Product Brochure 2021 - Focused on Support Excellence
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Product Brochure 2021
Focused on Support Excellence
www.altusgroup.co.uk | sales@altusgroup.co.uk
What We Offer?
We at Altus Group are ‘focused on support excellence’ and for us that is driven
primarily by our industry leading Engineering Support Team. Our aim is to make
evaluating and implementing a process easy and risk free.
What are our core competencies:
• Understanding and creating detailed equipment specifications with our
customers
• Evaluating and justifying capital equipment purchases from a technical and
commercial perspective
• Managing a smooth implementation of a solution into production
• Service support through our large Engineering Team including preventative
maintenance contracts, offsite training, calibrations and application support
Our Service Support
Given our focus in aftersales support, we have developed a range of areas where we can
add value to our customers production environment.
Largest Team of
Engineers
Our Engineers No.1
For Support
Services
Our Processes
Inspection
Production Equipment • Automatic Optical Inspection Page 4/5
• Board Handling Page 6/7 • BGA Inspection Page 20
• Cleaning Systems Page • Conformal Coating Inspection Page 5/24
& Chemistry Page 14/15 • Digital Inspection Page 20
• Conformal Coating Page 21 • First Article Inspection Page 24
• Convection Reflow Page 10/11 • Final Assembly Inspection Page 12
• Curing (UV/IR) Page 11/21/6 • Pin Inspection Page 5
• Dispensing Page 16 • Solder Paste Inspection Page 5
• Laser Marking Page 6 • X-ray Inspection (Batch) Page 18
• Odd Form Placement Page 8 • X-ray Inspection (Inline) Page 22
• Robotic Soldering Page 23 C omponent Management
• Routing Milling Page 8 • X-ray Component Counting Page 19
• Routing Laser Page 24 • Smart Racking Page 25
• Selective Soldering Page 13 • Goods In Scanning Table Page 19
• SMT Assembly Page 17 • Dry Cabinets Page 25
• Vapour Phase Reflow Page 12
• Final Assembly Page 8
Staff S afety S olutions
• Thermal Screening Page 27
• UV Disinfection Page 26
• Alcohol Free Sanitiser Page 26
3D AOI
Pin Inspection
3D AOI
Zenith 2 | Zenith | Zenith Alpha
Full 3D Measurement up to 25mm from 4 Projectors to
3 Straight Years 10 + DLP, offering the only fully 3D measurement
Global Market share platform in the market. The disruptive light measurement
technology provides the highest accuracy available,
No. 1 allowing customers to achieve the lowest false calls and
highest AOI trust possible.
In 3D AOI
12 Straight Years
Global Market share
No. 1
In 3D SPI
4
5
Neptune
3D SPI
Koh Young Specials
3D SPI Neptune | KY– P3 | Meister
Aspire | KY 8030 Conformal Coating Inspection, Pin Inspection and
the latest in Wafer & Surface Inspection
The most accurate and repeatable solder paste
inspection system available, equating for 50% of
global SPI Sales. Not just catching NGs with light
measurement but also improving
processes automatically via closed loop KSMART
feedback and KPO, whilst using
data to support data driven Process Optimisation
quality improvements.
Our answer to large scale data aggregation and
quantifiable process improvements through SPC, as well
as offline programming and fine tuning.
The leading Board
Handling Supplier in
Our long standing partners the UK & Ireland
in YJ Link, a key global
player in PCB automation No. 1
and traceability solutions.
With a proven track record Handling
of long term and repeat
customers based on the Over 250 customers in
the UK and 1000’s of
principle of cost effective Installations
and high quality system
builds, because automation
should be easy and
No. 1
profitable. Installations
Providing Off the Shelf
and Bespoke Handling
Solutions
No. 1
F l exibility
6 Novlux Laser Marker!
7 PCB Board Handling A full range of PCB handling solutions to meet a range of Automation needs from simple conveyors to high level integrated smart line technology, we have the handling to meet your needs. Laser Marking The latest in Laser Marking technology with the release of the YLM laser marking machine in 2020. Internal flip, fiducial alignment and our fastest laser yet, all in a record footprint making the YLM the best laser in the field. Smart Conveyors Although SMEMA, the traditional method of SMT communication is available as standard, but for those pushing the levels of integration looking towards HERMES, IPC or any other standard need look no further than our Smart Conveyor range, allowing full communication across your line and facility. AGV Technology We have AGV’S! Pushing towards the lights out factory of the future and real autonomy in production, we work with Omron to support AGV integrations to our AGV ready handling and rack storage solutions PCBA Routing The latest technology developed by YJ Link to meet the customer requirement of a high return on investment milling solution both inline and batch. The YJ Link Routing Range will be available in Q4, 2020. Watch this space!
