Removal of chromium from industrial waste by using eucalyptus bark

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Bioresource Technology 97 (2006) 15–20

Removal of chromium from industrial waste by using eucalyptus bark
                                                   Vikrant Sarin, K.K. Pant                *

                    Department of Chemical Engineering, Indian Institute of Technology, Hauz Khas, New Delhi 110 016, India

                       Received 16 November 2004; received in revised form 31 January 2005; accepted 18 February 2005
                                                       Available online 7 April 2005

Abstract

   Several low cost biomaterials such as baggase, charred rice husk, activated charcoal and eucalyptus bark (EB) were tested for
removal of chromium. All the experiments were carried out in batch process with laboratory prepared samples and wastewater
obtained from metal finishing section of auto ancillary unit. The adsorbent, which had highest chromium(VI) removal was EB.
Influences of chromium concentration, pH, contact time on removal of chromium from effluent was investigated. The adsorption
data were fitted well by Freundlich isotherm. The kinetic data were analyzed by using a first order Lagergren kinetic. The Gibbs free
energy was obtained for each system and was found to be 1.879 kJ mol1 for Cr(VI) and 3.885 kJ mol1 for Cr(III) for removal
from industrial effluent. The negative value of DG0 indicates the feasibility and spontaneous nature of adsorption. The maximum
removal of Cr(VI) was observed at pH 2. Adsorption capacity was found to be 45 mg/g of adsorbent, at Cr(VI) concentration in
the effluent being 250 mg/l. A waste water sample containing Cr(VI), Cr(III), Mg, and Ca obtained from industrial unit showed
satisfactory removal of chromium. The results indicate that eucalyptus bark can be used for the removal of chromium.
 2005 Elsevier Ltd. All rights reserved.

Keywords: Adsorption; Eucalyptus bark (EB); Hexavalent chromium; Lagregren kinetic; Freundlich isotherm

1. Introduction                                                            over the world. Most of the tanneries in India adopt
                                                                           the chromium tanning process because of its processing
   Water pollution by chromium is of considerable con-                     speed, low costs, and light color of leather and greater
cern, as this metal has found widespread use in electro-                   stability of the resulting leather. In the chromium tann-
plating, leather tanning, metal finishing, nuclear power                    ing process, the leather takes up only 60–80% of applied
plant, textile industries, and chromate preparation.                       chromium, and the rest is usually discharged into the
Chromium exists in two oxidation states as Cr(III) and                     sewage system causing serious environmental impact.
Cr(VI). The hexavalent form is 500 times more toxic                        Chromium ion in liquid tanning wastes occurs mainly
than the trivalent (Kowalski, 1994). It is toxic to micro-                 in trivalent form, which gets further oxidized to hexava-
organism plants, animals and humans. Human toxicity                        lent Cr(VI) form, due to the presence of organics.
includes lung cancer, as well as kidney, liver, and gastric                   The maximum levels permitted in wastewater are
damage (US Department of Health and Human Ser-                             5 mg/L for trivalent chromium and 0.05 mg/L for hexa-
vices, 1991; Cieslak-Golonka, 1995). The tanning pro-                      valent chromium (Acar and Malkoc, 2004). With this
cess is one of the largest polluters of chromium all                       limit, it is essential for industries to treat their effluents
                                                                           to reduce the Cr to acceptable levels. Due to more strin-
                                                                           gent environmental regulations, most of the mineral
 *
   Corresponding author. Tel.: +91 11 26596172; fax: +91 11 2652
                                                                           processing plants, metal-finishing industries are facing
1120.                                                                      nowadays the difficult problem of disposal of waste-
   E-mail address: kkpant@chemical.iitd.ac.in (K.K. Pant).                 water produced in huge quantities, laden with Cr.

