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JSJ Productions, Inc.
Publisher for ARMO LTD MATTER
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AUSTIN, TX Rotational Moulding Product
Showcase.
PERMIT NO. 2515
625 West Market Street
Salinas, CA 93901
OCTOBER 2018-2019 ARMO ROTATIONAL MOULDING PRODUCT SHOWCASE
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3 2018-2019 ARMO Rotational
4445Moulding
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Introduction
5
Letter From The Chair
6
Meet the ARMO Board of Directors
12
2018-2019 ARMO Rotational Moulding Product Showcase
QCAT Mirage 7000 – Australia 14
CNH Twin Tank: Adblue attached to Diesel Tank – Turkey 16
Assault Boat – China 18
Deep Sea Fish Farming Cage – China 20
Gunner Kennels® – USA 22
Intimidator GC1K Series – USA 24
Surface-Supplied Dive Equipment – Italy 26
Delete Yourself Chair – Luxembourg 27
Ponente – Italy 28
WOW & DOUBLE U – Italy 30
Low Lita Low Chair – Italy 32
Reusable Packing System for Carding Wires – India 34
Cucun & Longchamp Boutique – Italy 36
Trail Shreda Mountain Bike Training Aid – South Africa 38
Temporary Shelter for Disaster Events – Mexico 42
Ciotola Arena Flower Pots – Italy 44
The RotoVelli – South Africa 46
48
All the World in a Spin
by Paul Nugent, MNOP – USA
53
Rotational Moulding and Design - The Perfect Match for Amazing Products
by Roberto Paoli, Designer and Slide Art Director – Italy
56
Design and Production Evolution Collaboration for Success
by Martin Spencer, Unique Roto – UK
60
The ARMSA Student Design Competition – Sponsored by Sasol
by Nick Agget, Sasol Chemicals – South Africa
64
Pushing the boundary of the rotomoulding process by introducing a new roto polyamide-6 material
for higher temperatures and lighter weight applications
by Aldo Quaratino, Matrix Polymers – UK
66
Advancing the Rotational Molding Work Cell
by Adam Covington, Ferry Industries, Inc. – USA
68
Roto Industry Awards Ceremony 2020
by Michael Curnow, PSD Rotoworx Pty Ltd
74
Working with Customers to drive rotational moulding technology.
by Martin Spencer, Persico Spa
77
ARMO Announcements / Calendar
79
Credits / Sponsors & Advertising
4 2018-2019 ARMO Rotational Moulding Product Showcase
LETTER FROM THE CHAIR
Create attractive, innovative, practical, and economically
viable products through Rotational Moulding
Welcome to the second annual edition of the ARMO
(Affiliation of Rotational Moulding Organisations) Rotational
“ARMO and its Affiliates mission
Moulding Product Showcase. This publication has been is to educate and inform the
created to show the world what a fantastic process
Rotational Moulding is and how it can be used to create international design community
innovative, attractive, practical, and economically viable of the possibilities that are
products.
becoming available using the
With the invaluable support of our sponsors, this publication
will be used throughout the world, both within and outside
rotational moulding process.”
the industry, to raise the profile of rotational moulding.
Inside is an overview of what is possible including what is development. These materials can offer infinite application
the current state and advances in processing technology, and design possibilities for the future of the process. The
materials, and technology updates. We take a look at how advances in process control offer consistency in production,
technology is opening up possibilities for designers and productivity, and finish that can lead to quality levels way
OEM’s and offer examples of innovative products from beyond those associated with the Rotational Moulding
around the world in our ‘Product Showcase’. process in the past.
The Rotational Moulding industry is beginning to engage The Rotational Moulding industry is expanding at an
the greater design community regarding the freedom the unprecedented rate with the total number of moulders
process allows in shape and form and for both aesthetic probably having more than doubled over the last 10 years.
and industrial products. The ability of the process to ARMO currently has 12 affiliates around the world working
manufacture one-part designs (that using other processes together to advance and promote the rotational moulding
would require multiple parts and assembly), saves on time process worldwide. This is giving us an ever-growing
and costs, and allows designers to think in a very different pool of entrepreneurial innovators who are expanding the
way. This makes Rotational Moulding an attractive option for possibilities of the process. ARMO, through its Affiliates,
a wide range of product applications, as you will see inside. will continue to educate and inform industry, designers, and
OEMs worldwide to ensure quality and integrity underscore
ARMO and its Affiliates’ mission is to educate and inform the the reputation of the process.
international design community of the possibilities that are
becoming available using the Rotational Moulding process. Sincerely,
We are also reaching out to the OEM’s and demonstrating
that with more efficient automated machines we can offer
the consistency, quality, and cost effectiveness over and
above that of other plastic processes.
New machinery advances include semi- and fully- Martin Spencer
automated machines that are improving the efficiency ARMO Chair
and productivity of the industry. Around the world, fully
‘lights out’ production cells are now fully operational in
producing mouldings with no labour input. The increased
use of automation is changing the image of the industry.
The advances in machinery control and electrically-heated
tools has opened a whole range of materials that have now
become practical to rotationally mould. These include ABS,
PVA, Polycarbonate, and Peek along with many others under
2018-2019 ARMO Rotational Moulding Product Showcase 5
MEET THE ARMO BOARD OF DIRECTORS
AFR, an association founded in accordance with Law 1901, brings
together rotomoulders, suppliers of materials, accessories and
raw materials, engineering and design firms and centres of
training and expertise. Its principal goal is to increase awareness
of the rotomoulding process and to identify and promote new
Frédéric Jennequin
market sectors in the French-speaking world. AFR’s goal is to
f.jennequin@rotomoulage.org
AFR - Association Francophone expand, to share its expertise, to interact with its members and
du Rotomoulage to cater to their needs.
rotomoulage.org
Anipac’s mission is to promote the integral development of the
productive chain within the Mexican plastic sector, and also to
produce tangible benefits to its associated companies through
Horacio Lobo Zertuche the necessary elements that assure its global competitiveness.
horacio@versaplas.com
ANIPAC - The Mexican Plastic
Association
anipac.com
ARM promotes, educates, and inspires the rotomolding industry.