Odd Form Placement | PCB Routing | Laser Marking
Test Handling | Final Assembly
Cencorp are a leader in the field of conventional process automation. They
produce a range of processes with the aim of reducing manual labour in
PCB production.
Odd Form Placement
1500 OF | 1000 OF | 850 OF
The originator of Odd– Form placement systems. Cencorp
can cater for the most extensive range of odd shape
packages to result in conventional placement automation.
With programmable clinch, component vision systems
and extensive feeder checks, the odd form process
provides consistent and reliable product production.
PCB Routing/De-paneling
1300SR | 1000BR | 1300BR
Producing solutions for both batch and inline PCBA
Routing (milling), we have a system to meet your
needs regardless of the application. Underboard
support and servo gripper options enable the fastest
routing in the market alongside the variety of outfeeds
types to meet a range of process needs.
Laser Marking Final Assembly
700LM | 300 LM 1300 FA
Batch benchtop laser markers Building from their capability in
for final assembly marking custom robotics and automation,
through the inline systems for catering for customers with
high throughput PCBA bespoke final assembly
applications. requirements from screwing
robots to complete box– build
8
The Originator of Odd Form Placement Cells 1st In the Market The Fastest & Most Accurate Routing No.1 Fastest Largest ROI for Manual Production Automation Top Project Return
Convection Reflow | Curing Heller have had a long history dating back to the beginning of SMT processes and they have been supporting customers throughout the UK ever since. Being a trusted and known brand and because of their top quality builds and low lifetime cost of ownership they have built up an extensive list of installations and long term partners. Convection Reflow Single Lane | Dual Lane | Nitrogen | Vacuum Heller support a full range of convection reflow technology all with consistent GUI and consistently high standards of soldering performance. Whether you are looking for entry level reflow or high throughput dual lane vacuum, Heller has an option for you. Nitrogen Convection Ovens Inert Environment If you need nitrogen for your application or you want to future proof your system and be ‘Nitrogen ready’ then Heller are ready to support you across a range of heating zones 10
11
Dual Lane Convection Vacuum Convection
Ovens Ovens
Offering High throughput Ensuring Low Voiding
Gull wing individually controlled chambers or With Heller it is also possible to integrate a
single chamber, dual lane units available for vacuum zone within the convection reflow
those with high throughput needs. Individually oven if the lowest level of voiding results are
controlled chambers allows for two individual required. This vacuum chamber can reduce
profiles in one unit. voiding by as much as a factor of 10.
Curing
Vertical Curing | Conformal
Coating Curing
In-line, vertical automation of the epoxy and
conformal coat curing process produces
immediate, significant benefits for our customers.
In-line automation increases productivity,
improves process consistency, increases
throughput and reduced floor space required.Vapour Phase Reflow
Global Market
Leader
Asscon, the global market leader in No.1
Vapour Phase Reflow technology,
leading the way in capabilities and Global and
installations in the UK & Europe. A UK Installations
broad range of technology from NPI
through to high volume production.
Batch Manufacturing
VP 800 | VP 1000 | VP 6000
Lab setting through to a mid volume
production range of systems available with or
without Vacuum process depending on your
applications needs, or retrofittable as with the
case with the VP 800.
Large Scale Manufacturing
VP 2000 | VP 7000
The highest throughput available both with
and without vacuum capability. Incorporating
the same dip technology but with supporting
handling for optimised automation and high
throughputs.
Vacuum Soldering
VP 800 | VP 6000 | VP
7000
To reduce your voiding level to its
lowest, you may opt to utilise vacuum
into your reflow process. This additional
process can result in void reduction by a
factor of 10 in comparison to without.
1213
Selective Soldering
Systems
Inertec has been active in the field of selective soldering technology
for more than 20 years & has helped shape this market with
innovative products such as mini-wave and ladle soldering
technologies. With over 1300 installed soldering systems worldwide.
Batch Selective Soldering
Cube 460
The new entry-level soldering system
CUBE.460 is designed as a production island
for small and medium lot sizes. With the
loading shuttle you can load THT directly on
the machine and at the same time increase
the quality many times over compared to
manual soldering.
