Carbon dioxide fixation - Anaplerotic key reaction for industrial/white biotechnology - Dr. Achim Marx 19.02.08

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Carbon dioxide fixation - Anaplerotic key reaction for industrial/white biotechnology - Dr. Achim Marx 19.02.08
Carbon dioxide
fixation - Anaplerotic
key reaction for
industrial/white
biotechnology

Dr. Achim Marx
19.02.08
Evonik`s Chemicals Business Area
   creates new biobased business in its
   Science-to-Business Center in Marl
   near Essen

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08
Mission of the Science-to-
      Business Center Biotechnology
  • Establish "factory in a cell" in order to ...
  • ... reduce number of unit operations of
    our production processes
  • ... ensure production cost leadership for
    Evonik's bulk-chemicals
  • ... ensure the use of carbon feedstock
    with non-volatile and low price
                                                                                                         BUSINESS
                                                                                                         BUSINESS
                                                                                                                                                 ©
                                                                                                                                                 © 2006
                                                                                                                                                   2006 Marx
                                                                                                                                                        Marx
  • ... enable Evonik to use a flexible
    feedstock-concept for the use of fats,                                                        Supplier
                                                                                                  Supplier
                                                                                                              Upstream
                                                                                                               Upstream
                                                                                                             Fermentation
                                                                                                                            Downstream
                                                                                                                            Downstream
                                                                                                                             Catalysis
                                                                                                                                          Isolation
                                                                                                                                           Isolation
                                                                                                                                         Formulation   Customer
                                                                                                                                                       Customer
                                                                                                             Fermentation    Catalysis   Formulation
    glycerol, lignocellulose, methanol, oils, and
    sugars
  • ... enable bioprocesses which are superior
    regarding ecology, safety, health, and                                                                            Intellectual
    quality                                                                                                            Property
                                                                                                                        Science

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                                         Seite | 3
Biologists, Chemists, and Engineers
      will jointly establish
      biobased supply chains

  • The event "Industrielle Nutzung Nachwachsender Rohstoffe -
    Chemie, Biotechnologie, Verfahrenstechnik" covers all aspects
    which are essential to establish biobased supply chains

                                         Upstream
                                         Upstream                          Downstream
                                                                           Downstream                  Isolation
                                                                                                       Isolation
          Supplier
          Supplier                                                                                                     Customer
                                                                                                                       Customer
                                        Fermentation
                                        Fermentation                        Catalysis
                                                                            Catalysis                 Formulation
                                                                                                      Formulation

  • Contributions by Evonik address
            • "Rohstoffauswahl - Verfügbarkeit und Logistik" (Presentation by T. Böhland)
            • "Chemische und biotechnologische Reaktionstechnik"
              (Presentation by A. Marx et al. and Poster 30 by B.A. Kaup et al.)

     The "factory in a                                                                            The profitability of biobased supply
     cell" must be                                                                                chains depends the yield of
     optimized for                                                                                conversion of feedstock carbon
     carbon recovery !                                                                            into product carbon !
19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                   Seite | 4
Definition of the biologist's term
      "anaplerotic carboxylation"
  • In Google on February 17, 2008:
           • On German: "Anaplerotische Carboxylierung"
             241 entries
           • On Englich: "Anaplerotic carboxylation"
             5110 entries
           • H. L. Kornberg on this topic in his 2006 contribution:
             "Anaplerotische Sequenzen im mikrobiologischen Stoffwechsel"
               ... Neben den katabolischen und anabolischen Bahnen, auf
               welchen den zentralen Bahnen des Stoffwechsels Nahrungsstoffe
               zugeführt bzw. entzogen werden, gibt es Enzymsequenzen, die für
               den Ersatz von Zwischenstufen sorgen, die von den zentralen
               Bahnen während der Biosynthese entfernt wurden. Diese
               Nachschubbahnen werden als anaplerotische Sequenzen
               bezeichnet. ...

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08   Seite | 5
In order to design viable biobased
      supply chains we will ...

 ... develop new enzyme
  activities to establish
  synthetic pathways.
                                                                                                                        Metabolic network
 ... select robust microbial                                                                                CO2
  strains and optimize product                                                Succinate
  resistance.
                                                                                                                        Lactate

                      Microbial strain                                                                      Metabolic             Acetate
                                                                                                            network
                                                                                                             Pyruvate
                                                                                                  Citrate

                                                                               Oxaloacetate                  CO2               Glucose

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                       Seite | 6
Anaplerotic carboxylation replenishes
    citric acid cycle with C4-units

                                                                                       Metabolic network
                                                             CO2
                  Succinate

                                                                                        Lactate

                                                                                                   Acetate

                                                              Pyruvate
                                      Citrate

                    Oxaloacetate                              CO2                                 Glucose

                              Anaplerotic carboxylation

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08              Seite | 7
Succinate prod. has been optimized with a
 major focus on anaplerotic carboxylation ...
 ... and represents a platform technology which might be customized for
the production of different C4-intermediates for the chemical industry