0960-8524/$ - see front matter  2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2005.02.010
16                                V. Sarin, K.K. Pant / Bioresource Technology 97 (2006) 15–20

   Chromium metal ions are usually removed by precip-              grounded to small particles of size 120 < dp < 500 lm.
itation (Patterson, 1977), although ion exchange (Tirav-           It was washed with deionized water and then dried. To
anti et al., 1997) and adsorption (Dahbi et al., 1999;             avoid, the release of color by bark in to the aqueous
Orhan and Buyukgangor, 1993) are also used for its re-             solution during adsorption, it was treated with formal-
moval. The hydroxides of heavy metals are usually                  dehyde (Randall et al., 1976). For this 5 mL of aqueous
insoluble, so lime is commonly used for precipitating              formaldehyde was added to 100 mL of 0.1 M H2SO4
them. The most important factor in precipitation of                and then 10 g of grounded and washed bark was added
heavy metal is the valence state of metal in water. Cr             to this solution. The final mixture was stirred and heated
whose hexavalent form, chromate ðCrO2   4 Þ, is consider-         at 50 C for 24–48 h till the mixture became thick slurry.
ably more soluble than trivalent form, Cr(III). In this            The slurry (treated bark) was washed with deionized
case, the chromate, in which Cr is present as Cr(VI)               water until the pH of the filtrate was more than 4.5.
must be reduced usually with SO2 available from sodium                Finally the bark was air-dried and sieved. Particles in
metabisulphite at low pH for removal of chromium as                the range of 120–500 lm size were collected as the final
Cr(III) by precipitation process. Another aspect of                adsorbent. Surface area of the sorbent was determined,
precipitation process is the zeta potential of the initial         using BET apparatus, using liquid nitrogen as
heavy metal colloidal precipitate. In many plants where            adsorbent.
heavy metals are being removed, one of the principal                  Further, ultimate and proximate analysis of the EB
problems in reaching the desired effluent limits is the col-         adsorbent was also carried out. The detailed characteris-
loidal state of precipitated materials—they have not               tics of EB obtained are shown in Table 1.
been properly neutralized, coagulated and flocculated.
A final aspect of heavy metals is the possible formation            2.3. Determination of chromium content
of complex ions, which is common when dealing with
wastewaters containing ammonia, fluoride, or cyanide                   The chromium concentration in raw and treated efflu-
ions along with heavy metals. Because of these impor-              ent was determined by UV (Varian, Australia) spectro-
tant aspects in the precipitation of heavy metals, there           photometer. The wavelength of operation was kept at
is no way to predict the best solution of a specific prob-          540 nm. For this purpose, K2Cr2O7 solutions of different
lem without undergoing a series of bench tests to evalu-           concentrations were prepared and their absorbance re-
ate the alternative available (Kemmer, 1988).                      corded by using a UV-spectrophotometer. A calibration
   The present study is aimed at selection of a low cost           plots for Cr(VI) were drawn between Ô%Õ absorbance
biosorbent, which can adsorb chromium from the waste-              and standard Cr(VI) solutions of various strengths
water. Detailed batch studies with the selected adsor-             (APHA, 1992). Runs were made in triplicate. Cr(III)
bent, eucalyptus bark has been carried out in the                  concentration was determined by measuring the differ-
present investigation. The effect of pH, contact time,              ence between total chromium concentration and Cr(VI)
adsorbent concentration, thermodynamics study, and                 concentration. Total Cr concentration was determined
metal ion/adsorbent ratio were also investigated.                  by oxidizing Cr(III) to Cr(VI) using KMnO4 and then
                                                                   determining final Cr(VI) content in the sample (APHA,
                                                                   1992).
2. Methods
                                                                   2.4. Experimental
2.1. Materials
                                                                     Stock solution of 1000 ppm of Cr(VI) was prepared
   All the chemicals used were of analytical grade.                by dissolving K2Cr2O7 (AR grade), in deionised,
K2Cr2O7, HCHO, NaOH, diphenyl carbizide, KMnO4,                    double-distilled water. All the batch adsorption studies
HNO3 and H2SO4 were procured from Merck. The
adsorbents selected for the preliminary study were bag-            Table 1
gase, charred rice husk, activated charcoal, and eucalyp-          Characteristics of eucalyptus bark (EB) adsorbent
tus bark (EB). These were grounded and washed with                 Characteristics                        Values
deionized water. The adsorbents were dried at room                                   2
                                                                   Surface area (m /g)                     0.59 ± 0.05
temperature, (32 ± 1 C) till a constant weight of the             Bulk density (g/cm3)                    0.25 ± 0.02
adsorbent was achieved. A uniform particle size of the             Moisture content (%)                    10.1 ± 0.3
                                                                   Ash content (%)                         19.0 ± 0.5
adsorbent was maintained between 120 and 500 lm.
                                                                   Volatile matter (%)                     65.7 ± 2.0
                                                                   Fixed carbon (%)                        15.3 ± 0.5
2.2. Preparation of eucalyptus bark adsorbent                      Carbon (%)                             43.68 ± 1.3
                                                                   Hydrogen (%)                            8.14 ± 0.25
  Eucalyptus bark of Eucalyptus globulus tree species              Nitrogen (%)                            0.43 ± 0.01
                                                                   Oxygen (%)                             47.75 ± 1.4
was collected from the local area. The bark was
V. Sarin, K.K. Pant / Bioresource Technology 97 (2006) 15–20                             17

