacities of 30 kilowatt
Sales
  Fabienne Cuisinier
                                                                    seldorf. There were 21 applicants from         hours and up. For the market overview,
  Tel.: +49 -30-213 00 50 39 | cuisinier@pv-magazine.com            among the exhibitors for the pv maga-          we interviewed component manufactur-
  Greater China & Korea, Hong Kong Office, Calvin Chong
  Tel.: +852-9732 8266 | calvin@pv-magazine.com                     zine energy storage highlights ranking. A      ers, system integrators, plant managers,
  North America, Matt Gallinger                                     prestigious jury evaluated these submis-       and EPCs. (pp. 22-24).
  Tel.: +1-518-560-0179 | matt@pv-magazine.com
  Japan, Noriko Ishii                                               sions in the categories of innovation, mar-
  Tel.: +49 -30-213 00 50 24 | japan@pv-magazine.com                ket relevance, and the extent to which they    I would like to thank Messe Düsseldorf for
Marketing                                                           promote the energy transition. We then         the excellent collaboration and support of
  Marina Ramain - Senior Manager Marketing & Events                 selected the top 10 candidates. (pp. 2-16).    our Energy Storage Europe special edition
  Tel: +49-30-213 00 50 29 | marina.ramain@pv-magazine.com
  Jasmina Zlatoper - Junior Manager Marketing & Sales                                                              and look forward to welcoming you there
  Tel: +49-30-213 00 36 | jasmina.zlatoper@pv-magazine.com
                                                                    The second part of the issue focuses on        at pv magazine’s booth #8BC06.
Advertising Administration                                          quality assurance. This has to comprise
 Anika Wedemeyer
 Tel.: +49-30-213 00 50 22 | media@pv-magazine.com
                                                                    the whole value chain, from cell precur-                         Michael Fuhs, Editorial Director

Subscriptions
  For free e-newsletter subscription please visit
  https://pv-magazine.com/newsletter/
  For pv magazine (global edition) subscriptions, please contact
  support@pv-magazine.com or visit the pv magazine web shop
  at https://shop.pv-magazine.com

Layout & typesetting                                                    Contents
 Alexx Schulz | mADVICE Berlin

Printer                                                                    Highlights at Energy Storage Europe
                                                                         2	
 Humburg Media group,                                                        From batteries to power electronics, power-to-gas, electric thermal stor-
 Am Hilgeskampf 51-57, D-28325 Bremen
                                                                             age, and standout projects: See who made the top 10.
Copyright
 The magazine and all of the texts and images contained therein
 are protected by copyright. When a manuscript is approved                 Find the differences
                                                                        17	
 for publication, the right to publish, translate, reprint, elec-
 tronically store in databases, print special editions, photocop-            CEA’s George Touloupas and storage expert Nicholas Ogilvie on the com-
 ies, and microcopies is transferred to the publisher. The pub-
 lisher requires the author to be the holder of copyrights and
                                                                             plex path from battery cell to battery energy storage system.
 commercialization rights for all submissions. Any commercial
 use outside the limits specified by copyright is inadmissible
 without the publisher’s consent.                                          Who offers what?
                                                                        22	
  ISSN 1865-3138
                                                                             An overview of component manufacturers, system integrators, plant man-
  pv magazine was founded in 2008 by
  Solarpraxis AG, Karl-Heinz Remmers.                                        agers, and EPCs with a focus on systems from 30 kWh and up in Germany
                                                                             and Europe.

pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                                                              1
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Highlights

    Energy storage highlights
    A jury of leading analysts and industry experts selected a shortlist of the must-see concepts, developments, and
    products from the exhibitors at Energy Storage Europe in Düsseldorf, and compiled the pv magazine energy storage
    highlights ranking, with the top 10 entries ranked, and honorable mentions for a further 11 innovations.

                                                                                      T    his year’s top ranked innovations
        Photo: Ads-tec

                                                                                           offer a glimpse of the energy world
                                                                                      of the future. Thirty years from now, it
                                                                                      could look something like this: Large-
                                                                                      scale generators have long been a thing
                                                                                      of the past. A combination of storage
                                                                                      systems, solar and wind generation, and
                                                                                      power plant control replaces the inertia of
                                                                                      rotating mass to maintain grid frequency,
                                                                                      and this is financed by the newly created
                                                                                      market for instantaneous reserve.
                                                                                         Power networks have been expanded
                                                                                      somewhat, but cities have created tens of
                                                                                      thousands of electric car charging points,
                                                                                      mainly by increasing charging capac-
                                                                                      ity tenfold with extremely small battery
                                                                                      storage devices and silicon carbide tech-
                                                                                      nology. When truly short supply gaps
                                                                                      become a reality, thermal storage sys-
        Photo: Vattenfall

                                                                                      tems spring into action, and some of the
                                                                                      energy they store will even be converted
                                                                                      back into electricity.
                                                                                         Progress marches on in autonomous
                                                                                      island grids as well. Service providers
                                                                                      who set up microgrids on islands have
                                                                                      become so experienced that they can
                                                                                      quickly install small distributed systems
                                                                                      with decentralized battery storage, elimi-
                                                                                      nating the need for diesel generators.
                                                                                         Like last year, six prestigious inde-
                                                                                      pendent jurors evaluated 21 submissions
                                                                                      from exhibitors at Energy Storage Europe
                                                                                      according to the criteria of innovation,
                                                                                      relevance, strength, prospects of success,
                                                                                      and the extent to which they contribute
                                                                                      to the energy transition. The following
        Photo: Baywa r.e.

                                                                                      pages paint a picture of their findings.
                                                                                         The jurors determined the first to fifth
                                                                                      places in discussions, and they arrived
                                                                                      at the sixth to 10th places after a written
                                                                                      grading. The other submissions will be
                                                                                      published without rankings. It is worth
                                                                                      noting that the submissions that took
                                                                                      places one through five impressed the
                                                                                      jurors particularly in the categories of
                                                                                      relevance and foreseeable market suc-
                                                                                      cess. The submissions in places six to 10,
                                                                                      on the other hand, scored higher in the
                                                                                      innovation category.            Michael Fuhs

2                                                                      02 / 2019 | pv magazine in cooperation with Energy Storage Europe
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Highlights

Highlight Jury
                               Xavier Daval
                               Xavier is an international solar and storage expert, as well as CEO of French solar technical advisory firm kiloWattsol SAS,
                               which he founded in 2007. Daval is an electrical engineer and former director EMEA of an NYSE-listed manufacturer of
                               tools for the electronics industry. He is also Vice President of French renewable energy association Syndicat des Energies
                               Renouvelables - SER, Chair of its solar commission SER-SOLER, and Director of the Global Solar Council (GSC).

                               Logan Goldie-Scot
                               Logan Goldie-Scot heads up the Energy Storage insight team at Bloomberg NEF. He leads the company’s analysis on
                               the global energy storage markets, providing insights on technology, markets, policies, and regulation, as well as the
                               competitive landscape. He also oversees the company’s analysis on supply chains.