 Patent
 PatentNo.
        application                              Affiliation
                                                          Assignee                                 Strain
 WO2006/034156                                   Rice University, USA                              Escherichia coli
 JP2006-197821                                   RITE, Japan                                       Corynebacterium glutamicum
 US2007042477                                    KAIST, South Korea                                Mannheimia succiniciproducens
 JP2006238843                                    Mitsubishi, Japan                                 Escherichia coli
 JP2005333886                                    Showa Denko, Japan                                Corynebacterium glutamicum
 WO2003070913                                    Georgia University, USA                           Escherichia coli
 JP2005211041                                    Nippon Shokubai, Japan                            bacteria
 WO2005113745                                    Ajinomoto, Japan                                  bacteria

 19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                   Seite | 8
The net anaplerotic carboxylation depends
on the difference between forward
carboxylation and backward decarboxylation

 Pfefferle, W., Möckel, B., Bathe, B., Marx, A. 2003. Biotechnological Manufacture of Lysine. pp. 59-112. In: Faurie, R., Thommel, J. (eds.), Advances in
 Biochemical Engineering/Biotechnology. Vol. 79: Microbial Production of L-Amino Acids. Springer Verlag, Berlin

 19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                                     Seite | 9
Many enzyme activities participate in the
carboxylation and decarboxylation bewteen
pyruvate/PEP and oxaloacetate/malate

 Pfefferle, W., Möckel, B., Bathe, B., Marx, A. 2003. Biotechnological Manufacture of Lysine. pp. 59-112. In: Faurie, R., Thommel, J. (eds.), Advances in
 Biochemical Engineering/Biotechnology. Vol. 79: Microbial Production of L-Amino Acids. Springer Verlag, Berlin

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                                     Seite | 10
Net anaplerotic carboxylation might be
    maximized by reducing decarboxylation
    and increasing carboxylation

                                                                                           C3

                                                                                           C4

Pfefferle, W., Möckel, B., Bathe, B., Marx, A. 2003. Biotechnological Manufacture of Lysine. pp. 59-112. In: Faurie, R., Thommel, J. (eds.), Advances in
Biochemical Engineering/Biotechnology. Vol. 79: Microbial Production of L-Amino Acids. Springer Verlag, Berlin

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                                    Seite | 11
β-Alanine formation for the final
   synthesis of 3-hydroxypropionic acid
   production should be improved ...
... by enhanced pyruvate carboxylation and aspartate decarboxylation

                                                                                pyruvate
                                                                               carboxylase
                                                                                  (Pyc)

                                                                                                  CO2
                                                                                                                   aspartate
                                                                                                                 decarboxylase
                                                                                                                    (PanD)

                                                                                                           3-hydroxy-
                                                                                                        propionic acid ...

                                                                           ... is beside succinate one of the 12 biobased building blocks
                                                                                       as defined by Department of Energy, US
     Straathof, A. J. J., Sie, S., Franco, T. T., van der Wielen, L. A. M. 2005. Feasibility of acrylic acid production by fermentation.
     Appl. Microbiol. Biotechnol. 67: 727-734                              DE-A-198 55 313 and DE-A-198 55 314 for panD /EC 4.1.1.11

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                            Seite | 12
Extracellular conc. (mM) of β-alanine is
    increased for recombinant cells with
    overexpression of PanD or Pyc/PanD

    25                                                                                            ATCC13032
                                                                                                  pVWEx1
    20
                                                                                                  ATCC13032
    15                                                                                            pVWEx1
                                                      enhanced

                                                                            PanD and Pyc
                                                        PanD
                                                                                                  panD C.g.

                                                                              enhanced
    10
                                                                                                  DM1727
                                                                                                  pVWEx1
       5                                                                                          panD C.g.

       0
                                          beta-alanine (mM)
                                          β-alanine (mM)
Georgi et al. Metabol. Eng. 7: 291-301 for pyc (Pro-458->Ser) strain DM1727 and medium CG XII with 40 g/L glucose
Marx, A., Wendisch, V. F., Rittmann, D., Buchholz, S. 2007. Mikrobiologische Herstellung von 3-Hydroxypropionsäure, Deutsche
Offenlegungsschrift DE 10,2005,048,818 A1 and WO 2007/042494

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                       Seite | 13
Extracellular conc. (mM) of α-alanine is
    increased for recombinant cells with
    overexpression of PanD or Pyc/PanD

    25                                                                                            ATCC13032
                                                                                                  pVWEx1
    20

                                                                                  PanD and Pyc
                                                                                                  ATCC13032

                                                                                    enhanced
    15                                                                                            pVWEx1
                                                                                                  panD C.g.
    10
                                                      enhanced

                                                                                                  DM1727
                                                        PanD

                                                                                                  pVWEx1
       5                                                                                          panD C.g.

