Porsche eBike Cross | Porsche eBike Sport - Rotwild
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Porsche eBike Cross | Porsche eBike Sport EN
Contents
Contents ................................................................ 1 Problems while using the eMTB ........................ 13 Checking the bolts .................................................. 24
Introduction .......................................................... 3 Categories of use ............................................... 14 Riding on public roads............................................ 24
Requirements for riders........................................... 3 Using the eMTB ...................................................... 14 What to check after a crash ............................ 26
Safety ..................................................................... 5 Shimano Steps EP8 operating system .......... 15 Wheels and tyres..................................................... 26
Safety information in the instruction manual... 5 Description of the functions................................ 15 Handlebars and stem............................................. 26
Symbols on the product .......................................... 5 On/off button (1).................................................... 15 Frame .......................................................................... 27
Current regulations ................................................... 6 Display button (2)................................................... 15 Drive train .................................................................. 27
Type plate .................................................................... 6 Support switch (X/Y)............................................. 16 Other checks............................................................. 27
General information............................................. 7 Settings menu.......................................................... 16 Brake system...................................................... 29
Version of the product and edition of the manual Pushing aid mode ................................................... 16 Checking the brake system ................................. 29
...........................................................................................7 Technical data..................................................... 17 Bedding in the brakes ............................................ 29
Manufacturer: ............................................................. 7 Porsche eBike Cross .............................................. 17 Grip width .................................................................. 29
Online Registration.................................................... 7 Porsche eBike Sport............................................... 18 Brake chafing............................................................ 30
Copyright...................................................................... 7 First use and before every ride ........................ 19 Drive system....................................................... 32
Language...................................................................... 7 Connecting the charger cable............................. 19 Electric drive ............................................................. 32
Target group / users ................................................ 7 Charging the drive battery ................................... 19 Motor........................................................................... 32
Product and type designation................................ 7 Drive battery in the down tube........................... 20 Mechanical drive ..................................................... 32
Power ............................................................................ 8 Front axle and seat post ....................................... 20 Cranks ......................................................................... 33
Pushing aid mode...................................................... 8 Wheels and tyres .................................................... 21 Chain ........................................................................... 33
Emergency stop ................................................... 8 Brake system............................................................ 22 Changing gear .......................................................... 36
Detailed information ........................................... 9 Pedals ......................................................................... 22 Adjusting the gear system.................................... 36
Important information ...................................... 10 Handlebars, stem and suspension fork............ 23 Drive battery....................................................... 39
Saddle height and position .................................. 23 Drive battery ............................................................ 39
Proper use of the eMTB .................................... 12
Safety information ................................................. 12 Switching the drive system on and off ............ 23 Charging the drive battery.................................... 41
1Removing the drive battery................................. 42 Rear wheel................................................................. 59 6. service.................................................................... 70
Installing the drive battery................................... 43 Tyres............................................................................ 60 7. service.................................................................... 71
Storing the eMTB ................................................... 46 Checking the tyres.................................................. 60 8. service.................................................................... 71
Handlebars, stem and headset ........................ 47 Checking the spokes.............................................. 60 9. service.................................................................... 71
Adjusting the handlebars ..................................... 47 Checking that the rims run true......................... 61 Recommended tightening torques.................... 72
Headset ..................................................................... 47 Transporting the PORSCHE eBike ................. 62 List of tables ....................................................... 72
Stem ........................................................................... 48 Transporting the eBike by car............................. 62 EU Declaration of Conformity ......................... 73
Adjusting the saddle .............................................. 48 Transporting the eBike by air.............................. 63
List of figures...................................................... 74
Adjusting the AERO seat post ............................ 49 Troubleshooting ................................................ 64
Adjusting the Dropper seat post........................ 50 Warranty, wear and brake pads...................... 65
Lowering the saddle .............................................. 50 Wear parts excluded from the warranty ......... 65
Suspension - suspension fork ......................... 51 Normal wear and tear............................................ 65
Adjusting the suspension fork ............................ 51 Brake pads................................................................. 66
Compression damping .......................................... 52 Warranty, wear and brake pads...................... 66
Rebound damping .................................................. 52 Cleaning ..................................................................... 67
Running gear - rear triangle ............................. 53 Cleaning, packaging and disposal.................. 67
Adjusting the rear shock ...................................... 53 Recycling and disposal .......................................... 68
Compression damping .......................................... 54 Packaging material................................................. 68
Rebound damping .................................................. 54 Service record .................................................... 69
Testing the fork and shock settings................. 55 1. service ................................................................... 69
Wheels and tyres................................................ 56 2. service ................................................................... 69
Checks before every ride...................................... 56 3. service ................................................................... 69
Quick test.................................................................. 57 4. service ................................................................... 70
Front wheel............................................................... 57 5. service ................................................................... 70
2Introduction
Dear customer, Therefore, you should have maintenance and should check the regulations that apply in
Thank you for buying this PORSCHE eBike. repairs carried out by the Porsche Centre or
your country and ensure that your eBike
ROTWILD authorised dealer that supplied meets the necessary requirements. You
You have chosen a high-quality product.
your bike. You will find the contact details should also follow the road traffic regulations
This instruction manual contains information and company stamp of the Porsche centre or and behave considerately to avoid putting
about the safe use and maintenance of your authorised dealer on the back page of this yourself and other road users in danger.
PORSCHE eBike. Please read the instruction original instruction manual.
The standard equipment required on bicycles
manual carefully before you go for your first
If you are not able to contact the Porsche in other countries may differ from that in
ride,
centre or dealer, you will find a list of other Germany. In particular, the road traffic
so that you can find out about the risks ROTWILD authorised dealers on our website regulations may be different.
associated with the incorrect use of your at www.rotwild.de.
eBike.
