Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...

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Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...
CASE STUDY           | CENTER PARCS

       PARADISE FORGED
        Center Parcs Longford Forest resort required renewable energy generation, ventilation
        that didn’t harm tropical plants and a new €4.5m, 27km gas main. Andy Pearson reports

        S
                      hort-break operator Center Parcs’     Having worked as technical adviser to Center Parcs on some of its
                      first development in Ireland          previous projects, including the recently completed Woburn Forest
                      is the 160-hectare Longford           development helped. ‘Center Parcs is an end-user client, with very
                      Forest resort, currently under        high standards, that will be running this resort for many years to come,’
                      construction near Ballymahon,         says Ranby.
                      County Longford, Ireland.                Servicing requirements for the luxury lodges are relatively
        Scheduled to open in 2019, it will cater for up     straightforward: each is provided with drinking water, gas, data,
        to 2,500 guests, in 466 luxury lodges and 30        electricity and sewerage connections. However, the lodges are
        apartments nestled in woodland.                     scattered throughout the wooded site, so the service routes had to be
           At the heart of this huge development is a       carefully designed to optimise connection lengths and resilience.
        21,500m2 leisure and retail plaza. Built around        The lodges are Center Parcs’ latest design, developed, evolved and
        an open courtyard, it will house most of the        prototyped, and trialled at its other UK resorts before being rolled out
        restaurants, bars and leisure facilities, as well   in Ireland. They have been designed to exceed the minimum standards
        as the vast, enclosed complex of pools, rides,      required to comply with Irish Building Regulations – for example, the
        slides and rapids – the ‘Subtropical Swimming       air permeability of a typical lodge is 3m3.h-1 per square metre at 50Pa.
        Paradise’ in resort speak.
           Creating a holiday destination in woodland,      The renewable challenge
        in the heart of rural Ireland, is quite a           One significant difference between Ireland’s Building Regulations
        challenge. ‘We’re effectively building a mini-      and those in England and Wales is that, for domestic dwellings, Part L
        town in a forest,’ says Daman Ranby, director       requires a minimum of 10kWh.m-2 per year to be supplied by energy
        of Edmond Shipway, the project’s mechanical         generated using renewables. In England and Wales, no minimum
        and electrical consultants.                         requirement for renewables on domestic dwellings is specified.
           The task for Edmond Shipway was to                 Meeting the renewable energy requirement was a challenge. The
        develop a robust, efficient servicing solution.     lodges’ wooded location meant roof-mounted photovoltaic and solar

        58 November 2018 www.cibsejournal.com

CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 58                                                                                         26/10/2018 15:29
Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...
CASE STUDY                   | CENTER PARCS

            Center Parcs Longford Forest
            Gas schematic
                                                                                                   2/3/4 beds
             Natural gas pipeline route to
             Center Parcs, Co Longford.
                Section 1 – Rathmore to Center
                                                                                                                                                         Subtropical Swimming
                Parcs (180mm pipeline)
                Section 2 – Ories to Rathmore-
                                                                                                                                                              Paradise pool,
                Parcs (400mm pipeline)                                                                                                                      restaurant, sports
                                                                                                                                        Back-up
                                                                                                                                                          facilities, bars, shops
                                                                                               Gas-fired
                                                                                           combinations boilers                         35sec oil
                                                                                                                                BMS
                                                                                                BMS                                                                                                           210kWe

                                                                                                                                                                                                                337kWth
                                                                                                                                                                                       210kWe
                                                                                                                                              Dual-fuel                                   337kWth
                                                                                                                                            conventional
                                                                                                                                               boilers                    Two gas-fired
                                                                Gas Networks Ireland                                                                                       CHP units
             Significant investment for national                                                    New 250 MMØ diameter
             gas system operator Gas Networks                   20MW gas compound
               Ireland. A total of 27km of new                                                     low-pressure gas ring main
               pipeline over two phases, taken                                                           around village
                        from Athlone.
                                                                          BMS
                                                                                                                                      BMS                                                               New gas
                                                                                          BMS                                                                                                           pipeline

                                                                         Utility meter/
                                                                                                                                                                                                        Utility/sub
                                                                           pressure                                                                                                                     gas meters
                                                                          compound

                                                                                          Arrival lodge, cycle centre, pancake house,
                                                                                             housekeeping and technical services                                      Spa, treatment rooms, outdoor
                                                                                                                                                                        swimming pool, cafe, retail

                                                   Ø                BALLYMAHON
                                                  M                    TOWN
                                                 M                                                                                                  Back-up                                                 71.0kWe
                                                                 (FUTURE CONNECTION)                                                                35sec oil
                                                                                                 Gas-fired          Gas-fired
                                                   Gas       4-bar                              combination   or   condensing                                                                               109kWth
                                                  source   natural gas                            boilers            boilers
                                                                                                                                                                     Dual-fuel              Gas-fired
                          ATHLONE TOWN                                                                                                                          conventional boilers        CHP unit

