CRYSTA-Apex V Series CNC Coordinate Measuring Machine - Catalog No. E16026(2)
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Coordinate Measuring Machines
CNC Coordinate Measuring Machine
CRYSTA-Apex V Series
Catalog No. E16026(2)
To t h e n e x t l e v e l
C R Y S TA - A p e x
V SERIES
500/ 700/900/1200/1600/2000 Series
Introducing a new generation CN C coordinate measuring
machine focused on accurac y, speed, and ver s atilit y.
We are proud to unveil o ur CRYS TA - A p e x V S er i e s that d eli ver s fas ter m easurem ent of small - to
larg e size d p ar t s w it h o u t co m pro mising t h e m easur ing ma chin e’s inh erent a ccura c y, and help s make th e
smar t fa c to r y a realit y.
2
3
A brand new CMM design that provides cutting-edge capability
in an extensive series of models that covers practically any
measurement application in the small- to large sized part range.
T h e a e s t h et ic d e sign sp o r t s b o ld co l o ur s t hat b ef it s a pre cisio n m easur ing ins tr um ent of th e I oT ag e.
O f fer ing a cho ice of m o d els fo r m easur ing fro m small to larg e size d wo r k p i e ce s , th e CRYS TA - A p e x V S er i e s d eli ver s
a d vance s in a ccura c y, sp e e d and ver s at ilit y in t his clas s of CM M .
C RY S TA - A p e x V 5 4 4 C RY S TA - A p e x V 7 7 6
Measuring range Measuring range
X : 500 mm X : 700 mm
Y : 400 mm Y : 700 mm
Z : 400 mm Z : 600 mm
4
C RY S TA - A p e x V 1 6 2 0 1 2 C RY S TA - A p e x V 2 0 3 0 1 6
C RY S TA - A p e x V 9 1 0 6 C RY S TA - A p e x V 1 2 2 0 1 0
Measuring range Measuring range
X : 900 mm X : 1200 mm
Y : 1000 mm Y : 2000 mm
Z : 600 mm Z : 1000 mm
Note: A
ll models incorporate a main unit Startup system (relocation detection system),
which disables operation when an unexpected vibration is applied or the machine
is relocated. Be sure to contact your nearest Mitutoyo Sales Office prior to
relocating this machine after initial installation.
5
HIGH PRECISION
A b solute qualit y
P rov id e s a p er fo r mance sp e ci f i c at i o n unmatch e d by any
prev i ous CM M of t his clas s t hro ugh feature s t hat includ e
an a d vance d real -t im e t h er mal co m p ens at i o n s y s tem w hich
make s m ea surem ent a ccura c y pra c t i c all y ind e p end ent of
tem p erature chang e s in t h e env iro nm ent. T his is in s t ar k
co nt ra s t to ear li er g en erat i o n CM M s w h ere a ccura c y could
not b e guarante e d unl e s s t h e ma chin e was ins t all e d in th e
co nt ro ll e d env iro nm ent of a m easur ing ro o m h eld a s
cl o s e l y a s p o s sib l e at t h e s t andard tem p erature of 20 ° C.
6
Real -time temperature compens ation
Mitutoyo’s thermal compensation system technology
Temperature sensor
enables the CRYSTA-Apex V Series to maintain specified (for Scale)
accuracy over the wide temperature range of 16-26 °C.
The system operates by continuously tracking the
temperature of the workpiece and every scale on the
CMM and using this data to calculate and apply Temperature Temperature
corrections to the measurement output. Thus the CMM Temperature
sensor sensor
(for Scale) (for Workpiece)
appears to be performing as if it is always operating at sensor
(for Scale)
a constant temperature of precisely 20 °C.