were carried out using 100 mL of solution of appropri-                The adsorptive properties of activated carbon are due
ate concentration as desired by dilution of the stock              to its porous nature. Over 99% of the active sites for
solution. Requisite quantity of adsorbent was added to             adsorption in GAC are located in the interior of the
250 mL plastic reagent bottles containing 100 mL of                particle. Activated carbon particles have macropores
synthetic effluent of Cr(VI). The bottles were placed in             having diameters 30 to 100,000 Å and the micropores
a shaker at 32 ± 1 C, for 24 h. The speed of shaker               having diameters in the range of 10 to 30 Å (Weber,
was kept at 100 rpm. After 24 h the bottles were                   1967). Results of our investigation revealed that euca-
removed and the content of the bottles was filtered                 lyptus bark has highest percent removal and sorption
through a filter paper. The filtrate was analyzed for                capacity. Further investigations were made with this
pH and final chromium concentration using UV Spec-                  sorbent. A comparison of the sorbent capacity with var-
trophotometer. The removal of Cr(VI) was studied by                ious sorbents studied in literature is given in Table 2
using various adsorbents such as baggase, charred rice             and compared with EB.
husk, activated charcoal, and eucalyptus bark. For all
these runs the adsorbent dose was kept at 5 g L1 of syn-          3.2. Effect of pH
thetic effluent of Cr(VI) and Cr(VI) concentration was
kept at 50 ppm at pH of 5.2. Further studies on chro-                 Effect of solution pH on removal of Cr was studied
mium removal were carried out using adsorbent as                   using EB as sorbent. As the pH of the solution was in-
EB. This involved, varying initial Cr(VI) concentration            creased from 1.5 to 9 the adsorption of Cr(VI) de-
ranging from 50 to 250 ppm. The pH was varied from                 creased. Increasing pH from 1.5 to 5, percent removal
1.5 to 9 of with different initial concentrations. The              of Cr(VI) decreased 99 to 93, whereas as the pH was
contact time in batch was varied from 0.25 h to 24 h.              increased from 5 to 9 the % removal decreased signifi-
The studies were also carried with industrial effluent               cantly from 93 to 63. It was observed that the maximum
obtained from metal finishing industry (Automobile                  percentage of removal of Cr(VI) was at pH 2. Almost
ancillary unit, manufacturing brake shoes, Sahibabad,              100% of Cr(VI) removal was observed at this pH at
U.P). The characteristics of industrial effluent is as               50 ppm Cr(VI) concentration. Dominant form of Cr(VI)
follows: Cr(VI) concentration 200 mg/L, Cr(III) concen-            at initial pH of 2 is HCrO   4 (Namasivayam and Yam-
tration 44.5 mg/L, total dissolved solids 780 mg/L, Ca             una, 1995). Increase in pH shifts concentration of
concentration 135 mg/L and Mg concentration 92 mg/                 HCrO                                       2
                                                                          4 to other forms, CrO4 and Cr2 O7 . It can be
L. The samples were characterized by standard APHA                 concluded that the active form of Cr(VI) that can be ad-
method (APHA, 1992).                                               sorbed by EB was HCrO    4 . Further it was observed that
                                                                   there was an increase in pH during adsorption. The
                                                                   increase in pH with contact time explained by hydrolysis
3. Results and discussion                                          of the adsorbent in water, which will create positively
                                                                   charged sites. Upon adsorption of HCrO         4 , a net
3.1. Performance of various adsorbents for Cr removal              production of hydroxide ions will occur as shown below
                                                                   (Saliba et al., 2002).
   The performances of these sorbents were evaluated
for the percent removal of chromium. The maximum                    OHþ             þ      
                                                                       2 þ HCrO4 $ OH2 ðHCrO4 Þ                         ð1Þ
(87.4%) removal of chromium was achieved with EB.                  Every mole of HCrO  4 adsorbed results in the release of
The percent chromium removal with other three sorbents             two moles of hydroxyl ions in the solution, which raises
were significantly low as compared to EB (charred rice              the solution pH (Namasivayam and Yamuna, 1995).
husk 36%, activated carbon 9% and bagasse 35%) there-              This change in pH at lower initial pH is very small since
fore not considered for further investigations. The varia-         the solutions at lower pH are well buffered by the acids
tion in the sorption capacity between the various                  used in this pH range.
adsorbents could be related to the nature and concentra-
tion of surface groups responsible for interaction with            3.3. Effect of contact time
the metal ions. The selected adsorbents were cellulose
based plant fibers having many hydroxyl groups that                    Fig. 1 shows the effect of contact time. Increasing
may bind the Cr(VI) ion. Formaldehyde pretreatment                 contact time from 0.25 h to 3 h increases % Cr removal.
of eucalyptus bark led to crosslinking of compounds in             Maximum Cr removal was observed with in first 2 h.
the bark to form a phenol–formaldehyde copolymer that                 The kinetic data was fitted to the Lagergren equation
preserved high capacity of the support towards the                 (Singh and Pant, 2004).
adsorption of cations. This can be explained by the inter-
                                                                   logðxe  xÞ ¼ log xe  K ads t=2:303                  ð2Þ
actions in the solutions between the cations and the water
extracted moieties, leading to complexities that precipi-          x = the amount of solute, Cr(VI), (mg/g of adsorbent)
tate on the support surface (Saliba et al., 2002).                 removed at time t, xe = amount removed at equilibrium
18                                                            V. Sarin, K.K. Pant / Bioresource Technology 97 (2006) 15–20