ROTWILD is constantly developing and
In this instruction manual it is not possible to improving its cycles and reserves the right to Before you use your bike, find out about the
describe in detail all the maintenance that make changes to the design, equipment and regulations that apply to cyclists and bikes
your PORSCHE eBike needs. Therefore, you technology. For this reason, you cannot make on the roads in your country.
should also refer to the enclosed instructions any legal claims on the basis of the When you use your PORSCHE eBike off road,
provided by our component manufacturers information, illustrations and descriptions in you must comply with the law in your
and visit their websites. this instruction manual. country. We would also ask you to respect
It is important that you care for and maintain The PORSCHE eBike is supplied almost nature and the environment.
your PORSCHE eBike correctly. This will help completely pre-assembled. Nevertheless we We at PORSCHE hope that you enjoy riding
to ensure that it runs without problems and recommend that you check the bike’s your new PORSCHE eBike.
performs at its best. This manual cannot functions before riding it. Always wear
teach you the skills you need to be a bike suitable safety clothing, including a helmet, Requirements for riders
mechanic. In addition, special tools are gloves and glasses.
needed for some jobs. Please follow the national regulations in your
Before you ride the bike on public roads, you country.
3Where no other legal requirements apply to Keep this manual in a safe place so that you
riders of electrically assisted bikes, we can carry out the function checks correctly at
recommend that the rider should be a any time. Parents should explain the
minimum of 15 years old and have contents of the manual to their children if
experience of riding pedal-powered bikes. they do not understand it.
In addition, the rider must have the physical
and mental capability to ride a pedal-
powered eBike. Your Porsche Centre or ROTWILD authorised
dealer will help you to choose the right frame
You should only use your PORSCHE eBike for size for your height. The PORSCHE eBike
its intended purpose (see the section “Proper comes in different frame sizes. for people of
use of the eBike”). This will ensure that the the following heights:
PORSCHE eBike is always ridden in
accordance with the intended category of Frame size:
use. [S] Height: 1.56 - 1.70 m
If the PORSCHE eBike is not used properly, [M] Height: 1.68 - 1.82 m
this will invalidate the warranty.
[L] Height: 1.80 - 1.94 m
Make sure that you understand the technical
terms that are explained in this instruction
manual on the page where there is an
overview of your PORSCHE eBike.
Please note that this instruction manual does
not describe how to build a PORSCHE eBike
from parts or how to turn a partially
assembled eBike into a roadworthy bike.
4Safety
Safety information in the instruc- Symbols on the product
tion manual Symbol Meaning
Damage to property possible.
The following types of safety instructions are If you do not follow the safety instructions in General warning. Refer to the
provided in this instruction manual: the “Note” category, you could cause owner’s manual.
damage to the PORSCHE eBike. Separate disposal of electrical and
electronic equipment and batteries.
Serious injuries or death.
If you do not follow the safety instructions in Additional information, tips and notes come Do not burn.
the “Danger” category, you will suffer serious under the heading “Information”. Please read (Do not burn). Do not open battery.
injuries or death. and follow them carefully. Device in protection class II. Read
instructions.
Keep at temperatures below 50°C
Serious injuries or death possible. and out of direct sunlight.
If you do not follow the safety instructions in Recyclable material.
the “Warning” category, you could risk
Device in protection class II.
serious injuries or death.
Fuse (device fuse).
Moderate or minor injuries possible. Only for indoor use.
If you do not follow the safety instructions in
the “Caution” category, you could suffer
moderate or minor injuries.
5Current regulations Type plate
The PORSCHE eBike models described in Figure 1:Sample type plate for PORSCHE elec-
Your ROTWILD authorised dealer will have a tric power assisted cycles (EPACs)
this instruction manual are electrically
list of approved accessories.
assisted (EPAC). They meet the
requirements of the EN 15194 standard, Before you fit accessories to your PORSCHE
among others. eBike, please check with your dealer that
they are permitted and approved for road
This instruction manual complies with the
use.
standards listed in the EU declaration of
conformity
that can be found at the end of the
instruction manual.
You should use only original spare parts and
accessories on your eBike. PORSCHE cannot
be held liable for any damage caused if other
spare parts and accessories are used.
You will find the latest version of the
instruction manual for your PORSCHE eBike
at:
www.porsche.com/porschebikes
6General information
Version of the product and edition can request an extended manufacturer’s for the rider and operator of the PORSCHE
of the manual warranty. eBike described here.
This original instruction manual relates to the You will find more information in the The operator generally has the right of
2021 model year, which runs from August ROTWILD warranty terms at disposal over the PORSCHE eBike and makes
2020 to August 2021. www.rotwild.de. it available for the rider to use and for the
specialist dealer to maintain and repair. If the
The manual was published in August 2020.
Copyright eMTB is being test ridden, hired out or
© ADP ENGINEERING GMBH, 2020 loaned, for example, the operator and the
Manufacturer rider may be different people.
The manufacturer of the eBikes is: This original instruction manual must not be
reproduced or distributed and its content ROTWILD authorised dealers have trained
ADP ENGINEERING GMBH staff who are able to identify and prevent the
must not be used or communicated, unless
Am Bauhof 5 specific permission has been given. If you risks that can occur when maintaining and
breach these regulations, you will be liable repairing the PORSCHE eBike.
64807 Dieburg, Germany
for damages. All rights reserved in the event
Tel.: +49 6071 921 55 0 of the registration of a patent, utility model or Product and type designation
Fax: +49 6071 921 55 - 25 industrial design. This original instruction manual applies to
the following PORSCHE eBikes:
E-mail: info@rotwild.de
Language Porsche eBike Cross / Porsche eBike Sport
Website: www.rotwild.de The original instruction manual is written in
German. Other language versions are
Online Registration translations and are not valid without the The eBike does not have a separate
Please register your PORSCHE eBike online German original instruction manual. emergency stop or shut-off button.
at www.rotwild.de. We will confirm
immediately that your warranty has started. Target group / users The bike can be shut down by removing the
Once you have registered your product, you This original instruction manual is intended battery or taking the connector out of the
7Emergency stop
drive system. Figure 3:ON/OFF switch
Power The drive system does not switch off when
you apply the brakes, which means that it is
The power is switched off as soon as the
always available.
rider stops pedalling. The eBike can be
stopped mechanically using the brakes. The Figure 2:Applying the brakes / pulling away
brake system is not connected to the drive
system.