                               Rolf Heynen
                               Rolf Heynen is the Director of Good! New Energy. Good! is known for the annual Dutch Solar Trend Report (also published
                               in English), the Solar Quarterly, the Solar Solutions international trade fair, and the Solar Business Day conference. Good!
                               is also active in renewable heating, smart lighting/buildings, energy storage, consulting, energy modelling, and market
                               research. Rolf holds degrees in both electrical engineering and political science.

                               Mark Higgins
                               Mark Higgins is the COO of Strategen, a professional services firm focused on market development for a decarbonized grid.
                               Mark’s broad energy sector experience prior to Strategen includes serving as the Director of Utility West at SunEdison, Vice
                               President of Finance of Hu Honua Bioenergy, and Pacific Gas & Electric’s lead in key policy areas including interconnection
                               and transmission planning.

                               Julian Jansen
                               Julian Jansen is a research manager at IHS Markit Technology. He leads the group’s global research on stationary
                               energy storage and provides deep insight on the key value drivers and emerging business models accelerating storage
                               deployment across Europe and North America. Additionally, Julian delivers strategic advice for bespoke projects on a
                               range of new energy technologies.

                               Florian Mayr
                               Florian Mayr is a partner and the head of Apricum’s energy storage, digital energy, and green mobility practices. He is an
                               expert for strategy, business development, and transaction advisory in the global renewable energy markets. Mayr advises
                               cleantech companies on corporate and project financing. Prior to Apricum, he spent eight years in senior positions at
                               McKinsey & Company and RWE.

pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                                                3
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Highlights

            1
                                ads-tec

                                Stationary storage to
                                boost e-mobility

         A      Porsche EV has a capacity of around
                100 kWh. A typical grid connection
         can deliver 20 kW at 32 amps. Given this,
                                                         possible to make an estimate. If a battery
                                                         has a lifespan of 4,000 cycles, and costs
                                                         around €500/kWh, the additional costs
                                                                                                        Jury comments

                                                                                                        Mark Higgins: “It is important to unlock
         it will take around two and half hours to       for charging would be around €0.05 to          the deployment of fast charging infra-
         charge the battery to 50% capacity. This        €0.12/kWh. Additionally, one feature           structure by solving the problem through
         is despite the fact that the car is the first   of the HPC Booster is that it can pro-         battery solutions.”
         that can be charged at 800 V high volt-         vide ancillary services to the grid, which
         age with 320 kW – but of course, only if        would help with refinancing. The com-          Florian Mayr: “This is an important con-
         the charger can deliver that power. In that     pany also says that, at least in Germany,      tribution to overcoming the barriers that
         case, it takes around 10 minutes for a 50%      there are subsidies available to support       stand in the way of widespread electrifi-
         capacity charge – around 16 times faster.       such installations.                            cation of mobility. The window of oppor-
            To address this challenge, German               The HPC Booster convinced the jury of       tunity is somewhat limited, however.
         company ads-tec GmbH has developed              its merit, despite their criticism that such   Demand must be high enough to make
         a charging system named HPC Booster,            a battery for EV charging support would        sufficient use of the investment, but the
         which can produce this high voltage with        only work where the intervals between          utilization must be low enough for the
         the assistance of a 140 kWh battery. The        car charging cycles are long enough for        batteries to recharge. In the end, one has
         stationary battery at the charging point        the battery to recharge. Speidel agrees,       to compare the cost of this solution with
         is loaded continuously from the grid, and       but says that he is convinced that there       the cost and local availability of other
         can be quickly discharged into the car on       will always be sufficient idle charging        solutions such as grid expansion.”
         demand. With this product, the company          points. In principle, there is enough
         assumes pole position in the 2019 Energy        energy available to charge electric cars,      Logan Goldie-Scot: “Battery storage can
         Storage Highlights ranking.                     but it is not always at the right location     help EV fast charger operators mitigate a
            The HPC Booster’s footprint of just          at the right time. The battery booster can     number of business challenges, including
         1.20 × 1.20 m is a particularly unique fea-     help to overcome this.                         demand charges and time-of-use energy
         ture of the system, according to ads-tec                                                       rates, but it’s very site specific.”
         CEO Thomas Speidel. “Because of that, it
         can also be deployed in cities where there
         is little available space.”

                                                                                                                                                             Graphic: ads-tec
            Such locations could be in high density
         city districts where there simply isn’t suf-
         ficient space available for grid expansion.
         Speidel explains that one field application
         could be for urban logistics and deliv-
         ery vehicles, which will run emissions
         free. Such vehicles have a range of 100 to
         150 km and require established charg-
         ing infrastructure with such fast charg-
         ing capabilities.
            How did ads-tec achieve the HPC
         Booster’s compact footprint? By utilizing
         silicon carbide semiconductors. The cir-
         cuitry has been developed together with
         Fraunhofer ISE and achieves particularly
         high switching frequencies.
            Essentially, there are two possible busi-
         ness models for the product. In one, it is
         installed as infrastructure to make res-
         taurants, pubs, museums etc more attrac-
         tive to customers. The other could involve
         customers paying a premium per kilowatt
         hour for using the fast charging solution.
            Ads-tec does not publicly disclose its
         pricing for such systems, however it is

4                                                                                        02 / 2019 | pv magazine in cooperation with Energy Storage Europe
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Highlights

   2
                         Vattenfall, Nordex, CC4E

                         Turning renewables into
                         grid stabilizers

                                                                                                                                           Photo: Vattenfall
T     he fluctuating nature of renewable
      energy poses a challenge for network
operators. At the same time though, it has
                                                    tery, the team of researchers managed to
                                                    use wind energy to provide primary bal-
                                                    ancing power, as well as spinning reserve
                                                                                                  out a road map to source 100% of Ham-
                                                                                                  burg and the surrounding state of
                                                                                                  Schleswig-Holstein’s electricity demand
opened up a market for storage system               for which the project aims to develop and     from renewables.
suppliers.                                          test business models.
   As ever increasing renewable penetra-               Looking further out into the future, the   Jury comments
tion drives fossil fuel generators out of the       team seeks to provide dispatching power
overall energy mix, energy providers and            and reactive power with their system. The     Julian Jansen: “The NEW 4.0 project
grid operators are working on finding               technical viability is only one part of the   is at the forefront of bringing together
new cheaper and sustainable solutions               project, as the team is also considering      key stakeholders from across the energy
for the provision of grid stabilization.            market regulations that would benefit         industry to help shape how a future
   In an attempt to turn renewable energy           such actions.                                 decentralized, low-carbon, digital, and
resources from a liability to an asset in              While the currently featured project       customer-centric energy system may
terms of grid stability, the utility Vatten-        charges the battery and feeds wind power      work.”
fall, in partnership with Nordex Energy             into the grid, the team stresses that the
GmbH and the Competence Center                      research will benefit the solar industry      Logan Goldie-Scott: “Energy storage
for Renewable Energy and Energy Effi-               as well.                                      is making possible truer competition
ciency (CC4E) at Hamburg University of                 Photovoltaics struggles with the same      between renewable energy and thermal
Applied Sciences, co-located a lithium-             issues of fluctuation and could likewise      assets across more time frames. Pilots
ion storage system with the Curslack                benefit from co-location of storage sys-      such as this will help build out the use
wind farm in northern Germany.                      tems. The offering of various forms of        case.”
   The wind farm boasts a power of                  grid ancillary services could be per-
12.6 MW, and since November has been                formed in the same way by solar plus          Florian Mayr: “A holistic approach to
equipped with a 720 kW/792 kWh lith-                storage projects.                             proactively push for a market frame-
ium-ion storage system. The wind tur-                  The project runs under the auspices        work that would allow to further mone-
bines charge the batteries and feed into            of the NEW 4.0 Norddeutsche Ener-             tize the value of storage. Although in pilot
the grid via a shared access point, using           gieWende collaborative project. Accord-       phase, the approach and the specific topic
a specialized load management system.               ingly, 60 partners comprising economic,       are relevant for the industry and energy
By co-locating the wind park and bat-               scientific, and political actors have laid    transition.”

pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                                              5
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Highlights

                             3
                                               OpenEMS

                                               An operating system for the
                                               energy transition

                         T    he OpenEMS Association standard-
                              izes the communication of storage
                         systems on an open source basis. The
                                                                           The basis for OpenEMS is a product
                                                                       originally developed by German stor-
                                                                       age integrator Fenecon, which the com-
                                                                                                                      standard as it also provides the software
                                                                                                                      on an open source basis. However, it is
                                                                                                                      necessary to avoid multiple standards.
                         software facilitates energy management        pany now releases as open source. The          OpenEMS seems to aim for similar appli-
                         systems, possible business models such        OpenEMS Association allows all inter-          cations as the openADR standard which
                         as the supply of grid services, and more.     ested parties to participate in the fur-       is widely used in the United States.
                            The open source system eases the           ther development of the EMS and to use
                         financial burden on manufacturers, giv-       it for their projects. According to Christof   Jury comments
                         ing them the chance to offer grid ancil-      Wiedmann, board member of OpenEMS
                         lary services from their products, while      and Head of Sales at Fenecon, OpenEMS          Xavier Daval: “The open source concept
                         not neglecting their core business.           is not just another standard added to          is welcome to improve adaptability of
                                                                       existing energy management and house           EMS.”
                                                                       automation standards. “None of these
Photo: Baywa r.e.

                                                                       existing standards cover all fields, and       Julian Jansen: “In a highly competitive
                                                                       OpenEMS wants to use and integrate             energy storage market, the development
                                                                       existing standards and focus particularly      of an open protocol to standardize energy
                                                                       on the energy management in the grid           management and enable the aggregation
                                                                       which allows for business models with          of systems from different suppliers is not
                                                                       grid services,” he says. The jurors want to    only welcome, but will drive the advance-
                                                                       acknowledge this project’s importance in       ment of business models targeting ancil-
                                                                       creating a standard. It is even more than a    lary services markets.”

                             4
                                               Trina Solar

                                               27 microgrids for the Maldives

                         I  slands have been a market for solar and
                            battery storage for some time, Trina
                         Solar now presents an electrification
                                                                       bined capacity of 2.6 MW. The battery
                                                                       storage units have a combined capacity of
                                                                       2.6 MWh. In the second phase, Trinabess
                                                                                                                      on average a kilowatt hour from a diesel
                                                                                                                      genset costs $0.70.

                         project that takes a particularly holistic    is installing a further 2.3 MW of PV, and      Jury comments
                         approach.                                     1.5 MWh of storage on 13 islands. It says
                            The Maldives are a group of islands        the advantage of the new microgrids is         Florian Mayr: “Microgrids on islands
                         with a total area similar to that of Scot-    not only that 2.6 million liters of diesel     often make economic sense today and
                         land, but a combined land area only as        are saved yearly, but also that the grid       can help to deliver insights for applica-
                         large as the city of Edinburgh. This poses    is more robust and costs fall, given that      tions on the mainland as well.”
                         challenges for electrification, as an indi-
                         vidual microgrid has to be planned for
                                                                                                                                                                           Photo: Trina Solar

                         each of the islands, which are not con-
                         nected to each other.
                            Trina’s microgrids project spans 14
                         islands. Trinabess, the energy storage
                         division of the company, designed and
                         installed the project.
                            Given the limited land available, the
                         systems are distributed over multiple
                         rooftops. The smallest array is 60 kWp
                         and the largest 330 kWp – for a com-

        6                                                                                              02 / 2019 | pv magazine in cooperation with Energy Storage Europe
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Advertisement
                                 5
                                                       MAN Energy Solutions

                                                       Thermoelectric
                                                       energy storage

                              E    nergy storage systems are no lon-
                                   ger a novelty, and neither are facil-
                              ities powered by electricity for heating
                                                                                     The electricity could then be used for
                                                                                  peak shaving. Alternatively, the solu-
                                                                                  tion could be interesting for offtakers
                              and cooling. If a device can do both at             that require large amounts of heat, cool-
                              the same time, and also convert ther-               ing, and electricity – like data centers, for
                              mal energy back into electricity, such as           example.
                              the Electro-Thermal Energy Storage Sys-                MAN Energy Solutions is currently
                              tem (ETES), things become a little more             marketing the solution and is pursuing
                              interesting.                                        leads for the first pilot plant.
                                 “With this approach, we are break-                  The majority of the facili-
                              ing down the existing silo mentality,”              ties so far have a power output of
                              explains Roberto Rubichi, Communica-                15 MW and thermal storage capac-
                              tions and Marketing Manager at MAN                  ity of between 10 MWh and more than
                              Energy Solutions.                                   1,000 MWh. Heat can be dissipated                               POWER-BLOX
                                 Electricity, heat, and cooling are no            between 40 and 120°C, while cooling can
                              longer treated separately, but become               be dissipated between 0 and 10°C.                               Plug’n Power off-grid
                              parts of a single overarching energy man-
                              agement system. In this process, ETES
                              functions as a bridge between the elec-
                                                                                  Jury comments                                                   storage solution
                              tricity supply, and heat and cooling sup-           Florian Mayr: “Breaking the silo mental-
                              ply markets.                                        ity of the power, transport, and heat sec-                      Power-Blox is revolutionizing the off-grid
                                 The stored cooling and heat from ETES            tors is highly relevant for industry and                        energy market by opening up new ways and
                              can be distributed to different types of            the energy transition. Furthermore, the                         means for independent power generation.
                              consumer.                                           concept contains various relevant tech-
                                 For instance, heat can be transferred            nological innovations.”
                                                                                                                                                  The innovative principle not only allows for
                              to district heating, the food processing
                              industry, and laundry facilities.                   Julian Jansen: “The MAN solution cuts                           simple expansion of capacity and perfor-
                                 Applications for the cooling, mean-              across traditional industry boundar-                            mance, but also applies intelligent swarm
                              while, include data centers, ice hockey             ies and enables effective sector-coupling                       technology when connecting several units
                              or skating arenas, or air conditioning for          by combining heat, cold, and electricity                        up to the Kilowatt range.
                              skyscrapers.                                        storage.”
                                                                                                                                                  Each Power-Blox unit can be charged
                                                                                                                                                  by photovoltaic modules, wind or other
Chart: MAN Energy Solutions

                                                                                                                                                  generators. Thanks to its design and
                                                                                                                                                  user-friendliness, it is perfectly suitable for
                                                                                                                                                  areas of application where flexibility and
                                                                                                                                                  ease of use are essential.

