Training and Consulting Connected Industry - Program 2020 - Bosch ...

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Training and Consulting Connected Industry - Program 2020 - Bosch ...
Training and Consulting
Connected Industry
Program 2020
Training and Consulting Connected Industry - Program 2020 - Bosch ...
Foreword                                           Qualification as Success Factor
                                                   of Industry 4.0

                                                   The digitization of production and logistics is            promised gain in efficiency when this potential is
                                                   progressing rapidly. Apart from processes and              fully exploited. For employees, this means both a
                                                   procedures in factories and warehouses, the tasks          noticeable work facilitation and long-term employ-
                                                   of employees are also changing. In principle, this         ability. At the same time, the employer ensures
                                                   is not a new development. What is new, however,            that production and logistics remain competitive
                                                   is the speed at which changes occur and become             in the future.
                                                   necessary. This makes qualification the decisive
                                                   success factor for Industry 4.0.
                                                                                                              As a user and supplier of Industry 4.0, we take
                                                                                                              a holistic view of digital change. The path to an
                                                   Companies who want to keep up with these de-               optimally integrated IIoT solution begins on the
                                                   velopments are well advised to involve employees           shopfloor and supports employees according
                                                   in digitization projects right from the start and to       to their individual needs. They must first and
                                                   offer them new opportunities to acquire skills.            foremost accept and understand new technol-
                                                   The German Bitkom study "Education for the Dig-            ogies. Only then will they be able to use them
                                                   ital Workplace" shows that companies are moving            efficiently. Accordingly, we see our training and
                                                   in the right direction: for example, 99 percent            consulting services as an empowerment program
                                                   of the companies surveyed believe that lifelong            that focuses on people. We accompany employees
                                                   learning is becoming increasingly important, and           and companies on their way to the factory of the
                                                   63 percent are already training their employees in         future and encourage them to play an active role
                                                   digital skills.                                            in shaping change.

                                                   Nevertheless, there is still a high need for qual-         Together we can achieve more!
                                                   ification in manufacturing and logistics – for ex-
                                                   ample in IT security, in dealing with new software
                                                   systems, in building up process knowledge or in
                                                   process design. Digitization will only bring the

                                                   Sven Hamann                              Rolf Najork                          Stefan Ferber
                                                   Senior Vice President                    Member of the Board of Ma-           Chief Executive Officer
                                                   Bosch Connected Industry                 nagement, Robert Bosch GmbH          Bosch Software Innovations
                                                                                            and Chairman of Bosch Rexroth AG

CONNECTED INDUSTRY | Training and Consulting   2   CONNECTED INDUSTRY | Training and Consulting                                                                3
Training and Consulting Connected Industry - Program 2020 - Bosch ...
Table of Contents                                                                                    This is an interactive PDF:
                                                                                                     Clicking the headline takes you directly to
                                                                                                     the detailed information.

 01. General information                                                                   i4.0 subject-specific                 58–67             Starting i4.0
                                      8–9      Our offer                                                                         68–71             People & Change
                                      10–11    Provider and Locations                                                            72–75             Production & Logistics 4.0
                                                                                                                                 76–77             Image Processing

 02. Guided Tours                                                                                                                78–81             Data Analytics

                                      14–15    Introduction                                                                      82–89             IT Security

                                      16       General information                                                               90–93             IoT Sensor Technology for Factories of the Future

                                      17       Blaichach Plant                                                                   94–101            IoT & Cloud Computing

                                      18       Homburg Plant
                                      19       Lohr am Main Plant                          i4.0 product-specific                 104–129           Nexeed Automation

                                      20       Nuremberg Plant                                                                   130–147           Nexeed MES

                                      21       Reutlingen Plant                                                                  148–151           Open Core Engineering

                                      22       Salzgitter Plant                                                                  152–155           Motion Control for Hydraulic

                                      23       Stuttgart-Feuerbach Plant                                                         156–159           IndraMotion MTX
                                                                                                                                 160–161           ActiveCockpit
                                                                                                                                 162–163           IoT Gateway
 03. Consulting services                                                                                                         164–167           Bosch IoT Suite
                                      26–27    Introduction                                                                      168–177           APAS

 Industry Consulting                  30–31    From Lean Management to Industry 4.0
                                                                                           05. Training systems
                                      32       Our i4.0 consulting competence
                                                                                                                                 180–181           Introduction
                                      33       Our services in overview
                                                                                                                                 182–183           The training system mMS 4.0
                                      34-37    Workshops
                                                                                                                                 184–185           Fields of application

 Change Management                    40–41    Industry 4.0 accompany on site
                                      42       Change Use Case
                                      43       Our services in overview
                                      44       Qualification Use Case
                                      45       Our services in overview

 04. Training
                                      48–49    Introduction
                                      50–51    The user groups
                                      52–55    The range of courses in overview

CONNECTED INDUSTRY | Training and Consulting                                          4   CONNECTED INDUSTRY | Training and Consulting                                                                 5
Training and Consulting Connected Industry - Program 2020 - Bosch ...

CONNECTED INDUSTRY | Training and Conuslting   6   7
Training and Consulting Connected Industry - Program 2020 - Bosch ...
General Information
                                                                                                                                                                                                               Our services
                                                                                                                                                                                                               Provider and Locations

Our offer
                                                                                                                                  i4.0 Guided Tours
                                                                                                                                  See how it works
                                                                                                                                  We will open our factory gates for you: experience Industry 4.0
                                                                                                                                  at first hand and benefit from our extensive implementation

                                                                                                                                  Consultation offer
                                                                                                                                  Comprehensive and target-oriented concepts
                                                                                                                                  You want to forward Industry 4.0 – but don't know where and how to
                                                                                                                                  start? Together, we will identify, we identify chances and risks and de-
                                                                                                                                  velop appropriate strategies in order to turn your vision into reality.

                                                                                                                                  We support you in your qualification
                                                                                                                                  We provide general knowledge about Industry 4.0 to you and your
                                                                                                                                  employees, as well as the necessary know-how for our Industry 4.0
                                                                                                                                  products and solutions.

                                                                                                                                  Training systems
                                                                                                                                  An entire plant in miniature
                                                                                                                                  The training system mMS 4.0 is an Industry 4.0 mini-factory. It was
                                                                                                                                  developed for vocational schools and colleges, as well as for trai-
                                                                                                                                  ning facilities in industrial establishments.

Bosch is leading user and leading provider for In-   Our offer for your i4.0-success                      Bosch Industry Consulting                                   develop machines, steer and control processes
dustry 4.0. Our hardware and software for connec-    Our consultation and training offer support with     The team at Bosch Industry Consulting helps                 and procedures. To do so, they require a digital
ted manufacturing and logistics are developed and    the digital transformation of production and         to optimize production and logistics processes              mindset that enables them to comprehend and
tested in our own facilities before we offer them    logistics, of management processes and organiz-      according to lean and Industry 4.0 principles. The          promote the dynamic of change. Our experts
to external customers.                               ations: from the development of digital strategies   experts will find the ideal smart solution and will         actively and purposefully support in achieving
We have extensive production expertise at our        to support in the implementation of Industry 4.0     be happy to help with the implementation. In this           successful change.
disposal, from manufacturing automobile com-         solutions and change management to specific          process, independence and objectivity are the top
ponents by the millions to job-order production      product training. Solution-oriented consultants,     priority.                                                   Increased qualification needs
of complex machines. This knowledge is com-          pragmatic change experts, as well as experienced
                                                                                                                                                                      Industry 4.0 and digitization are accompanied by
plemented by software skills in engineering, the     and field-tested trainers make this possible.
                                                                                                          More than just technology                                   changed competence profiles. Our training portfo-
Internet of Things and process control. Hardly any
                                                                                                                                                                      lio supports the professional development on all
other company is as well-positioned as we are for                                                         People are and will continue to be the number
                                                                                                                                                                      levels – with a strong focus on practical relevance,
connected production.                                                                                     one factor for efficient manufacturing. They
                                                                                                                                                                      methodical diversity and the use of modern me-

Training and Consulting Connected Industry - Program 2020 - Bosch ...
GENERAL INFORMATION                                                                                                                                                                                                                   Our services
                                                                                                                                                                                                                                            Provider and Locations

      Providers and Locations

      The following Bosch units provide consulting and training
      for industry 4.0:

         Provider                                        Adress                           Contact

         Bosch Connected Industry                        Leitzstraße 47                   Phone: +49 711 811-40743
                                                         70469 Stuttgart-Feuerbach
         Training Center *                                                      