ARM helps rotomolders make better parts and reduce scrap
through on-line and in-person education. Our website offers
members a wealth of on-demand training geared specifically to
Bill Spenceley rotational molders. We are often told that ARM is unique in our
bspenceley@flexahopper.com
ARM - Association of Rotational
members’ eagerness to share with one another.
Molders
rotomolding.org
Our mission is to do everything possible to help the rotational
moulding industry and our members thrive. We will achieve
this by working to contribute to the overall stability and
integrity of the Rotational Moulding industry. By encouraging
Scott Magill and promoting research and development within the Rotational
scott@ptq.com.au
ARMA/RotoConnect - Moulding industry. We will encourage and promote fair trading
Association of Rotational Mould- practices by our members. And liaise and cooperate with other
ers Australasia organisations of a similar nature on a world-wide basis in the
rotationalmoulding.com
best interest of this associations members. We will promote
the process of Rotational Moulding wherever an appropriate
opportunity exists.
6 2018-2019 ARMO Rotational Moulding Product Showcase
MEET THE ARMO BOARD OF DIRECTORS
Technical Expertise
is in our DNA
Matrix Polymers is an expert in rotational
moulding materials and is committed to
achieving global growth through innovation,
teamwork and developing partnerships.
Our Vision - To ethically develop the rotational
moulding industry through providing growth
opportunities for our people and customers.
Tel: +44 (0)1604 789100
Sales: sales@matrixpolymers.com
Technical: technical@matrixpolymers.com
matrixpolymers.com
2018-2019 ARMO Rotational Moulding Product Showcase 7
2017 ARMO Rotational Moulding Product Showcase 7
MEET THE ARMO BOARD OF DIRECTORS
The Nordic Association of Rotational Moulders (Nordic ARM)
was founded in 2007 by a small group of enthusiastic Rotational
Moulders. Nordic ARM was established to provide a forum
where manufacturers, suppliers, consultants and others
Jon Backman from the rotational moulding industry in Iceland, Denmark,
jon.backman@saeplast.com
Norway, Sweden and Finland could come together to exchange
Nordic Association of Rotational
Moulders (Nordic ARM) information, promote the market in rotomoulding and encourage
nordicarm.org the use of rotomoulded products in new applications.
The mission of the ‘ROTOPOL’ Association is developing the
rotational molding technology in Poland and in neighboring
countries by supporting research at the universities and
Dr. Marek Szostak rotomolding companies, promoting this method of polymer
Marek.Szostak@put.poznan.pl
processing in the plastics industry and taking care of economic
“ROTOPOL” Association
rotopol.put.poznan.pl interests of association members. The Association also promotes
the scientific and technical solutions resulting from the research
inspired by members of the Association.
RPC-CPPIA’s mission is to stay with the industry policies, trend,
and latest technologies at home and aboard, establish the most
professional and high efficient sharing and communication
Peter Yan
peteryyx@163.com forum for local members and worldwide counterparts, together,
RPC-CPPIA reasonably and smartly expand the industry and promote the
chinarotomoulding.com healthy and sustainable development.
The mission of StAR is to engender the development and growth of
a world class rotational moulding industry in India and the region
by focusing on its members requirements for global knowledge,
business and technical knowhow, education, awareness and
networking; all to enable high-tech / high-quality rotomoulding
Ravi Mehra helping to expand and grow the market for rotomoulded products
MARAMEHRA@aol.com
Society of Asian Rotomoulders
and solutions it offers in the region by encouraging contacts,
(StAR) networking and interaction between its members; promoting
starasia.org goodwill and camaraderie for mutual benefits.
8 2018-2019 ARMO Rotational Moulding Product Showcase
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2018-2019 ARMO Rotational Moulding Product Showcase 9
MEET THE ARMO BOARD OF DIRECTORS
ARM-CE represents the interests of ARM-CE members towards
national authorities and organizations. Maintaining a live linking
to other national rotomoulding associations as to represent
ARM-CE members interests and to keep members informed
about global activities in the rotomoulding world.
Oliver Wandres
ow@maus-gmbh.de
ARM-CE - Association of Rotational
Moulders Central Europe
rotational-moulding.de
ARMSA’s mission is to serve, promote and grow the Rotational
Moulding industry with integrity and commitment.
Wayne Wiid
wayne@pioneerplastics.co.za
ARMSA - Association of Rotational
Moulders Southern Africa
armsa.co.za
The BPF Rotational Moulding Group was founded in 1978 and
represents and promotes the interests of all those involved in
Martin Spencer the rotational moulding process – these include small and large
martin@uniqueroto.com sized moulders, material suppliers, machinery manufacturers,
BPF Rotational Moulders Group
bpf.co.uk ancillary equipment suppliers and service providers.
The mission for IT-RO is to further the Rotational Moulding
Industry and assist all its members in growing their businesses
through quality education and resources. IT-RO’s objectives
are to enhance rotomoulding knowledge in all its facets:
Katia Zoppetti
katia.zoppetti@dramsrl.com raw materials, tooling, machinery, auxiliary equipment and
IT-RO Italia Rotazionale complementary accessories; and to promote our technology to
it-ro.it
develop the market for rotomoulded products.
10 2018-2019 ARMO Rotational Moulding Product ShowcaseInternational
Conference 2019
Se
yo
a
ic
Sun City, South AfriCA
e
u Afr
in South
16 | 17 | 18 September 2019 www.armsa.co.za
2018-2019 ARMO Rotational Moulding Product Showcase 112018-2019 ARMO Rotational 12 2018-2019 ARMO Rotational Moulding Product Showcase
Moulding Product Showcase.
2018-2019 ARMO Rotational Moulding Product Showcase 1314 2018-2019 ARMO Rotational Moulding Product Showcase
QCat Mirage 7000
A truly unsinkable vessel, with a quiet, effortless, and luxurious ride.
Designed and rotomoulded by Quantum Cat Marine Pty Ltd, Mooloolaba Queensland – Australia
The QCat Mirage 7000 is a composite Constructed from a composite of resins,
catamaran with a moulded hull that has polymer alloy, foam and quadraxial glass
been designed to perform in all conditions. cloth to create a state of the art material,
Of critical importance is that the boat be the QCat is in a class of its own.
unsinkable.