                                                                                                                                                  www.staubli-alternative-energies.com

                              The storage system also converts thermal energy into electrical energy during
                              discharge.

                              pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                   Staubli is a trademark of Stäubli International AG, registered in Switzerland and other
                                                                                                                                                  countries. © Stäubli 2019 | Photocredits: Shutterstock 123732148, Stäubli
Lithium-ion value chain: from cell precursors to battery systems / Market overview: Who's doing what in the battery storage space Special edition ...
Highlights

           6
                                ZAE Bayern

                                Cooling accumulators in fridges help shift loads

         F    ridges and freezers require energy
              in recurring intervals throughout
         the day to maintain their temperature.
                                                                                                           According to estimates from ZAE
                                                                                                         Bayern, around 1-2 GW of load could
                                                                                                         be shifted flexibly, if just half of Ger-
         This, however, doesn’t always have to be                                                        many’s fridges deployed thermal stor-
         provided at precisely the moment of the                                                         age like that of the ZAE Bayern solution.
         appliance’s choosing.                                                                           In the future, the technology could also
            A team of researchers at ZAE Bay-                                                            be used in supermarkets or cold storage
         ern has developed a new approach. The                                                           warehouses.
         team has come up with a freezer/fridge
         that deploys thermal storage made from a                                                        Jury comments
         phase change material (PCM). The PCM
                                                                Photo: ZAE Bayern
         in this case is a saline solution that freezes                                                  Rolf Heynen: “With the number of freez-
         at -20°C. It can maintain a constant tem-        The phase changing material in                 ers deployed, it would have an enormous
         perature for around seven hours, without         fridges turns the appliances into a            impact – to use them to shift the load to
         the need for additional energy.                  flexibility resource.                          balance the grid would have a big impact.
            The PCM means that the fridge could                                                          It is therefore a system innovation.”
         be switched off overnight to save energy            Thermal storage in this way is com-
         and be switched on again during sun-             paratively cheap, but suffers from similar     Mark Higgins: “It is appealing that this
         light hours. Another use case is the avoid-      efficiency degradation and self-discharg-      solution allows a shift in energy consump-
         ance of ‘charging’ the fridge during peak        ing effects that other storage technologies    tion without any behavioral change.”
         demand hours.                                    struggle with.

             7
                                Fraunhofer IKTS

                                Ceramic high temperature battery works with liquid salt
                                and sodium

         T    he Fraunhofer Institute for Ceramic
              Technologies and Systems (IKTS)
         developed a ceramic high temperature
                                                          ing temperature for the system. The bat-
                                                          tery has minimal thermal self-discharg-
                                                          ing, but is well insulated to minimize this
                                                                                                         charge rate of 0.5C. Accordingly, this
                                                                                                         type of battery is not suitable for elec-
                                                                                                         tric mobility, despite it being the origi-
         battery “cerenergy” for stationary stor-         effect. The high temperature battery cells     nal intended application.
         age systems. A ceramic pipe, which works         feature an energy content of 130 Wh/kg,           Costs below €500 for the battery sys-
         as the solid electrolyte, contains molten        but a comparatively slow charge and dis-       tem allow application at scale – particu-
         salt of sodium chloride and nickel chlo-                                                        larly to store renewable energy. Further
         ride, working as the cathode. With volt-                                                        possibilities are peak shaving, continu-
                                                          Photo: Fraunhofer IKTS

         age applied, the electrolyte allows sodium                                                      ity of feed-in supply, or backup power, as
         ions to pass. These accumulate in the                                                           these batteries have a fast reaction time.
         outer layers of the molten sodium, which
         works as the anode. All of the materials                                                        Jury comments
         used in the system are cheap and read-
         ily available, according to IKTS. There-                                                        Xavier Daval: “Potentially a low-cost
         fore, the price for cells, when produced                                                        alternative based on a basic material.”
         at scale, is forecast at below €100/kWh.
            The transport of the sodium ions                                                             Florian Mayr: “Commercialization is
         through the electrolyte only start at tem-                                                      too far down the road, while the targeted
         peratures above 200°C. Good perfor-                                                             system-level price point at production
         mance begins at temperatures of 270°C                                                           seems to be in the range of today’s flow
         to 300°C, which is the constant operat-                                                         batteries.”

8                                                                                         02 / 2019 | pv magazine in cooperation with Energy Storage Europe
Highlights

                   8
                                         Skeleton Technologies

                                         Supercapacitors – fast and powerful

                S    upercapacitors are well suited to the
                     provision of high power for very
                short times, and they can be charged up
                                                                    174 kW renewables portfolio. A lead-acid
                                                                    battery storage system helps to balance
                                                                    fluctuations in generation.
                                                                                                                  ally boosts range, but did improve perfor-
                                                                                                                  mance and efficiency of the battery. Fur-
                                                                                                                  thermore, the combination also allowed
                to one million times.                                  However, in the event of a very sud-       operation of the battery in a less strenu-
                  Skeleton Technologies has high power              den peak load, a brownout of several          ous way, increasing its lifespan by 40%.
                industrial cells (Skelcap) and modules              seconds can occur. After this, the bat-          The jurors see that this is a “useful
                (Skelmod) in its portfolio. The company             tery requires several minutes before it       application with small overall market
                says that it has developed and patented a           can resume normal operation, says Oliv-       segment targeted”. Another notes that
                manufacturing process by which it can               ier Chabilan of Skeleton Technologies. To     it is unclear whether prolonging battery
                produce curved graphene. The material               give the battery time to slowly reboot, the   life justifies additional investment in a
                boosts the voltage inside the cell to more          local energy provider deploys flywheels       supercapacitor.
                than 2.85 V. This increases the energy and          and the supercapacitors of Skeleton. Only
                power density of supercapacitors. The               the supercapacitors, however, are fast                                           Photo: Skeleton Technologies
                product also features a very low series             enough to ensure that changes between
                resistance, which in turn reduces heat              the energy sources go unnoticed.
                build-up. The Scottish island of Eigg is               Also, the combination of supercapaci-
                an example of where the Skelcap/Skel-               tors with lithium-ion batteries is a good
                mod energy package could be deployed.               match. A study on supercapacitors, pub-
                The island with its 100 inhabitants is not          lished in the journal Energy in 2012,
                connected to the mainland U.K. grid, and            showed that a hybrid system combining
                covers its electricity demand through a             the two technologies in vehicles margin-

                   9
                                         DNV GL

                                         Keeping score of battery performance

                D     NV GL has released its first annual
                      Battery Performance Scorecard, to
                provide advice to product buyers. The
                                                                    verifiable data with independent engi-
                                                                    neering reviews.
                                                                       In its current form, the scorecard eval-
                                                                                                                  ers request information on each battery
                                                                                                                  type from the manufacturers, to review
                                                                                                                  the product in an independent engineer-
                testing and certification body says that            uates battery systems on several criteria.    ing report.
                the new scorecard can independently                 At first DNV examines whether the aver-         This process can take several months.
                rank and evaluate battery products.                 age state of charge (SOC) is optimal for      This time can be reduced through the
                  The scorecard aids the energy storage             performance. Furthermore, the scien-          independent scorecard, and hence accel-
                market by providing transparent, easily             tists look at which SOC window shows          erate the industry.
                                                                    the best performance for each product.
                                                                    Additional factors include the battery        Jury comments
Photo: DNV GL

