PRODUCT CATALOGUE - - Fernox Installer's Club

PRODUCT CATALOGUE - - Fernox Installer's Club
PRODUCT CATALOGUE - - Fernox Installer's Club
Product range                                                                     Product testing &
                                         Established in 1964, Fernox has                                                   Accreditations
                                         pioneered the development and                                                     Fernox operates a strict policy
                                         acceptance of the important role                                                  of corporate responsibility which
                                         of water treatment in maintaining                                                 promotes best practice and prohibits
                                         and improving the efficiency of                                                   animal testing. Its chemical products
                                         heating systems. Fernox’s innovative                                              significantly exceed industry
                                         approach and extensive R&D                                                        standards and have been awarded
                                         capability has secured its place as                                               approvals and accreditations by
                                         the global market leader for chemical                                             Energy Savings Trust Registered,
                                         water treatment, filtration devices and                                           KIWA, WRAS, Belgaqua and Buildcert.
                                         equipment as well as test analysis
                                         and diagnostic services.

Research & Development                                                             Our customers
Fernox has a unique and dedicated                                                  Fernox, is passionate about providing
R&D and Technical Services                                                         its customers with market leading
offering, which reflects the                                                       products and an unrivalled service to
changing requirements and growing                                                  help grow their businesses. With over
technological demands of the industry.                                             50 years of experience and millions
At the forefront of innovation, Fernox                                             of satisfied customers worldwide,
benefits from 13 R&D Technical                                                     history speaks for itself.
centres across the globe which
are manned by highly qualified,
experienced scientists and engineers.

2   FERNOX                                                                                                                                             FERNOX   3
PRODUCT CATALOGUE - - Fernox Installer's Club
                                                                                    FERNOX CATALOGUE
                                                                                    PRODUCT INDEX
                                                                                    Products                         Page

1                                                            4                      FERNOX WATER TREATMENT             6-7
                                                                                    FERNOX PROTECTORS                  8-9
                                                                                    FERNOX INHIBITORS / PROTECTORS   10-11
                                                                                    FERNOX ANTIFREEZE / PROTECTORS   12-13
                                                                                    FERNOX CLEANERS                  14-17
                                                                                    FERNOX FILTERS                   18-19
                                                                                    TF1 TOTAL FILTER                    21
           33                                                                       TF1 OMEGA FILTER 1” / 1¼ / 1½    22-23
                                                                                    TF1 DELTA FILTER                 24-25
                                                                                    DOSING CLEANING GUIDES           26-27
                                                                                    FERNOX LEAK SEALER                  28
                                                                                    FERNOX BOILER NOISE SILENCERS       29
                                                                                    FERNOX TEST KITS                    30
                                                                                    FERNOX POWERFLUSHING EQUIPMENT      31
    1      Contaminated system          3   Hydronic Particle                       FERNOX COMMERCIAL CHEMICALS      32-33
           water enters the filter.         Separation technology
                                            optimises flow trajectories             FERNOX TIMELINE                  34-35
    2      Particle separator plates        into the base of the
           disrupt the flow to allow        filter and the powerful
           contaminants to settle at        Neodymium magnet
           the base of the filter for       collects sludge and
           safe removal via the             magnetite.
           drain valve.
                                        4   Clean system water
                                            leaves the filter.

4       FERNOX                                                            FILTERS                                            FERNOX   5
PRODUCT CATALOGUE - - Fernox Installer's Club
  WHAT IS WATER                       WHY DO YOU NEED                        WHAT ARE THE                         WHY USE FERNOX?
  TREATMENT?                          WATER TREATMENT?                       BENEFITS?

  Pioneered by Fernox in 1964,        When central heating system water      The correct use of chemical          For more than 50 years, Fernox
  chemical water treatment was        comes into direct contact with         water treatments can significantly   products have led the way for
  developed as a method of            the metal system components,           enhance and maintain a central       market-leading quality, efficacy,
  dealing with dirty, inefficient     a chemical reaction takes place.       heating system’s performance,        innovation and reliability.
  central heating systems. Used       Resulting in the formation of          energy efficiency and lifespan.
  to clean and protect the internal   corrosion deposits, limescale                                               A tried and trusted brand amongst
  components of a wet central         and sludge, the build-up of debris     Independently verified tests have    installers and professional gas
  heating system, chemical water      has a detrimental impact on            proven that by using Fernox          engineers, Fernox award-winning
  treatments provide energy           boiler efficiency and longevity.       Cleaner F3 followed by Fernox        chemical water treatments offer a
  and cost saving benefits to         For example, common problems           Protector F1, system efficiency      superior level of system cleaning
  homeowners.                         include radiator cold spots, a noisy   can be restored and provide gas      and protection.
                                      boiler and blockages, which can        savings of up to 15%. In addition,
  Chemical cleaners and inhibitors    ultimately result in system failure.   the use of an inhibitor alone can    Constantly innovating and pushing
  (which protect against debris                                              increase boiler efficiency by        the boundaries of the sector to
  formation) are essential to         By using chemical water                approximately 3%.                    improve and maintain central
  maintaining and improving           treatments, the system can be                                               heating system energy efficiency,
  a central heating system’s          thoroughly cleaned removing any                                             Fernox regularly develops and
  efficiency and lifespan.            existing debris, and then inhibited,                                        launches new products, such as
                                      to protect the system against                                               the recently launched precision-
                                      future debris formation.                                                    engineered TF1 Omega Filter.