         Bosch Connected Industry                        Blaichach Plant        
                                                         Sonthofener Str. 30    
         i4.0 Guided Tours                               87544 Blaichach                                                                                                                                 Berlin
                                                         Homburg Plant          
                                                         Bexbacher Str. 72                                                                 Salzgitter
                                                         66424 Homburg

                                                         Nuremberg Plant        
                                                         Zweibrückener Straße 13
                                                         90441 Nürnberg

                                                         Reutlingen Plant       
                                                         Tübinger Str. 123      
                                                         72762 Reutlingen

                                                         Salzgitter Plant       
NEW                                                      John.-F.-Kennedy-Straße 43-53
                                                         38228 Salzgitter

                                                         Stuttgart-Feuerbach Plant                                                           Lohr am Main
                                                         Wernerstr. 51                                                                                                 Global availability?
                                                         70469 Stuttgart
                                                                                                                                                                                                                  No problem. Our consultants and trai-
                                                                                                                                                                          Erbach          Würzburg
                                                                                                                                                                                                                  ners are pleased to visit you on-site.
         Bosch Industry Consulting                       Leitzstraße 47         
                                                         70469 Stuttgart-Feuerbach

         Bosch Rexroth AG                                Plant Lohr am Main               Phone: +49 9352 18-1920
                                                         Bgm.-Dr.-Nebel-Str. 2  
         i4.0 Guided Tours                               97816 Lohr am Main     

         Bosch Rexroth AG                                Bahnhofplatz 2                   Phone: +49 9352 18-1920
                                                         97070 Würzburg                                                             Reutlingen          Ulm
         Drive and Control Academy *                                            

                                                         Berliner Str. 25                 Phone: +49 6062 78-600
                                                         64711 Erbach/Odenwald  

                                                         Bgm.-Dr.-Nebel-Str. 2            Phone: +49 9352 18-1920
                                                         97816 Lohr am Main     

                                                         Customer and Innovation center   Phone: +49 9352 18-1920
NEW                                                      Lise-Meitner-Str. 4    
                                                         89081 Ulm              

         Bosch Software Innovations                      Ullsteinstr. 128                 Phone: +49 30 72 6112-368
                                                         12109 Berlin           
         IoT Academy *                                                          

                                                                                          * certified according to DIN EN ISO 9001

Training and Consulting Connected Industry - Program 2020 - Bosch ...
Experience Industry 4.0 at first hand

Training and Consulting Connected Industry - Program 2020 - Bosch ...
i4.0 Guided Tours
                                                                                                                                                                      General information
                                                                                                                                                                      Blaichach Plant
                                                                                                                                                                      Homburg Plant
                                                                                                                                                                      Lohr am Main Plant
                                                                                                                                                                      Nuremberg Plant
                                                                                                                                                                      Reutlingen Plant
                                                                                                                                                                      Salzgitter Plant
                                                                                                                                                                      Stuttgart Plant

We open our
factory doors                                                                                                                      Leading provider

                                                                                                                                       i4.0 product-

                                                                                                                                                       Leading user

Our plant tours demonstrate the benefits of         Accompany us on a tour through one of our Bosch
connecting real production with the virtual world   plants in
of software and the Internet. Bosch shows that      ▶▶ Blaichach,
the connected factory is already a reality today
                                                    ▶▶ Homburg,
and is happy to share this experience, as well as
the success and obstacles.                          ▶▶ Lohr am Main,

Apart from our own solutions, we will above all     ▶▶ Nuremberg,
show how production and logistics can be suc-       ▶▶ Reutlingen,
cessfully digitized.                                ▶▶ Salzgitter or
                                                    ▶▶ Stuttgart-Feuerbach
                                                    and experience Industry 4.0 at first hand.

Training and Consulting Connected Industry - Program 2020 - Bosch ...
I4.0 GUIDED TOURS                                                                    I4.0 GUIDED TOURS                                                                            Introduction
                                                                                                                                                                                  General information
                                                                                                                                                                                  Blaichach Plant

General information                                                                  Blaichach Plant                                                                              Homburg Plant
                                                                                                                                                                                  Lohr am Main Plant
                                                                                                                                                                                  Nuremberg Plant
                                                                                                                                                                                  Reutlingen Plant
                                                                                                                                                                                  Salzgitter Plant
                                                                                                                                                                                  Stuttgart Plant

                After a short introductory lecture our Industry 4.0 experts
                guide you through a plant and demonstrate connected pro-
                duction and logistics at various stations.

                2 hrs (basic tour)

                German or English

                Number of participants
                Maximum of 20 people

                Price on request                                                     The Blaichach/Immenstadt plant is part of the         able to users. As a result, response times can be
                                                                                     Chassis System Control division and is one of the     shortened, errors can be avoided, tasks can be
                                                                                     largest industrial employers in the Allgäu region     assigned precisely and newly acquired information
                                                                                     with around 3.850 associates. The product portfo-     can be accessible at all times.
                Additional options                                                   lio for the two locations includes electronic brake
                You want to extend the program? If so, then you should com-          systems, systems for use in electric and hybrid
                bine the i4.0 Guided Tour with our training and workshop             vehicles, components for the powertrain system        Registration and queries
                offers. We will be happy to develop an individual package for        such as injection technology and the turbocharger,
                your group - just contact us.                                        as well as sensors for engine management and
                                                                                     multifunction cameras.
                                                                                                                                           The tour is conducted by
                                                                                     Industry 4.0 in Blaichach Plant                       Bosch Connected Industry.
                Booking process
                                                                                     As the leading plant for ABS/ESP, the Blaichach
                                                  plant manages a global production network of 11       Bosch Connected Industry
                                                                                     locations and over 5,000 connected systems. The
                                                                                     Industry 4.0 software solution Nexeed Production
                                                                                     Performance Manager helps the plant to systemat-
                                                                                     ically improve production processes. The software
                                                                                     harmonizes various manufacturing data in order
                                                                                     to make relevant information from this data avail-

Training and Consulting Connected Industry - Program 2020 - Bosch ...
I4.0 GUIDED TOURS                                                                                           I4.0 GUIDED TOURS                                                                               Introduction
                                                                                                                                                                                                            General information

Homburg Plant                                                                                               Lohr am Main Plant                                                                              Homburg Plant
                                                                                                                                                                                                            Lohr am Main Plant
                                                                                                                                                                                                            Nuremberg Plant
                                                                                                                                                                                                            Reutlingen Plant
                                                                                                                                                                                                            Salzgitter Plant
                                                                                                                                                                                                            Stuttgart Plant

The Robert Bosch GmbH plant in Homburg/Saar             agricultural machinery and industrial hydraulics.   A tour of the Lohr plant illustrates the importance   self-learning software and open solutions that can
produces, with a high technical expertise, compo-       The Homburg plant is a pilot plant in the Bosch     of Industry 4.0 in practice. Here, production of      be implemented directly in a huge range of system
nents of the Common-Rail-System, a modern and           Group for the vision of connected small-series      numerous versions using inhouse products has          environments and optimized or expanded at a
fuel-efficient high-pressure injection technology       production. Technologies are used to network the    gradually been upgraded to an i4.0 environment.       later date.
for diesel engines. The location in Homburg, as a       entire value flow - starting with the supplier      Reduced downtimes and inventories show a signi-
leading plant and center of excellence for various      all the way to the end customer.                    ficant increase in productivity.
                                                                                                                                                                  You can find an Industry 4.0 production
diesel products and technologies, has a major im-
                                                                                                                                                                  example from the Lohr location in
portance in the international Bosch manufacturing
and development network.                                Registration and queries                            Industry 4.0 in Lohr am Main Plant                    the video at:

The Bosch Rexroth AG at the plant in Homburg/                            Guests will also be shown other i4.0 develop-
Saar, manufactures hydraulic controls with                                                                  ments. The Web Connector combined with Open
                                                                                                                                                                  Registration and queries
corresponding electrical units, used in mobile ap-                                                          Core Engineering provides an easy method of con-
                                                        Provider                                            necting machines to the world of IT and thus en-
plications, with focus on agricultural engineering
technology and industrial hydraulics.                   The tour is conducted by                            ables further benefits to be achieved. Meanwhile,
                                                        Bosch Connected Industry.                           with ActiveAssist we demonstrate an assistance        Provider
                                                                                                            system that provides optimum interactive support
                                                                                                                                                                  The tour is conducted by
Industry 4.0 in Homburg Plant                           Bosch Connected Industry                            for employees in production of different product
                                                                                                                                                                  Drive and Control Academy.
The Homburg plant (HoP2) acts as a lead plant                                                               versions by using visual instructions. A tour
in the Mobile Applications unit. It manufactures                                                            highlights not only the many issues involved, but
hydraulic controls with the associated electronic                                                           also specific services and solutions that Rexroth     Bosch Rexroth
units for use in mobile applications, specializing in                                                       is now providing for its customers. These include