Table 2
Adsorption capacity of various adsorbents as reported in literature
Adsorbent                                                     Maximum                       Optimum pH                       Maximum                References
                                                              adsorption                                                     concentration
                                                              capacity (mg/L)                                                C0 (mg/L)
Saw dust                                                      39.7                          2.0                              1000                   Sharma and Foster (1994)
Coconut husk fibers                                            29.0                          2.05                             –                      Huang and Wu (1977)
Sugar cane bagasse                                            13.4                          2.0                              500                    Sharma and Foster (1994)
Sugar beet pulp                                               17.2                          2.0                              500                    Sharma and Foster (1994)
Palm pressed fibers                                            15.0                          2.0                              –                      Tan et al. (1993)
Activated carbon (Filtrasorb-400)                             57.7                          –                                –                      Huang and Wu (1977)
Biogas residual slurry                                         5.87                         2.0                              40                     Namasivayam and Yamuna (1995)
Wool                                                           8.66                         2.0                              100                    Dakiky et al. (2002)
Pine needles                                                   5.36                         2.0                              100                    Dakiky et al. (2002)
Eucalyptus bark                                               45.00                         2.0                              250                    Present study

                       120                                                                                         2.5

                       100
Chromium(VI) removal (%)

                                                                                                                    2

                           80
                                                                                                                   1.5
                           60                                                                        log(Xe - X)

                                                                                                                    1
                           40
                                                                                                                                                                    pH - 2
                                                                       I.E., Cr(VI), at pH - 3.41
                                                                                                                                                                    pH - 3
                                                                       I.E., Cr(III), at pH - 3.41                 0.5
                           20                                                                                                                                       pH - 4.7
                                                                       pH - 2
                                                                                                                                                                    I.E., Cr(VI), at pH - 3.41
                                                                       pH - 3
                                                                       pH - 4.7                                                                                     I.E., Cr(III), at pH - 3.41
                            0                                                                                       0
                                0   15   30   45   60    75   90 105 120 150 180 210                                     0          20       40        60         80           100            120
                                                        Time (min)                                                                                  Time (min)