  6   FERNOX
                                                      Detergent complex                                                                               FERNOX   7
PRODUCT CATALOGUE - - Fernox Installer's Club
Fernox Protectors and inhibitors give long-term protection to central heating systems against internal corrosion
and scale formation.

    n   Stainless steel n Mild steels n Malleable iron n Copper n Brass
    n   Soft and hard soldered joints n Aluminium

Fernox inhibitors are suitable for all types of boilers, radiators and pipework systems and are compatible
with all materials in a heating system. There is no risk of damage to the system by exceeding the recommended dose but
full protection can be compromised if the system is under dosed.

Chemical Protectors and inhibitors give long-term protection to central heating systems against internal corrosion and scale

The Fernox Protector inhibitor range prevents corrosion occurring in central heating systems...
n   To avoid system breakdown and inefficiencies caused by sludge, dirt and debris by providing long lasting protection
     against corrosion and scale in mixed metal central heating systems
n    save energy. For domestic systems, results show that Fernox Protector F1 when used in conjunction with Fernox
    Cleaner F3, gas savings of up to 15% can be achieved every time a room is heated up.
n   To avoid the build-up of gas which can result in the frequent need to vent radiators
n   To prevent sticking pumps and boiler noise caused by corrosion
n   To prevent cold spots in radiators by avoiding gas and magnetite build-up
n     ll Fernox Protector/inhibitor products are non-toxic and environmentally friendly formulation

Cathodic inhibitors Cathodic
                               Inhibitors                                        Anodic
                                                                   Anodic inhibitors    Anodic
                                                                                                  Inhibitors                   Organic inhibitors
Metals in the water react with water and                           React with metal ions on the anode and create               Adsorb onto metal surfaces and provide a
form deposits on the cathode metal surface.                        an insoluble and protective film e.g. nitrates and                   Organic
                                                                                                                               hydrophobic,    Organic
                                                                                                                                            protective   Inhibitors
                                                                                                                                                       film over the metal.

8       FERNOX                                                                                                                                                                FERNOX   9
PRODUCT CATALOGUE - - Fernox Installer's Club
FERNOX PROTECTORS / INHIBITORS                                                                                                  SEE HOW FERNOX INHIBITORS WORK ON YOUTUBE

                                                                                                                                                                                                                     COMING IN 2018
FERNOX                                 FERNOX                               FERNOX                                                                                            FERNOX                                 FERNOX
PROTECTOR F1                           PROTECTOR F1                         HVAC PROTECTOR F1                                                                                 FILTER FLUID+                          FILTER FLUID+
                                       EXPRESS                                                                                                                                PROTECTOR                              PROTECTOR EXPRESS
Fernox Protector F1 is the market leading inhibitor which protects          This proven central heating system                                                                Developed for use with the Fernox TF1 Filter range and other system
against corrosion and limescale formation in domestic central heating       inhibitor is suitable for all mixed                                                               filters, Filter Fluid+ Protector is an enhanced inhibitor and dispersant
systems. Available in 500ml liquid bottle, 265ml Express aerosol            metal, light commercial and HVAC                                                                  package which is specifically formulated to lift corrosion deposits
canister and 290ml gel cartridge formats. Protector F1 is suitable for      heating and cooling systems. It                                                                   and contaminants within central heating systems to deliver the debris
use with all metals and materials commonly used in heating systems.         provides long-term protection                                                                     directly to a Fernox TF1 System Filter for fast removal and containment.
For long-term protection ensure concentration levels are maintained and     against corrosion, sludge, limescale                                                              Importantly, it also provides the long-term protection of domestic central
checked annually as part of the boiler or system service. Protector F1 is   build-up and bacterial contamination.                                                             heating systems against internal corrosion and limescale formation.
compatible with all other Fernox products.                                  It has been awarded approvals
                                                                            and accreditations from ESTR,
                                                                            BuildCert, KIWA and Belgaqua for
                                                                            its effective and environmentally
                                                                            friendly formulation.

                                                                                              10000 GAL
  26 GAL                                 26 GAL                               500 GAL                                                                                           26 GAL                                  26 GAL
     10x                                    10x                                  200x                                                                                              10x                                    10x
                                                                                                                    HOW TO CHECK THE FORMULATION...
 Fernox Protector F1                    Fernox Protector F1                  Fernox HVAC Protector F1               To check inhibitor levels use the Fernox Protector         Fernox Filter Fluid+                    Fernox Filter Fluid+
                                        Express                                                                                                                                Protector                               Protector Express
                                                                                                                    Test Kit, System Water Test or Water Analysis Test Kit,
 Size: 1 pint                           Size: 9 fl oz                        Size: 2.6 gallons Code: 59700                                                                     Size: 1 pint                            Size: 10 fl oz
 Code: 57880                            Code: 59900                          Size: 55 gallons Code: 59851           more information on Fernox test kits can be found on       Code: 62284                             Code: 62314
                                                                                                                    pages 30.