To achieve this, the
internal hull cavity
has approximately
5 cubic metres of
70kg/m2 high density
polyurethane foam,
which chemically
welds to the internal
hull surface and a
full length structural
aluminium space
frame. This makes
the hull incredibly
Constructed from a strong and absolutely
unsinkable. The effect
composite of resins, of this also gives both
polymer alloy, foam, and a high thermal and
acoustic value, making
quadraxial glass cloth to for an extremely quite
ride i.e no drumming or
create a state of the art hull slap.
material, the QCat is in a Rotomoulded using a high performance
Designer and boat builder Michael Bennet polymer alloy, Bio TP Seal, developed
class of its own. has decades of experience in the marine by Total Petrochemicals and Refining
industry, starting with high end kayaks and SA/NV, ,manufactured under licence
moving through to his latest QCat designs. by Vision Plastics and supplied by local
Whether it be for leisure, fishing, water taxi powder supplier Price Plastics. Moulded
or work horse, this craft satisfies the need on a proprietary machine using a mould
for a 4WD of the waterways and its design manufactured in house, one of the key
responds to a need for “workhorse” sturdy aspects of this unique foamed product is the
vessel that is stable, reliable and uses the necessary addition of a chemical layer that
best of the rotational moulding process enables the foam to bond completely to the
including highly technical moulded in metal composite resin hull.
frames and advanced foaming techniques to
QCat Mirage 7000 achieve strength and buoyancy. https://www.quantumcat.com/au/the-qcat/
2018-2019 ARMO Rotational Moulding Product Showcase 1516 2018-2019 ARMO Rotational Moulding Product Showcase
CNH Twin tank: Adblue
attached to Diesel Tank
Using plastic over metal.
Mold produced by Persico Spa – Italy, and product rotomoulded by Floteks A.Ş. – Turkey
Plastic fuel tanks have gained widespread Floteks A.Ş., established in 1982, was the
use and market share against metal fuel first rotomoulder in Turkey and is today
tanks. The main advantages of using plastic a well-known company in this technology
over metal is the weight saving, formability, around the world. They are operating in
and corrosion resistance. the automotive sector as a sub-industry
manufacturer since 1983 and are an
Many lower volume automotive companies organization certified with ISO 9001, ISO-TS
use the benefit of plastic by producing their 16949, ISO 14001, OHSAS 18001, and ISO-TS
fuel tanks via the rotomoulding technique. 22241-1 standards.
They cooperate with rotomoulders globally
to produce their plastic fuel tanks. Attaching CNH specify in their design to use a material
the environmentally important Adblue Tanks from: Schulman, the leading supplier of
to Diesel tanks using the vast formability of High Performance, Rotomoulding Powders
rotomoulding technology gives an advantage in Europe with its trademark, and powder
to the OEM’s. ICORENER. The grade provided is a
crosslinkable HDPE based grade called
This main advantage CNH is a global leader for the automotive and ICORENER 1505.
agricultural industry and through their 12
of using plastic over brands make vehicles that keep agriculture This grade has a very high impact resistance,
metal is the weight and industry growing. They have certain fuel
tanks that are very challenging by not only
outstanding ESCR and excellent thermal
resistance. The ICORENER 1505 is a unique.
saving, formability, and the complex shape, deep and hard to heat cross-linkable PE due to its low odor and is
corrosion resistance. areas and the number of inserts, but also
require very tight tolerances with the Adblue
less hazardous which makes it more safe to
work with for the production workers.
tank attached to the Dieseltank.
www.persico.com
Due to Floteks A.Ş. expertise in rotomoulding www.floteks.com.tr
complicated technical parts, CNH let’s this
product to be rotomoulded by Floteks. CNH’s
standard is producing very high-quality
parts and especially with this twin tank,
higher specifications are required. One of
their requirements is having a material with
outstanding mechanical properties in impact
resistance in combination with higher heat
stability.
2018-2019 ARMO Rotational Moulding Product Showcase 1718 2018-2019 ARMO Rotational Moulding Product Showcase
Assault Boat
A robust body with unsinkable characteristics and extraordinary
safety features.
Designed and rotomoulded by Shanghai Xiner Boats Co., Ltd
Good product design doesn’t always mean features. The new generation is becoming a
cutting-edge tech and state-of-the-art design. new star for Xiner this year.
It could be as simple as getting things where
they are needed. The LB420 was well designed:
We are there when needed. A person can • It won’t capsize even if 8 people stand on
never imagine how bad a situation can be one side of the boat.
or understand the feeling of helplessness • It has drag wheels to help get it to where
unless they are on site at a natural disaster. it is needed.
Natural disasters seem to be getting worse in • Its 4-layer design makes it still work
recent years due to global climate warming. even if it is cut into two pieces from the
middle.
Xiner has never stopped exploring peoples’
real needs during these extreme situations, The outside layer is 3mm in thickness made
which has led to the development of the in MDPE material; the second layer is 15 mm
company’s first generation rotomoulded in thickness and the material is 6 times that
Assault Boat. This boat, successfully put into of PE foaming material; the third layer is 1.5
Good product doesn’t production in 2011, was designed for blood
rescue, equipped with a 40 HP outboard, and
mm in thickness and the material is LLDPE;
and the rest of the spaces are filled with PU
always mean cutting- maximum speeds reaching 32 miles per hour. foam. The LB42) is rotationally moulded on
edge tech and state-of- The Assault Boat has gained its good
Xiner’s standard rock ‘n roll machine.
the-art design. It could reputation since the beginning with its robust www.xineryt.com
body, unsinkable characteristics, and safety
be simple as getting features – which holds true even in the event
things where they are the situation causes a hole in the body.
needed! A closer study, while the LB60 has been
doing its work, has been determined that
the LB60 is too big and inconvenient in
some situations. The boats need to be able
to turn around very quickly and reach the
spots needed easily. The boat needs to allow
for the easy loading of more people. Thus,
Xiner’s new generation LB42 with 170kg
with outboard engine that is 4.2m in length,
can carry up to 8 people, and it incorporates
drag wheels and steps on the sides. These
simple, but efficient elements offer real-help
2018-2019 ARMO Rotational Moulding Product Showcase 19Deep Sea Fish Farming Cage
A system fully equipped with a fish net, lifter, feeding device, and
on-shore controlling.