When support mode is switched on, the drive
system responds to the smallest pressure on
the pedals. The eBike must be switched off as soon as
the rider is no longer able to apply the brakes.
When you get off the bike, you should apply
the brakes to prevent it from rolling away and
to reduce the risk of an accident. The eBike must only be switched on if the
rider is ready to apply the brakes, in other
Pushing aid mode words, if he or she can reach at least one of
When the pushing aid mode is switched on, the brakes.
the drive train will disconnect as soon as you
release the walk-assist button.
8Detailed information
Figure 4:Detailed information about the PORSCHE eBike
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9Important information
The frame of the PORSCHE eBike is made by
hand from high-quality carbon fibre
composite and is designed to be robust Specific information about carbon. Please If the fibres have broken, take care when
enough for the intended category of use of note that carbon and aluminium behave in a handling the material. The fine carbon fibres
the eBike (see the section “Proper use of the fundamentally different way when damaged. can cause injuries.
eBike”). Unlike aluminium, when carbon is Components made from carbon must never
overstressed it does not become dented or be straightened after they have been
deformed. damaged. They must be replaced
Damage to the frame caused by excessive The effects of damage to carbon are immediately. Paint damage must be repaired
stresses, accidents or crashes. generally internal and invisible (cracks). After to prevent the material from absorbing
A damaged frame can suddenly fail and a crash, the frame and front wheel fork must moisture, which could have a negative
cause a crash. If your PORSCHE eBike is be checked by a dealer and replaced if the impact on its properties. Please note that
damaged or if you have had an accident or a carbon structure has been damaged. Carbon carbon fibre is highly sensitive to pressure
crash, contact your ROTWILD authorised components can suddenly fail as a result of when clamped (for example the saddle and
dealer. damage. dérailleur clamps).
The PORSCHE eBike has a modern,
lightweight design and its components have
a limited life span. Different materials and
components react in different ways to wear
and fatigue caused by stress. If a component
exceeds its design service life, it can
suddenly fail. This may result in the rider
being injured.
10Always use a torque wrench and note the Material fatigue in carbon components. If you notice any signs of material fatigue
recommended tightening torques (see the Carbon components that are exposed to high while you are using the bike, you must stop
section “Recommended tightening torques”). levels of stress, such as handlebars, stems using it immediately and ask your ROTWILD
and seat posts, can suffer from material authorised dealer to check it.
Keep the contact surfaces of the carbon free
fatigue in the same way as metal parts.
of grease. Use special carbon assembly
paste (available from bike dealers). Never Have your bike serviced regularly at the
clamp a carbon frame in a stand (when recommended intervals so that these
maintaining the bike) or in a roof rack. Only components can be checked.
use the seat post for this purpose, providing
that it is not made from carbon fibre.
Make sure that carbon components do not Using damaged carbon components. If
get too hot, for example if exposed to carbon frames, carbon forks or other carbon
sunlight in a car. components make cracking noises or if you
can see cracks, nicks or dents, you must stop
We recommend that you do not paint or using them. Damaged carbon components
powder coat your frame or front wheel fork. can suddenly fail and cause a crash.
These processes can involve high
temperatures which could damage or The damaged carbon components must be
destroy the components. replaced immediately.
If you have had the frame or fork partially Your ROTWILD dealer will clean the eBike
repainted, you must ask your ROTWILD thoroughly and check it for signs of material
authorised dealer to check them. fatigue.
11Proper use of the eMTB
Using the eMTB properly includes following Safety information such as braking.
the instructions on operating, maintaining If you do not follow the safety instructions in
and servicing the bike in this instruction this instruction manual, you run the risk of
manual. The instruction manual has been the eBike breaking down. PORSCHE will not Overloading the eBike. Overloading the
written specifically for your PORSCHE eBike, be liable for the resulting damage. eBike can cause safety-related components
but cannot describe your PORSCHE eBike to break or fail (for example the frame, front
down to the smallest detail. wheel fork, handlebars, stem, seat post etc.).
The PORSCHE eBike is an electric mountain Do not exceed the total permitted weight
bike. The models described in this manual The total permitted weight of the PORSCHE under any circumstances. Never take a
are designed for private use on paved roads eBike, including the rider and any luggage, is second person on the bike.
and paths and for off-road riding in 120 kg and is shown on the type plate of the
eBike. You must not use the eBike if it is damaged
accordance with the specified category of or incomplete, for example if the drive
use. They are intended to transport one battery has been removed.
person. See the section "Categories of use".
Using child seats and child trailers.
PORSCHE eBikes are not approved for child
seats or for towing child trailers. Do not use
child seats or child trailers.
Your ROTWILD authorised dealer will have a
list of approved accessories.
If the drive system is switched on, bags or
loads can activate the pushing aid mode.