10 FERNOX                                                                                                                                                                                                                                  FERNOX 11
PRODUCT CATALOGUE - - Fernox Installer's Club
FERNOX ANTIFREEZE PROTECTORS                                            3 IN 1 SOLUTION

                                                                FROST       CORROSION        SCALE

Fernox Antifreeze Protector Alphi-11 is a combined
antifreeze and inhibitor. Offering long-term protection
against frost, internal corrosion and limescale in heating
and chilled water systems, the product’s performance
and environmental credentials are first class. Compatible
with all metals and materials commonly used in heating
systems including aluminum, Antifreeze Protector
Alphi-11, is proven to work efficiently and has been tried
and tested on installations worldwide.

WHY USE A FERNOX ANTIFREEZE                                                               FERNOX ANTIFREEZE PROTECTOR ALPHI-11

n   Frost, Corrosion and Scale protection                                                 For long-term protection ensure concentration levels are maintained
                                                                                          and checked annually as part of the boiler or system service.
n    rotected systems mean reduced risk of breakdown and
    P                                                                                     Antifreeze Protector Alphi-11 is compatible with all other Fernox
    lower maintenance costs                                                               chemical products.

n   No need for a winter drain-down
n    eionized water or soft water not required. Fernox
    D                                                                                     25% 30% 35% 40% 50%
    Antifreeze Protector Alphi-11 will buffer on-site tap                                 12.2°F 8.6°F 1.4°F -7.6°F -29.2°F
    and well water pH to neutral levels and will also reduce                              Burst point deg F
    hardness levels to less than 120ppm / 7 grains.                                       0 -20 -40 -60 -80

n    ompatible with all metals and materials commonly
    C                                                                                      Fernox Antifreeze                     Fernox Antifreeze
                                                                                           Protector Alphi-11                    Protector Alphi-11
    found in a heating system
                                                                                           Size: 55 gallons                      Size: 5 gallons
n   Frost protection down to -29.2°F                                                       Code: 155738-0055                     Code: 155738-0005

n    ccredited with global environmental approvals: KIWA,
    Belgaqua, BuildCert and EST
n   E nvironmentally friendly formulation, Nitrite, Nitrate,
    Phosphate and EDTA free                                                                HOW TO CHECK THE FORMULATION...
                                                                                           To check Antifreeze levels use the Fernox
n   Certified by the NSF                                                                   Refractometer, more information can be found
                                                                                           on page 31.

12 FERNOX                                                                                                                                            FERNOX 13
PRODUCT CATALOGUE - - Fernox Installer's Club
The Fernox Cleaner ‘F’ range are universal cleaners which are ideal for pre-commission new systems to remove
solder and flux left after installation or to remove sludge and debris from existing systems.


n   To remove sludge, loosen scale and other debris to restore heating efficiency of existing systems
n   F or domestic systems, results show that when used with Fernox Protector F1, gas savings of up to 15% can be
    achieved every time you heat up a room
n   F ernox products are compatible with materials commonly used in heating systems: stainless steels, mild steels,
    malleable iron, copper, brass, soft and hard soldered joints and aluminium
n   They are easy to use, and the system can be left running normally during cleaning
n   They are suitable for use with all known, domestic powerflushing machines
n   They comprise a neutral, non-hazardous formulation

Before and after cleaning

Before                                     After

14 FERNOX                                                                                                              FERNOX 15
PRODUCT CATALOGUE - - Fernox Installer's Club

FERNOX                                             FERNOX                              FERNOX                                FERNOX                             FERNOX
CLEANER F3                                         CLEANER F5 EXPRESS                  HVAC CLEANER F3                       DS40 SYSTEM                        SYSTEM
                                                                                                                             CLEANER                            NEUTRALISER
Cleaner F3 is an effective,                        Cleaner F5 is a heavy duty, pH      A multi-purpose, universal cleaner,   DS40 System Cleaner is a           System Neutraliser is used in
universal pH neutral cleaner. It                   neutral cleaner which is designed   HVAC Cleaner F3 can be used for       fast-acting, citric based acid     conjunction with DS40 System
removes sludge, scale and debris                   to remove sludge, scale and         pre-commissioning new, larger         cleaner which is designed to       Cleaner to neutralise any acid
from existing central heating                      debris in existing and /or aged     domestic or light commercial          remove limescale magnetite or      left in the system after cleaning.
systems to restore heating                         systems. It is ideal for use when   installations as well as removing     black sludge and other system      This product ensures compliance
efficiency and eliminate boiler                    powerflushing to aid the cleaning   sludge and limescale from existing    contaminants. Ideal for use when   with all relevant environmental
noise. When commissioning new                      process and to restore heating      systems. It protects against boiler   powerflushing, it can also be      regulations.
systems Cleaner F3 removes flux                    efficiency.                         damage and system breakdown.          used to descale a heat exchanger
residues and other debris to help                                                                                            or boiler component separately.
extend the life of the boiler and the
efficiency of the system.

