Mesh free epoxy passive fire protection - for the offshore oil and gas industry - MARCUS Industrie
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Mesh free epoxy passive fire protection
for the offshore oil and gas industry
Offshore assets in the oil and gas
industry are at risk from explosions and
hydrocarbon fires.
Without passive fire protection (PFP) measures,
these incidents can escalate rapidly, leading to
catastrophic loss of life, assets and inventory. Traditional Mesh Containing Systems =
Complexity & Risk
Steel strength reduces dramatically as
temperature increases. Epoxy PFP systems Achieving correct mesh installation to be in line
are designed to prevent or delay collapse of with fire certification requirements raises constant
the structure by reducing the rate of steel challenges related to the speed of installation,
temperature rise. especially on complex offshore structures,
including:
Until now, the industry has depended upon
epoxy PFP systems that require additional mesh ✗✗ Time and labour intensive process leading to
reinforcement. To avoid any risk of failure when potential project delays
exposed to fire, reinforcement mesh must have ✗✗ Higher installed cost
been correctly installed in accordance with the
product’s certification. ✗✗ Complex and stringent mesh installation
rules
✗✗ Safety risks associated with incorrect mesh
installation
✗✗ Extended return to service in maintenance
situations
✗✗ Increases in occupational risks during
installation
Temperature °C Steel without PFP
Steel with PFP
Critical failure
900 temperature
800
700
600
500
400
300
200 High risk of failure if mesh
installed incorrectly. But risk
100 eliminated with Jotachar JF750.
0
0 10 20 30 40 50 60
Time (minutes)
2 3
The industry’s challenge has been to design
an epoxy PFP for hydrocarbon pool and jet
The solution
fire scenarios that removes the requirement
for additional mesh reinforcement.
Mesh introduces inherent risks associated with
incorrect installation of complex reinforcement.
There has been a growing demand for next
generation mesh free technology designed to Jotachar JF750 the first mesh free solution
reduce installation time, cut material costs and for hydrocarbon pool and jet fires.
minimise risk.
Jotachar JF750 incorporates an advanced fibre
matrix, eliminating the need for complex mesh
reinforcement. When exposed to a fire, Jotachar
JF750 produces a robust and temperature stable
insulating char whilst risks associated with
incorrect mesh installation are eliminated.
Without the need for additional mesh
reinforcement, installation time is significantly
reduced, combined with the additional benefit
of substantial material and labour savings for
your project.
4 5
The
time-saving
solution
€ ✓✓ Increased productivity,
no mesh installation
✓✓ Faster project
completion
✓✓ Less downtime, no mesh
inspection points
✓✓ Continuous application
✓✓ Up to 50% reduction in
$
time and costs
✓✓ Lower life cycle cost
6 7
Tested. Proven. Certified.
Jotachar JF750 has been Description Test method
extensively and independently Fire Resistance
tested to all the key industry Jet Fire – Structural & Divisions ISO 22899
standards and witnessed by Hydrocarbon fire resistance test – Structural BS 476/ISO 834/UL1709
Hydrocarbon fire resistance – Divisions BS 476/ISO 834 in accordance with
Lloyd’s Register of Shipping, IMO 754 (18)
providing confidence that High KW Jet Fire – Structural & Divisions 350KW Jet Fire test method
long lasting fire performance Environmental
Corrosion and durability ISO 20340
is assured even in the most
NORSOK M-501 Rev.6 System 5A
severe conditions. Smoke & toxicity NES 711, NES 713, IMO MSC307(88)
Flame spread ASTM E84, BS 476 part 7
The rigorous testing programme and
Physical Testing
independent product assessment Hose stream test NFPA 290
undertaken by Jotun is recognised Tensile modulus, strength & strain ASTM D638
Compressive modulus, strength & strain ASTM D695
by all the leading classification
Flexural modulus, strength & strain ASTM D790
societies such as Lloyd’s Register of Impact resistance ASTM D2794
Shipping (LRS), DNV (Det Norske Shore D hardness ASTM D2240
Veritas), ABS (American Bureau of Blast overpressure Confirming robust adhesion on structures
and divisions when subject to extreme
Shipping), BV (Bureau Veritas) deflections or vibration
Thermal conductivity ASTM C177
Specific heat ASTM 1269
Fully compliant to
NORSOK M-501, Rev 6
with no reduction in fire
performance after exposure.
8 9
Selected References
Project Name Owner/ Type Category Areas applied Yard/ Location
Operator Fabricator
A global provider of coatings
ENI Oil Centre ENI HPI Onshore Structural Steelwork On Site Italy
Viggiano Refinery
Petron RMP2 Daelim HPI Onshore Underdeck FWLine Acrered Builders Philippines
(LPG Pier) & Supply Corp
Diamond Offshore Diamond Drilling Rig Offshore LQ Structure Astican Los Palmos
– Ocean Confidence Offshore Grand Canary
– Grand Canary
Structural Steelwork Petrobras HPI Onshore Vessel On Site Brazil
+ Process Vessels
Refinery
P75 Topsides Modules Petrobras FPSO Offshore Topsides Modules BJC Thailand
Legal Jotun entities
P77 Topsides Modules Petrobras FPSO Offshore Topsides Modules BJC Thailand worldwide are shown.