I4.0 GUIDED TOURS                                                                                          I4.0 GUIDED TOURS                                                                             Introduction
                                                                                                                                                                                                         General information
                                                                                                                                                                                                         Blaichach Plant

Nuremberg Plant                                                                                            Reutlingen Plant                                                                              Homburg Plant
                                                                                                                                                                                                         Lohr am Main Plant
                                                                                                                                                                                                         Nuremberg Plant
                                                                                                                                                                                                         Reutlingen Plant
                                                                                                                                                                                                         Salzgitter Plant
                                                                                                                                                                                                         Stuttgart Plant

The Nuremberg plant is part of the Powertrain        plant include dashboards in production, the digi-     The Automotive Electronics division of Bosch, with    duction processes can be optimized and stabilized
Solutions division and employs around 2.000 as-      tal shop floor management cycle, data analytics,      its headquarters in Reutlingen, develops, pro-        sustainably. By capturing big data, the Reutlingen
sociates. The Nuremberg plant plays an important     management view and proactive maintenance.            duces and sells microelectronics for automotive       plant can not only increase efficiency, but also
role in the international Bosch production and       The use of collaborative robots, APAS and YUMI,       applications. Additional core competences of the      guarantee higher quality by evaluating errors.
development network as the Powertrain Solutions      for example, show how human beings will be            semiconductor plant include system integration
leading plant for 12 production locations and as a   supported in the future within a production plant.    and application technology for vehicles. By apply-
center of excellence for manufacturing and devel-    Furthermore, autonomous transport systems (Ac-        ing Industry 4.0 solutions, the plant expertly han-   Registration and queries
opment.                                              tive Shuttle) are used to bring the material supply   dles a highly efficient production process when
                                                     from the supermarket to the production line.          it comes to manufacturing over 1.000 different
                                                                                                           semiconductors and micromechanical sensors,
Industry 4.0 in Nuremberg Plant                                                                                                                                  Provider
                                                     Registration and queries                              each comprising up to 600 steps.
At the Nuremberg plant, Industry 4.0 approaches                                                                                                                  The tour is conducted by
                                                                                                                              Bosch Connected Industry.
for holistic process optimization in mass produc-
tion. Besides, innovative production processes                                                             Industry 4.0 in Reutlingen Plant
can be experienced, such as the technology of 3D     Provider                                              A virtual map of all production systems, products     Bosch Connected Industry
printing or magnetic field measuring technology.                                                           and processes in the Manufacturing Execution
                                                     The tour is conducted by
In the additive production and industrialization                                                           System (MES) guarantees a high degree of trans-
                                                     Bosch Connected Industry.
of 3D printing, the Nuremberg plant serves as a                                                            parency while several thousand batches are being
center of excellence and is a superb source of                                                             produced simultaneously. Cyber-physical systems
expertise for other Bosch plants worldwide. Trans-   Bosch Connected Industry                              update this virtual map in real time. At the Reut-
parent data management in practice enables pro-                                                            lingen plant, machines automatically exchange
duction to be efficient along the connected value                                                          process information with one another so that pro-
stream. Fields of application at the Nuremberg

I4.0 GUIDED TOURS                                                                                           I4.0 GUIDED TOURS                                                                             Introduction
                                                                                                                                                                                                          General information
                                                                                      Available from                                                                                                      Blaichach Plant

Salzgitter Plant                                                                        April 2020
                                                                                                            Stuttgart-Feuerbach Plant                                                                     Homburg Plant
                                                                                                                                                                                                          Lohr am Main Plant
                                                                                                                                                                                                          Nuremberg Plant
                                                                                                                                                                                                          Reutlingen Plant
                                                                                                                                                                                                          Salzgitter Plant
                                                                                                                                                                                                          Stuttgart Plant

Salzgitter Plant combines the functions of a lead     automatically. This system has already been in use    Around 13.500 employees from 82 different             supply chain. At the shopfloor level, a MES system
plant, a production site, an international warranty   since 2017 and is constantly being optimized. In      nations work in different fields of activity at the   from Bosch provides transparency as the basis for
analysis, a sample shop and several centers of        cases of machine failures, Salzgitter Plant uses      Stuttgart-Feuerbach location. The location, which     successful optimization, planning and control of
competence. In its role as a lead plant, Salzgitter   a solution called virtual assist to show affected     is steeped in tradition, looks back on more than      production. The goal is to continuously optimize
coordinates one of the biggest international pro-     components within a digital 3D model, which           100 years of history. Today, the Powertrain Solu-     production based on real-time data and to re-
duction networks at Bosch with 13 locations wor-      supports fast maintenance. This fast maintenance      tions division, among others, is located here. The    spond quickly to changes.
ldwide. Salzgitter Plant belongs to the business      is also achieved with Remote Shopfloor Access,        three market segments, Electric Vehicles, Passen-
unit Automotive Electronics. Approximately 1,500      a solution that allows reliable and, most of all,     ger Cars and Commercial Vehicles/Off-Road, offer
employees produce electronic control units for        secure remote maintenance together with machine       comprehensive solutions and an extensive power-       Registration and queries
gasoline and diesel engines as well as transmissi-    manufacturers.                                        train product and service portfolio, regardless of
on control units and battery-management-systems.      Additionally, Salzgitter Plant focuses on RFID,       fuel type.
In 2018 approximately 4.5 Mio. electronic control     Smart Energy Management and Predictive Main-                                                                Provider
units have been produced.                             tenance, which has been realized with Production      Industry 4.0 in Feuerbach Plant                       The tour is conducted by
                                                      Performance Manager and other solutions.
                                                                                                            Various technologies are used at the Feuerbach        Bosch Connected Industry.
Industry 4.0 in Salzgitter Plant
                                                                                                            plant to connect production and logistics in the
To match with fast changing customer requi-           Registration and queries
rements, Salzgitter Plant focuses on a flexible
                                                                                                            automotive industry in order to implement individ-    Bosch Connected Industry
                                                                         ualized customer requirements in a more flexible,
production process with highly connected
                                                                                                            efficient as well as resource-efficient manner. One
employees and machines. Therefore, Salzgitter
                                                      Provider                                              central application is the Industry 4.0 solution
has implemented a system of automated guided
                                                      The tour is conducted by                              Nexeed Intralogistics Execution, which digitizes,
vehicles (AGV), intelligent supermarkets and
                                                      Bosch Connected Industry.                             analyzes and optimizes processes within the
manufacturing machines that order their material
                                                      Bosch Connected Industry
Holistic and targeted

Consulting Services

The big picture,
at a glance                                                                                                                                Industry

                                                                                                                                           Digitizes and optimi-   Supports people and
                                                                                                                                           zes production and      organizations through
                                                                                                                                           logistics               the Industry 4.0 change

With our consulting services, we guide and sup-       Bosch understands the challenges of connected
port the Industry 4.0 transformation process. The     production and logistics. We benefit from the
offer extends from consultation and conception        experience of more than 270 plants and 700
through to the implementation of complex assign-      warehouses globally. This experience is comple-
ments. We constantly have the big picture in view.    mented by the relevant specialists. This way we
Because successful digital transformation requires    jointly develop customer-specific solutions - quick-
the intelligent connection of technology, organiza-   ly and pragmatically.
tion and people. Only if all three perspectives are
taken into account, can the maximum effect be

Individual and solution-oriented

Industry Consulting
                                                                                                                                                                                                                                  Consulting competency
                                                                                                                                                                                                                                  & services

From lean                                                                                                                                  Use case
                                                                                                                                                               Requirements for
                                                                                                                                                                                          Testing and

management to                                                                                                                i4.0 vision
                                                                                                                            and strategy
                                                                                                                                                                             and adaption
                                                                                                                                                                                                         Training and

Industry 4.0                                                                                                     Know-How
                                                                                                                 Leading User

                                                                                                                                                  Leading Provider

                                                                                                                                                                                   Leading User
                                                                                                                                                                                                                        Leading Provider