                                                                                                      10000 GAL
   26 GAL                                            26 GAL                              500 GAL                               26 GAL       325 GAL
     10x                                               10x                                  200x                                 10x           125x

 Fernox Cleaner F3                                  Fernox Cleaner F5 Express           Fernox HVAC Cleaner F3                Fernox DS40                        Fernox System Neutraliser
                                                                                                                              System Cleaner
 Size: 1 pint                                       Size: 10 fl oz                      Size: 2.6 gallons Code: 59701         Size: 4 Ibs Code: 62077            Size: 4.4 Ibs
 Code: 57882                                        Code: 59902                         Size: 55 gallons Code: 59852          Size: 50 Ibs Code: 58511           Code: 62078

16 FERNOX                               CLEANERS   CLEANERS                                                                                                                           FERNOX 17
PRODUCT CATALOGUE - - Fernox Installer's Club

are unique in-line system filters
that combine hydrocyclonic action
or HPS technology with specially
designed magnet assemblies,
to remove both magnetic and
non-magnetic contaminants from
central heating system water and
contain them safely within the filter.

A TF1 Filter collects corrosion
and installation debris to prevent
damage to the boiler from
circulating debris; to maintain
system efficiency and to avoid the
inconvenience of a breakdown as
well as the cost of a major repair
or replacement.

                                         TF1 Total Filter   TF1 Omega Filter   TF1 Delta Filter
                                           See page 21       See page 22-23    See page 24-25

18 FERNOX                                                                          FERNOX 19
FITTING A                                           FERNOX
SYSTEM FILTER                                       TF1 TOTAL FILTER 1” SWEAT VALVE
                                                    A high performance in-line system filter, which uses
                                                    hydrocyclonic and magnetic action to remove all types of
                                                    contaminants from central heating system water.

Installing a filter provides
ultimate system protection.
Fernox TF1 Filters have been
designed to remove any                              Product Specifications
magnetic and non-magnetic                           n     Maximum operating temperature:            212°F
                                                    n     Maximum operating pressure:               43.5 psi
debris that is circulating in the   Boiler &
                                    system          n     Maximum flow rate: 		                     13.2 gallons/min
system water before it reaches      protected       n     Magnetic characteristics: 		              9000 Gauss Neodymium magnet assembly
and damages the boiler.                             n     Body material: 			                        Glass fibre reinforced nylon plastic

                                                    Dimensions and weight
                                                    n     Height:			11.34”
                                                    n     Width: 			6.18”
                                                    n     Depth: 			4.29”

                                    system                                                  2.32”                                    3.62”

                                    collected &
                                    within the
                                    filter                                                                                                                                                                                                 6.18”

                                    Debris in the                                                                                                        PSI            bar     kPa
                                    system water    Pressure Loss Data                                                                                            15      1     100

                                                    The graph (right) shows the pressure loss in kPa
                                                                                                                                                                          0.8    80
                                                                                                                                                                          0.6    60
                                                    over the TF1 Total Filter under different flow rates. An                                                       6

                                                    average domestic central heating system flow rate of                                                           5
                                                                                                                                                                          0.3    30                                               1”

                                                    3.3 gal./m (0.005 gals./s) would result in a pressure

                                                                                                                                             Pressure drop - ∆p
                                                                                                                                                                   3      0.2    20

                                                    drop over the TF1 Total Filter of 1.0kPa or 0.145psi or                                                        2

                                                    0.01 bar.                                                                                                            0.1
                                                                                                                                                                         0.06     6
                                                                                                                                                                         0.05     5

                                                     TF1 Total Filter 1” Sweat Valve                                                                              0.6
                                                                                                                                                                         0.04     4

                                                                                                                                                                         0.03     3

                                                     Size: 1”       Code: 60003                                                                                   0.3    0.02     2


                                                                                                                                                                        0.01      1
                                                     TF1 Seal and ‘O’ Ring Kit                                                                                                        1                2         3           4         6         10                    20         30     40 50             80 100              200       300 400 500                800   1000 (l/min)
                                                                                                                                                                                          0.02     0.03 0.04         0.06 0.08 0.1                     0.2         0.3      0.4        0.6   0.8   1                 2        3      4         6     8    10                   20    (l/s)
                                                     Contains Cap ‘O’ ring, Bleed Valve ‘O’ ring and 2 x Valve washers                                                                             0.1                 0.2       0.3       0.4   0.6         0.8   1               2          3        4        6         10              20         30        40         60         (m3/h)

                                                     Code: 59288                                                                                                                      0.3        0.4       0.6   0.8     1                   2         3       4            6          10                  20       30   40       60           100                  200        300   (GPM )  US

                                                                                                                                                                                                                                                                   Flow Rate - Q

20 FERNOX                                                                                                                                                                                                                                                                                                                                            FERNOX 21
FERNOX TF1 OMEGA FILTER 1” NPT                                                                                                                                                                                                                                                                                                      FERNOX
The TF1 Omega Filter is a high performance, easy to clean                                                                                                                                                                                                                                                                           TF1 OMEGA FILTER 1 ¼” NPT
system filter that uses Hydronic Particle Separation and
magnetic filtration to remove contaminants from central
                                                                                                                                                                                                                                                                                                                                    TF1 OMEGA FILTER 1 ½” NPT
heating system water.