Fig. 1. Effect of contact time on removal of Cr(VI) by eucalyptus bark                                Fig. 2. Lagergren plot for the adsorption of Cr(VI) by eucalyptus bark
from synthetic effluent (S.E.) having Cr(VI) 200 ppm, pH 4.7 and                                       adsorbent from synthetic effluent having Cr(VI) 200 ppm, pH 4.7 and
industrial effluent (I.E.) having Cr(VI) 200 ppm, Cr(III) 44.5 ppm and                                 industrial effluent having Cr(VI) 200 ppm, Cr(III) 44.5 ppm and pH
pH 3.41. Adsorbent dosage was 5 g/L.                                                                 3.41. Adsorbent dosage was 5 g/L.

and Kads = the rate constant of adsorption (1/min). The
                                                                                                     Table 3
effect of contact time was studied for removal of Cr from                                             Adsorption rates constant for EB for various systems
effluent containing 200 ppm of Cr(VI) at 32 ± 1 C,
                                                                                                     Cr(VI) concentration                    pH     Particle     Rate constant        R2
pH 2, pH 3, pH 4.7. Experiments were also carried out                                                (mg/L)                                         size (lm)    kads (min1)
industrial effluent containing Cr(VI) 200 ppm and
                                                                                                     200 ppm                 Cr(VI)          2.0    120–500      1.9806 · 102        0.9723
Cr(III) 44 ppm. For EB the contact time of 3 h was                                                   200 ppm                 Cr(VI)          3.0    120–500      1.2206 · 102        0.9718
needed to establish equilibrium. The kinetic on different                                             200 ppm                 Cr(VI)          4.7    120–500      1.0133 · 102        0.9640
solution of Cr(VI) at different pH with EB as adsorbent                                               200 ppm                 (Ind effluent)    3.41   120–500      5.758 · 103         0.9662
was found to follow the first order rate. Fig. 2 depicts                                                                      Cr(VI)
the Lagergren plots with a regression coefficient more                                                 200 ppm                 (Ind effluent)    3.41   120–500      1.4040 · 103        0.9723
                                                                                                                             Cr(III)
than 0.9. Adsorption rate constant is given in Table 3.

3.4. Adsorption isotherm
                                                                                                     X = x/m, where ÔxÕ is in mg the amount of solute ad-
   Adsorption isotherms, which are the presentation of                                               sorbed, ÔmÕ is unit gram of adsorbent, Ce is the equilib-
the amount of solute adsorbed per unit of adsorbent,                                                 rium concentration of solute (mg L1); Xm is the
as a function of equilibrium concentration in bulk solu-                                             amount of solute adsorbed per unit weight of adsorbent
tion at constant temperature, were studied. The equilib-                                             required for monolayer coverage of the surface also
rium data obtained were fitted to Langmuir and                                                        called monolayer capacity and b is a constant related
Freundlich isotherms.                                                                                to the heat of adsorption.
   Linear form of Langmuir equation,                                                                    Freundlich equation indicates the adsorptive capacity
                                                                                                     or loading factor on the adsorbent, x/m is a function of
1=X ¼ 1=X m þ ð1=C e Þð10 =b X m Þ                                                          ð3Þ      the equilibrium concentration of the solute. It can be
V. Sarin, K.K. Pant / Bioresource Technology 97 (2006) 15–20                                            19