Bosch Industry Consulting is the ideal partner      We offer a practice-oriented consulting service       We are convinced that Industry 4.0 starts with                      ence and expertise from Bosch facilities around
for the connected value stream. We ensure that      backed by substantial, practical experience in va-    lean management. Accordingly, we consider                           the globe. And they receive precisely the type of
your processes are leaner, and your production is   rious sectors, which has just one goal: finding the   holistic process optimization as the basis for a                    consulting, support and solutions they need to
more efficient. We not only make suggestions, but   optimum Industry 4.0 strategy for each customer.      successful connectivity.                                            digitize their production and logistics.
also develop concrete solutions together with our   Independence and objectivity are our top priori-
customers – which we then implement expedient-      ties. Just as we at Bosch rely on a mix of inhouse
                                                                                                          Our lean consulting starts at exactly the point
ly by drawing on Bosch’s wealth of experience       products and third-party solutions, we will find
                                                                                                          it is needed. Whether the goal is to connect a
as both a leading user and leading provider of      the most suitable option for each project.
                                                                                                          single manufacturing line or to transform an entire
Industry 4.0.
                                                                                                          factory – our customers benefit from the experi-

INDUSTRY CONSULTING                                                                                                          INDUSTRY CONSULTING                                                                           Introduction
                                                                                                                                                                                                                           Consulting competency
                                                                                                                                                                                                                           & services

Our Industry 4.0                                                                                                             An overview of our services                                                                   Workshops

consulting competency

Our tailor-made strategies and concepts help you to                                                                          Technology evaluation
                                                                                                                             We examine in detail, which innovative and cut-
                                                                                                                                                                                   Industry 4.0 use case definition and evalua-
increase efficiency of production and logistics and to                                                                       ting-edge technologies suit your production and
                                                                                                                             logistics best.
                                                                                                                                                                                   We identify improvement potentials and analyze
                                                                                                                                                                                   processes along your value stream to find out
achieve competitive advantages. Our pool of experts com-                                                                                                                           where concrete Industry 4.0 actions can be imple-
                                                                                                                             Value stream optimization
plements and expands this expertise.                                                                                         Lean management is the basis for Industry 4.0. We
                                                                                                                             make sure that you have the process maturity on       Feasibility studies
                                                                                                                             the shopfloor to implement Industry 4.0 projects
                                                                                                                             without complications.                                We conduct a detailed analysis regarding benefits
                                                                                                                                                                                   and efforts for your specific Industry 4.0 use ca-
                                                                                                                                                                                   ses and derive an ROI as decision-making basis.
                                                                                                                             Development of technical Industry 4.0 con-
  BCI Consulting Team                                   Bosch Crowd Staffing
                                                                                                                             To realize your use cases, we develop customized
                                                                                                                             concepts which enable you to implement Industry
                                      Production                                                D ep
                                                                                      ns               ar                    4.0 solutions on your shopfloor.
                                                                                sio                         t




                                                                                                                             Individual Industry 4.0 strategy
                          Logistics                IT                             Leading Leading
                                                                                   user provider                             We analyze your initial situation and develop an
                                                                                                                             Industry 4.0 roadmap together with you – so that
                                                                                                                             you can digitize processes efficiently and increase
                                       Change                                                                                competitiveness.


                                                                                                                             Please contact us:

                                                                                                                             You can reach us by phone: +49 (711) 811-17750,
                                                                                                                             or email:
The consulting offer of Bosch Industry Consulting       Our comprehensive pool of experts consists of
is suited for suppliers and manufacturers, and          both experienced Industry 4.0 consultants and
from medium-sized enterprises to corporations.          experts from a diverse range of areas, who we call
                                                                                                                             Bosch Industry Consulting
We currently specialize in those sectors that           depending on the specific project and focus. All
we know best from our own work: mechanical              our experts have one thing in common: profound
engineering, as well as the automotive industry         technological expertise and processing skills,
and the packaging industry. Of course, we are also      gathered in operational practice.
happy to offer our consulting services for Industry
4.0 projects to companies from other sectors.

WORKSHOP                                                                                                                                                                                       Introduction
                                                                                                                                                                                               Consulting competency
                                                                                                                                                                                               & services

i4.0 orientation week                                                                                                                                                                          Workshops

User groups                                             Note                                                 Agenda i4.0 orientation week:
▶▶ Plant management                                     The i4.0 innovation workshop can be a follow-up
                                                        workshop to the Orientation Week, in order to
▶▶ Production management                                implement the identified use cases and to develop
▶▶ Logistics management                                 first prototypes                                        1
                                                                                                                            Kick-off, first value stream walk and interviews with manage-
▶▶ Management for digitization                                                                                              ment
                                                        Dates, Location and Prices
                                                        5 days on-site in your value stream
                                                        plus preparation and follow-up.                                     Tuesday
▶▶ Translation of your plant and production strate-
                                                        30-40 k€ (dependent upon location and project                       Detailed value stream analysis and identification of pain points
    gies into Industry 4.0                              scope). We are happy to prepare an
▶▶ Creation of an understanding that can generate      individual offer for you.
    the added value of digitization for you
▶▶ Generation of use cases to optimize your            Contact                                                 3           Interviews on the shop floor and assessment of maturity level
    value-added chain                                   Do you have questions about this workshop,                          with regard to lean production and i4.0
                                                        or would you like to make an appointment? Please
▶▶ Roadmap with concrete measures and projects
                                                        contact us at the following e-mail address:
    to realize potential
                                                        or give us a call: +49 711 811 17750.                   4
Content                                                                                                                    Detailed analysis of focused value stream segments and functio-
                                                                                                                           nal areas for derivation of use cases
We determine the content of the workshop to-            Provider
gether with you. In the process, we incorporate
                                                        The workshop is conducted by
your i4.0 strategies and activities thus far, as well
                                                        Bosch Industry Consulting.                                          Friday
as already existing solutions.                                                                                  5
                                                                                                                            Presentation of findings, including identified areas of activity
For example, a workshop could include the follo-
wing items:                                             Bosch Industry Consulting                                           and use cases

▶▶ Common understanding of your goals and stra-
                                                         Course ID: [CNS-WS-i4.0-Wk]
▶▶ Detailed analysis of the value stream, producti-                                                                        Results:
    on and logistics processes and identification of
                                                                                                                            ▶▶ Lean maturity level and pain points, as
    existing pain points
                                                                                                                                well as i4.0 maturity level and use cases
▶▶ Performance of our lean and i4.0 assessments,
    in order to assess your current point of depar-
   ture in both areas
                                                                                                                            ▶▶ Road map with concrete measures for implementation
▶▶ Integration of known pain points and derivation
    of appropriate use cases
▶▶ Development of a road map, including areas of
    activity for implementation

WORKSHOP                                                                                                                                                               Introduction
                                                                                                                                                                       Consulting competency
                                                                                                                                                                       & services

i4.0 innovation workshop                                                                                                                                               Workshops

User groups                                           Contents
▶▶ Technical decision makers                          ▶▶ Status Quo review through factory walk, inter-
                                                         views or user observation
▶▶ Tchnical managers
                                                      ▶▶ Potential of Industry 4.0 technologies and key
▶▶ Plant managers
                                                         questions for conceptualization
                                                                                                               Develop a shared under-
                                                      ▶▶ Fundamental principles of user-oriented de-          standing of requirements                       Develop ideas and
Objectives                                                velop ment                                           and potential                                           concepts
The i4.0 innovation workshop is designed in con-
                                                      ▶▶ User story boarding and user description (per-
junction with you to address your requirements
and circumstances. Typically, we focus on the
following workshop objectives:                        ▶▶ Overview of potential technological building
                                                      ▶▶ Creation and evaluation of solution sets
▶▶ Analysis of established processes and products     ▶▶ Hands-on work with industrial grade technolo-
   regarding potential of industry 4.0 technologies      gies for creation of functional prototypes
▶▶ Introduction and overview of relevant industry
    4.0 technologies and proven development prin-
                                                      It is possible to book the ATP-i4.0 training (page
Sketch                                                60) or a Bosch factory tour (page 12 onwards)
                                                      directly following the workshop to find out about
▶▶ Derivation of use cases and description of me		    a possible implementation of Industry 4.0 in
   thods for user-oriented development                practice.

▶▶ Creation of solution scenarios (solution sets)
                                                      Date, Location and Price
Build                                                 Customer specific agreement (ca. 1 to 3 Days).
▶▶ Scouting of potential technological solution mo-   We would be happy to prepare an individual offer
   dules (building blocks)                            for you.
                                                                                                               Test results and verify                              Explore and
▶▶ Creation of mock-ups and prototypes
                                                                                                               suitability                                  experience solutions
Learn                                                 Do you have questions about the workshop or
                                                      do you want to arrange an appointment? Please
▶▶ User test to verify plausibility of use cases      contact us via the following e-mail address:
                                            , or give us a call
                                                      +49 711 811 40743.