                                                                                                                                                                                                                                                                                                                                    NEW IN 2018
                                                                                                                                                                                                                                                                                                                                    Next generation, high performance nickel-plated,
Specifications and weight                                                                                                                                                                                                                                                                                                           brass, in-line system filter.
n   Maximum operating temperature: 212°F
n   Maximum operating pressure:    145 psi
n   Maximum flow rate:             13.2 gallons/min
n   Magnetic characteristics:      Powerful neodymium magnetic assembly
n   Drain valve characteristics:   Easy to install with multiple orientation capability
n Filter material:                 Tough, forged brass construction with nickel plating.
		                                 Compatible with EN 12165-CW617N-M
                                                                                                                                                                                                                                                                                                                                                                                       Powerful Neodymium magnet
                                                                                                                                                                                                                                                                                                                                                                                       and Hydronic Particle Separation

                                     4.92”                                       4.48”

                                                                                                                                                                                                                                                                                                                                                                                       Fast to install and clean


                                                                                                                                                                                                                                                                                                                                                                                       Fits vertical and

                                                                                                                                                                                                                                                                                                                                                                                       horizontal pipework

                                                                                            PSI            bar     kPa                                                                                                                                                                                                                                                                 Rapid dosing with Fernox

                                                                                                     15      1     100
Pressure Loss Data                                                                                   10
                                                                                                             0.8    80
                                                                                                                                                                                                                                                                                                                                                                                       Express products
The graph (right) shows the pressure loss in                                                          8

kPa over the TF1 Omega Filter under different                                                         6
                                                                                                             0.4    40

                                                                                                             0.3    30
flow rates.                                                                                           4
                                                                                Pressure drop - ∆p

                                                                                                      3      0.2    20


                                                                                                            0.1     10
                                                                                                            0.08     8
                                                                                                            0.06     6
                                                                                                            0.05     5
                                                                                                     0.6    0.04     4
                                                                                                            0.03     3
 Fernox TF1 Omega Filter 1” NPT                                                                      0.3    0.02     2

 Size: 1”                                                                                            0.2
                                                                                                                                                                                                                                                                                                                                     Fernox TF1 Omega Filter
                                                                                                           0.01      1

 Code: 62294                                                                                                             1                  2         3           4         6         10                    20         30     40 50             80 100              200       300 400 500                800   1000 (l/min)
                                                                                                                                                                                                                                                                                                                                     Size: 1 ¼” NPT    Code: 62373
                                                                                                                             0.02     0.03 0.04           0.06 0.08 0.1                     0.2         0.3      0.4        0.6   0.8   1                 2        3      4         6     8    10                   20    (l/s)
                                                                                                                                      0.1                   0.2       0.3       0.4   0.6         0.8   1               2          3        4        6         10              20         30        40         60         (m3/h)

                                                                                                                         0.3        0.4         0.6   0.8     1                   2         3       4            6          10                  20       30   40       60           100                  200        300   (GPMUS)
                                                                                                                                                                                                                                                                                                                                     Size: 1 ½” NPT    Code: 62374
                                                                                                                                                                                                        Flow Rate - Q

22 FERNOX                                                                                                                                                                                                                                                                                                                                                                                                          FERNOX 23
FERNOX TF1 DELTA FILTER                                                                                                                                                                                                                                          2” USA Valve
                                                                                                                                                                                                                                                                 BSPP (ISO 228) Female Valves

Designed for large volume heating and cooling
systems to protect key components from magnetic
& non-magnetic debris and to remove trapped air
from system water. The TF1 Delta Filter is made from
solid brass and has dual radial seals to ensure a high
performance specification. The filter is suitable for use
with new and existing installations.

n Optimum performance with magnetic and hydrocyclonic filtration
n	Fast and easy to install close to the wall (with minimal pipe
   alterations necessary)
n	Fits horizontal and vertical pipework in both flow directions
n Fast and easy to clean without dismantling the filter
n Maximum working pressure of 16 bar (232 psi)
n	Automatic Air Vent with Auto Shut-off Valve 12 bar (174 psi)
n High grade, high temperature rated neodymium magnet

n   Internal Volume:              0.84 Gallons
n   Max Flow Rate:                53 US gallons/min
n   Max Temperature:              248°F
n   Max Pressure:                 232 psi                                                                         Pressure Loss Data
                                                                                                                  The TF1 Delta Filter has been hydrostatically tested
n   Drain Valve:                  3/4” x 1” BSP (ISO 228)                                                         according to the Pressure Equipment Directive 97/23/EC
n   Filter Seals:                 EPDM Peroxide cured                                                             at 24 bars (348 psi) for a PN16 rating.
n Material:                       High quality, nickel-plated, machined
                                                                                               PSI        bar     kPa
		                                brass alloy                                                      15       1     100
                                                                                                            0.8    80
                                                                                                            0.6    60
                                                                                                            0.5    50

Weight				                                                                                          6
                                                                                                            0.4    40

					Filter weight only                                                                             4
                                                                                                            0.3    30

n 2” USA Valve			 17kg (38lbs)                                                                      3       0.2    20

                                                                                                                                                                                                                                                                 Filter Positioning within                                                                Hot
                                                                                                          0.1      10                                                                                                                                            the System                                                                     Header   Water
 Fernox TF1 Delta Filter                                                                                   0.08     8                                                                                                                                                                                                                                    Tank
                                                                                               1                                                                                                                                                                 For flow rates above 200L/min
                                                                                                           0.06     6
 Size: 2" USA Code: 62227                                                                          0.8
                                                                                                           0.05     5                                                                                                                                            (53 US Gallons) use a bypass                                                                    Standard Temperature System
                                                                          Pressure drop - ∆p