                                                                    C-rate (the rate at which a battery is dis-
                                                                    charged relative to its maximum capac-        Xavier Daval: “Our industry needs inde-
                                                                    ity), as well as the product’s temperature    pendent point of view frameworks to sup-
                                                                    behavior. Of the batteries tested, 88%        port a sound development.”
                                                                    were based on lithium-ion nickel man-
                                                                    ganese cobalt chemistry.                      Logan Goldie Scott: “The scorecard is a
                                                                       Hitherto, the level of battery lifetime    crucial first step in helping differentiate
                                                                    data available to buyers was often varied     between battery technologies and ulti-
                                                                    and inconsistent, which is precisely the      mately providers on quality. This opaque
                                                                    gap the scorecard aims to fill. Accord-       industry needs it.”
                                                                    ing to DNV GL investors or develop-

                pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                                          9
Highlights

      10
                            Proton Motor

                            Fuel cell provides real year-round self sufficiency

      P    roton Motor delivered its hydrogen
           fuel cell to the world’s first entirely
      self-sufficient, multi-family home in
                                                     PV system mounted on its facades, total-
                                                     ing 126 kW, or 90,000 to 105,000 kWh per
                                                     year, for the nine families living in the
                                                                                                   for a solution that becomes increasingly
                                                                                                   viable at larger scales. When increasing
                                                                                                   the production numbers, the cost for the
      Brütten, Switzerland in the summer of          unit.                                         electrolyzer would fall to a quarter. The
      2016. The electrolyzer uses 14.5 kW to            The building’s energy consumption          cost target was hydrogen production at
      produce 2 Nm³/h of hydrogen. In total,         was 2,200 kWh per housing unit a year,        between €2 to €3/kg.
      the system can hold 120,000 liters of          which is about half the Swiss average. The      Each tenant receives an energy bud-
      hydrogen.                                      company also stresses that its system sur-    get included in their rent. When this is
         The fuel cell by Proton Motor produces      vived its first winter, even though it was    exceeded, they incur an additional fee,
      6.2 kW of electrical power and 5.5 kW of       the coldest in the region in 30 years, and    while staying below the budget results
      thermal power.                                 the one featuring the fewest hours of sun-    in a financial reward. According to the
         The electricity is transferred to the       shine in 20 years.                            project leader Umwelt Arena Schweiz, the
      battery systems using the fuel cell’s inte-       The building features an array of          rent is at the higher end of the scale for
      grated power electronics. The heat is dis-     energy storage technologies, including        the region.
      sipated to heat pumps for space and water      battery storage, a hydrogen electrolyzer,
      heating.                                       and a hydrogen tank, as well a long-term      Jury comments
         Project leader Umwelt Arena Schweiz         thermal storage tank. The combination
      argues that using excess heat from elec-       of these long and short-term storage sys-     Rolf Heynen: “These sort of pilots go far
      tricity production enables efficiencies        tems enables round-the-clock and round-       beyond 60% or 70% autarky and there-
      above 90% during winter months. Dur-           the-year energy supply, without the need      fore they contribute more to the learning
      ing summer when heating is reduced             for any electrical grid or gas supply         curve on the system side.”
      or not needed at all, efficiency ranges        connections.
      between 18% and 19%.                              The project was supported with pub-        Xavier Daval: “The usage of multiple
         A 79 kW rooftop PV system powers            lic funding. According to the company,        storage and renewable technologies is
      the house, alongside a 46 kW thin film         it demonstrates the technical feasibility     interesting.”

                                                                                                                                                  Photo: Umweltarena/Proton Motors

10                                                                                  02 / 2019 | pv magazine in cooperation with Energy Storage Europe
Highlights

Fraunhofer IGB

Chemical plant at wind park can replace petroleum products

F    raunhofer Institute for Interfa-
     cial Engineering and Biotechnol-
ogy (IGB) presents a solution which can
                                                      Csepei’s team has developed a tech-
                                                    nology that can transform methanol
                                                    into more valuable products. The pro-
                                                                                                  acid, and long chain terpenes. Isoprenes
                                                                                                  can be processed into high energy fuels.
                                                                                                  Other by-products can be used in rubber
turn water and CO2 into hydrocarbons.               cess involves feeding methanol to a           plastics or in the food and fodder indus-
This would allow an important chemical              Methylobacterium, which produces iso-         tries. Csespei says that their market value
industry to switch to renewable energy.             prene, lactic acid, polyhydroxybutyric        lies between €1,100 and €5,000 per met-
   Like in a power-to-gas facility, the                                                           ric ton, As a result, small-scale produc-
process starts with the production of                                     Photo: Fraunhofer IGB   tion at distributed assets would be viable.
hydrogen through electrolyzation using                                                            The project is supported by the European
a renewable energy feed stock, such as                                                            Commission and the state of Bavaria.
power from a wind turbine. Methanol
can then be produced by routing a mix-                                                            Jury comments
ture of hydrogen and carbon dioxide
through a copper-based catalyst. Metha-                                                           Mark Higgins: “Very interesting and
nol is already a valuable staple for chem-                                                        potentially valuable technology for the
ical production. But since it is produced                                                         energy transition.”
at industrial scale, small facilities are not
lucrative, says Lénárd-Istvan Csepei, who                                                         Florian Mayr: “Specific relevance for
is responsible for chemical energy storage                                                        storage industry not clear, but poten-
and bioelectrical and chemical catalysis                                                          tially very relevant for CO2 valorization.”
at Fraunhofer IGB in Germany.

Ecovolta

Medium-sized car brands can enter e-mobility with traction battery

M      any large car manufacturers
       have already decided to estab-
lish their own battery production. Many
                                                    has already undergone all relevant certi-
                                                    fication and security standards processes,
                                                    which are required for applications in
                                                                                                  tionary battery systems, second-life use
                                                                                                  cases are planned for the future.
                                                                                                     According to Ecovolta, the battery low-
smaller manufacturers, however, lack the            vehicles. Through the company’s second        ers the investment barrier to enter into
resources to follow suit. For such compa-           branch, Ecocoach, which develops sta-         the e-mobility market by up to €500,000.
nies, Ecovolta has developed an offer: a
standardized modular and scalable bat-
tery named the evoTractionBattery. The
product was conceived for auto manufac-
                                                                                                                                          Photo: Ecovolta

turers with a throughput of up to 2,000
vehicles per year, for example municipal-
ity-owned utility vehicles, road sweep-
ers, golf carts, forklifts, or boats. Other
options are buses or trucks which need
extra battery capacity for use in moun-
tainous regions.
   The batteries comprise lithium-ion
cells and have a capacity of between 2.5
and 15 kWh. Modules can be intercon-
nected in series or in parallel for further
scalability. Contrary to many other bat-
teries on the market, Ecovolta’s product

pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                                           11
Highlights