Inline Selective Soldering
Cube Inline + | EMLS 3235 |
ELS 3.3 Inline
Truly Modular The intelligent inline modular systems
Design available are flexible and offer high soldering
No.1 throughput for a wide variety of customer
requirements and interchangeable. The
optimal structure of all components of the
For Custom system guarantees service-friendly
Design & accessibility.
FlexibilityProduct Cleaning
Product Cleaning
Technical knowhow
AQUBE | PSE
throughout the entire PCB | Ceramic | DCB | Power Electronics
cleaning process
Kolb provide both a high-end and lower cost platform in
No.1 the Aqube and PSE range which also cater to a variation
in PCB throughput . The difference in cleaning quality
Technical stays the same, however the data collection and
Knowl edge traceability differs. The systems can be configured for
occasionally use or 24/7 production.
Engineered & Manufactured
in Germany for Precision
Quality
Leader
In Quality
14Tools Cleaning 15
Cleaning Chemistry
Chemistry to match your
process
Tools Cleaning
Being focused on water based cleaning
AQUBE | PSE technology because of the ecological and
performance advantages, Kolb have a deep
Screen | Stencil | Frame | Pallets understanding of chemistry and have
Pump Print | Machine Parts formulations across the spectrum of cleaning
activities.
The dual range of solutions and throughput
options means that we can cater for our cus-
tomers needs regardless of the application.Pick & Place | Dispensing (Glue/ Solder Paste) | All-In-One Essemtec offer a top of the range high mix volume solutions ideal for NPI through to medium production volumes. They offer fully integrated systems such as the ‘All-in-One’ assembly platform utilising solder jetting, glue dispensing and pick and place in one single unit. Dispensing (Solder/Glue) Spider | Tarantula | All-In-One Equipped with the most modern and precise drive and control technology on offer today alongside a broad range of application head technology, Essemtec offer the ability to dispense a full range of solder paste and glue either in a standalone configuration or ‘All-In-One’ with pick and place technology. 16
Pick & Place
Fox | Puma | All-In-One
Designed for even more product changes per
day, an even larger component spectrum, with
increasing demands on placement accuracy,
speed and availability, we bring you the fox and
Puma. With placement speeds up to 54,000cph
and 280 feeder lanes in 2m2 this unit is ideally
designed to support NPI through the medium
High Flexibility
volume production and tight production areas.
All-In-One
No.1
For Process
Capability In a
Singl e SystemScienscope offer unrivalled price to performance across their
range of Batch X-ray systems. Utilising closed tube technology
and American made and designed GUI, operators can be sure of
ease of performance.
Batch X-ray, X-scope
6000 | 3000 | 2000 | 1800
A range of solutions to meet a variety of needs,
whether you need a large working area, higher
power or large oblique angle we have a solution to
meet different levels of investment
Highest ROI on the market
in the field of X-ray
No.1
Return on
Investment
Low Maintenance using
Closed Tube Technology
Low
Maintenance
C osts
Low Cost of Ownership
No Vacuum | Low Maintenance
1819
Goods In Scanning
Reel Smart Lite | Reel Smart Pro
The Scienscope Reel Smart Lite high-resolution
barcode camera system with image based
algorithm reads any barcode even with defects. The
Reel Smart Lite will help with automizing your
incoming process and making relabeling process
safe, easy helps minimize human error.
X-ray Component Counting
AXC 800| AXI 5100c
The Scienscope AXC-800 III makes inventory
management and component counting faster, accurate
and easier than ever before. Simply place reels in the
system, close the door and the count begins
automatically. The AXC-800 III Component Counter
completes the task of counting four 7” reels in 23
seconds, 1 large 13”-15” Reel in 16 seconds and tubes/
trays in 16 seconds. With label placing capability of the
AXI 5100c, you reduce the need for additional
equipment and operators.Complete configurable,
modular design across
their platforms
No. 1
C onfigur ation
F l exibility
HD Inspection Systems
Free Sight | Easy View
M30 | W30 | 4K | 1080p
Two ranges offering high working areas up to
(500mm) for rework and standard heights at user
preference. Units variety of controls depends on
M30/W30 and can be freely configured on a
variety of stands and applications from worktable
to conveyor integrated.
Originator in BGA In-
spection Technology
1st
The Originator BGA Inspection
XL | Extensive | Handheld
Another modular designed system that can be
used as a handheld scanner through to an
extensive ‘XL configuration with X-Y table,
additional mounts and varying lenses.
2021
Highest price to
performance solution
No. 1
Return on
Investment
Dispensing Systems
CF440 | CF440 | CF395IL
Highly capable and simplified dispensing
solutions from Coatflow. Capable of being
configured with up to three application heads
across the full spectrum of dispensing needs
from conformal coating to encapsulation.