Designed by Shanghai Jiao Tong University and rotomoulded by Shanghai Xiner Boats
Co., Ltd. – China
Rotomoulding is small industry and little traditional triangle unit, and specifically
known process, but it never stops finding selected the rotomoulding process for
ways to be bigger and stronger. The newly its production, due to its less density and
developed Deep Sea Fish Farming Cage is better corrosion resistance properties of PE
one of thousands of examples of rotomoulded material compared to steel. The cage can be
products quietly entering the market. easily dropped down below the sea’s surface
through a lifter device to avoid weather
The complete fish-farming system, including damage. It can also can be easily moved
the triangular units of the huge cage, was around to where the farmer wants it through
designed by Shanghai Jiao Tong University an on-shore controlling system to feed the
and developed and rotomoulded by Shanghai fish with real fresh sea water and farm real
Xiner Boats Co., Ltd. A patent-pending fresh seafood for human consumption!
product, the whole system has recently been
completed and will soon be put to sea for The product’s diameter reaches to 9 meters
function and reliability testing. The system is and it is made of up of 180 triangular units,
fully equipped with a fish net, lifter, feeding which are connected with each other with
device, and an on-shore controlling system. plastic screws. The total weight of product is
Seafood demand 2760 Kg.
has increased rapidly Seafood demand has increased rapidly in
recent years as research has revealed that The triangular unit is rotomoulded on a
in recent years as eating more seafood is good for human 3.5-meter oven carrousel machine, utilizing
health. Hence, the marine-ranch has been aluminum CNC machining moulds, and the
research has revealed fully developed, whereas the traditional material is MDPE which is also produced by
that eating more marine ranch has normally been located Shanghai Xiner Boats Co., Ltd.
offshore due to lower operating costs.
seafood is good for This system makes it easier to build and www.xineryt.com
human health. easier to manage concerning bad weather
and potential damages. However, the
consequences are getting worse with
timing, the spreading of animal disease, and
accumulating marine excretions, and marine
pollution.
The Deep Sea Fish Farming Cage concept
was gradually influenced by the main marine
sea food countries around the world. This
fish-farming cage, that Shanghai Jiao Tong
University has developed, adopted the
2018-2019 ARMO Rotational Moulding Product Showcase 2122 2018-2019 ARMO Rotational Moulding Product Showcase
Gunner Kennels®
Man’s best friend deserves man’s best kennel.
Conceived by Gunner Kennels® and designed for rotomolding by Centro, Inc.
The idea of Gunner Kennels® was conceived rotomolded design to accommodate man’s
by Addison Edmonds (Founder) in a duck best friend, it was also necessary to include
blind, and inspired by his best friend and all of the safety features Edmonds knew dog
hunting dog, Gunner. Edmonds always felt owners needed. Safety features include a
uneasy traveling with him in traditional paddle-latch door, with a keyed lock, as well
plastic crates, and was tired of replacing as the back-up safety latches at the top and
flimsy ones year after year. In order to bottom, to prevent even the greatest escape
create the best possible dog crate, Edmonds artist from opening the door.
knew he needed to be innovative and
use a technology that could withstand Other features include 4 non-slip rubber feet
the worst conditions and protect his best to prevent the kennel from moving during
friend. To achieve this, Gunner Kennels® transportation. The feet also raise the crate
partnered with Centro, Inc., the largest off the ground, limiting heat transfer either
custom rotational molding company in North to or from the crate. A wide base provides
America. added stability. The kennel has 4 tie-down
pins, which allow the crate to be securely
The G1TM is the first (and only) 5 Star Crash anchored down during transportation. Side
Test Rated pet travel case, according to the vents through the double wall construction
Center for Pet Safety. The G1TM design was are engineered to limit penetration of seasonal
No other kennel on thoughtfully developed by Centro’s in-house elements while also providing ventilation.
design services, Centro’s engineering team, The kennel includes stainless steel hardware,
the market comes and Gunner Kennels® to incorporate a double eliminating the potential for corrosion or
close to providing walled, rotomolded top and bottom half. The component failure over time. For ease of
design included several critical dimensional cleaning, the kennel has a recessed floor and
this kind of protection and cosmetic requirements. All in all, the an oversized drain plug. In order to maneuver
for dogs. collaborative process yielded a high quality,
extremely durable product that made
the kennel, it has two very strong lifting
handles similar to those used on a kayak.
Edmond’s dream a reality.
The partnership between Gunner Kennels®
The Gunner Kennels® patented design comes and Centro, Inc. has yielded a very high
with a lifetime warranty, and the intermediate quality product line. Centro has been proud
unit has been tested to withstand 4,000lbs of to partner with Gunner Kennels® to create a
force, a 12 gauge shotgun blast from 7 feet, a safe, functional kennel to protect thousands
200ft drop, and a 630lb weight dropped from of pets and to provide a unique peace of mind
8’4”. No other kennel on the market comes for the invested dog owner.
close to providing this kind of protection
for dogs. The double layered construction Gunner Kennels® – www. gunnerkennels.com
provides added protection making the kennel Centro, Inc. – www.centroinc.com
the most durable and safe product on the
market. When designing the G1TM, not only
was it essential for Centro to create the
2018-2019 ARMO Rotational Moulding Product Showcase 2324 2018-2019 ARMO Rotational Moulding Product Showcase
Intimidator GC1K Series
A world-class side-by-side multi-terrain utility vehicle.
Manufactured by Centro, Inc. for Intimidator – USA
The new GC1K Series Intimidator side-by-side, In addition to the body being made of
4x4 sport and utility vehicle, is the result of a automotive quality components, the platform
great collaborative effort between Intimidator, is a powder-coated, fusion bonded, solid steel
manufacturer of world-class multi-terrain bridge frame. The vehicle comes with 6-ply
vehicles, and Centro, Inc., the largest custom 14” and 8-ply 15” tires. The front and rear
rotational molding company in North America. suspension is dual A-Arm independent. The
steering comes in either rack-and-pinion or
The GC1K Series Intimidator won the 2017 rack-and-pinion electronic assisted power
Association Rotational Molders (ARM) Product steering. The vehicle has 4-wheel hydraulic
of the Year award and the Innovative State disc brakes and a 2-wheel gear lock parking
of the Art award during the 2017 Rotoplas system.