                                                      The workshop is conducted by
                                                      Consult&Connect on the grow platform GmbH.

                                                       Course ID: [Inno-WS-i4.0]

Shaping change together
Change Management & Qualification
                                                                                                                                                                                                                             Use Case & Services

Supporting                                                                                                   We support you with comprehensive change
                                                                                                             management concepts that unify our five areas of
                                                                                                             activity in one process.
                                                                                                                                                                                                    We determine the qualificati-
                                                                                                                                                                                                    on requirements, develop the
                                                                                                                                                                                                    suitable qualification measures

­Industry 4.0
                                                                                                                                                                                                    together, and take care of stra-
                                                                                                                                                                                                    tegic competence management.
                                                                                                                                                            e & Enabli
                                                                                                                                                    C ha n g           ng

                                                                                                                                                     ion                                                    Who must be informed about

                                                                                                                                                  rat                                                       what, and when? We help
                                                                                                                                                                                                            you to communicate the
                                                                                                                                                                                                            Industry 4.0 change process,
                                                                                                                                                                                                            in order to avoid anxiety and






                                                                                                                                                                                                                 With ever more dynamic work
                                                                                                                                                                                                                 processes, the requirements
                                                                                                                                                                                                                 of management skills change.
                                                                                                                                                                                                                 We help you to establish a
                                                                                                                                                                                                                 new management culture.


                                                                                                                                                                 People as






                                                                                                                                     m                                            ti                        Industry 4.0 frequently requi-
                                                                                                                                             mo                               niza                          res new processes and forms
                                                                                                                                                     fl exi           O   rga                               of collaboration. We develop
                                                                                                                                                                                                            the appropriate solutions
                                                                                                                                                           ble                                              with you and qualify your

                                                                                                                                                                                                    Operational regulations
                                                                                                                                                                                                    Do you need to convince your works
                                                                                                                                                                                                    council? Benefit from our experien-
The introduction of Industry 4.0 is a change pro-     Our strengths are active and target-oriented sup-                                                                                             ce in collaboration with employee
cess that requires new qualifications, a new work     port on-site, through all phases and on all levels –                                                                                          representatives.
culture and a digital mindset. Putting people at      from the shop floor to plant management.
center stage as actors is an important factor for     The introduction of Industry 4.0 must begin with a
success.                                              change process. Why? Because an early analysis of
Industry 4.0 changes processes, work procedures       effects as well as considering all parties involved
and content. In order to successfully implement       leads to a quick and smooth start. Good change
the change process, we have defined five areas of     management therefore saves time, prevents
activity: qualification, communication, leadership,   reactive task forces and avoids insecurity or even
collaboration, as well as operational regulations.    frustration among employees.
To introduce Industry 4.0 solutions comprehensi-      What challenges do you face? We look forward to
vely and sustainably, we offer tailor-made change     helping you.
concepts that integrate measures from all areas of

CHANGE MANAGEMENT & QUALIFICATION                                                                                                         CHANGE MANAGEMENT & QUALIFICATION                                                                Introduction
                                                                                                                                                                                                                                           Use Case & Services

Use case: change process                                                                                                                  Overview of our services

                                                                                                                                          1 | Customer tools requirement analysis                  6 | Process support on-site
   Point of departure in the plant
                                                                                                                                          Tools tailored to for a needs analysis and disco-        Provision of an expert team to carry out change
                                                                                                                                          very of necessary areas of activity.                     management projects and selected measures on
                                                                                                                                                                                                   your site.
              We want to optimize our
              intralogistic processes                                                                                                     2 | Specialist consulting for areas of activity
                                          Introducing Industry                                 How do I introduce the
              and introduce a new                                                                                                         Specialist advice and conception of needs-based          7 | Train the trainer
                                          4.0 products leads to      I'll play along if        tool to my team?
                                          job cuts.                   you take me with you.
                                                                                                                                          measures in our five areas of activity: qualification,   Training to turn those responsible for your change
                                                                                                                                          communication, leadership, collaboration and             & enabling into change experts.
                                                                                                                                          operational regulations.

                                                                                                                                             evelopment of needs-based measures
                      Plant management                Works council           Employees             Management
                                                                                                                                          Custom-fit and target group-oriented development
                                                                                                                                          and implementation of selected measures.

   Our approach                                                                                                                           4 | Toolbox of existing measures and con-
                                                                                                                                          Provision of appropriate tools and concepts from
                                                                                                                                          change management projects that have been carri-
                                                                                                                                          ed out successfully.

    We support you with a           In a workshop, the per-            Employees are promptly          Competence requirements            5 | Direct consultation and experience ex-
    presentation to your works      spectives of target groups         informed, according to          are recorded and emplo-
    council on Industry 4.0         are recorded and the ef-           their target groups, about      yees are qualified through         change on-site, in our plants
    and the long-term plan-         fects of change are gauged.        the purpose and necessity       appropriate measures.
    ning of the product.            The results form the basis         of change, as well as the                                          In-depth exchange of experiences and expert
                                    of the action plan.                planned steps.                                                     workshops on "People as Actors & Change Ma-
                                                                                                                                          nagement" following a plant tour at one of our
                                                                                                                                          Industry 4.0 lead plants.

                                                                                                                                          Please contact us:
    Management                       Employees                       Works council                     Plant management
                                                                                                                                          You can reach us by telephone: +49 711 811 40743,
    ▶▶ is supported                  ▶▶ are contributors             ▶▶ is involved                    ▶▶ is an integral part of         or by e-mail:
                                                                                                           our communication and
                                     ▶▶ are motivated to partici-   ▶▶ knows the project
                                                                                                           is constantly informed
                                         pate in the change
                                                                                                           about the approach, the
                                     ▶▶ can use the product
                                                                                                           status quo and results
                                                                                                                                          Bosch Connected Industry

CHANGE MANAGEMENT & QUALIFICATION                                                                                                              CHANGE MANAGEMENT & QUALIFICATION                                                               Introduction
                                                                                                                                                                                                                                               Use Case & Services

Use case: qualification process                                                                                                                Overview of our services

                                                                                                                                               1 | Need for qualification of the target                5 | Implementation of trainings and
   Point of departure in the plant
                                                                                                                                               audience                                                workshops
                                                                                                                                               Analyzing the need for qualification for different      Trainings and workshops can be conducted on-si-
                                                                                                                                               target audiences, identifying educational objecti-      te or in our Training Center
               We want to improve our                                                                                                          ves, creating a suitable competence matrix
               production with a new
               software                      Our employees don't                                     How do my people
                                             know how to handle                                      learn to handle the
                                                                                                                                                                                                       6 | Train-the-Trainer
                                             the new software         Teach me how to                new software?                             2 | Qualification strategy                              Training of persons who are responsible for qua-
                                                                      use it, so I can work
                                                                      with it                                                                  Professional consulting and recommendation of a         lification and enabling to turn them into experts
                                                                                                                                               qualification strategy for different target audiences   and to ensure an overall qualification cascade

                                                                                                                                               3 | Development of needs-based trainings
                      Plant management                   Works council         Employees                Management
                                                                                                                                               Custom-fit and target audience oriented develop-
                                                                                                                                               ment and implementation of selected measures,
                                                                                                                                               fitting training formats with use-cases from your
   Our approach
                                                                                                                                               4 | Toolbox of existing measures and
                                                                                                                                               Provision of appropriate tools and concepts from
                                                                                                                                               qualification projects that have been carried out
    Classroom trainings on-site     interactive trainings with          Concept and design for               Train-the-Trainer concept,
    or in our Training Center       use-cases, videos und a             E-Learning and Blended               to enable the transfer of
                                    variety of methods                  Learning                             knowledge

                                                                                                                                               Please contact us:
    Plant management                    Works council                 Employees                              Management
                                                                                                                                               You can reach us by telephone: +49 711 811 40743,
    ▶▶ qualified employees en-         ▶▶ qualified employees re    ▶▶ are motivated                       ▶▶ is supported                   or by e-mail:
        sure that the maximum               the key to job security
        efficiency of i4.0 solu-
                                                                      ▶▶ are able to use the                                        
                                        ▶▶ career options of em-         software efficiently and
        tions can be achieved               ployees are supported         safely
                                            and expanded
                                                                                                                                               Bosch Connected Industry

From practical experience for
pracitcal application

                                                                                                                                                                                                       User groups
                                                                                                                                                                                                       Trainings in overview