Curing Systems
UV Curing | IR Curing
Benchtop | Inline
Depending on your material used and
throughput we can offer benchtop UV curing
through to automated nine zone IR curing
system to meet you requirements on mesh belt
or edge belt transportation.Final Assembly Inspection
Kitov 1 Batch | Inline
Kitov 1 is the first truly competitive solution to
manual inspection of final assembly products
because it is the first with true human replicating
flexibility. Utilising camera technology integrated
with a Denso robot and with its proprietary
software, this solution can be used across a range
of box build applications. Whether you are looking
for a worn screw, label, scratches and much more,
Kitov can be your answer.
Market No.1 in Asia for AXI and
inline X-ray Solutions
No. 1
Market
Position
Inline X-ray AXI
Hawkeye 9020 | 9030
Techvalley have been producing market
leading X-ray platforms for the past 22 years
and building on the No.1 market position in
Asia, delivering top quality systems in the UK.
Known for their inspection speed, the
Hawkeye system is the ideal solution for inline
inspection of SMT and PHT parts.
2223
Inline Robotic Soldering
Panda Series
The Panda represents the latest in robotic
soldering technology. Offering the highest
level of process data feedback and traceability
of any soldering station on the market. Fully
inline soldering, utilising barcode based auto-
recipe selection, vision assisted programming
and fiducial based offsets this system is the
proud winner of the SMT Global Technology
awards 2020.
Leader for UK Based
Installations
No. 1
Installations
Batch Robotic Soldering
9434 | 9494F | 9534Y
9544 CJ Pro Model
Quick and their batch robotic soldering
stations offer large capabilities in
conventional assembly automation. Highly
flexible 6 axis robots, configured with
modular options can meet a variety of
applications with the repeatability and
reduction of skills expected in robotic
automation.Brilliantly Simple Inspection
Platforms
No. 1
Ease Of
Use
Benchtop Inspection
First Article Inspection | UV
Inspection | AOI
Quins offers a highly affordable way to upgrade
your inspection capabilities with a benchtop
inspection solution. Equipped with UV and
longboard option this unit can we your answer to
FAI, post AOI review or conformal coating
inspection processes.
Laser Routing
Microline | Picoline
LPKF, the market leader for laser routing solutions,
with a range incorporating low throughput batch
systems, through to inline 24/7 production
solutions. An ideal process for routing thin PCBs,
however highly capable at higher thicknesses when
configured with Fiber and Pico laser sources.
2425 Smart Component Management INOAUTO Stationary | Mobile Driving component traceability through manufacturing facilities. Reduce floor space required, reduce kitting time, increase efficiency and stop down time related to component availability. Inovaxe provide off the shelf racking as well as the capability for bespoke configuration to meet your needs. Humidity Controlled Cabinets High Temp | Humidity Cooling Cabinets at the high end of the market and high quality finish. Providing additional data aggregation and software functionality so that you can ensure the correct environment is maintained for your application.
UV– C Disinfection
Air Disinfection | Surface
Disinfection
Solutions for both air and surface disinfection with
Sterlion from UV Cleanlight. Our solutions can work
with and without the presence of humans to ensure
your working environments are as safe as can be.
Alcohol Free Sanitiser
Nilaqua
A sanitiser free of alcohol but with large
additional benefits including a 6 hour period of
active on hands and 30 days on surfaces.
Nilaqua uses a Benzalkonium chloride active
ingredient and is proven to Kill Coronaviruses
among many others. It is NHS approved, Vegan
and Halal friendly and doesn’t dry out hands!
26Thermal Screening 27
Minmoe Terminal | Thermal Gate
Thermal measurement can be used as a significant
indication of illness and a method used across
industries to ensure the risks are mitigated for
people and work and leisure environments.
Thermal Gate
•On-board thermal tempera-
ture measurement camera
•Visual and audio alarm built
in
Minmoe Terminal
•Live display for real time
skin surface monitoring •Ideal contactless doorway
access
•Optional metal detection
function •Thermographic camera built-
in delivering efficient real-
•Integrated to door lock sys-
time skin surface temperature
tems
measurement
•Face Mask detection
•Facilitates self-checking
access control
•10 or 7.1 inch display
available
•Floor, wall and table stand
available
* Bespoke Integrations Available Offering ‘All in One’ Multi-Purpose Stations *Focused on Support Excellence www.altusgroup.co.uk | sales@altusgroup.co.uk
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