International Exhibition held in Chicago in
September. The design of the Intimidator GC1K Series was
a collaboration between Centro’s in-house
The new GC1K utility vehicle’s exterior is one design services, Centro’s engineering team,
of the latest innovations for Intimidator. This and Intimidator. Intimidator wanted a design
beast of a vehicle offers a heavy duty frame, that evoked the sport and recreational vehicle
11 rotationally molded components, 67 pounds market while meeting and exceeding many
This beast of a vehicle of torque, and speeds of up to 65 MPH. expectations for the utility vehicle. This meant
blending the aggressive styling of a sport
offers a heavy duty Intimidator approached Centro (an existing vehicle with the functionality and utility of a
frame, 11 rotationally supplier of UTV components) with an interest
in developing a cargo bed and tailgate
work vehicle.
molded components, for their new utility vehicle. During the Centro held very tight finished part tolerances
design discussions, the scope of the project on each individual component of the vehicle.
67 pounds of torque, expanded to include the body panels and All vehicle parts are molded on a Ferry
and speeds of up to several other associated parts for the GC1K. RotoSpeed RS 200 and RS 280 machines, each
equipped with Ferry’s RotoCure software.
65 MPH. Rotationally molded parts for the GC1K The molds were manufactured by Avantech,
include the front grill, front fenders, doors, including 10 CNC aluminum molds and 1 cast
quarter panels, dash, floor board, cargo bed, aluminum mold. ExxonMobil Chemical LL
and tailgate. These parts define the look of the 8460.29 was the material used to manufacture
vehicle, meet demanding cosmetic standards, the eleven rotationally molded components on
and provide key functional features. the Intimidator GC1K utility vehicle.
Intimidator believes their collaboration with
Centro and the resulting transformation of Intimidator – www.intimidatorutv.com
the utility vehicle provides a competitive Centro, Inc. – www.centroinc.com
advantage in the marketplace.
2018-2019 ARMO Rotational Moulding Product Showcase 25Surface-Supplied
Dive Equipment
A part that results in superior aesthetic appearance and impact resistance.
Manufactured in collaboration with Persico Industrial – Italy
For an innovative, surface-supplied dive In addition to the challenging requirements,
equipment that provides freedom of tank- the design incorporates some intricate
refills in shallow-water diving scenarios, this design features. The float was manufactured
Used in marine manufactured float integrates a pressure
reservoir of breathing air. The function of the
on a Persico Industrial Smart machine and
molded with PC.
environments and toroidal reservoir is threefold:
for diving purposes. 1. It provides flotation to the device on the
Thanks to Smart’s unprecedented features
and Persico’s know-how, the designers and
surface. manufacturers found the perfect solution
2. It has balance compressor output with for PC under moulding conditions previously
unequal breathing pattern of the diver. unattainable with traditional rotomoulding
3. It stores emergency breathing air. processes.
Because of the use in marine environment and A wide range of materials can be processed,
for diving purposes, the part has to meet very including materials sensitive to oxidation and
strict criteria and exhibits these features: high-temperature resistant engineering plastics.
• It is made to very tight tolerances. The equipment controls the pressure and
• It withstands 160 psi burst pressure. creates a vacuum inside the mould in order
• It is light-weight. to achieve a virtual total absence of internal
• It is made of high-tensile, impact-resistant, and surface bubbles on the moulded part.
FDA-approved material. This results in superior aesthetic appearance
• It is perfectly clean, mildew-resistant, and impact resistance.
and odourless.
• resistant to salt-water and UV light. www.persico.com
26 2018-2019 ARMO Rotational Moulding Product ShowcaseDelete Yourself Chair
A chair designed for communication, attraction, and performance.
Designed by French Designer Didier Faustino and manufactured by ROTOMADE –
Luxembourg
It is suitable for
art galleries, hotels,
waiting rooms, The Delete Yourself Chair is a simple
structure, and possibly not where you would
He was given free hand in the design of this
project and decided to create this spaceship
airports, and many want to sit. But once you sit on it, you try to universe.
find a position, this becomes the moment of
other creative spaces. consciousness and social acting. This is not a The chair is rotomolded 100% polyethylene,
chair just to sit in just to sit. Once you sit, you it has been created with one mold for two
are acting: you are showing yourself through different shapes: one squared and one
actions, and it’s part of the communication, curved.
the attraction, and its performance.
It took three months of study to produce
This innovative furniture has been designed the Delete Yourself Chair. It was challenging
specifically for a new restaurant. However, in terms of engineering: piece without seal
it is suitable for art galleries, hotels, waiting lines, without deformations or defects, and
rooms, airports, and many other creative without draft.
spaces. The chair is light and easy to move,
creating a continuous interior landscape. www.rotomade.com
Delete Yourself Chair been designed by the
French artist and architect Didier Faustino.
2018-2019 ARMO Rotational Moulding Product Showcase 2728 2018-2019 ARMO Rotational Moulding Product Showcase
Ponente
A sun lounger inspired by the architecture of bridges,
allowing the product to cover large lengths.
Designed by Martinelli Venezia Studio and rotomoulded by SLIDE – Italy
Ponente provides the perfect equilibrium They collaborate with several Italian and
between soft shapes, typical of the creations international brands.
obtained through rotational moulding,
and thin thicknesses, which allow for the www.slidedesign.it
reduction of the physical and perceptive
weight of a large object. Its design is inspired
by the architecture of bridges, which allows
the product to cover large lengths, in spite
of reduced sections. Ponente is comfortable
and welcoming, thanks to the adjustable
backrest that accommodates different
inclinations. Ponente can be used in gardens,
pools, resorts, spas, and beauty centers.
Its essential shape and playful colors are a
must-have for around swimming pools.
Ponente can be used Ponente is 200 x 68 x h. 34 cm. The material
utilized is polyethylene and the product is
in gardens, pools, rotational moulded. It is available for indoor
resorts, spas, and and outdoor use.
beauty centers. Ponente was designed by Martinelli Venezia
Studio, based in Milan and Palermo, founded
in 2015 by the architects Carolina Martinelli
and Vittorio Venezia. The studio specializes
in furniture design, exhibition design,
architecture, and interior design, exploring
issues concerning the relationship between
traditional and local culture, material
properties, and the technical possibilities of
manufacturing with the rotational moulding
process.