                        Fronius

                        Three phase, high voltage storage, plus emergency power

                        F   ronius describes the unique feature of
                            its residential solar+storage inverter,
                        Fronius Symo Hybrid as the only device
                                                                      BYD battery sized at between 6.4 and 11.5
                                                                      kWh. The emergency power function in
                                                                      an electronic device necessitates the use
                                                                                                                     gency power. Fronius developed a circuit
                                                                                                                     that excludes the neutral conductor from
                                                                                                                     the current when emergency power is not
                        which uses technology from Chinese bat-       of a neutral conductor. This can negatively    required. Given this, the Fronius inverter
                        tery manufacturer BYD, operates three-        affect efficiency by around 0.2 to 0.3%, and   delivers the same efficiency if it had no
                        phase, and can provide emergency power.       for this reason others don’t offer emer-       emergency power functionality.
                        Consequently, it is worth a closer look.
                          Low-voltage residential storage systems

                                                                                                                                                                    Photo:: Fronius
                        with emergency power supply have been
                        available for several years. And for some
                        time, high-voltage systems have become
                        more common, since using the battery at
                        higher voltages improves efficiency.
                          Competitors have launched battery
                        inverters specifically designed for BYD’s
                        high voltage battery, which is said to be
                        economically attractive. Some are AC-
                        coupled, one phase and provide emergency
                        power. Others are three-phase DC-cou-
                        pled systems which cannot. The DC-cou-
                        pled Fronius device can do both, with a

                        Xelectric Power GmbH

                        Xelectric Powerbox – a fire resistant multipurpose battery

                                                                      R    ising costs of energy, grid taxes,
                                                                           and partially insufficient grid sup-
                                                                                                                        Additionally, the Xelectric Powerbox
                                                                                                                     can provide three-phase backup and
     Photo: Xelectrix

                                                                      ply: These are just some of the key driv-      function as an uninterruptible power
                                                                      ers for businesses to install energy stor-     supply.
                                                                      age systems.                                      Since the inverter works in parallel
                                                                        Austria-based battery storage com-           to the grid, it can easily combine grid
                                                                      pany Xelectrix Power GmbH has                  power, on-site renewable energy genera-
                                                                      launched a multipurpose modular stor-          tion, and energy from the storage system
                                                                      age system for utilities, commercial and       to provide higher power availability for
                                                                      industrial customers, construction sites,      the customer, without the need for grid
                                                                      and essentially all on and off-grid appli-     expansion.
                                                                      cations. The capacity of the system ranges        With increasing EV uptake in the com-
                                                                      between 20 kWh and 2.4 MWh and its             mercial sector, this solution will become
                                                                      power between 12 kW and 1 MW.                  more and more important, the company
                                                                        The company says that its unique bidi-       states.
                                                                      rectional hybrid inverter is key to the sys-      In addition to making available more
                                                                      tem’s ability to provide multiple use cases    power for a company and reducing the
                                                                      in a single piece of equipment. The sys-       energy bills by avoiding peak demand,
                                                                      tem can, for example, provide peak shav-       the storage system also features a self-
                                                                      ing for businesses, but also be used for       extinguishing system, which sets a new
                                                                      reactive current compensation, as well as      bar for fire safety in lithium-ion battery
                                                                      voltage and frequency control.                 systems.

12                                                                                                    02 / 2019 | pv magazine in cooperation with Energy Storage Europe
Highlights

Kaco New Energy

Bidirectional battery inverter for C&I storage

I  nverters are in a unique position in the         the BG50 inverter, a plethora of battery

                                                                                                                                         Photo: Kaco New Energy
   energy system, as they connect various           management communication protocols
actors, like batteries, consumers, pro-             had been developed already. The goal was
sumers, and utilities. This has played out          to allow system integrators to use their
to the effect that inverters have increas-          existing energy management system pro-
ingly started to take on energy man-                tocol to operate the inverters.
agement tasks, resulting in the equip-                 According to Kaco, the solution was
ment often being dubbed the ‘brain’ of              developed with public utilities, distribu-
the energy system. With the blueplanet              tion system operators, EPCs, and large
gridsave 50.0 storage inverter, Kaco New            businesses with grid management in
Energy has stripped the inverter of any             mind. Such enterprises would often have
proprietary communication protocols,                their protocol standards ready.
and so dubbed its new inverter the ‘mus-               Developing a proprietary protocol
cle’ of an energy storage system.                   would have ensured that such a protocol
  The inverter uses the standardized                was compatible with other existing ones.
Sunspec communication protocol. Kaco                By using the Sunspec standard this could      a single high-capacity battery. According
claims that due to the lack of a propri-            be avoided.                                   to the company, the modular approach
etary protocol, the system is compati-                 Kaco’s blueplanet gridsave 50.0 kW         makes it possible to deploy the BG50 stor-
ble with a large range of energy manage-            inverter can be interconnected in parallel    age inverter in energy storage systems of
ment systems, thus increasing its range             on the DC side. This allows for a system      multiple sizes in commercial and indus-
of application. At the time of developing           design that connects several inverters to     trial installations.

REFU Elektronik GmbH

Modular battery inverter provides more C&I flexibility

T    o accommodate the demand for
     fast charging and discharging of
industrial-scale battery storage systems,
                                                    more units in parallel on the AC side.
                                                    The company says that clustering smaller
                                                    units simplifies battery and inverter
                                                                                                  with the correct cabling layout. The power
                                                                                                  unit is then mounted onto the connection
                                                                                                  box once all of the cabling is completed.
integrators have often used central PV              cabling and increases system reliabil-
inverter designs. According to inverter             ity. Additionally, with the use of multi-
manufacturer Refu, this conflicts with              ple smaller units, each battery rack can be
a system’s design flexibility, price, bat-          controlled, charged, and discharged sep-
                                                                                                                                                                  Photo: REFU Elektronik GmbH

tery control, and ease of installation. For         arately. This allows for improved battery
applications between 60 kW and 1 MW,                management and thus a longer lifetime
central inverters may be oversized or not           of the system.
fit appropriately.                                     According to Refu, system integrators
   Therefore, the company launched its              are faced with a great diversity of cus-
battery inverter, REFUstore 88K, to pro-            tomer requirements, like DC and AC
vide the possibility for a wall-mounted             fuses, switches, surge protection devices,
and scalable power conversion unit.                 or pre-charge circuits. To be able to meet
The unit’s power density is rated at                this variety at a competitive price point,
1.3 kW/kg. A wide DC voltage window                 Refu says that it has reduced the design
from 280 VDC up to 900 VDC, enables                 effort, by deploying a flexible and mod-
the device to be used for new as well as            ular system. This was achieved by man-
second-life battery applications.                   ufacturing the connection box and the
   Furthermore, the inverter can be used            power unit separately. For the installa-
in small and large systems by adding                tion, the connection box can be selected

pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                                                 13
Highlights

                        Hoppecke

                        Scalable turnkey solution for storage

                        W     ith its latest offering, Germany’s
                              Hoppecke aims to provide a turn-
                        key battery energy storage solution, and
                                                                     a standardized system designed to limit
                                                                     the costs arising from project-specific
                                                                     configurations and planning. The sys-
                                                                     tem could easily be scaled for projects up
                                                                     to 500 kWh.
     Photos: Hoppecke