            Providing gas to Ireland’s first Center Parcs resort was the biggest utility challenge as there was no gas infrastructure in County Longford

            thermal panels could not be used. ‘The panels would have been shaded                                                                                         renewables in the central facilities,’ he says.
            by the trees and covered in pine needles,’ says Ranby.                                                                                                         Heat and power for the central facilities
              Micro domestic combined heat and power (CHP) units were also                                                                                               are supplied by two 300kWth gas-fired CHP
            considered, but deemed too expensive compared with a standard                                                                                                engines for the leisure and retail complex,
            domestic gas boiler – and the ongoing maintenance of 466 CHP units                                                                                           and one 100kWth gas-fired CHP engine for
            was a ‘real concern’, says Ranby.                                                                                                                            the spa complex. This low carbon technology
              The solution is to heat each lodge using a wood-burning stove                                                                                              was accepted as a suitable offset for the
            with top-up space heating. All hot water is supplied by a gas-fired                                                                                          absence of renewables on the lodges; the
            condensing combination boiler. According to Ranby, the wood burner                                                                                           expected carbon savings from the CHPs
            counts towards the renewable requirement, with the remainder offset                                                                                          are predicted to exceed the carbon savings
            by renewables used in the main leisure facilities. ‘Building control                                                                                         that would have accrued from the lodge-
            was happy for us to offset the lodges’ renewables obligation with                                                                                            mounted PVs.

                                                                                                                                                                           www.cibsejournal.com November 2018 59

CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 59                                                                                                                                                                              26/10/2018 15:29
Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...
CASE STUDY           | CENTER PARCS

           ‘The thermal base load for the leisure and
        retail complex is approximately 700kW, and
        both engines will run for about 20 hours a
        day – and one 300kWth unit will probably
        run for 24 hours, to meet the continuous
        heat and ventilation demand from the
        Subtropical Swimming Paradise,’ says Dean
        Maude, senior mechanical engineer at
        Edmond Shipway.
           The low-temperature hot water total heat
        load for the retail and leisure complex is
        7.5MW, which includes heat for the pools,
        mechanical ventilation systems and domestic
        hot water.
           Top-up heat is provided by five 1,500kW
        dual-fuel gas/oil-fired boilers. The fuel
        oil connection provides resilience in the
        event of a gas supply interruption. There
        is no minimum renewables requirement
        under Part L of the Building Regulations for
        commercial buildings in Ireland.

        Creating a paradise
        The enclosed swimming complex is at the
        centre of the resort. It will be maintained
        at 31°C and 60% relative humidity to                                             The Pancake House at Longford
        create a balmy environment for up to 1,500                                       Forest resort (main picture); an
        holidaymakers and the 2,335 lush, green                                          isolation transformer (left, top);
                                                                                         and a gas skid (left, bottom)
        tropical plants and trees that will festoon
        the space. ‘The main draw on energy is the
        heat and ventilation load for the pools,’                                          are strategically positioned around the
        says Maude.                                                                        site: one feeds the pool area and central
           The size of the pool complex – and factors                                      building west; one feeds the central
        such as airborne water and chlorine, as                                            building east, including other facilities in
        a consequence of the water slides, water                                           the restaurant/leisure complex; and the
        jets and wave machines – mean that the                                             remainder are dotted around the site, to
        calculated ventilation rate for the space is                                       feed power to the lodges and spa.
        approximately 40m3.s-1, which equates to                                              ‘The high number of substations is
        about four air changes per hour.                                                   a function of how long the low-voltage
           The three dedicated air handling units                                          cables can be before it becomes cost
        are capable of delivering 60m3.s-1 to offer                                        effective to put in a transformer; we have
        resilience and incorporate a margin for future                                     around 6,000m of 10kV cabling alone,’
        changes to the pool facilities.                                                    says Ranby.
           ‘We had to use CFD modelling to develop                                            Power is supplied from a primary
        the design because the tropical plants are                                         substation, located approximately
        very vulnerable to air movement,’ explains                                         12km away, by a cable that has been run
        Maude. ‘We’ve made extensive use of fabric                                         overhead and underground. ‘We’ve had
        ducts and employed nozzle diffusers to                                             to upgrade a primary substation and
        supply high volumes of air over a long throw,                                      negotiate with the various landowners
        so as not to disrupt the planting.’                                                to bring this cable across their lands,’
                                                           explains Ranby. The supply went live at the end of July and is now
        Infrastructure                                     powering the construction site.
        The resort and its leisure facilities are             Data is via high-speed fibre, which has been routed 7km from
        open all year round, so ensuring heat and          Ballymahon. ‘The biggest utility challenge was providing gas, because
        power are always available is a fundamental        there was no supply available anywhere near the site,’ says Maude. In
        requirement. ‘One of the biggest challenges        fact, there was no gas infrastructure anywhere in County Longford.
        has been getting utilities to site,’ says Edmond      Gas is the primary fuel source for the project, which has a peak
        Shipway’s Ranby.                                   demand expectation of 14MW. To meet this, Gas Networks Ireland
           The 3,000kVA import capacity electrical         has installed a new 27km, 400mm diameter, 4-bar, medium-pressure
        supply to the resort is delivered through          main from Athlone to the site, at a cost of ¤4.5m. The new main is
        infrastructure with capability of 8,000kVA         sized to deliver 20MW to allow for the resort’s future expansion; it
        via nine 10kV to 400V substations. These           also incorporates connections to the nearby town of Ballymahon and