New ­challenges
require new                                                                                                                         i4.0 subject-
                                                                                                                                                                     i4.0 product-

                                                                                                                                    General knowledge and            Technical knowledge and
                                                                                                                                    knowledge encompassing           application-oriented know-
                                                                                                                                    diverse subject areas of         how for optimal use of our
                                                                                                                                    Industry 4.0                     products

Industry 4.0 and digitization are accompanied         Our specialized training sessions make sure that    Small seminar groups ensure lively exchange and      Tip
by changed competence profiles. They require          our Industry 4.0 products and solutions are opti-   intensive learning. The seminars offer time for      We offer (almost) all training sessions as inhouse
technical know-how, IT knowledge, data affinity,      mally used: from the automation platform Nexeed     both practical exercises and discussions. The con-   training at your company. In the process, we focus
cross-functional thought and action, as well as       Automation and the Nexeed MES to the Bosch          tent is presented by experienced and field-tested    on your company-specific requirements and prob-
new management roles and forms of collaborati-        IoT Cloud and Bosch IoT Suite. Every participant    experts from the different specialist areas.         lems. Furthermore, you save the cost of transpor-
on. Our training portfolio supports you in the pro-   can select the appropriate course according to                                                           tation and lodging for your employees.
cess of building up the appropriate qualifications.   product, area of application or knowledge level.
                                                      The product training sessions are mostly built
                                                      up in modules: the basic courses offer a sound
We offer specialist courses on topics such as
                                                      introduction to the topic; the advanced courses
production & logistics 4.0, data analysis and cloud
                                                      build upon the foundation of the respective basic
computing, while our starter courses provide an
introduction to Industry 4.0.

TRAINING                                                                                                                                                                                                    Introduction
                                                                                                                                                                                                            User groups
                                                                                                                                                                                                            Trainings in overview

The user groups

Our trainings are tailor-made for specific task fields and                                                 User groups for training in overview:

specially designed for different user groups.
                                                                                                           Operator                                                 Programmer / Developer
                                                                                                           ▶▶ Operator of machinery and plants                      ▶▶ Software developer
                                                                                                           ▶▶ Employees in manufacturing                            ▶▶ Software architect
                                                                                                                                                                    ▶▶ Solution architect
                                                                                                           Maintainer                                               ▶▶ IT specialist
                                                                                                           ▶▶ Service technician                                    ▶▶ Applicator
                                                                                                           ▶▶ Maintenance staff
                                                                                                           ▶▶ Commissioner                                          Business Professionals
                                                                                                                                                                    ▶▶ Employees from the field of Sales, Service,
                                                                                                           Planner / Project manager                                   Quality, Procurement, Business Development

                                                                                                           ▶▶ Production planner                                    ▶▶ IT-Consultant

                                                                                                           ▶▶ Process planner
                                                                                                           ▶▶ Constructor
                                                                                                                                                                    ▶▶ Project manager
                                                                                                           ▶▶ I4.0 coordinator
                                                                                                                                                                    ▶▶ Product manager

                                                                                                           Administrator                                            ▶▶ Manager

                                                                                                           ▶▶ System administrator
                                                                                                           ▶▶ Configuration manager
                                                                                                                                                                    ▶▶ Technical trainer
                                                                                                           ▶▶ Database manager
                                                                                                                                                                    ▶▶ Lecturer

The required specialist knowledge and the used         the challenge of optimizing complex production
specifications of our products and solutions differ,   systems and successfully implementing new solu-
depending on the role and function. Are you a          tions? With function-related training, we provide
maintainer and need to ensure high machine reli-       the appropriate knowledge.
ability? Are you a planner and are you faced with                                                          Please note:

                                                                                                           On the following four pages you can see an overview of our complete range of courses. The different
                                                                                                           user groups are categorized in superordinated groups and can be used for a first orientation. You can
                                                                                                           find a more detailed list of the user groups on the particular content sites.

TRAINING                                                                                                                                   This is an interactive PDF:                                                                 Introduction
                                                                                                                                                                                                                                       User groups
                                                                                                                                           References are marked with .                                                                Trainings in overview

The range of courses in overview
                                                                                                                                           You can navigate directly to the relevant page with a

Note: The assignment of the user groups is a recommendation.
An additional overview to the user groups you can find on page 51

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i4.0 subject-specific

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Starting i4.0                                                       Course-ID                                                   IoT Sensor Technology for Factories of the Future

  Industry specialist 4.0 (IHK)                                                            ●   ●   ●                              Technical introduction to the IoT sensor technolo-     [AT-IoT-Sens-Basic]
                                                                                                                                                                                                                   ●   ●       ●            ●
                                                                                                                                gy for factories of the future
  Basic knowledge of automation with practical                      [ATP-1]
                                                                                           ●   ●   ●                   ●          Connected Sensor Devices - Hackathon                   [AT-IoT-Sens-Hack]                    ●
  Understand Industry 4.0                                           [AT-i4.0]              ●   ●   ●   ●   ●   ●   ●   ●
                                                                                                                                Cloud Computing and IoT                                  Course-ID
  Industry 4.0 in practice (compact course) - techni-               [ATP-i4.0cpt]
                                                                                           ●   ●   ●       ●       ●   ●
cal add-on for i4.0 beginners                                                                                                     IoT & platform business model innovation               [BC-F105]                                 ●   ●
   Converting production from Industry 3.0 to Indus-                [ATP-i4.0]                                                    Technical introduction to the IoT                      [IoT-F101]                        ●   ●   ●
                                                                                           ●   ●   ●       ●       ●   ●
try 4.0
                                                                                                                                  Hardware prototyping for IoT developers                [IoT-B504]                    ●       ●
  The production of tomorrow ‒ technologies for                     [BCI-i4.0-tec]
                                                                                           ●       ●               ●              Entering the World of Beacons                          [IoT-F102]                    ●       ●
implementing Industry 4.0

People & Change                                                     Course-ID

  What does digitization mean for                                   [BCI-i4.0-ppl030]
                                                                                                   ●               ●   ●
                                                                                                                                i4.0 product-specific
the shopfloor level
  Work 4.0 ‒ how i4.0 technologies and digitization                 [BCI-i4.0-ppl020]                                           Nexeed Automation − Control plus                         Course-ID
                                                                                                   ●           ●   ●   ●
change our workplace                                                                                                              Introduction to Nexeed Automation                      [BCI-SP-OP107]        ●   ●   ●   ●   ●       ●    ●
   Aspects of codetermination in the introduction of                [BCI-i4.0-ppl010]                                             Safe machine operation                                 [BCI-SP-OP105]        ●   ●
                                                                                                   ●   ●           ●
IT products
                                                                                                                                  Safe system support                                    [BCI-SP-OP110]            ●
                                                                                                                                  Development of a system application (specific for
Production & Logistic 4.0                                           Course-ID                                                                                                            [BCI-SP-OP120]                        ●
                                                                                                                                Beckhoff TwinCAT 3)
  Visualization of process data                                     [BPS-LP-i4.0]          ●   ●                   ●
                                                                                                                                  Development of a system application with Control
                                                                                                                                                                                         [BCI-SP-OP125]                        ●
  i4.0 roadmap workshop                                             [CNS-i4.0]                     ●               ●            plus (specific for Rexroth IndraWorks)
  Logistics 4.0                                                     [CNS-log]                      ●               ●              Development of objects                                 [BCI-SP-OP150]                        ●
                                                                                                                                  Connectivity of a control system to the MES            [BCI-SP-OP170]                        ●
Data Analytics                                                      Course-ID
                                                                                                                                  Connectivity of a control system to the MES with
                                                                                                                                                                                         [BCI-SP-OP170-XML]                    ●
  Von den Daten der Maschine zur Datenanalyse                       [MA-F401]                                                   XML
                                                                                           ●       ●
auf dem Dashboard
                                                                                                                                 Connectivity of a control system to the MES with        [BCI-SP-OP170-
  Use case workshop                                                 [MA-F402]                      ●                            OPC UA                                                   OPCUA]