                                                                        The sun systemizer scalebloc is a com-
                                                                     plete battery energy storage system, to be
                                                                     sold as a turnkey solution.
                                                                        Each unit comprises a 60 kWh lithium-          Scalebloc is AC-coupled with black
                                                                     ion battery, 30 kW battery inverter, inte-     start and island mode capabilities, and
                                                                     grated cooling system and an outdoor           comes with cloud connection, which
                                                                     housing cabinet with IP55 protection.          Hoppecke says will enable the customer
                                                                        The batteries in Hoppecke’s system are      to easily operate, manage, and service the
                                                                     based on nickel manganese cobalt chem-         system.
                                                                     istry, and a standardized 19-inch battery         Hoppecke says that the systemizer
                                                                     module.                                        scalebloc is still currently in the devel-
                                                                        According to Hoppecke, the system           opment phase. However, it notes that
                                                                     has a wide range of potential applica-         initial field test customers have been
                                                                     tions, including e-mobility infrastruc-        identified and that plans on the service
                                                                     ture, local stationary storage, peak shav-     and manufacturing side are also under
                                                                     ing, and various off-grid applications.        development.

                        Raycap

                        Safe and sound surge protection

                                                                                                                                                                         Photo: Raycap
                        W      ith the ProBloc B 1000 DC, the
                               United States-headquartered com-
                        pany Raycap will release a surge protec-
                                                                     (TOV). Here the product offers safety up
                                                                     to 1,000 VDC.
                                                                       On top of this, the application stands
                        tive device (SPD) universally suitable for   out in that it offers a protection level of
                        e-mobility applications.
Highlights

                   E3/DC

                   Solar, storage, and optimized energy management, coupled with
                   behavioral incentives in alpine apartment living

                   I  n May 2018, the SonnenparkPLUS,
                      housing up to 10 families, opened in
                   Wetzikon, Switzerland. The building fea-
                                                                       guides the building’s appliances to con-
                                                                       sume in a solar-optimized manner. Elec-
                                                                       tricity produced on the rooftop array is
                                                                                                                      “We have a superior building envelope:
                                                                                                                      We use highly efficient heating and ven-
                                                                                                                      tilation systems,” explains arento AG’s
                   tures an 81 kW PV system mounted to                 first of all used to generate heat, and cool   owner Franz Schnider. “Additionaly, we
                   its roof and facades. Combined with a               the building using high efficiency heat        train our customers in terms of energy
                   78 kWh battery storage system provided              pumps. At the same time, the battery is        consumption.”
                   by E3/DC, the building is said to be 63%            charged with PV power, enabling grid              The house features an EV which
                   self-sufficient. The 1,705 m² area requires         independent operation even after the sun       is available to the residents to share
                   65,000 kWh, of which 15,000 kWh alone               goes down. As a third priority, the system     via an app. The car is charged using a
                   are needed for heat pumps.                          feeds into the grid. This means that the       22 kW charger, which is also fed by the
                      During the summer months, the build-             residents are advised to perform appli-        PV and storage system. The building fea-
                   ing is effectively self-sufficient and even         ance-based chores during daylight hours,       tures only one meter point connected to
                   feeds energy back into the grid. During             to make the best use of the PV electricity     the grid operator, to calculate loads that
                   Switzerland’s cold winter season, how-              from the rooftop.                              had been fed into the grid or consumed.
                   ever, this degree of self-sufficiency can-             The project was designed by Swiss           Inside the building, electricity costs for
                   not be maintained. The behavior of the              architects firm arento AG. The approach        household and mobility are calculated
                   building’s residents also plays an impor-           is described as holistic, by combining         on a household basis using individual
                   tant role.                                          ecological building materials, energy          meters. Sustainable usage profiles, which
                      The SonnenparkPLUS storage and                   efficiency, and renewable energy. The first    maximize self-consumption then pay off
                   energy management system is central                 priority was to design the house in a way      for the individual tenant, providing an
                   to its high level of self-sufficiency, as it        that consumes as little energy as possible.    incentive for such behavior.
Photo: arento AG

                   pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                               15
Highlights

                            Tesvolt

                            Municipal storage and self-sufficient living quarters

                            I  n the first of two projects Tesvolt
                               wishes to highlight, the company co-
                            located a 4 MWh battery system with a
                                                                         Even when outside temperatures are a
                                                                         scorching 50°C, the trailers could be kept
                                                                         at a comfortable 25°C. During the day the
                                                                                                                            The storage system has a capacity of
                                                                                                                         28.8 kWh, and 6.5 kW of power. Tesvolt
                                                                                                                         says one of the advantages of its system
                            7.4 MW solar plant in Westhampnett, in       trailer is used as an office, and as a sleep-   is the minimal space requirement of the
                            the U.K. According to the company, it is     ing quarters at night.                          prismatic battery cells the company uses.
                            the first solar+storage installation oper-
                            ated by a local council in the country.

                                                                                                                                                                              Photo: Tesvolt
                               The PV plant is also among the first in
                            the U.K. that can operate without subsi-
                            dies. The storage system earns its keep
                            via price arbitrage, frequency services,
                            capacity market payments, and minimiz-
                            ing consumption during peak periods.
                               Tesvolt’s second project is aimed at
                            improving living conditions for con-
                            struction workers in the Middle East.
                            Consolidated Contractor Company
                            developed a trailer for workers. Despite
                            working off-grid, the trailer can be sup-
                            plied with round-the-clock air condition-
                            ing thanks to its PV and battery system.

                            H-TEC Systems

                            Regional sector integration with green hydrogen mobility project

                            P    roject developer eFarming GmbH &
                                 Co. KG is establishing a first-of its
                            kind mobility infrastructure in the Ger-
                                                                           H-TEC Systems supplied five of its
                                                                         ME 100/350 PEM electrolyzers, to be co-
                                                                         located with five existing wind farms, to
                                                                                                                            It is also possible to dissipate the pro-
                                                                                                                         cess heat from hydrogen production
                                                                                                                         through the local heat supply.
                            man coastal region of North Frisia. The      the project. Units are enclosed in 20 foot         The system produces hydrogen accord-
                            project aims to provide green hydrogen to    (6.1 meter) containers, giving flexibility      ing to the SAE J2719 standard for use in
                            local public and private transport.          with regards to location.                       fuel cell vehicles, and delivers the hydro-
                                                                                                                         gen at a pressure of 30 bar. This enables
                                                                                                                         direct further utilization via storage,
     Photo: H-TEC SYSTEMS

                                                                                                                         transport, and fuel. At a nominal elec-
                                                                                                                         trical load of 225 kW each, the five elec-
                                                                                                                         trolyzers will produce a total of up to
                                                                                                                         500 kilograms per day, allowing up to
                                                                                                                         17 hydrogen-powered buses to be fuelled
                                                                                                                         daily. The coastal region in Germany,
                                                                                                                         with a high penetration of wind power,
                                                                                                                         is facing increasing congestion in its elec-
                                                                                                                         trical grid, and feed-in tariffs are coming
                                                                                                                         to an end for the local pioneers of wind
                                                                                                                         power. Such an integral project approach
                                                                                                                         could be the role model for deployment
                                                                                                                         in various locations to promote regional
                                                                                                                         self-sufficiency.