They can also interfere with other functions,
12luggage, riding with your hands off the
handlebars, riding on unsuitable surfaces (ice
Uncontrolled riding. or snow) and incorrect maintenance or Please follow the instructions for use and
By failing to fasten loads properly and riding repairs. assembly provided by the component
carelessly you can put yourself and other manufacturers which are included with your
road users at risk. You can lose control of the You must not hang shopping bags or similar eBike, together with the instruction manual
eBike. Do not transport bags or other loads loads on the handlebars. for use on the component manufacturers’
on the handlebars. Do not ride with your websites.
hands off the handlebars. Only ride on Problems while using the eMTB
Your Porsche Centre or ROTWILD authorised
suitable surfaces that have sufficient grip. If you notice unusual noises, vibrations,
dealer will be happy to answer any further
smells, discolouration, deformed
questions you may have.
components, friction or wear while riding or
Kickstands / centre stands. maintaining the eBike or while charging the
The PORSCHE models with the type drive battery, you must stop using it and take
designation specified on the cover can only it to your ROTWILD authorised dealer. The
be fitted with the side stand that is supplied same applies if the bike feels different, for
with them. example during braking, pedalling or
steering.
Using the eMTB in any other way does not
constitute proper use. ROTWILD will not
accept liability if the eMTB is not used
properly. This will also invalidate the
warranty. This includes lending the eBike to
a rider who is not familiar with it, transporting
more than one person, riding with excessive
13Categories of use
The various PORSCHE models are suitable/ Category 3 Using the eMTB
designed for different categories of use:
Porsche eBike Cross
Category 1
This is a set of conditions for the Only use the PORSCHE eBike in the manner
This is a set of conditions for the operation of a bicycle that described in this instruction manual. Any
operation of a bicycle on a includes Condition 1 and other type of use constitutes improper use
regular paved surface where the Condition 2 as well as rough trails, rough and can lead to accidents, injuries or damage
tires are intended to maintain unpaved roads, and rough terrain and to property. The PORSCHE eBike is not a toy.
ground contact. unimproved trails that require technical
skills. Jumps and drops are intended to be
Category 2
less than 61 cm (24 in.). A good riding
Porsche eBike Sport technique is needed. Jumps and drops are The manufacturer and the dealer accept no
This is a set of conditions for the restricted to a maximum height of 61 cm. liability for damage caused by improper or
operation of a bicycle that incorrect use.
Category 4
includes Condition 1 as well as
This is a set of conditions for the
unpaved and gravel roads and trails with
operation of a bicycle that
moderate grades. In this set of conditions,
includes Conditions 1 to 3 and
contact with irregular terrain and loss of tire
riding downhill on rough trails at
contact with the ground may occur. Drops
a speed of up to 40 km/h. Jumps and drops
are intended to be limited to 15 cm (6 in.) or
are restricted to a maximum height of 122
less. The tyres may briefly lose contact with
cm.
the ground. Jumps and drops are restricted
to a maximum height of 15 cm.
14Shimano Steps EP8 operating system
On/off button (1) Figure 5:On/off button (1) and display button (2)
Using the on/off button (1)on the top tube,
The support switch of the Shimano Steps
you can switch the PORSCHE eBike on and
EP8 operating system is on the left of the
off. If you do not use the PORSCHE eBike for
handlebars when you are sitting on the bike.
around 10 minutes, the system switches off
The display is on the right of the handlebars
automatically to save energy.
when you are sitting on the bike.
Description of the functions Display button (2)
By pressing the display button (2) while you
The operating system has two buttons and a
are riding, you can change the ride data
support switch. The functions are as follows:
shown on the display.
When the eBike is stationary, pressing the
display button (2) allows you to access the
settings menu and select items from the
menu.
15Support switch (X/Y) Settings menu
You use the support switch (X/Y) to select On the settings menu you can choose
Using pushing aid mode.
the level of support you want while you are different options. Using the (Light) menu
You must steer the eBike using both hands in
riding. If you press the top button (X), you item, you can switch the lights on and off, if
pushing aid mode.
increase the level of support. To reduce the your bike has this option. The (Unit) menu
level of support, you press the bottom button item allows you to switch between metric Please note that because of the design of the
(Y). and imperial measurements. bike, the pedals may turn, so you should
leave enough space for them to move. The
You use the support switch (X/Y) to move You cannot access the settings menu while
power and speed of pushing aid mode can be
the cursor in the settings menu. you are riding.
adjusted by selecting a different gear.
Figure 6:Support switch (X/Y)
Pushing aid mode
You switch on pushing aid mode by pressing
and holding the bottom button in the support
switch (Y) for around 2 seconds. The level of
support shown in the display changes to
(WALK). Pushing aid mode only continues
working while you hold down the bottom
button in the support switch (Y). As soon as
you release the bottom button in the support
switch (Y), pushing aid mode stops. To end
pushing aid mode, you press the top button
in the support switch (X). The level of support
in the display changes from (WALK) to the
support mode you had selected before
switching to pushing aid mode.