For details of branch
offices and Jotun
P76 Topsides Modules Petrobras FPSO Offshore Topsides Modules Tekfen Turkey
representation in
countries not shown,
P74 Topsides Modules Petrobras FPSO Offshore Topsides Modules Aibel Thailand please visit jotun.com
PPRP -1 Maintenance Petrobras FPSO Offshore PFP Maintenance On Site Brazil
RWE DEA Desouk RWE DEA HPI Onshore Structural Steelwork Desouk Gas Egypt
Gas Refinery – Egypt Refinery Plant
Phase 1
37 production facilities globally
P76 Vessels Petrobas FPSO Offshore Vessels Bardella Brazil
64 companies in 45 countries
P76 Topsides (Siemens) Petrobas FPSO Offshore Topsides Modules Siemens, Batam Indonesia
Represented in over 100 countries
Statoil Mariner FSU Statoil FSU Offshore LQ’s Fire Wall SHI Korea
Troll A Statoil Fixed Platform Offshore PFP Aibel AS Norway
Statoil Gulfaks B Platform Statoil Fixed Platform Offshore Maintenance On Site Norway Jotun is one of the world’s leading
manufacturers of paints, coatings and
Statoil Gas Refinery at Statoil Refinery Onshore Pipe Rack & Structural On Site Norway
powder coatings. UNIFORM STANDARD
Karsto
ACROSS THE GLOBE
Pemex LPG Spheres – Pemex Gas HPI Onshore Gas Scrubbers On Site Mexico
We have 64 companies in 45 countries
Veracruz Mexico and 37 production facilities in 21 • Easy to exchange trained technical
countries on all continents, and are personnel across national borders
Vinh Tan IV Power Plant EVN Power Plant Onshore Boiler Steel Structure Doosan HI Vietnam
and multi-national projects. FOR A MORE COLOURFUL WORLD, WE
represented in over 100 countries with ALL NEED TO BE A LITTLE GREENER
Golar LNG FSRU Golar FSRU Offshore Cargo Wall SHI Korea our network of agents, branch offices, • Compulsory training for all technical
Jotun recognises the responsibility it has
distributors and sales offices around and sales personnel in marine and
DCMI Power Plant DCMI Power Plant Onshore Bundle On Site Philippines to the environment and has established
the world. protective segments.
its own GreenSteps programme.
Our operations cover development, Most of our coating advisors and
Alon Petroleum (USA) Alon Refinery Onshore Maintenance On Site USA Through the GreenSteps programme
production, marketing, R&D and sales technical personnel have FROSIO
and/or NACE certification. we address market demand for more
Boardwalk Refinery in Refinery Onshore Maintenance On Site USA of paints and coatings to protect
Lake Charles sustainable coatings solutions.
and decorate surfaces in residential, • Same competence in maintaining
Ergon Refinery Ergon Refinery Onshore Maintenance On Site USA shipping and industrial markets. company standard procedures globally.
10 11
Jotun Marine Coatings and Jotun Protective Coatings offices worldwide
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listed. For details of Branch offices and Jotun (Deutschland) GmbH Jotun Paints (Malaysia) Sdn. Bhd. Jotun Iberica S.A.
Jotun representation in countries not Haferweg 38 Lot 7 Persiaran Perusahaan, Poligon Santa Rita,
listed, please visit jotun.com 22769 HAMBURG Section 23, P.O. Box 7050 Calle Estatica no. 3,
Tel: +49 40 851 960 40700 SHAH ALAM 08755 Castellbisbal,
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Jotun Australia Pty. Ltd., Fax:+60 351 235 632 Tel: +34 937 711 800
P.O. Box 105, Altona North, GREAT BRITAIN Fax:+34 937 711 801
9 Cawley Road, Jotun Paints (Europe) Ltd. THE NETHERLANDS
BROOKLYN, VIC 3025 Stather Road, Flixborough, Jotun B.V. SWEDEN
Tel: +61 3 9314 0722 SCUNTHORPE DN15 8RR Postbus 208 Jotun Sverige AB
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Fax:+86 20 38 78 19 66 Tel: +353 214 965955 Tel: +63 2239 1032-34
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HONG KONG Jotun Paints Inc.
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Room 902, 9/F, Jotun Italia S.P.A. Jotun Polska Sp.zo.o. Belle Chasse, LA 70037
101 King’s Road, North Point Via Petronio, 8, Zona Ind. Noghere ul. Magnacka 15, Tel: + 1 713 860 8241
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Jotun Danmark A/S Jotun Coatings NKM Coatings Co., Ltd. Jotun Paints O.O.O. No.1 Street 10,
Columbusvej 5, 2860 Søborg, 12–1, Minamirokugo 3-chome, Varshavskaya Str., 23/2, Office 75 Di An District, Binh Duong Province
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