                                                                                                                                  Safe support of the MES connection with XML            [BCI-SP-OP171]                        ●
IT Security                                                         Course-ID                                                     Safe support of the MES connection with OPC UA         [BCI-SP-OP172]            ●           ●
  IT security info for machinery builder                            [BCI-IT-SECMB102]                      ●   ●   ●              Integrated robotics workshop                           [BCI-SP-OP180]            ●           ●
  IT security compact for machinery builder                         [BCI-IT-SECMB101]                      ●       ●              Integrated vision                                      [BCI-SP-OP186]                        ●
  IT security for machinery builder with SEP pro-                   [BCI-IT-SECMB100]                                             Configuration of the 3D diagnostic system Virtual
                                                                                                           ●       ●                                                                     [BCI-SP-OP187]                        ●
cess guide                                                                                                                      Assist
  IT in manufacturing                                               [BCI-IT-ITM001]                ●       ●                      Deep dive into Control plus                            [BCI-SP-OP10-WN]                      ●
  IT in engineering laboratories                                    [BCI-IT-ITL001]                ●       ●
  Network technology in manufacturing and                           [BCI-IT-ITM010]
                                                                                                   ●       ●
engineering laboratories

TRAINING                                                                                                                                                                                                                   Introduction
                                                                                                                                                                                                                           User groups
                                                                                                                                                                                                                           Trainings in overview

The range of courses in overview (2)
Note: The assignment of the user groups is a recommendation.
An additional overview to the user groups you can find on page 51

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Nexeed Automation − Software system Control                         Course-ID                                             Connected Hydraulics                                  Course-ID


  IndraLogic version 1                                              [BCI-SP-OP001]           ●           ●                  Hydraulics - electrification and digitalization -
                                                                                                                                                                                [HED-G]                ●   ●   ●                ●
  Developement of a system application                              [BCI-SP-OP015-MAP]       ●           ●
                                                                                                                           Best-in-class-hydraulic controller VT-HMC/IAC
  Advanced system application                                       [BCI-SP-OP015-AP]                    ●                                                                      [HTP-IAC-HMC1]             ●   ●   ●            ●
                                                                                                                            Motion Control for hydraulics ‒ programming the
Nexeed Automation − Electrical construction                         Course-ID                                                                                                   [HTP-HMC2]                 ●   ●   ●       ●
                                                                                                                          VT-HMC motion controllers
  EPLAN application in system applications                          [BCI-SP-OP073]               ●

Nexeed MES                                                          Course-ID                                             Indra Motion MTX                                      Course-ID

  Nexeed Manufacturing Execution System – An                                                                                MTX efficiency workbench                            [EST-MTX-EWB]              ●   ●   ●
                                                                    [BCI-SP-MES-INTRO]   ●   ●   ●   ●   ●   ●   ●
Introduction                                                                                                                Inbetriebnahme CytroPac                             [HTP-CytroPac]         ●   ●   ●
 Shiftbook usage and analysis of production and
                                                                    [BCI-SP-MES-PDA10]   ●       ●               ●
machine data
                                                                                                                          ActiveCockpit                                         Course-ID
  Configuration of process-/machine data acquisiti-
                                                                    [BCI-SP-MES-PDA50]           ●               ●          Visualization of manufacturing data in real time    [MOT-Prod-i4.0]
on and administration of the shiftbook                                                                                                                                                                 ●       ●       ●
                                                                                                                          and assistance system for manual assembly
  Consulting workshop for the shiftbook and
                                                                    [BCI-SP-MES-PDA60]   ●       ●               ●
                                                                                                                          IoT Gateway                                           Course-ID
  Quality Data ‒ analysis, verification and tracing                 [BCI-SP-MES-QD10]            ●
                                                                                                                            Application of the IoT Gateway                      [EST-IoT-Gateway]          ●   ●   ●   ●
  DirectDataLink                                                    [BCI-SP-MES-DDL10]               ●
  DirectDataLink via OPC UA                                         [BCI-SP-MES-DDL50]               ●
                                                                                                                          Bosch IoT Suite                                       Course-ID
  LineControl ‒ production control                                  [BCI-SP-MES-LC10]            ●
                                                                                                                            Introduction to the Bosch IoT Suite                 [SI-F103]                      ●   ●   ●
 Installation and configuration of Condition
                                                                    [BCI-SP-MES-CMC10]               ●                      Developing Solutions with the Bosch IoT Suite       [SI-B102]                          ●
MonitoringControl (CMControl)
  Application of OrderManagement and Product
                                                                    [BCI-SP-MES-OM10]            ●                        APAS assistant mobile                                 Course-ID
SetupManagement Clients
  Administration of OrderManagement and Product                                                                             Safe handling                                       [BCI-SP-AP011]         ●   ●       ●
                                                                    [BCI-SP-MES-OM20]                ●
SetupManagement                                                                                                             Troubleshooting and fault removal                   [BCI-SP-AP012]             ●
  Operating the MSS tablet and smartphone app                       [BCI-SP-MES-MSS10]   ●   ●                              Maintenance of the sensor skin                      [BCI-SP-AP015]             ●
 Configuration and management of the                                                                                        Preparation of working plans                        [BCI-SP-AP018]                     ●
                                                                    [BCI-SP-MES-MSS20]               ●
MaintenanceSupportSystems (MSS)
  Microsoft SQL reporting services - creation of                                                                          APAS assistant inline                                 Course-ID
                                                                    [BCI-SP-MES-MSR10]               ●
customer-specific reports
                                                                                                                            Safe handling                                       [BCI-SP-AP021/31]      ●   ●       ●
                                                                                                                            Maintenance of the sensor skin                      [BCI-SP-AP015]             ●
Open Core Engineering                                               Course-ID
                                                                                                                            Preparation of working plans                        [BCI-SP-AP028/38]                  ●
  Basics of Open Core Engineering                                   [ESTG_OCI]                   ●               ●
                                                                    [EST-XLC-MLC-OCI-                                       Integration in projects                             [BCI-SP-AP027/37]              ●   ●       ●
  Introduction to Open Core Interface                                                        ●   ●
  Windows programming with Open Core Interface                                               ●   ●       ●

Expert knowledge about industry 4.0

Starting i4.0
                                                                                                                                                                                              Starting i4.0
                                                                                                                                                                                              People & Change
                                                                                                                                                                                              Production & Logistics 4.0
                                                                                                                                                                                              Image Processing
                                                                                                                                                                                              Data Analytics
                                                                                                                                                                                              IT Security
                                                                                                                                                                                              IoT Sensor Technology
                                                                                                                                                                                              IoT & Cloud Computing

Everyone is talking about Industry 4.0. The term      The certificate course, "Specialist in Industry 4.0",
                                                                                                              CERTIFICATE COURSE
represents the way forward and offers exciting        is offered in cooperation with the Chamber of
opportunities for those who possess the expertise     Commerce and Industry (CCI). It is directed on            Industry specialist 4.0 (CCI)                                                   Page 60
and vision to quickly realize these possibilities.    the one hand towards skilled workers in producti-
The training course "Understand Industry 4.0" pro-    on and the production environment who are invol-
                                                                                                              BASIC TRAINING COURSE                                          COURSE ID
vides you with a solid introduction to the world of   ved in the concrete implementation of Industry 4.0
Industry 4.0 – and uses many sample applications      projects, and on the other hand towards technical         Basic knowledge of automation with practical exercises       [ATP-1]            Page 62
and the necessary vision to ensure you have the       specialists who must plan and conceptualize                                                                            [AT-i4.0]          Page 63
                                                                                                                Understand Industry 4.0
i4.0 knowledge you need.                              Industry 4.0 projects. The course consists of five
                                                      modules and conveys the competencies required             Industry 4.0 in practice (compact course) - technical add-
                                                                                                                                                                             [ATP-i4.0cpt]      Page 64
                                                      for contributing to the conception, implementati-       on for i4.0 beginners
When talking about Industry 4.0, the following
                                                      on and selection of methods and technologies for                                                                       [ATP-i4.0]         Page 65
questions often come up: What does it look like                                                                 Converting production from Industry 3.0 to Industry 4.0
                                                      Industry 4.0 in a work environment.
in reality? And how can it be implemented? The
                                                                                                                 The production of tomorrow ‒ technologies for implemen-
training courses "Industry 4.0 in ractice (compact                                                                                                                           [BCI-i4.0-tec]     Page 67
                                                                                                              ting I­ndustry 4.0
course) – Technical Add-On for i4.0 beginners"
and "Converting production from industry 3.0 to
industry 4.0" offers answers and suggestions.