                                                                                                           0.04     4
                                                                                                                                                                                                                                                                 system. To optimise filtration of
                                                                                                           0.03     3
                                                                                                                                                                                                                                                                 the system, fit the TF1 Delta Filter
                                                                                                   0.3     0.02     2                                                                                                                                            on the return pipework to the Heat                    Pump

                                                                                                                                                                                                                                                                 Exchanger, Low Loss Header or                                 Heat Exchanger
                                                                                                         0.01       1
                                                                                                                                                                                                                                                                 3-way Valve.                                                        or
                                                                                                          0.008   0.8                                                                                                                                                                                                         Low Loss Header
                                                                                               0.1                                                                                                                                                                                                                                   or
                                                                                                          0.006   0.6
                                                                                                          0.005   0.5                                                                                                                                                                                                           3-way Valve
                                                                                                0.06      0.004   0.4                                                                                                                                                                                                                                            SECONDARY SIDE
                                                                                                          0.003   0.3                                                                                                                                                                                   PRIMARY SIDE

THERMAL COVER                                                                                   0.03      0.002   0.2                                                                                                                                                                                                                                            Variable Temperature System

Fire resistant thermal cover                                                                    0.02

                                                                                                         0.001    0.1
to minimise heat loss.                                                                                                           0.4        0.6     0.8   1                  2                  4         6    8    10                20    30     (l/s)

                                                                                                                            20         30      40         60       80   100               200       300 400         600         1000        2000   (l/min)

 Fernox TF1 Delta Thermal Cover                                                                                         1                  2         3        4         6        8   10              20        30    40          60        100     (m3/h)

                                                                                                                                 6     8    10                    20        30       40     60      80   100              200     300 400 500      (GPM )
 Code: 62231

                                                                                                                                                                            Flow Rate - Q

24 FERNOX                                                                                                                                                                                                                                                                                                                                                                     FERNOX 25
TF1 Delta Filter Cleaning Guide

                                                                                                                                      Stop System Pump. Close system            Remove the magnet.                       Place a suitable vessel underneath the   Attach hose barb connector and
                                                                                                                                      flow valves to isolate filter.                                                     drain valve and remove cap.              suitable hosing if needed in a higher

TF1 Omega Filter Cleaning Guide

                                                                                                                                      Open outlet valve 45°, open drain         Close drain valve, close outlet valve.   Replace magnet. N.B. Ensure proper       Open system flow valves.
                                                                                                                                      valve to allow the contents to empty.     Remove hose barb connector and           care of the magnet is observed at all
                                                                                                                                                                                replace drain valve cap.                 times.

1. Stop the                        2. Open the        3. Remove                                                 4. When the           TF1 Total & TF1 Compact Filter Dosing Guide                                        TF1 Omega Filter Dosing Guide
boiler/system                      drain valve.       the magnet by                                             water runs clear
pump.                                                 unscrewing the                                            close the drain
                                                      magnet cap.                                               valve, re-insert      1.                        2.                          3.                               1.                         2.                   3.
                                                                                                                the magnet and
                                                                                                                restart the boiler.
Ensure that the magnet
sheath remains clean
and dry.

TF1 Total & TF1 Compact Filter Cleaning Guide
                                                                                                                                      4.                             5.                          6.                                  4.                                 5.

                                                                                                                                                                      30 sec.

                                                                                                                                      7.                              8.                          9.                                 6.                                 7.

1. Close inlet and outlet valves   2. Remove magnet       3. Open outlet and drain valves   4. Close drain valve, replace magnet
                                                                                            and open inlet valve

26 FERNOX                                                                                                                                                                                                                                                                                  FERNOX 27
FERNOX LEAK SEALER                                                                                                                FERNOX BOILER NOISE SILENCER
Fernox Leak Sealer F4 is used in domestic central heating systems to seal small, inaccessible leaks.                              Fernox Boiler Noise Silencer F2 helps to reduce boiler noise and improve heat transfer efficiency.

WHY USE FERNOX LEAK SEALER F4?                                                                                                    WHY USE FERNOX BOILER NOISE SILENCER?
Fernox Leak Sealer F4 is used in domestic heating systems for sealing small inaccessible leaks. Fernox Leak Sealer F4             Boiler Noise Silencer F2 is designed to reduce boiler noise and kettling which is a symptom of a scaled system. It is ideal
works best in warm/hot circulating water once dispersed evenly in the system water it is effective within 1 - 24 hours.           for use with all types of boilers and is compatible with all metals and materials commonly used in systems including
The sealing efficiency of Fernox Leak Sealer F4 has been formulated to prevent blockage of safety devices and pumps.              aluminium. It manages the symptoms of a scaled system until it can be thoroughly cleaned and inhibited correctly.
Pressure loss within a central heating system is often due to small leaks, weeping joints or pitted pipework produced as a
result of internal corrosion within the system. Notoriously difficult to find and seal an internal leak sealer is able seek out
                                                                                                                                  n   Reduces boiler noise
and seal microscopic holes effectively.
                                                                                                                                  n   Improves heat transfer efficiency
n   Ideal for reducing pressure loss from sealed systems                                                                         n   Compatible with all Fernox Protectors
n   Seeks out and seals most weeps and leaks                                                                                     n   Non-toxic, environmentally friendly
n   Does not cause blockages of pumps and air vents                                                                              n   Can be left in the system permanently
n   Easily and quickly added via one of the radiators                                                                            n   It is suitable for all types of boiler, including combination boilers and boilers containing aluminum components.
n   Ideal for pressurised systems and combination boilers
                                                                                      Leak Sealer Leak Sealer
                                                                                           Leak Sealer
                                                                                                                                  n    ompatible with all metals and materials commonly used in central heating systems
                                                                                                                                  One pack is sufficient to treat a typical central heating system. Too much treatment will not cause problems and is preferable to insufficient dosing.
                                                                                                                                  Severe noise may require more than one application.