16                                                                                                        02 / 2019 | pv magazine in cooperation with Energy Storage Europe
Technology

Quality assurance in a
dynamic supply chain
As in many other dynamically developing industries, quality assurance practices are key to decreasing investor risk.
Moreover, Asian battery manufacturers already have, or are still developing, capabilities for system integration
at attractive costs, as George Touloupas, Director of Technology & Quality at CEA, and Nicholas Ogilvie, Storage
Analyst, point out. They have investigated the complex path of the supply chain for lithium-ion battery energy
storage systems (BESS) and the capabilities and capacities of the leading companies, detailed in a market
intelligence report.

T    he growth of the BESS sector, which
     is still taking its baby steps, is pre-
dicted to be spectacular. Bloomberg NEF
                                                    sheet to support BESS projects during the
                                                    first years of the sector. In previous years,
                                                    and to a large extent even at present, the
recently revised its forecasts for the next         so-called tier-1 manufacturers, predomi-
two decades and is now talking terawatt             nantly Japanese and South Korean enter-
hours and hundreds of billions of dol-              prises, led the market. Companies such as
lars. As with all things related to new             Samsung SDI, LG Chem, SK Innovation,
energy, the sky might end up being the              Panasonic/Tesla, and BYD (a Chinese
limit, as learning curves keep acceler-             vertically integrated player and auto-
ating and new technologies gain wider               maker) invested heavily in battery cell
acceptance within the energy and finance            production early on, with the ultimate
communities.                                        goal of dominating the global EV bat-
  In a sense, stationary storage is a by-           tery market. Stationary storage is a small
product of the e-mobility revolution,               fraction of their output, and the high
thriving on its massive scale and inno-             investment in R&D and factories needed
vation focus centered on the lithium-               to produce batteries could only be trig-
ion battery. This is the key reason why             gered by EVs. With China ramping up
other storage technologies, such as flow            EV adoption, new domestic players, such
batteries, hot batteries, compressed air,           as CATL, have catapulted themselves to          Clean Energy Associates (CEA) is a North
and flywheels, to name but a few, have              the top in just a few years, dwarfing their     American-owned solar PV and battery
not managed to keep up with the rapid               incumbent rivals. The tier-1 supplier list      storage quality assurance, supply chain
development of the lithium-ion battery              of tomorrow may end up looking very             management, and engineering services
sector (pumped hydro is an exception,               different to the tier-1 list of today.          firm, with a >35 GW track record of projects.
but, for several reasons, is not included                                                           It is led by an experienced management
in the report). After all, there is no way          Supply bottlenecks                              team with a combined >200 years of PV and
you could fit these within a car frame!             The scaling up of renewable energy and          battery storage business experience, and it is
  Tier-1 is a problematic term, but every-          the gradual realization of the strategic        supported by >45 engineers, who help solve
one should agree that only a handful of             role storage can have in firming and sta-       a broad array of clients’ needs to reduce
battery suppliers had the technology,               bilizing the grid have led to a slow but,       technical and financial risk, and to increase
scale, and, most importantly, the balance           eventually sizable increase in demand.          system performance and reliability.

pv magazine in cooperation with Energy Storage Europe | 02 / 2019                                                                                    17
Technology

      Lithium-ion cell manufacturing capacity, GWh per year

           Supplier X
                   BYD
           Supplier 1
      Panasonic / Tesla
         Samsung SDI
           Supplier 2
           Supplier 3
           Supplier 4
           Supplier 5
           Supplier 6
           Supplier 7
           Supplier 8
           Supplier 9
          Supplier 10                                                                                                   Yearly expansions
           LG Chem *                                                                                                        2017
          Supplier 11                                                                                                       2018
          Supplier 12                                                                                                       2019
          Supplier 13                                                                                                       2020
          Supplier 14                                                                                                       2021
          Supplier 15                                                                                                      Source: CEA
          Supplier 16
      * Energy division   0   5     10       15      20       25      30       35       40        45        50        55             60     65

                                                    However, the incumbent tier-1 battery          turers led to cell price increases in 2018.
                                                    suppliers never had a strong focus on sta-     The majority of these tier-1 suppliers have
                                                    tionary storage, and have been unwilling       no further availability until mid-2019.
                                                    to bet on anything other than EV growth.       Furthermore, only large product orders
                                                    As a result, recent bottlenecks in the sup-    will be considered beyond this date,
                                                    ply chain for tier-1 battery cell manufac-     and additionally, there are other impor-
                                                                                                   tant market trends that will also impact
                                                                                                   availabilities.

           BESS Supplier Market                                                                       The main cause behind this cell sup-
                                                                                                   ply shortage is the large and sudden

           Intelligence report
                                                                                                   growth in both the South Korean and
                                                                                                   Japanese domestic BESS markets. South
                                                                                                   Korea conservatively expects to add sev-
          CEA’s BESS Supplier Market Intel-         The report also attempts to shed               eral gigawatt hours per year over the
          ligence report aims to provide            light on both the safety and risk              next three years, encouraged by gener-
          insights into the global BESS supply      factors present within the BESS sup-           ous government subsidies offering man-
          chain and intends to help buyers          ply chain, with two deep dives that            ufacturers lucrative short-term, high-
          diversify their sources and avoid         highlight risks within the BESS sup-           margin projects. In fact, in 2018 the
          supply bottlenecks.                       ply chain. The first investigates the          BESS volume in South Korea has likely
          The focus is to introduce a selection     raw material supply chain covering             surpassed 7 GWh, making it the lead-
          of both market-leading players and        cobalt, lithium, nickel, and graphite.         ing global installer of BESS. Similarly,
          newcomers within the battery cell,        Aside from the thorny issues associ-           in Japan, as the residential feed-in-tariff
          module, power conditioning system         ated with the ethical supply chain             expires for 500,000 households in 2019,
          (PCS), and BESS integration supply        for cobalt, we also investigate other          another large opportunity arises for bat-
          chain.                                    potential bottlenecks in supply,               tery deployments due to the lack of a net
          The report investigates over 30 sup-      including raw material processing.             metering policy, as well as self-consump-
          pliers and provides an overview of        Finally, we lay out the fundamentals           tion becoming an attractive application.
          their history, technologies, manu-        of the BESS manufacturing process
                                                                                                      Another constraint these suppliers
          facturing capacities, international       and highlight why in-factory quality
                                                                                                   have, especially the South Koreans, is
          after sales service and track record,     assurance through audits, produc-
                                                                                                   that their battery cell, module, and BESS
          collaborations and partnerships,          tion monitoring, and factory accep-
                                                                                                   manufacturing arms often only represent
          and research and development              tance testing is key to reducing risk
          activities.                               in BESS projects.                              a small portion of their parent group rev-
                                                                                                   enues, and this weighs heavily on their
                                                                                                   ability to draw funding for expansion.

18                                                                                  02 / 2019 | pv magazine in cooperation with Energy Storage Europe
You can also read