Martinelli Venezia Studio’s work has been
exhibited in gallerys and museums such an
Musée du Lourvre in Paris, MAXXI Rome,
and Triennale Design Museum in Milan.
2018-2019 ARMO Rotational Moulding Product Showcase 29WOW & DOUBLE U
Funny benches and that stools make everything happy.
Designed by Kazuko Okamoto, Japan and manufactured by SLIDE – Japan and Italy
Both WOW and In the Pop Scenario Series, SLIDE proposes DOUBLE U are colorful design objects suitable
two products designed by Japanese designer for contract projects, private houses, and
DOUBLE U are Kazuko Okamoto. WOW and DOUBLE U are events. WOW can become also MOM if you turn
colorful design objects funny benches and stools, that seem to come the bench upside down. DOUBLE U’s unique
out of a Manga comic book. They are able to shape comes from paper cutting, and can be
suitable for contract make every kind of setting happy. put in various arrangements to provide a more
projects, private wealthy expression.
The WOW bench and DOUBLE U stool, designed
houses, and events. for indoor and outdoor use, are made of WOW is 147 x 43 x h.43 cm and the DOUBLE U
polyethylene and rotationally moulded. These IS 58 X 43 X H.43 cm Both are produced with
products are a calligraphic pop bench and stool polyethylene and rotational moulded.
that create amazement and happiness. Their
strength is in their expression. Both WOW and www.slidedesign.it
2018-2019 ARMO Rotational Moulding Product Showcase 3132 2018-2019 ARMO Rotational Moulding Product Showcase
Low Lita Low Chair
A low chair with linear and funny design.
Designed by Paola Navone and manufactured by SLIDE – Italy
Low Lita is suitable The iconic Low Lita low chair was created by
Italian designer Paola Navone. The Low Lita
and white, which was born from the
perfect match between Paolo Navone’s
for every kind of indoor chair is one of the most popular products incredible creativity and deep knowledge
and outdoor setting, in the whole SLIDE’s production portfolio.
Low Lita is made in polyethylene with the
the processing of plastic materials through
SLIDE. The Low Lita Anniversary edition is
such as gardens, technology rotational moulding. Everyone unique as its black and white nuances are
falls in love with Low Lita for its linear and the result of the craftsmanship of rotational
terraces, or for contract funny design. Its shape and its simplicity moulding. These nuances are not replicable,
with contemporary make the Low Lita is suitable for every kind of therefore each chair is personalized.
indoor and outdoor setting, such as gardens,
furnishings. terraces, or for contract with contemporary Low Lita low chair was originally produced
furnishings. Its comfortable seat and essential in 2008 in matt and lacquered versions, all
shape evoke relaxation and leisure. produced with polyethylene. Its dimensions
are 79 x 80 x h.70 cm and its weight is 13 Kg.
The Low Lita low chair turned 10 in 2018,
and presented its new nuances in black www.slidedesign.it
2018-2019 ARMO Rotational Moulding Product Showcase 3334 2018-2019 ARMO Rotational Moulding Product Showcase
Reusable Packing System
for Carding Wires
A creative design that has created a WOW effect.
Designed by Satish Gokhale, Design Directions Pvt Ltd and rotomoulded
by Consta Cool – India
A complete transport
solution for the textile
industry.
A reusable packaging system for carding The Reusable Packaging System for Carding
wires is a reusable design to save on Wires was designed by Satish Gokhale of
packaging and rejection costs. The packaging Design Directions Pvt. Ltd. for Lakshmi Card
is made in LLDPE and it is rotationally Clothing Company Ltd, which is based in
moulded. The design is intuitive and India. Design Directions Pvt. Ltd. is an award
suggests that the unit has to be shipped in a winning design and innovation company from
vertical condition only. It has curves on the India. Lakshmi Card Clothing is part of the
sides, which creates physical instability if Lakshmi Group of companies that cater to
transported in a wrong or horizontal position. complete solutions for the textile industry.
A lot of considerations have to be taken into
account for the person handling it including The rotational moulding moulds were made
the right ergonomic area to grip to avoid in Cast Aluminium and moulded by Consta
hands getting caught under the heavy load Cool – India on a Reinhardt machine .
accidentally. The new design is very effective
and has created a WOW effect, commanded www.designdirections.net
respect amongst the transporters, and
helped to create a strong brand.
2018-2019 ARMO Rotational Moulding Product Showcase 3536 2018-2019 ARMO Rotational Moulding Product Showcase
Cucun & Longchamp Boutique
Bright, colorful, and useful novelties for retail centers.
Designed by Lorenzo Bozzoli and rotomoulded by SLIDE – Italy
Slide furnishes the showcases and indoor
spaces of retail shop and centers throughout
the world including the sensational
Longchamp Boutique in Via della Spiga 6,
Milan.
During Milano Design Week 2018, Slide
novelties met Fashion in the heart of
Quadrilatero della Moda in Milan. Among the
products of Slide’s new collection, the Cucun
floor lamp, designed by Lorenza Bozzoli,
enriched the showcases and the indoor retail
spaces of Longchamp boutique. The iconic
Slide products were used such as Cucun,
Amore bench, Frame of Love frame, and
Gelée pouf.
Cucun, designed by Lorenza Bozzoli, is a
large floor lamp for indoor and outdoor,
During Milano Design and was inspired by the simple and natural
shapes of flowers, vegetables, and bulbs.
Week 2018, Slide The product is ø 77 x h.190 cm, made from
novelties met Fashion in polyethylene, and rotationally moulded.
the heart of Quadrilatero Lorenzo Bozzoli was born in Milan. She
attended the Academy of Brera, and moved
della Moda in Milan. to New York starting her experience inside
the fashion field with the first self-produced
lines. Back to Milan, she worked with
Elio Fiorucci and companies like Basile,
Camper, Sergio Rossi, and Plein Sud. Her
interest shifted toward the world of design,
articulating her own job through a wide
series of collaborations with brands of
international reputation.
www.slidedesign.it
(Page 36) Longchamp Boutique
(Page 37) Cucun lamp
2018-2019 ARMO Rotational Moulding Product Showcase 3738 2018-2019 ARMO Rotational Moulding Product Showcase
Trail Shreda Mountain Bike
Training Aid
The first pure indoor mountain bike training aid designed for
mountain bikers as well as fitness enthusiasts.