16Technical data
Porsche eBike Cross
SUSPENSION ELEMENT FOX FLOAT 3-POS DPS EVOL PERFORMANCE 200x50
HEADSET ACROS RW750 1.5 HEADSET W/ BLOCK LOCK
FORK MAGURA BOLTRON 100 MM 20x110
HANDLEBARS (S/M/L) B280 AL7075 (35-740)
STEM (S/M/L) S240 AL6061 / ML READY (50)
DISPLAY SHIMANO SC-EM800
SEAT POST CRANKBROTHERS HIGHLINE
30.9x150(S)/170(M/L) TRAVEL
SADDLE ERGON SM COMP
HANDLEBAR GRIPS ERGON GA20
DRIVE TRAIN SHIMANO DU-EP800
BATTERY SHIMANO BT-E8035-L 504WH (E8035 504WH (S))
CRANK SHIMANO FC-E8150 (160(S)/165(M/L))
CHAIN GUIDE E13 TRS
SHIFTING LEVER SHIMANO XT I-SPEC EV
REAR DERAILLEUR SHIMANO XT 8100 SGS STANDARD PLUS
CHAIN SHIMANO HG 7100 12-SPEED
CASSETTE SHIMANO CS 8100 10-51T. 12-SPEED
BRAKES MAGURA MT TRAIL HC1 / SHIFTMIX
DISC ROTOR MAGURA MDR-P SENSOR 203/180
WHEELS CRANKBROTHERS IODINE 2 110-20/148-12TAS 6-BOLT
TYRE (S/M/L) CONTINENTAL CROSS KING (27.5x2.20 (S)/29x2.20(M/L))
COLOUR VOLCANO GRAY
TOTAL PERMITTED ASTM3 - 120 KG
WEIGHT
17Porsche eBike Sport
SUSPENSION ELEMENT FOX FLOAT 3-POS DPS EVOL PERFORMANCE 200x50
HEADSET ACROS RW750 1.5 HEADSET W/ BLOCK LOCK
FORK MAGURA BOLTRON 100 MM 20x110
HANDLEBARS (S/M/L) MCI FLATBAR (740)
STEM (S/M/L) PORSCHE CUSTOM STEM (60)
DISPLAY SHIMANO SC-EM800
SEAT POST PORSCHE AERO SEATPOST W/ REAR LIGHT
SADDLE ERGON SM E-MOUNTAIN SPORT
HANDLEBAR GRIPS ERGON GA20
DRIVE TRAIN SHIMANO DU-EP800
BATTERY SHIMANO BT-E8036 630 WH (E8035 504WH (S))
CRANK SHIMANO FC-EM900 (160(S)/165(M/L))
CHAIN GUIDE E13 TRS
SHIFTING LEVER SHIMANO SW-E7000-R Di2
REAR DERAILLEUR SHIMANO XT RD-M8050 11-SPEED Di2
CHAIN SHIMANO XT CN-HG700-11
CASSETTE SHIMANO XT CS-M8000-11 11-46T
BRAKES Magura MCI
DISC ROTOR MAGURA MDR-P SENSOR 203/180
WHEEL (S/M/L) CRANKBROTHERS IODINE 2 110-20/148-12TAS 6-BOLT
TYRE (S/M/L) CONTINENTAL SPEED KING (27.5x2.20 (S)/29x2.20(M/L))
LIGHTS SUPERNOVA M99 MINI PRO HIGH BEAM
SUPERNOVA M99 TL2 LED TAIL LIGHT
COLOUR CARRARA WHITE
TOTAL PERMITTED WEIGHT ASTM3 - 120 KG
18First use and before every ride
Please note that you must only use the eBike Connecting the charger cable
as described in the section “Proper use of the Figure 7: Charger cable connector and drive
eBike”. Find out about the intended use and The drive train starts unexpectedly. battery
maximum weight of your eBike in this In order to prevent the drive train from
important section. starting unexpectedly the first time you use
the bike or during assembly work, the drive
During the assembly and final inspection battery must be removed from the down
processes for eBikes, we carry out several tube.
checks to ensure that they function properly.
However, the functioning of your eBike may The system must be completely switched off
have been affected during transport and it is when you first use the bike and during care,
possible that an unauthorised third party has maintenance and repairs to ensure that an
worked on your eBike. accident does not occur.
Figure 8: The charging process starts
automatically.
The Porsche Centre or ROTWILD authorised
dealer that supplies the eBike will inform the Charging the drive battery
rider or the operator about its functions at
Before using the bike for the first time,
the latest during the handover process. The
charge the drive battery fully. Always use the
dealer will explain in particular about the
charger that is supplied with the eMTB.
electrical system and the correct use of the
Charge the drive battery in a dry place and at
charger.
the temperature specified in the instruction
You must check over your eBike before every manual (0-40°C). (You can find the
ride. information you need in the section “Drive
battery”).
19First use and before every ride
Drive battery in the down tube Figure 10: .Checking the clamping screws on the
front wheel.
The drive battery is in the down tube of the
The drive battery must only be charged
eBike. It has an integrated electronic
using the charger supplied with the eMTB.
protection system that is designed for use
If you use another charger, you could cause a
with the charger supplied with the eMTB.
fire or an explosion.
You insert the plug on the charger cable into
the drive battery charging socket on the
underside of the top tube. A mechanical Front axle and seat post
coding system prevents the charger from Please check the bolts on the front axle and
being connected incorrectly. the seat post. The wheels must not turn
when you do this.
Figure 9: Checking the safety cover on the front Figure 11: Checking the clamping screws on the
wheel seat post.
20Figure 12: Checking the wedge bolt on the seat Wheels and tyres You should never let the tyre pressure
post.
Please check that the wheels and tyres are in exceed the maximum limit or fall below the
good condition. minimum limit.
You will find the tyre pressure table in the
section “List of tables”.
Worn tyres increase the risk of a crash.
Tyres with worn tread have less grip. You
should ask your dealer to check the tread on Make sure that both wheels turn freely and
your tyres regularly. that they run true.
Check the tyre pressure with your thumb or
better still with a pressure gauge. If the
Check the tightening torques of the bolts on eMTB is not used for a long time or is
the through axle and the seat post (see transported over a long distance, the tyre
"Recommended tightening torques"). pressure can drop.
Figure 13: Checking the tyre pressure.
Loose components.
If the bolts are not fastened correctly, parts
can come loose and cause a crash. Check the
bolts to ensure that they are tight and tighten
them if necessary.
Make sure that the wheels and the saddle are
properly fitted.
21First use and before every ride
Brake system Pedals
Please check the brake system the first time Sudden braking. PORSCHE eBikes are supplied from the
you use the bike. First of all, check the brake If you apply the front brake suddenly, this can factory with pedals.
levers. In countries which drive on the right, cause a crash. Make sure that you are The pedal manufacturer’s instructions will
the left-hand brake lever operates the front familiar with the arrangement of the brake include information about fitting them.
brake and the right-hand lever operates the levers and the effect of the brakes.
rear brake.