Workpiece
6.0 Controller
4.0
2.0 16 °C
26 °C
Error (µm)
20 °C
Temperature
0.0
measuring and
-2.0 E0,MPE accuracy specification limits at 20±2 °C compensating
device
-4.0
E0,MPE accuracy specification limits at 16 to 26 °C
-6.0
0 100 200 300 400 500 600 700
Measured length (mm)
Graph showing the effectiveness of temperature
compensation
High accurac y in the 1.7 µm class
CMM accuracy comparison
The CRYSTA-Apex V Series guarantees a 0.008
Maximum permissible Length measurement error (mm)
maximum permissible length measurement error 0.006
Accuracy envelope of CMM with E0,MPE=(2.5 + 4L/1000) µm
(E 0,MPE ) of 1.7 + 3L /1000 μm, a specification that
0.004
compares very favourably with a standard CMM
0.002
offering an E 0,MPE of 2.5 + 4L /1000 μm, which Accuracy envelope of the CRYSTA-Apex V Series
would generally be considered high accuracy. 0
100 200 300 400 500 600 700 800 900
To illustrate the practical advantage of the -0.002 375 766
higher specification of the CRYSTA-Apex V -0.004
Series, consider the case where the tolerance on
-0.006
a dimension is ±0.02 mm: the measurement
-0.008
uncertainty of the standard machine exceeds Measuring length (mm)
one-fifth of this tolerance* for any length over
375 mm. In contrast, the V Series uncertainty
remains within one-fifth of the tolerance for
measured lengths up to 766 mm. Hence the V
Series actually offers guaranteed accuracy over
more than double the measuring range of the * A ssuming an acceptable working ratio between component
less accurate standard machine. tolerance and accuracy of measurement is 5:1 minimum.
Repeat abilit y
Excellent measurement repeatability is essential
for high accuracy and this is especially true
when using scanning probes to measure
complex 3D surfaces, an application where
dynamic errors can occur if precautions are not
taken. In this scenario the data from the
scanning probe is stabilised by holding the
probe stationary for a short time whenever the
stylus tip contacts the workpiece, thereby
ensuring that inertial causes of dynamic error
are eliminated, making it possible to deliver the
best possible level of repeatability obtainable
from the CRYSTA-Apex V Series machines.
7
HIGH SPEED
Dramatic ally re duce s
measurement time with
high - sp eed measurement s
T he V S erie s enable s us er s to fre el y s et m easurem ent p aths
al o ng t hre e - dim ensio nal sur fa ce s , enab ling co m p l e x
wo r k p i e ce s to b e m ea sure d m o s t ef f i ci ent l y. H igh - sp e e d
m ea surem ent is unaf fe c te d by pro ce s sing accurac y through
real -t im e co r re c t io n of p at h er ro r s c aus e d by di f ference s
b et we en wo r k p i e ce and d e sign valu e s . T h e V S er i e s ,
w ith it s high dr i ve sp e e d and acceleration combine d w ith a
ma x imum m easuring sp e e d of 8 mm /s, dramatic all y re duce s
tot al m ea sur ing t im e.
8
Speed and acceleration to reduce measurement time
The CRYSTA-Apex V Series offers a maximum drive
speed of 519 mm/s and a maximum acceleration of
2,309 mm/s 2. Compared with conventional CNC CMMs
(typically around 430 mm/s and 1,650 mm/s 2), this
amounts to about 100 mm more traverse distance
one second after starting movement. This faster
movement capability, combined with a maximum
measuring speed (the speed with which the stylus
traces over the workpiece) of 8 mm/s, much faster
than conventional CNC CMMs (typically around
5 mm/s), cuts total measuring time significantly.
The more the number of measurement locations,
the greater this margin grows, which in turn
results in significant cost savings.
High -speed optimum path scanning
The V Series is equipped with a measurement
feature that allows users to specify scanning
measurement paths (design values). This feature
allows for high speed, high-accuracy scanning by
correcting dynamic errors that would otherwise be
produced by acceleration and deceleration
stresses. Measurement paths can be freely
specified for three-dimensional forms as well,
which enables intricate workpieces to be measured
by tracking precisely along their curved surfaces
and contours.
Ac tive scanning feature
Enables high-speed measurement by
accommodating discrepancies between design
values and the actual workpiece. The 3D optimal
path scanning advantages are retained whilst
allowing for manufacturing or alignment
deviations. The complexity of some workpieces.
(e.g. turbine blades, fan blades and impellers)
makes measurement difficult as their
manufacturing variation fluctuates more than most
machined parts. The V Series can tolerate these
differences and still perform accurate
measurement.
9
DIVERSITY
Ef ficient , high -accurac y measurement of
prac tic ally any par t shap e
T h e CRYS TA - A p e x V S er i e s is suit ab l e fo r a w id e rang e of
a p p li c at io ns using to uch -t r ig g er, s c anning and n o n - co nt a c t
pro b e s in full y au to mat i c p ar t- pro gram m easurem ent c ycl e s .