Designed by Crank Shop and rotomoulded by Pioneer Plastics – South Africa
The Trail Shreda was designed in conjunction The product was tested by numerous
with the Crank Shop and was manufactured teams at the UCI Mountain Bike World Cup
by Pioneer Plastics in Rosslyn South Africa. in Stellenbosch, South Africa with great
The product won the 2018 ARMSA Product success.
of the Year Competition. The moulds are all
made from CNC aluminium and were made in www.exerciseforlife.co.za
house by Pioneer Plastics. www.pioneerplastics.co.za
Trail Shreda is the first pure indoor mountain
bike training aid designed for mountain bikers
as well as fitness enthusiasts. The Trail
Shreda simulates real life riding conditions.
Having to balance as well as steer while
training with both bicycles wheels spinning,
A product that you exercise muscles you normally would not
use on standard indoor trainers. The rollers
gave more value to are adjustable to allow for different bike
their clients as well types and sizes.
as a product that can This product consists of 8 x rotationally
moulded parts and a total of 51 individual
be used at home, at parts assembled together. The rollers are
the office, or when moulded in Polyprop to be able to withstand
the operating conditions. Under extreme
on holiday. conditions, the rollers rotate at 3200 rpm.
There are 7 moulded through holes and 2
steel threaded inserts. There are various
graphics as well as moulded engravings for
branding and user warnings.
The product was developed in conjunction
with the Crank Shop, a Pretoria based
indoor cycling studio to create a product that
gave more value to their clients as well as
(Top) Trail Shreda World-Champ
a product that can be used at home, at the
(Bottom) Trail Shreda in action office or when on holiday.
2018-2019 ARMO Rotational Moulding Product Showcase 39Get off the PE carousel! It's time to try polypropylene
The combination of good stiffness PSD ROTOWORX
and impact make RMPP141 The new source for affordable
polypropylene the ideal choice polypropylene.
when toughness is needed,
particularly at higher temperatures. sales@psdrotoworx.com
www.psdrotoworx.com
It has excellent scratch resistance,
is tougher and offers greater versatility
than polyethylene, it will also process
easily on standard equipment.
s
A cost-effective solution designed
specifically for rotational moulding
is now available to you.42 2018-2019 ARMO Rotational Moulding Product Showcase
Temporary Shelter for
Disaster Events
Commodity, privacy, and security for victims of disaster.
Designed by Horacio Lobo, Versatilidad en Plásticos – Mexico
Every day a natural disaster happens 38 m2 to shelter 4, 6, or 8 persons. The dome
somewhere on the planet, which affects gives it its own structure and makes it easier
hundreds of victims leaving them homeless. to assemble.
Losing your home and belongings generates
a feeling of frustration, sadness, and Because it is made out of plastic, it is light
grief, and the only option they are offered and can be assembled by the disaster
sometimes even for years, is a small tent victims themselves. Once its purpose has
which they clearly cannot call home. been served, it can be disassembled and
stored in containers, ready to be shipped
Versaplas proposes to manufacture shelter away to a new disaster area.
housing based on commodity, privacy, and
security for victims of disasters, who might The potential for this project is huge, we
wait weeks, months, or even years to rebuild foresee limitless applications for this
their homes or be relocated. product, from shelter housing to permanent
housing with state-of-the-art furniture for
Once the shelter’s More than an idea, this is the update of
a project which started 32 years ago by
new housing needs for future generations.
purpose has been two engineers, Rafael Ortiz and Horacio We are interested in launching this project
served, it can be Lobo. The two designed and produced a
5m2 rotomolded house, which included a
in the disaster relief market, willing to work
hand in hand with humanitarian institutions;
disassembled and stored molded-in floor, walls, ceiling, and furniture. we are convinced that this is a very good
Everything in the house is molded in one option to help and support disaster victims
in containers, ready to piece, accommodating a sleeping facility for around the world.
be shipped away to a up to two people.” The project was awarded
the ARM Large Product award in 1986. This abstract is an invitation for companies
new disaster area. interested in participating in this project
Today, Horacio Lobo and his technical team to contact Horacio Lobo to see how this
are reviving this project because they are project can become a reality. Some
certain that a much bigger, comfortable, companies have already shown an interest
resistant, and durable house can be built in participating. This can be a great
using their expertise and with today’s new opportunity for rotational molding to
technology in resins, machinery, and molds. venture into the disaster relief market.
(Top) Temporary Shelter on location Designed to be assembled in 4, 6, or 8 pieces Versatilidad en Plásticos is a mexican
(to facilitate and reduce transportation company located in Querétaro, Mexico.
(Bottom) Temporary Shelter expanded
CAD drawing and inside shelter (earlier costs), double walled, and with thermal
concept) insulation, it allows larger space from 15 to horaciolobo@versaplas.com
2018-2019 ARMO Rotational Moulding Product Showcase 4344 2018-2019 ARMO Rotational Moulding Product Showcase
Ciotola Arena Flower Pots
A sophisticated design inspired by vinyl records.
Designed and rotomoulded by Teraplast™ s.p.a. – Italy
Arena flower pots by Teraplast™, as well as moulded and available in six elegant colours
the other products of the company’s Groove to satisfy the needs of the most demanding
Collection, combine both the aesthetic customers. The flower pots come in six sizes
dimension of the vase and its functionality. (80 – 100 – 115 – 130 cm).
Their design, inspired by texture of vinyl
Their design, inspired records, characterizes a stunning striped
finish and a sophisticated design.
www.teraplast.com
by texture of vinyl
records, characterizes The Teraplast Arena flower pots present
the possibility to create a water reserve in a
a stunning striped few simple steps. The pots are rotationally
finish and a
sophisticated design.
2018-2019 ARMO Rotational Moulding Product Showcase 4546 2018-2019 ARMO Rotational Moulding Product Showcase
The RotoVetti
A design following purpose.