Because hydraulic disc brakes are highly
In countries that drive on the left, the left- effective, you should try out your brakes on a Using click pedals.
hand brake lever operates the rear brake and level road surface with good grip and away Lack of practice or an over-tight release
the right-hand lever operates the front brake. from traffic. Please read the section “Brake mechanism can cause a crash. Read the
Figure 14: Front wheel and rear brake levers. system” carefully. instructions that come with the pedals
carefully. Adjust the release mechanism of
the pedals as described in the instructions.
Poor braking or brake failure.
Faulty or failed brake systems can lead to
serious accidents. Check the functioning of You can find more information on the pedal
the brakes before every ride. manufacturer’s website. Before your first
If you can pull the brake levers right back to ride, make sure that you are familiar with the
the handlebar grips, you will not be able to functioning of the pedals while the bike is
brake in good time. This could cause a crash stationary.
or an accident. Before every ride, check that
the brakes are functioning perfectly.
22Handlebars, stem and suspension Switching the drive system on and
fork off
An incorrectly adjusted suspension fork
You can adjust the handlebars, stem and can lead to a crash. Use the on/off button to switch the system
suspension fork to suit your requirements. Make sure that your suspension fork is on. The display field of the operating system
shows that the system is ready for use.
You can find detailed instructions on how to correctly adjusted and has sufficient air. (You
do this in the sections “Adjusting the can find information about this in the section Figure 15: On/off button.
handlebars” on page 47 and “Adjusting the “Adjusting the suspension fork” on page 51).
suspension fork” on page 51. Read these
sections carefully to ensure that you make Saddle height and position
the adjustments correctly. You can adjust the saddle height and position
to suit your height and your preferences.
Heavy or stiff steering.
If the steering is heavy or stiff, this can lead You can find further information on how to
to a crash. adjust your saddle in the section “Adjusting
Make sure that the steering is light and the the saddle” on page 48.
cables and brake hoses do not restrict the
steering lock. When support mode is switched on, the drive
system responds to the smallest pressure on
the pedals.
23First use and before every ride
Riding on public roads
You will find information about riding on Fatigue damage and wear.
public roads The section “Riding on public If you want to ride your PORSCHE eBike on Damage due to fatigue and wear can take
roads” on page 24 must be observed. public roads, you must ensure that it has the the form of scratched, bent or cracked
Before you ride on the roads, find out about equipment needed to meet the legal components or a poorly functioning eMTB.
any special requirements in your country. requirements in your country. Components that have passed the end of
their service life may suddenly fail. Check
your eBike regularly for signs of fatigue
Checking the bolts
damage and wear. Replace the handlebar
Lift your eBike about 10 cm off the ground Incorrect or inadequate setup of the eBike. grips and plugs if they are damaged or worn.
with both wheels at the same height and let An eBike that has been incorrectly or If you notice a problem, contact your
it fall vertically onto its tyres. If you hear any inadequately setup can cause a serious ROTWILD authorised dealer.
rattling noises, this can indicate that some accident.
components are loose. Do not use the eBike if it does not meet one
of the requirements in this section. If you
have questions or are unsure about using
Find out where the noises are coming from your eBike for the first time, contact your
and check the screw connections, the Porsche Centre or ROTWILD authorised
positioning of the drive battery and the dealer.
bearings. If you are in any doubt, contact your
ROTWILD authorised dealer.
24Precautionary measures when riding in the Precautionary measures in rain, snow or
dark. strong winds.
If you are riding at night or in poor visibility
Be aware that your eBike may react or
using lights, make sure that your lighting function differently in bad or extreme
system meets the legal requirements in your weather conditions. For example, your
country. Check that the front and rear lights braking performance will be less good in wet
are working properly. weather and you should adapt your riding
Do not ride with dirty or damaged reflectors. style accordingly. In snowy or icy conditions
you could lose control of your PORSCHE
eBike and have a bad crash. Avoid riding your
bike in extreme weather conditions. Only ride
on suitable surfaces that have sufficient grip.
25What to check after a crash
- Wear protective gloves. Handlebars and stem
- Keep your fingers away from moving parts Check the handlebars and stem for damage.
A crash can prevent your eBike from and make sure they do not get trapped. Make sure that the handlebar and stem
functioning correctly and can also cause Figure 16: Front wheel and tyre.
cannot be turned in opposite directions. If the
damage. After a crash you may not be able to
components can be turned in opposite
use your bike again immediately. For this
directions, tighten the bolts with a torque
reason, you should carry out the following
wrench (see the section “Recommended
checks.
tightening torques” on page 72).
Wheels and tyres Figure 18: Handlebars and stem
Check your wheels. They must be held firmly
in position in the wheel mounts by the quick
release lever or the bolts and must be in the
centre of the front wheel fork and the rear
Figure 17: Rear wheel and tyre.
triangle. They must turn freely and run true.
Check your tyres and, in particular, the
carcass for damage.
Risk of injury!
If you do not have the necessary technical
knowledge or do not carry out the check
correctly, you could be injured.
26Frame Other checks
Check the frame for damage. If the frame is Bent rear dérailleur. - Make sure that your saddle has not
cracked or deformed, contact your ROTWILD If the rear dérailleur is bent into the spokes, rotated as a result of the crash. It should
authorised dealer. you are at risk of crashing. be aligned with the top tube.
- Check your eBike for loose screw connec-
Drive train Do not use the PORSCHE eBike if the rear tions and components.
dérailleur is bent! - Apply the brake levers to make sure that
Check that the chain is on the front chainring
and the rear cassette. If the bike fell on the Contact your ROTWILD authorised dealer. they work.
dérailleur side, damage may have been Only use your eBike when you have checked
caused. Try shifting through the gears and all these things and found no problems. Avoid
make sure that the rear dérailleur and/or the putting your eBike under stress for the rest of
dropout, which could be bent, are not too your ride, for example do not brake hard or
close to the spokes of the rear wheel. ride out of the saddle. If you do not want to
take any risks, you should complete your
Figure 19: The chain on the chainring / cassette journey using another means of transport.