10Probes for Coordinate Measuring Machines
Compac t high -accurac y scanning probe SP25M
The SP25M is a compact, high-accuracy scanning
probe with a 25-mm outside diameter. It is a
multi-function CNC CMM probe that can collect
data not only from scanning measurements, where
the probe moves while in contact with the
workpiece to collect a point-cloud of coordinate
values, but from high-accuracy single-point
measurements as well.
N on - cont ac t laser probe Sur faceM easure
SurfaceMeasure is a non-contact probe that
collects coordinate values of the surface of a
workpiece by using laser light. It can quickly obtain
a point-cloud of 3D surface data.
Measuring color sample Measuring glossy workpieces
boards
Automatic probe changer ACR 3
This fixture is necessary when using probes that do not support automatic stylus exchange for fully
automated measurements that require changes in stylus diameter and /or length. It is also needed for part
programs that require switching between contact and non-contact probes. Newly designed with a simpler
structure and increased durability due to a new mechanism that uses the drive of the CMM for automatic
exchange.
Unlock Lock
11Ef ficient , high -accurac y measurement
in a variet y of applic ations
T h e CRYS TA - A p e x V S er i e s is suit ab l e fo r a w id e
rang e of a p p lic at io ns using to uch -t r ig g er,
s c anning and no n - co nt a c t pro b e s in full y au to mat i c
Electric-cell separator moulds El e c tr ic vehi cl e
p ar t- pro gram m ea surem ent c ycl e s .
Surface and cross-section measurements on precision moulds for
the separators used in electric cells can be made using a low
measuring force, high-accuracy scanning probe.
Three-dimensional error and cross-sectional form analyses may be
performed using the measurement data obtained.
Pump impeller s Au to m o b il e
Complex shapes such as pump impellers can be measured using a
robust non-contact laser probe that produces huge amounts of
data in the form of a point cloud to provide highly detailed
measurement data for excellent characterisation of the part.
12Elec tric motor cores El e c t r i c vehicl e Turbine and fan blades A ircraf t
Surface and cross-section measurements on precision moulds for The cross-section of aircraft engine aerofoil components can be
the separators used in electric cells can be made using a low measured using a compact, high-accuracy scanning probe. Even
measuring force, high-accuracy scanning probe. workpieces susceptible to large errors, such as castings, can be
Three-dimensional error and cross-sectional form analyses may be measured quickly and reliably.
performed using the measurement data obtained.
Ar tificial joint s M e di c al c are Transmission cases P ower t rains
Freeform surface measurement of artificial joints can be made Non-contact laser probes require dramatically less measurement
using a compact, high-accuracy scanning probe. time compared to contact (scanning) probes. Scanning from three
Three-dimensional error analysis can be performed using the directions enables simultaneous measurement of the top and side
measurement data obtained. faces, which means less repositioning and efficient measurement
of even the most intricate parts.
13SOFTWARE
A pplic ation sof t ware that of fer s
func tionalit y and ease of u se
M itu toyo of fer s an e x tensi ve ch o i ce of ap p li c at i o n s of t ware fo r au to matic all y
g en erat ing p ar t pro grams to p er fo r m m easurem ent and evaluatio n of sim p l e o r
co mp l e x co m p o n ent s , including g ear s and a erofo ils . P ra c tic all y any m easurem ent
chall eng e s t hat o ur cus to m er s may enco unter c an b e t a ck l e d by V S er i e s ma chine s .
14MCOSMOS
Data processing
MCOSMOS is Mitutoyo’s suite of PC-based CMM software
applications that consists of optional modules to support fully
automated measurement of all kinds.
M i C AT P l a n n e r
Au to m a ti c p a r t- p r o g ra m g e n e ra ti n g
This software package dramatically reduces part-programming
creation time by automatically generating the part program.
Tolerance information from a 3D CAD model is read to determine
which features of the part should be measured to verify conformance
to specification. Compared to conventional methods (teaching), this
method creates more-efficient measurement programs as well as
saving time.
MSURF
S c a n ni n g a n d e va l u a ti o n b y la s e r p r o b e
The MSURF software package comprises MSURF-S for scanning
measurement of a part and MSURF-I for comparing the resulting
measurement data against the master model data.
15SMART FACTORY
From s t atu s management to preventive maintenance.
Kick s t ar t your smar t fac tor y through visualization.
M itu toyo ha s d eve lo p e d n e w feature s t hat us e a n et wo r k to
cent rall y mana g e manu fa c tur ing pro ce s s info r mat i o n. T h e
M ea sur L ink s of t ware p a ckag e h elp s prevent d efe c t i ve p ar t s by
co ll e c t ing and anal y zing m easurem ent dat a in real tim e.