Designed by Clive Robertson and rotomoulded by RotoFlo – South Africa
RotoVetti, an award- Clive Robertson, CEO of Rotoflow Holdings,
required CAVALETTIS for his grandchildren’s
• build the walls and wings easily from a
number of units
winning design that horse riding lessons. The commonly • colour coordinate obstacles and event
is dynamic and good available, local, and imported units were
found to be expensive, poorly designed, and
branding
looking. also poorly finished. The RotoVetti was entered/displayed in
the Association of Rotomoulders Southern
During the design process, the “Lego Block” Africa (ARMSA) Annual Design Competition.
concept was considered, however, after RotoVetti achieved a 2nd place award,
testing, was found to be lacking stability thanks to the simple application of design
from wind and impact forces. techniques and practical approach to
manufacture with rotational moulding.
Clive’s re-design of the CAVALETTI,
produced the RotoVetti, an award-winning The approximate 1500 units produced are
design that is dynamic and good looking. Its serving to establish the RotoVetti as a
rounded corners, positive interlocking pins, market leader.
and colourful options, ensure an affordable
simple, safe, and light-weight (1.4Kg per www.rotoflo.co.za
block) product.
Ensuring safe riding conditions for the horse
and rider, the RotoVetti allows to:
2018-2019 ARMO Rotational Moulding Product Showcase 47All the World in a Spin
by Dr. Paul Nugent, MNOP – USA
48 2018-2019 ARMO Rotational Moulding Product ShowcaseIt has been a busy 2018 so far: ten China, and Brazil. The graphic below gives
rotomolding events, five continents, an estimate of the total number of molders
one thousand participants. The global worldwide at around 3,000 companies,
rotomolding community is prospering placing the industry in a specialized
and connected like never before, strongly niche in global manufacturing terms. The
assisted by a backbone of rotomolding distribution and growth trends mirror the
associations now serving all six continents. broad population distribution of the world
The associations provide not only a and generally reflect the primary end-use of
networking forum for molders but also allow rotational molding for water and chemical
direct access to the latest technology via storage tanks. Growth in molder numbers
a regular group of international speakers in established marketplaces such as North
promoting the process. There are at least America, Europe, and Australia appears to
three more events taking place before the have somewhat plateaued, which may reflect
end of the year, including the largest events something of a ‘glass-ceiling’ for the process
in Europe and North America, rounding out due to a high dependency on polyethylene
a very productive period for the industry. and a general standard of mid-level
Molders who choose to participate are better technical quality in terms of part finish and
informed than ever and new-comers to the tolerances.
process have an accelerated pathway to
state-of-the-art technology and ideas. Material consumption has grown in a
similar fashion to molder numbers although
Molder numbers by region have changed accurate data are notoriously difficult to
dramatically in the last few decades with obtain. The general indication for global
a surge in participants – primarily in India, rotomolding consumption is around 1.9
million metric tons, with
the strongest growth in
Asia, flat in Australia and
Europe, and some growth
in the US. The vast majority
of this is polyethylene in its
various forms and, based on
estimated global production of
around 98 million tons in 2018,
rotomolding represents only
around 2% of the polyethylene
market: this means that grade
development and general
supply can be limited in
certain regions as a result
of relatively small levels
of demand compared to
other processes. Beyond
polyethylene, low shear
levels during molding limit
the use of most generally
available polymers which then
require modification to suit
the process. Few material
2018-2019 ARMO Rotational Moulding Product Showcase 49suppliers can devote significant attention completely but appear to have help push
to this and, as a result, the palette for some of the more progressive molders into
molders remains stubbornly restricted and diversifying and rethinking old methods.
a frustration for those at the cutting edge of The rotomolding industry there is still
design and application development. relatively young and small compared to the
general scale of India (there are reported
While there are leading molders and to be around 100-120 reasonable sized
suppliers in every market developing new companies active and many more small ones
ideas, it is the technical prowess of the major in a population of 1 billion+) but it has the
European suppliers and molders which general support of the largest company in
continues to drive cutting-edge technology India, Reliance. They are promoting material
for the process worldwide. Robotic systems, and the process as plans for enormous
tight-tolerance molds, engineering grade infrastructure development spread across
bio-materials, process control and computer the entire sub-continent: a great prospect for
simulation systems continue to be actively rotomolding with all the tanks, connectors,
pursued. Outside of Europe, North America piping and treatment systems that are
has the broadest industrial base upon which ideally suited for the process.
rotomolders can draw for new markets and
ideas – many other regions such as Africa, CHINA
the Middle East, and even to an extent There are two competing associations
Australia, have limited OEM demand which representing molders in China; the RPC-
slows the development of the industry. CPPIA is one of them and held their annual
As Chinese and Indian molder capabilities event with around 120 attendees in Xiamen
rise, however, their access to broader OEM in April. The large increase in molder
industries and local consumer requirements numbers (albeit most of them small) means
will parallel their strong interest in export there is a huge demand for information and
markets – these markets are expected to support. However, much of the history of
continue to grow for rotomolders. rotational molding research is inaccessible
due to language and official barriers to sites
The increased activity and development of such as Google so there are considerable
new markets in the rotomolding world can opportunities for providing support and
be seen with a review of the conferences services to the industry. During a tour of
held in the various regions around the globe a supplier after the event, one of my hosts
so far this year: described the Chinese people as ‘boiling’. A
very apt description of the pent-up energy
SOUTHEAST ASIA and drive that exists in their millions of
At their annual event in New Delhi in budding entrepreneurs, it captures the
January, the StAR group attracted 132 image of Chinese companies who excel
attendees from 80 companies (with a at aggressive, in-your-face, competitive,
healthy 20% of those from overseas). There do-it-at-any cost business. If they can find
is a palpable energy about the industry a way to enter your market space, they
as molded products are starting to evolve will. Rotomolding has long assumed that
beyond water tanks and demand for distance and the cost of shipping air would
industrial products for international OEMs keep long-distance molding out of local
continue to grow rapidly. Recent threats markets but there are now dozens, if not
from blow molding for smaller water tanks hundreds, of molders supplying products to
have not threatened to take over the market US and European markets. With the almost
50 2018-2019 ARMO Rotational Moulding Product ShowcaseYou can also read