Check your eBike carefully again when you
get home. If you have questions, contact your
ROTWILD authorised dealer immediately.
27What to check after a crash Bent components. Poor technical condition. You must not straighten bent components An eBike that is in poor condition can because there is a serious risk that they will become damaged and cause a crash or an break. This applies in particular to safety- accident. Only use your eBike if it is in perfect related components such as the frame, front condition. wheel fork, handlebars, stem and seat post. Replace bent components immediately. Faulty components. Components that have been damaged in an accident can cause another accident if you go on using them. Never use a faulty eBike or faulty components. 28
Brake system
Checking the brake system Grip width
You can adjust the distance between the You can adjust the grip width using the
If the front wheel or rear brake is not
brake lever and the handlebar grip to suit the adjustment knob on the brake lever.
adjusted correctly, the braking distance
size of your hand.
If the brake lever cannot be adjusted or is not may be too long in a dangerous situation.
safe, it must be checked by the ROTWILD This can cause a crash or an accident.
Bedding in the brakes authorised dealer.
Take your eBike up to a certain speed and
Figure 20: Brakes / grip width
then brake until it comes to a standstill Hot brake disc.
without locking the wheels. Repeat this The brake disc and the calliper heat up
procedure several times. When the hand during braking. If you touch them, you could
force you need to apply to the brake lever be burnt.
does not reduce any further, the bedding in
process is finished. Give the components of the brake system
time to cool off before you carry out any work
on them.
Harmful liquids.
Brake fluid is toxic and corrosive. Do not undo
There is too much travel on the brake lever. the brake cables.
If you can pull the brake levers right back to
the handlebar grips, you will not be able to
brake in good time. This could cause a crash
or an accident. Before every ride, check that
the brakes are functioning perfectly.
29Brake system
Brake chafing
If the brake pads rub on the brake disc while
Leaking brakes. If the wheels are removed, there is a risk of
the bike is moving, the causes could be as
If brake fluid is leaking, the brakes may fail. damage being caused to the brake system.
follows:
Check the brake system and the hydraulic Do not operate the brake lever. Fit the
lines regularly for leaks. If you find a leak, transport guard for the disc brake on the - The brakes are not fully bedded in.
contact your ROTWILD authorised dealer calliper. - The wheel is not centred in the axle
immediately. mounts of the frame and/or the front
wheel fork. Re-centre the wheels.
- The wheels are not securely located in
Worn brake pads. the axle mounts. Check the quick release
If the brake pads are worn, the brakes will not lever and the axle bolts.
function properly. If the metal pad holders
are less than < 0.5 mm from the brake disc,
the pads must be replaced following the
brake manufacturer’s instructions. Check the
brake pads regularly for wear and replace
them if necessary.
30Brake drag. Risk of damage to brake components Brake fluid will cause damage to the
If the brakes drag all the time, they can through overheating. paintwork of your eBike and its components.
overheat. As a result, they may not function Do not undo the brake cables.
properly.
Make sure that you bed in new brake pads.
Check that the wheels are correctly Dirty brake pads and brake discs.
positioned and securely mounted. Dirt on the brake pads and brake discs will
reduce the friction coefficient and the
effectiveness of the brakes.
Use only original spare parts that are Replace dirty brake pads immediately. Clean
approved by ROTWILD when replacing brake dirty brake discs with brake cleaner.
components. If you are in any doubt, contact
your ROTWILD authorised dealer.
31Drive system
Electric drive Motor Mechanical drive
The bikes described in this instruction The mechanical drive train consists of all the
manual are fitted with an integral electric components of the eBike that convert your
drive system. This consists of a motor, a Your eBike will make an audible noise! pedalling power into propulsion.
control panel of the drive system, a display, a It is normal for you to hear noises from the These include the chain ring, pedal cranks,
rechargeable battery and an external charger electric motor. The noise your eBike makes pedals, cassette, rear dérailleur, geared hub
that is designed for use with the drive may change over time and under different and chain or belt pulleys and belt.
battery. loads!
The dérailleur allows you to adjust the gear
The drive system operates automatically. As If your motor vibrates or makes a lot of loud ratio and to determine how far your bike will
soon as the muscle power being exerted by and unusual noises, it may be faulty. If the travel for each rotation of the cranks.
the rider exceeds a certain level, the motor motor sounds different from normal, you
gradually starts up and provides assistance With a dérailleur, selecting a large rear
should switch it off.
for the rider. If the rider stops pedalling or if sprocket will give you a low gear ratio that
the bike reaches the speed of 25 km/h, the We recommend having your eMTB serviced makes riding uphill easier.
motor gradually shuts down. regularly by your ROTWILD authorised dealer
A medium-sized or small rear sprocket gives
to ensure that it functions perfectly and to
The bike has a pushing aid mode. In this you higher gear ratio. These are ideal for
keep noise emissions to a minimum.
mode, you can power the eBike at walking travelling at higher speed on level ground.
speed while pressing the button on the
handlebars that is provided for this purpose.
If you release the button, the drive train
switches off immediately.
Chain and chainring.
Wide-legged trousers can get caught in the
chain or chainring and cause a crash. Wear
tight-fitting trousers or use bicycle clips.
32Shoe laces, scarves and other items of Cranks Chain
clothing can get trapped in the spokes and Check to make sure that both cranks are Cleaning and lubricating your chain regularly
the chain. securely fitted by shaking them. There will give it a longer life. Clean your chain with
should be no play. a cloth. Drip chain oil or grease onto the chain
while turning the cranks. Continue turning
Sudden loss of power and drive. the cranks to make sure that the chain oil is
If you change gear under load, the chain can evenly distributed. Leave the chain for
slip or jump off the chain rings. The resulting several minutes so that the chain oil or
sudden loss of power and drive can cause a grease can penetrate. Remove any excessive
crash. Continue pedalling without excessive oil with a clean cloth.
force when changing gear.