used for calculating the amount of adsorbent required to                       Table 4
reduce any initial concentration to predetermined final                         Thermodynamic parameters for the adsorption of Cr(VI) by EB
concentration.                                                                 Effluent          Effluent          pH     Equilibrium   Gibbs free
   The Freundlich equation is expressed linearly as:                                           concentration          constant Kc   energy
                                                                                               of Cr                                DG0 kJ mol1
log x=m ¼ log K f þ 1=n log C e                                          ð4Þ   Pure solution   250   Cr(VI)    2      9.0           5.572
The thermodynamic equilibrium constant   for vari-   ðK 0c Þ                   Pure solution   200   Cr(VI)    3      4.95          4.057
                                                                               Pure solution   200   Cr(VI)    4.7    1.36          0.795
ous systems using EB as adsorbent was obtained at                              Industrial      200   Cr(VI)    3.41   2.10          1.884
32 ± 1 C.                                                                       effluent
                 Ca                                                            Industrial      44.5 Cr(III)    3.41   4.60          3.872
K 0c ¼              ;                                                    ð5Þ     effluent
                 Ce
where Ca is concentration of Cr(VI) on the adsorbent at                           The Gibbs free energy (DG0) for the adsorption pro-
equilibrium in mg L1 and Ce is the equilibrium concen-                        cess for each effluent was obtained using the formula:
tration of Cr(VI) in solution in mg L1.
    The initial Cr(VI) concentrations tested were 200 ppm                      DG0 ¼ RT ln K 0c                                               ð6Þ
of synthetic effluent and true industrial effluent having                                          0
                                                                               Values of DG and thermodynamic constant               ÔK 0c Õ
                                                                                                                                for var-
Cr(VI) as 200 ppm and Cr(III) as 44.5 ppm at an adsor-                         ious systems are shown in Table 4.
bent dosage of 5 g L1. The adsorption followed Fre-                              The Gibbs free energy indicates the spontaneity of the
undlich isotherm. Freundlich plot is shown in Fig. 3.                          adsorption process, where higher negative values reflect
Linearity of these plots shows that first order mecha-                          a more energetically favorable adsorption process. The
nism is followed in this process. The Kf and n values                          negative DG0 values obtained for various systems in this
as calculated from the Fig. 3 for synthetic effluent hav-                        study confirm the feasibility of the adsorbent and spon-
ing 200 ppm of Cr(VI) and pH 4.7 was found out to                              taneity of adsorption. The studies further confirm that
be as 6.74 mg/g and 4.66, respectively. Industrial effluent                      as the pH of the system is reduced the adsorption of
having 200 ppm of Cr(VI) and 44.5 ppm of Cr(VI) at                             Cr increases. With all the industrial samples there was
3.41 pH had Kf and n values as 21.69 mg/g and 9.8 for                          more than 90% of Cr removal without any significant
Cr(VI), and 18.26 mg/g and 7.88 for Cr(III), respec-                           interference of other metal ions. This indicates that EB
tively. A higher than 1 value of n indicates that the                          has higher affinity towards Cr adsorption.
adsorption on EB is favorable and capacity is only
slightly reduced at the lower equilibrium concentrations.
These values are comparable with several published                             4. Conclusion
literature reported for various sorbents (Sharma and
Foster, 1994; Namasivayam and Yamuna, 1995; Dakiky                                Removal of poisonous hexavalent form of chromium
et al., 2002). Significantly higher values of adsorption                        from solutions was possible using selected adsorbents.
capacity obtained with eucalyptus bark indicate that it                        Eucalyptus bark (EB) was the most effective for which
can be used for the treatment of chromium waste.                               the removal reached more than 99% for Cr(VI) at con-
                                                                               centration of 200 ppm and at pH 2. Increase in the dose
                                                                               of adsorbent, initial concentration of Cr(VI) and in-
           1.6                                                                 crease in contact time upto 2 h are favorable for all
           1.4                                                                 increase the adsorption of Cr(VI). The kinetic of the
                                                                               Cr(VI) adsorption on EB was found to follow first order
           1.2
                                                                               mechanism. The Gibbs free energy was obtained for
            1                                                                  each system. It was found to be 1.884 kJ mol1 for
 log x/m

           0.8                                                                 Cr(VI) and 3.872 kJ mol1 for Cr(III) for removal
                                                                               from industrial effluent. The adsorption data can be sat-
           0.6
                                                                               isfactorily explained by Freundlich isotherm. Higher
           0.4                                         Cr(VI) of I.E.          sorption capacity of this sorbent indicates that eucalyp-
           0.2
                                                       Cr(III) of I.E.         tus bark can be used for the treatment of chromium
                                                       S.E. of Cr(VI)          effluent.
            0
                 -3     -2   -1     0           1          2              3
                                  log Ce
                                                                               References
Fig. 3. Freundlich plot for the adsorption of Cr(VI) from synthetic
effluent having Cr(VI) 200 ppm and pH 4.7 and industrial effluent                  Acar, F.N., Malkoc, E., 2004. The removal of chromium(VI) from
(I.E.) having Cr(VI) 200 ppm, Cr(III) 44.5 ppm and pH 3.41 at 32 C.              aqueous solutions by Fagus orientalis L. Bioresource Technol. 94,
Adsorbent dosage was 5 g/L.                                                       13–15.
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