CERTIFICATE COURSE                                                                                                                                                                                           Starting i4.0
                                                                                                                                                                                                             People & Change
                                                                                                                                                                                                             Production & Logistics 4.0

Industry specialist 4.0 (CCI)                                                                                                                                                                                Image Processing
                                                                                                                                                                                                             Data Analytics
                                                                                                                                                                                                             IT Security
                                                                                                                                                                                                             IoT Sensor Technology
                                                                                                                                                                                                             IoT & Cloud Computing

Understanding, shaping and implementing the digital                                                           The CCI certificate course comprises five consecutive
                                                                                                              training modules incl. CCI-Test.
transformation in industry. Course in cooperation with
the CCI Würzburg-Schweinfurt and the CCI Stuttgart Re-
                                                                                                              The modules in overview
User groups                                            ▶▶ Data security in the implementation of Industry    Module 1                                            Module 4
                                                           4.0                                                Understanding Industry 4.0 (1 Day)                  Designing work and organisation organisa-
▶▶ The first group are the skilled workers on the
   shop floor or in a factory environment who are      ▶▶ Insight into future working methods in the digi-                                                       tional considerations in the age of digital
                                                                                                              ▶▶ Basics of Industry 4.0
   directly involved in implementing Industry 4.0          tal world                                                                                              change (3 Days)
   projects                                                                                                   ▶▶ Prerequisites for Industrie 4.0
                                                                                                                                                                  ▶▶ Humans-Technology-Organisation
▶▶ Technical specialists devising and planning                                                                ▶▶ Typical fields of application
                                                       Equipment                                                                                                  ▶▶ Digitalisation and the change of work
   Industry 4.0 projects                               No equipment is required for this course.              ▶▶ Industry 4.0 as an industrial revolution
                                                                                                                                                                  ▶▶ Traditional versus agile working methods
                                                                                                              ▶▶ Trends in Industry 4.0
                                                                                                                                                                  ▶▶ SCRUM
Objective                                              Date, Price and Registration for the
▶▶ The German federal standardised training pro-       Location: Stuttgart                                    Module 2
                                                                                                                                                                  Module 5
   gramme provides specialists with the necessary      Please contact CCI Stuttgart:                          Connected business models in production
   skills to support devising, selecting and imple-    Hans-Georg Schappacher                                                                                     CCI test
                                                                                                              and logistics (4 Days)
   menting methods and technologies for Industry       Phone: +49 7151 7095-8821                                                                                  ▶▶ Final thesis
   4.0 in workplace environments.                                                                             ▶▶ Higher technologies
                                                                                                                                                                  ▶▶ Presentation and expert discussion
▶▶ Depending on their initial qualification and ex-                                                           ▶▶ Techn. parameters for identication of compo-
   perience these specialists will be able to carry                                                           nents
                                                       Date, Price and Registration for the                                                                       CCI certificate
   out and coordinate projects independently.          Location: Würzburg                                     ▶▶ Business models
                                                                                                                                                                  If all modules are attended and test is passed, the
                                                       Please contact CCI Würzburg-Schweinfurt:               ▶▶ Data transmission                                participants receive a certifiacte.
Requirements                                           Christian Kroll
                                                                                                              ▶▶ Supply chains and supply chain management
                                                       Phone: +49 931 4194-204
No specific knowledge is necessary.
                                                       Email:                ▶▶ Logistics und supply chains in a digital world
                                                                                                              ▶▶ Specific applications (use cases)
Contents (Focus areas)                                 Training provider                                      ▶▶ Networking in the digitalal supply chain
▶▶ Understanding the fundamentals of Industry 4.0      The training is conducted by Bosch Connected
▶▶ Realizing new opportunities for new business       Industry Training Center and the CCI Stuttgart
                                                                                                              Module 3
    models by implementing Industry 4.0
                                                       The training in Würzburg is conducted by Drive and
                                                                                                              Technologies for implementing Industry 4.0
▶▶ Understanding of the system topology and the
                                                       Control Academy and the CCI Würzburg-Schwein-
                                                                                                              – cyberphysical systems (2 Days)
    entire process chain
                                                       furt.                                                  ▶▶ Cyber-physical systems
▶▶ Specific Industry 4.0 applications and practical                                                          ▶▶ Sensor, actuator and processor technology
    implementation examples from different, pro-
    duction areas, ranging from manual workplaces                                                             ▶▶ Data analysis, data sources
    to fully automated production and being able to                                                           ▶▶ Software applications
    transfer these examples into the own produc-
                                                                                                              ▶▶ Man-machine interface

BASIC TRAINING COURSE                                                                                          BASIC TRAINING COURSE                                                                         Starting i4.0
                                                                                                                                                                                                             People & Change
                                                                                                                                                                                                             Production & Logistics 4.0

Basic knowledge of automation                                                                                  Understand Industry 4.0                                                                       Image Processing
                                                                                                                                                                                                             Data Analytics
                                                                                                                                                                                                             IT Security

with practical exercises
                                                                                                                                                                                                             IoT Sensor Technology
                                                                                                                                                                                                             IoT & Cloud Computing

User groups                                            ▶▶ Fieldbus systems, overview and application          User groups                                          Equipment
▶▶ Operators                                           ▶▶ INetwork technology, overview and application       ▶▶ Operator                                          No equipment is required for this course.

▶▶ Service technicians                                 ▶▶ Practical exercises                                ▶▶ Maintenance technician
▶▶ Planners/application engineers                                                                              ▶▶ Planner/applicator                                Date (German)              Location

▶▶ Trainers                                            Date (German)              Location                     ▶▶ Administrator                                     05/04/2020                 Würzburg

                                                       06/22 – 06/26/2020         Würzburg                     ▶▶ Programmer/developer                              10/12/2020                 Würzburg
Objective                                                                                                      ▶▶ Business professionals
▶▶ Principles of automation technology                 You can also arrange an individual training. For        ▶▶ Leader                                            Date (English)             Location
                                                       Dates and prices please contact us directly.
▶▶ Being able to network electrical, pneumatic and                                                            ▶▶ Trainer                                           04/20/2020                 Würzburg
    hydraulic components to automation controls
▶▶ Know the operation and signals from sensors        Training times
                                                                                                               Objective                                            You can also arrange an individual training. For
    and implement them in the context of automati-     Day 1: 10:00 a.m. - 04:15 p.m.                                                                               Dates and prices please contact us directly.
    on technology                                      Day 2-4: 08:00 a.m. - 04:15 p.m.                        ▶▶ Gain a clear understanding of Industry 4.0

▶▶ Having an overview of field buses and learning     Day 5: 08:00 a.m.- 12:30 p.m.                           ▶▶ Being able to define the Internet of Things and
                                                                                                                                                                    Training times
    to implement them inside the machine                                                                           classify solutions
                                                                                                                                                                    10:00 a.m. – 05:00 p.m.
▶▶ Program manual and automatic processes ac-         Net price                                               ▶▶ Know what Bosch and Bosch Rexroth are doing
    cording to IEC 61131-3 PLC                                                                                     in the field of Industry 4.0
                                                       2.093 ¤
                                                                                                                                                                    Net price
▶▶ Apply protective and diagnostic functions in the                                                           ▶▶ Know Rexroth concepts
                                                                                                                                                                    573 ¤
                                                       Registration                                            ▶▶ Know products, systems and their uses
▶▶ Understand the basics of network technology        Online über diesen Link
    based on Ethernet                                                                                                                                               Registration
                                                       or via QR Code.                                         Requirements                                         Online via this link or
                                                                                                               ▶▶ Good technical understanding                      via QR Code.
Requirements                                           Training provider
                                                                                                               ▶▶ Basic knowledge of automation and control
▶▶ Basic knowledge in the fields of pneumatics,       The training is conducted by                               technology                                        Training provider
    mechanics, electrical engineering and network      Drive & Control Academy.
    technology                                                                                                                                                      The training is conducted by
                                                                                                                                                                    Drive & Control Academy.
                                                       Bosch Rexroth                                           Contents
Contents                                                                                                       ▶▶ General introduction to the topic
                                                                                                                                                                    Bosch Rexroth
                                                        Course ID: [ATP-1]                                     ▶▶ Where the term “Industry 4.0” comes from and
▶▶ Introduction to automation technology
                                                                                                                  what's behind it
▶▶ PLC programming according to IEC 61131-3                                                                                                                         Course ID: [AT-i4.0]
                                                                                                                  ▶▶Explanation of important concepts
▶▶ How automation systems work                                                                                   ▶▶Organizations and associations

▶▶ Basics of electricity                                                                                      ▶▶ Concepts for engineering, manufacturing and
▶▶ Measurement of current, voltage and resistance
                                                                                                               ▶▶ Industry 4.0 at Bosch and Bosch Rexroth
▶▶ Reading electrical schematics
                                                                                                               ▶▶ System and product overview
▶▶ Basic pneumatic and hydraulic principles
                                                                                                               ▶▶ Best practice

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