FERNOX                           FERNOX                                                                                           FERNOX                                 FERNOX
LEAK SEALER F4                   LEAK SEALER                                                                                      BOILER NOISE                           BOILER NOISE
                                 F4 EXPRESS                                                                                       SILENCER F2                            SILENCER F2
    26 GAL                          26 GAL                                                                                            26 GAL                                26 GAL
     10x                              10x                                                                                              10x                                    10x

 Fernox Leak Sealer F4             Fernox Leak Sealer                                                                              Fernox Boiler Noise                     Fernox Boiler Noise
                                   F4 Express                                                                                      Silencer F2                             Silencer F2 Express
 Size: 1 pint                      Size: 9 fl oz                                                                                   Size: 1 pint                            Size: 9 fl oz
 Code: 57883                       Code: 59903
                                                                   WATCH HOW LEAK SEALER                                           Code: 57881                             Code: 59901
                                                                   WORKS ON YOUTUBE

28 FERNOX                                                                                                                                                                                                                                                                     FERNOX 29
FERNOX TEST KITS                                                                                                                                                                               FERNOX
The accurate analysis of system water and correct use of water treatment is vital when commissioning,                                                                                          POWERFLUSHING
servicing and providing long term protection for a central heating system. Fernox has an unrivalled
range of simple to use on-site tests as well as comprehensive, laboratory testing to meet the installer,                                                                                       Powerflushing is the most efficient and effective
householder, contractor and boiler manufacturer requirements.                                                                                                                                  method of cleaning a central heating system. It is the
                                                                                                                                                                                               most thorough way to remove sludge, dirty water
                                                                                                                                                                                               and debris. Powerflushing tackles the whole system -
                                                                                                                                                                                               flushing out the scale, sludge and rust that is lodged
                                                                                                                                                                                               at the bottom of radiators and in pipework - restoring
                                                                                                                                                                                               the central heating system to optimum condition.

                                                                                                                                                                                               WHY USE FERNOX
                                                                                                                                                                                               POWERFLUSHING MACHINE?
                                                                                                                                                                                               The Powerflushing Machine is a powerflushing machine
                                                                                                                                                                                               which uses a targeted, powerful fresh water flow to
                                                                                                                                                                                               remove sludge, scale and debris quickly and thoroughly
                                                                                                                                                                                               from existing and contaminated domestic central heating
                                                                                                                                                                                               systems. It is compatible for use with all Fernox Cleaners.
                                                                                                                                                                                               After just one site-visit, the boiler’s optimum energy
                                                                                                                                                                                               efficiency rating and overall system performance level can
                                                                                                                                                                                               be restored; eliminating boiler noise
                                                                                                                                                                                               and minimising fuel consumption.

                                                                                                                                                                                                Fernox Powerflushing Machine

FERNOX                                FERNOX                               FERNOX                                FERNOX                                  FERNOX                                 Size: N/A Code: 240190
WATER ANALYSIS                        SYSTEM WATER TEST                    PROTECTOR TEST KIT                    TOTAL DISSOLVED                         REFRACTOMETER
TEST KIT                                                                                                         SOLIDS METER (TDS)
The Fernox Water Analysis Test        A simple and easy-to-use turbidity   The Fernox Protector Test Kit         This microprocessor TDS meter           This easy-to-use antifreeze testing
Kit provides a rapid on-site          test to check the quality of         provides a rapid on-site analysis     provides a rapid and accurate test      instrument uses an adjustable
analysis of the major water           system water and determine the       of the concentration of all Fernox    for determining the concentration       eye piece to measure refracted
parameters that can affect the life   appropriate treatment to ensure      Protectors in central heating         of total dissolved solids (TDS) in      light given off by all glycol-based
span of a central heating system.     the system works at optimum          system water, and is designed to      system and mains waters. The            antifreezes, to determine the
It includes all equipment and         efficiency and the boiler is fully   test 25 systems. Easy and intuitive   unit is easy to use and helps to        concentration of treatment
reagents required to determine        protected.                           to use, it is a simple and accurate   confirm whether a system has            present in the system.
chloride, copper, iron, hardness,                                          testing method to establish the       been correctly flushed following a
pH and Fernox Protector levels,                                            strength of an inhibitor within the   chemical clean. Additionally, the
with easy to use colour charts                                             system to ensure the correct level    Fernox TDS meter can detect the
and simple drop tests.                                                     of protection.                        concentration levels of certain
                                                                                                                 inhibitors in a system but for a more
                                                                                                                 accurate diagnosis the Protector
                                                                                                                 Test Kit is recommended.