       0
                                         alpha-alanine (mM)
                                          α-alanine (mM)
Georgi et al. Metabol. Eng. 7: 291-301 for pyc (Pro-458->Ser) strain DM1727 and medium CG XII with 40 g/L glucose
Marx, A., Wendisch, V. F., Rittmann, D., Buchholz, S. 2007. Mikrobiologische Herstellung von 3-Hydroxypropionsäure, Deutsche
Offenlegungsschrift DE 10,2005,048,818 A1 and WO 2007/042494

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                       Seite | 14
Ratio of extracellular α- and β-alanine is
hihger for overexpression of pyc/panD
than for panD alone

    40
     .                                                                                            ATCC13032
                                                                                                  pVWEx1
    35
     .
    30
     .

                                                                            PanD and Pyc
                                                                                                  ATCC13032

                                                                              enhanced
    25
     .                                                                                            pVWEx1
    20
     .                                                                                            panD C.g.
    15
     .                                                                                            DM1727
                                                      enhanced

    10
     .                                                                                            pVWEx1
                                                        PanD

                                                                                                  panD C.g.
   0.5
       0
                                         beta/alpha x10
                                      β-alanine/α-alanine
Georgi et al. Metabol. Eng. 7: 291-301 for pyc (Pro-458->Ser) strain DM1727 and medium CG XII with 40 g/L glucose
Marx, A., Wendisch, V. F., Rittmann, D., Buchholz, S. 2007. Mikrobiologische Herstellung von 3-Hydroxypropionsäure, Deutsche
Offenlegungsschrift DE 10,2005,048,818 A1 and WO 2007/042494

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                       Seite | 15
Extracellular conc. (mM) and ratio of
 α- and β-alanine for recombinant cells
 with PanD or Pyc/PanD

         40
                                                                                                                  ATCC13032
         35                                                                                                       pVWEx1

                                                                                          enhanced PanD and Pyc
         30
         25                                                                                                       ATCC13032
         20                                                                                                       pVWEx1
                                                                                                                  panD C.g.
         15

                                                                                          enh. PanD
                                                                                                                  DM1727
         10
                                                                                                                  pVWEx1
            5                                                                                                     panD C.g.
            0
                   alpha-alanine
                     α-alanine                    beta-alanine β-alanine/α-alanine
                                                   β-alanine beta/alpha  x10       x10
                       (mM)
                       (mM)                          (mM)
                                                      (mM)
Georgi et al. Metabol. Eng. 7: 291-301 for pyc (Pro-458->Ser) strain DM1727 and medium CG XII with 40 g/L glucose
    Deutsche
Marx, A., Wendisch,Offenlegungsschrift
                     V. F., Rittmann, D., Buchholz, S.DE
                                                      2007.10,2005,048,818           A1von
                                                            Mikrobiologische Herstellung and  WO 2007/042494
                                                                                           3-Hydroxypropionsäure, Deutsche
Offenlegungsschrift DE 10,2005,048,818 A1 and WO 2007/042494

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                               Seite | 16
Overexpression of pyc/panD led to
    decreased α-alanine and
    increased β-alanine formation

                                                                                                                         α-alanine

                                                                                                                          β-alanine

Pfefferle, W., Möckel, B., Bathe, B., Marx, A. 2003. Biotechnological Manufacture of Lysine. pp. 59-112. In: Faurie, R., Thommel, J. (eds.), Advances in
Biochemical Engineering/Biotechnology. Vol. 79: Microbial Production of L-Amino Acids. Springer Verlag, Berlin

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08                                                    Seite | 17
Summary and Outlook

      • Metabolic Engineering of anaplerotic carboxylation is nowadays
        already state-of-the-art in amino and succinic acid production

      • The concept has been adapted successfully for the production of
        β-alanine; metabolomics available; optimization to be done

      • Recently new carbon dioxide capturing paths have been
        discovered; they serve as a source of enzymes for the
        establishment of synthetic pathway

      • In future Industrial/White Biotechnology will enable the production
        of biobased bulk chemicals; the extend to which we can optimize
        anaplerotic carboxylation will siginificantly determine profitability

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08   Seite | 18
Acknowledgements
L. Li, L. Neumann, J. Obuch, M. Pötter, T. Haas, S. Buchholz
Evonik`s Chemicals Business Area

V. F. Wendisch
Institut für Molekulare Mikrobiologie und Biotechnologie, Westfälische Wilhelms-Universität Münster

D. Rittmann, H. Sahm, M. Oldiges, C. Wandrey
Institut für Biotechnologie, Forschungszentrum Jülich

B. Alber, T. Erb, I. A. Berg, D. Kockelkorn, H. Pondlekova, G. Fuchs
Mikrobiologie, Institut für Biologie II, Universität Freiburg

B. A. Kaup, D. Holtmann, M. Schilling, M. Etschmann, M.-A. Mirata, P. Gebhart, D. Sell, J. Schrader
DECHEMA e.V.

We thank Land Nordrhein-Westfalen, Bundesministerium für Ernährung, Landwirtschaft und
Verbraucherschutz (BMELV), Bundesministerium für Bildung und Forschung (BMBF), Europäische
Union, Fachagentur Nachwachsende Rohstoffe and Projekträger Jülich for financial support.

19.02.08 | Industrielle Nutzung Nachwachsender Rohstoffe, DECHEMA Haus, Frankfurt, 18.-19.02.08       Seite | 19
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