        60 November 2018 www.cibsejournal.com

CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 60                                                                                         26/10/2018 15:29
Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...
SPONSORED FEATURE                   |

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                                                                                                                                  November 2018 61
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p61_CIBSEMagNov18.indd 61                                                                                                                               23/10/2018 11:58
Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...
CASE STUDY           | CENTER PARCS

                                                                                           Center Parcs Longford Forest
                                                                                         Simplified high-voltage schematic

                                                                                                       9 x 10kV/400V
                                                                                                        transformers
                                                                                                     8,000kVA capacity

                                                                                          10kVA
                                                                                        switchgear

                                                                                                                      4,000kVA
                                                                                                                     dual primary
                                                                                            NER                    voltage isolation
                                                                                                                  20kV/10kV to 10kV
                                                                                      Neutral earthing
                                                                                         resistor                          24kV-rated,
                                                                                                            X            10Kv operational
                                                                                                                         ABB switchboard

        “We had to use CFD modelling to develop
                                                                                                            X
                                                                                      24kV-rated                           Utility works ESB 10kV
                                                                                      switchgear                            supply, upgradable
        the design because the tropical plants are                                                                          to 20Kv 3,000kVA
                                                                                                                               import capacity

        very vulnerable to air movement”
                                                                                          Electricity substations are dotted around Longford
                                                                                          Forest and there is around 6,000m of 10kV cabling

       several local villages, with the potential to link them to the gas network          A tank on site stores 1,000m3 of
       for the first time. On site, the gas is distributed under low pressure via a        water in two compartments

       250mm diameter ring main.
           Maude says the team looked at other primary fuel options for the
       resort – including liquefied petroleum gas (LPG) and oil, both of which
       are common fuel sources in Ireland – but the logistics of maintaining
       the fuel supply ‘made no sense’.
           The team also considered biomass, which has been used successfully
       at Center Parcs Woburn Forest. ‘The tariffs on renewable heat are not
       in place in Ireland, so it was a pure capital outlay and – in our view –
       the long-term prospects of burning wood, and the pollution it creates,
       is questionable,’ adds Maude.
           The only utility connection that did not have to be brought any                use and storage for the sprinkler system in
       great distance was water, because a 200mm water main was already                   main buildings,’ says Maude.
       in place next to the site. Average daily consumption for the resort is                The tank also helps take pressure off the
       expected to be about 450m3 of water per day, with a peak of 750m3 per              local water infrastructure because the site’s
       day in summer. ‘Center Parcs has five UK resorts, so we had a lot of               peak flow rate of 17L.s-1 mains connection is
       historic data that we could use in determining water use,’ says Maude.             insufficient to meet peak demand. There is
           In addition to wholesome water, Edmond Shipway’s design has                    no wastewater connection to the site. ‘The
       to cater for firefighting. ‘If this was a single building, you’d have a            connection cost for foul drainage was far too
       wholesome water main and a separate fire main – but it’s not a building;           high,’ says Ranby. Instead, up to one million
       it’s a small village spread out over a large site,’ says Maude. ‘We’ve used        litres of wastewater a day will be treated in
       a combined water and fire main – the same way a utility supplier would             the site’s own treatment plant, where it will be
       pipe up a town.’                                                                   cleaned and purified before being discharged
           Even as a combined fire and wholesome system, Maude estimates                  into local rivers.
       there are about 10 miles of pipework.                                                 Center Parcs Longford Forest is set to open
           The site has 1,000m3 of water stored in a tank comprising two 500m3            in 2019, at which point the mini-town in the
       compartments. This is based on 750m3 for peak daily summer use and                 woods will become Ireland’s newest luxury
       250m3 for firefighting. ‘We need to maintain a reserve for fire-hydrant            holiday resort. CJ

        62 November 2018 www.cibsejournal.com

CIBSE Nov18 pp58-60, 62 Centre Parcs.indd 62                                                                                                        26/10/2018 15:29
Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ... Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ... Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ... Center Parcs Longford Forest resort required renewable energy generation, ventilation that didn't harm tropical plants and a new €4.5m, 27km gas ...
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