 Fernox Water Analysis                 Fernox System Water Test             Fernox Protector                      Fernox Total Dissolved Solids           Fernox Refrectometer
 Test Kit                                                                   Test Kit                              Meter (TDS)
 Size: N/A                             Size: N/A                            Size: N/A                             Size: N/A                               Size: N/A
 Code: 57878                           Code: 62254                          Code: 57879                           Code: 57875                             Code: 55586

30 FERNOX                                                                                                                                                                                                                                        FERNOX 31
The Fernox Light commercial range has been developed to service larger buildings such as hospitals and care homes               THE FERNOX COMMERCIAL RANGE:
where any system inefficiency or breakdown can have a critical impact on the safe operation of the building or can result
in lost productivity or manufacturing time when it comes to business properties. Compared to domestic heating systems,
the failure of light commercial installations affects more people, causing greater inconvenience, loss of earnings as well as   n    ptimises performance levels to ensure the system runs efficiently in compliance with the new installation and
higher maintenance and repair costs.                                                                                                manufacturer’s stated level of operation
                                                                                                                                n   Offers protection to vital, vulnerable and costly components within the heating system
Generally such systems have to operate with minimal interruption and planned downtime. Any maintenance or servicing
work is scheduled to minimise disruption and inconvenience. All light commercial systems should be correctly treated            n   Maximises the system’s efficiency ensuring fuel bills are minimised
during installation to prevent future problems and maintain system efficiency.                                                  n   Reduces the likelihood and frequency of system breakdowns as a result of contaminated system water

                                                                                                                                                                 FERNOX                                FERNOX                                   FERNOX
                                                                                                                                                                 FC1 INHIBITOR                         FC1 FILTER FLUID+                        FC3 CLEANER
                                                                                                                                                                 Fernox FC1 Inhibitor protects         For use with the TF1 Delta filter        Fernox FC3 Cleaner can be
                                                                                                                                                                 against internal corrosion and        or other in-line system filters, this    used for pre-commissioning
                                                                                                                                                                 limescale formation in mixed          inhibitor package includes an active     new installations as well as
                                                                                                                                                                 metal, light commercial and HVAC      dispersant which is proven to aid        removing sludge and loose
                                                                                                                                                                 heating and cooling systems. This     the safe collection of corrosion         scale in existing systems, to
                                                                                                                                                                 product ensures system efficiency     debris and scale to a filter. In doing   improve efficiency levels. Ideal
                                                                                                                                                                 and longevity, and is compatible      so, this product enhances the            for larger light commercial and
                                                                                                                                                                 with all other Fernox commercial      performance of a system filter. This     HVAC applications, this product
                                                                                                                                                                 chemicals. The recommended            unique product extends system life       is compatible with all commonly
                                                                                                                                                                 in-use concentration of the product   and maintains optimum efficiency,        used metals and materials found
                                                                                                                                                                 is 1%.                                while still being an environmentally     in central heating systems.
                                                                                                                                                                                                       friendly formulation. The                The recommended in-use
                                                                                                                                                                                                       recommended in-use concentration         concentration of the product is 1%.
                                                                                                                                                                                                       of the product is 1%.
                                                                                                                                                                   528 GAL                               528 GAL                                  528 GAL

                                                                                                                                                                  Fernox FC1 Inhibitor                  Fernox FC1 Filter Fluid+                 Fernox HVAC Cleaner F3
                                                                                                                                                                  Size: 5 gallons                       Size: 5 gallons                          Size: 5 gallons
                                                                                                                                                                  Code: 62223                           Code: 62225                              Code: 62224

32 FERNOX                                                                                                                                                                                                                                                             FERNOX 33

  Established in 1964, Fernox has pioneered the development and acceptance of the                                devices and equipment as well as test analysis and diagnostic services. At Fernox,
  uniquely impor tant role of water treatment in maintaining and improving the efficiency                        we are passionate about providing our customers with cutting edge products and an
  of heating systems. The company’s innovative approach and extensive R&D capability                             unrivalled service to help grow their businesses. With over 50 years of experience and
  has secured its place as the global market leader for chemical water treatment, filtration                     millions of satisfied customers, history speaks for itself…

1964          1971         1973              1987             2000            2002           2007              2008          2009           2010          2012         2013         2014          2017          2018

Fernox is     Fernox       MB-1              SQUID – the      The first postal MK1           The Fernox        Express       Fernox TF1     Fernox        Fernox       Fernox       New           Groundbreaking The Fernox
founded by    promoted     Inhibitor first   first flushing   water testing    Powerflow     Academy           range – ultra Total Filter   Installer’s   TF1          e-learning   commercial    Filter Fluid+ TF1 Omega
Mr Peter      through      introduced        machine for      service          Flushing      opens, offering   concentrated is launched     Club is       Compact is   Academy      range is      Protector      Filter
Muetzel       plumber’s                      domestic                          Pump hits     training and      aerosol                      launched      launched     goes live    developed –   and the
              merchants                      heating                           the shelves   conference        product                                                              TF1 Delta     Fernox 360˚
                                             systems                                         facilities        range                                                                Filter &      Clean are
                                                                                                                                                                                    chemicals     developed

  34 FERNOX                                                                                                                                                                                                     FERNOX 35
Fernox USA
4100 6th Avenue, Altoona PA 16002
  Sales/Technical: 1-814-940-3804
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