The drive system must be completely
switched off during maintenance and repairs
to ensure that an accident does not occur. To
switch off the system, remove the drive
battery.
33Drive system
Figure 21: Cleaning the chain
Risk of injury! Poor braking.
If you do not have the necessary technical Oil or grease on the brake pads and brake
knowledge or do not carry out the discs will reduce the friction coefficient and
maintenance correctly, you could be the effectiveness of the brakes.
injured.
Make sure that there is no oil or grease on
- Wear protective gloves. the brakes.
- Keep your fingers away from moving
Even if you maintain your chain regularly, it
parts.
will still wear out. Chains will generally last
- Make sure that your fingers do not get
Figure 22: Lubricating the chain for around 800 to 2500 km or for 40 to 125
trapped.
hours of use.
Danger to the environment and risk of
damage to property. Oil and grease can
pollute the environment. Excess oil and
grease can make your clothes and other
items dirty while you are riding.
To reduce your impact on the environment,
use only biodegradable lubricants. Place a
tray under the bike to catch drips of oil.
Do not put any remaining oil or grease in your
household waste bin. Dispose of it at a
recycling centre.
34Replacing your chain regularly can extend Only use original spare parts that are Sudden loss of power and drive.
the life of your chain rings and cassettes. approved by ROTWILD when replacing your A worn chain can suddenly break or jump off
chain. Choose the right chain for your the sprockets. The resulting sudden loss of
To check the condition of the chain, pull it
dérailleur. power and drive can cause a crash. Check
away from the chainring with your thumb
the condition of the chain regularly and
and first finger. If you can pull the chain a
replace it if necessary.
long way away from the chainring, it is
stretched and needs to be replaced. Your
ROTWILD authorised dealer can carry out a
more accurate check of your chain using
special tools.
Figure 23: Checking the condition of the chain.
35Gear system
Changing gear Figure 24: The position of the shifting lever Adjusting the gear system
The shifting lever for the rear dérailleur is on If you cannot change gear cleanly, you need
the right-hand side of the handlebars. to make adjustments to the gear system on
the shifting level housing. Gradually unscrew
Each shifting lever has one large and one
the adjuster on the shifting lever housing
small lever. The large shifting lever is used to
with your fingers and check the functioning
shift to the larger sprocket and the small
of the gears after each turn.
lever to the smaller sprocket.
To be able to turn the adjuster, you need to
If your eBike has an electronic shifter, the
pull it out of position slightly. Make sure that
shifting system on the right-hand side of the
it is back in position before you check the
handlebars has a top and bottom button. By
functioning of the gears.
pressing the bottom button you change to a (mechanical)
larger sprocket. Press the top button to move Figure 25: The position of the shifting lever If your eBike has an electronic shifter, you
to a smaller sprocket. (electronic) can set it up via the Settings menu on the
display.
Please check the parts list for your model to
see which type of gear shifter it is fitted with.
The correct pedalling frequency is between
70 and 90 revolutions per minute. You must
choose the right gear in order for the electric
drive system to function correctly.
36You will find more information about Please check the parts list for your model to The levers may be arranged differently
adjusting the gear shifter in the instruction see which type of gear shifter it is fitted with. depending on the model and the
manual provided by the manufacturer of the
If you cannot adjust the gear shifting using manufacturer. Read the instruction manual
gear system.
this method, the system must be checked by provided by the gear system manufacturer.
the ROTWILD authorised dealer. The arrangement of the low and high limit
Figure 26: Limit stop screw stop screws on the rear dérailleur may differ.
It is essential that you read the instructions
provided by the gear system manufacturer.
37Gear system
Incorrectly adjusted gear system. You need technical knowledge to be able to
Problems with changing gear can distract adjust the rear dérailleur. Incorrect
you from what is happening on the road and adjustments can cause mechanical damage.
from possible dangers. The result can be a Read the instructions provided by the gear
crash or an accident. system manufacturer. If you have questions,
Check the adjustment of the gear system on contact your ROTWILD authorised dealer.
a test ride away from traffic.
Put the bike in a suitable stand when making
the adjustments. This allows the rear wheel
to turn freely and enables you to shift
through all the gears.
38Drive battery
Drive battery
The drive battery is in the down tube of the
Do not put paper clips, screws, coins, keys or If a crash or an accident causes external
eBike. It has an integrated electronic
other small objects in the battery charging damage to the down tube, you must not use
protection system that is designed for use
socket. They can cause a short circuit in the the eBike. If the eBike has survived an impact
with the charger supplied with the eMTB.
drive battery. The battery could get hot, without external damage, the drive battery
catch fire and explode. may still be damaged internally. In this case
you must not use the eBike for at least 24
The drive battery and the charger must be hours and you must monitor it.
kept out of the reach of children.
If the drive battery is not used correctly, The electrical connections on the drive
fluid could leak out of it. battery must only be cleaned with a dry cloth
If you come into contact with the fluid, rinse or a soft brush.
The drive battery in the down tube is only it off with water. If you get the fluid in your
protected against splashes of water. You eye, visit a doctor. The fluid can cause
must never clean your eBike with a pressure irritation and burns. If the battery emits
washer, a hose or compressed air. You must follow the legal regulations on
vapour, ventilate the area well. Visit a doctor
handling, transporting and disposing of drive
if the vapour causes problems. The vapour
batteries.
can irritate your airways.
You must not immerse your eBike in water.
This can cause a short circuit, malfunction,
fire or explosion. If you think that there may
be water in the drive battery, you must not
use the eBike.
39You can also read