T h e St atus M o nito r (Smar t M easur ing Sy s tem, o r SMS),
w hi ch indic ate s t he o p erat i o nal s t atus of t h e m easur ing ma chin e;
and t h e Co ndit io n M o nito r, w hi ch indi c ate s t h e p hy sic al
co ndit i o n of t h e ma chin e it s el f, h elp maint ain m easurem ent
a ccura c y, increa s e pro duc t i v it y, and im prove maintenance
manag em ent.
Status Monitor
R e m o t e m a c hi n e m o ni to r i n g
Server
• C ollects and visualizes operational
status data
• Supports MT Connect communication
16Condition Monitor MeasurLink
C o n d u c t p r e v e n ti v e m a i n t e n a n c e t h r o u g h C M M R e d u c e s d e f e c ti v e p r o d u c t s b y
s t a t u s m o ni to r i n g v i s u a lizi n g q u a li t y
CNC Coordinate Server
Measuring Machine
Output information
• Slideway distance travelled
• Temperature log Preventive maintenance through
• Number of probe inputs status monitoring
• Other selectable information
17USABILITY
Ef fe c tively re duces op eration and measurement time
through enhanced convenience and u s abilit y
T h e V S er i e s is e quip p e d w it h t h e Q ui ck L aunch er to im prove o p erab ilit y and a j oy s tick b ox that l et s us er s
rem ote l y co nt ro l t h eir m easur ing ma chin e as t h o ugh it were r ight in fro nt of them. T he s e enhancem ent s in
us a b ilit y ena b l e t h e wo r k f l ow to b e s t reamlin e d by re ducing m easurem ent tim e.
Part program execution Joystick box
The Quick Launcher enables simple and intuitive operation for easy The joystick box allows users to
part program execution. The touch-panel monitor further improves easily operate their
operability, making operations practically effortless for anyone. CRYSTA-Apex V Series CMM
Part programs can also be executed via barcodes and QR codes. from a remote location. It
comes with control buttons
marked with user-friendly icons
and an override knob for
changing speed.
MiCAT Planner
This software package
dramatically reduces
part-programming creation
time by automatically
generating the part program.
Tolerance information from a
3D CAD model is read to
determine which features of
the part should be measured to
verify conformance to
specification. Compared to
conventional methods
(teaching), this method creates
more-efficient measurement
programs as well as saving
time.
18OPTIONS
To suppor t fully au tomate d measurement and
ef ficient setup s
O pt io ns t hat sup p o r t full y au to mate d m easurem ent to c ap it alize o n the a d vant ag e s of CN C CM M s ,
and t hat pro m ote ef f i ci ent s etup s to re duce c ycl e tim e.
Automation example Clamping system Eco-Fix Kit
The V Series’ ability to deliver high-accuracy measurements across Mitutoyo clamping tools
a wide temperature range eliminates the need for a dedicated comprise of a clamping system
measuring room. This allows for the automation of in-line and where elements can be put
line-side measurements within the manufacturing process to together like toy construction
significantly reduce measurement time and streamline the blocks to easily fix workpieces
workflow. in place on the measuring
table.
Rotary table
This is a precision orientation
device for CNC CMMs to aid
efficient and high-accuracy
measurement of rotational-form
components such as gears,
impellers, screw rotors and
cams. Can be synchronized
with a scanning probe to
enable a wide range of contour
measurements to broaden the
application range of a CMM.
19244 2012(2)e-(DS)HS, Printed in Japan
Coordinate Measuring Machines Vision Measuring Systems Form Measurement Optical Measuring
Whatever your challenges are, Mitutoyo
supports you from start to finish.
Mitutoyo is not only a manufacturer of top quality
measuring products but one that also offers qualified
support for the lifetime of the equipment, backed up
by comprehensive services that ensure your staff can
make the very best use of the investment.
Small Tool Instruments
Sensor Systems Test Equipment Digital Scale and DRO Systems Apart from the basics of calibration and repair,
and Data Management
Mitutoyo offers product and metrology training,
as well as IT support for the sophisticated software
used in modern measuring technology. We can also
design, build, test and deliver bespoke measuring
solutions and even, if deemed cost-effective, take
your critical measurement challenges in-house on a
sub-contract basis.
Find additional product literature
and our product catalogue
https://www.mitutoyo.co.jp/global.html
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