GST-3V Gold Standard Toaster - owner's manual

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GST-3V
                    Gold Standard Toaster
                        owner’s manual
                         Manufacturing Numbers:
                                9210874

www.ajantunes.com                                 P/N 1011320 Rev. A 04/15
TABLE OF CONTENTS                           WARRANTY                                   SERVICE/TECHNICAL
                                            INFORMATION                                ASSISTANCE
Table of Contents                   2       Please read the full text of the Limited   If you experience any problems with the
Warranty Information                2       Warranty in this manual.                   installation or operation of your unit,
Service/Technical Assistance        2                                                  contact your local Roundup Authorized
                                            If the unit arrives damaged, contact
Important Safety Information        3                                                  Service Agency.
                                            the carrier immediately and file a dam-
Warnings                            3
                                            age claim with them. Save all packing      Fill in the information below and have it
Specifications                      4       materials when filing a claim. Freight     handy when calling your Authorized Ser-
  Shipping Weight                   4       damage claims are the responsibility of    vice Agency for assistance. The serial num-
Installation                        5       the purchaser and are not covered under    ber is on the specification plate located on
Operation                           5       warranty.                                  the rear of the unit.
  LIGHT/DARK ADJUSTMENTS            5
                                            The warranty does not extend to:
  User Mode                         6
                                              yy Damages caused in shipment or         Purchased From
  Manager Mode                      6
                                                 damage as result of improper use.
Safety Features                     6
                                              yy Installation of electrical service.
  Hi-Limit Control                  6
                                              yy Normal maintenance as out-
  Purging buns from Toaster         6            lined in this manual.                 Date of Purchase
Fault Messages                      6         yy Malfunction resulting from im-
Error Codes                         6            proper
Daily Cleaning                      7            maintenance.
Replacing Belts (Quarterly)         7         yy Damage caused by abuse or care-       Model Number
  Removing Belts                    7            less
  Installing Belts                  7            handling.
Cleaning the Top Cooling Fan and              yy Damage from moisture into electri-
                                                                                       Serial Number
 Electrical Housing (Annually)      8            cal
Troubleshooting                     9            components.
Replacement Parts                   11        yy Damage from tampering with,
                                                 removal of, or changing any           Manufacturing Number
Notes                               15
                                                 preset control or safety device.
Limited Warranty                    16
                                                                                       Use only genuine Roundup replacement
                                                                                       parts in this unit. Use of replacement
                                                                                       parts other than those supplied by the
                                                                                       manufacturer will void the warranty. Your
                                                                                       Authorized Service Agency has been fac-
                                                                                       tory trained and has a complete supply of
                                                                                       parts for this unit.
             IMPORTANT                                                                 Visit www.ajantunes.com or contact the
   A.J. Antunes & Co. reserves the                                                     factory at 1-630-784-1000 to locate your
  right to change specifications and                                                   nearest Authorized Service Agency.
 product design without notice. Such                                                   Refer to the service agency directory
 revisions do not entitle the buyer to                                                 packaged with your manual and fill in the
  corresponding changes, improve-                                                      information below.
  ments, additions or replacements
    for previously purchased equip-
                  ment.
                                                                                       Authorized Service Agency

             IMPORTANT
                                                                                       Name
Keep these instructions for future refer-
 ence. If the unit changes ownership,
 be sure this manual accompanies the
               equipment.                                                              Phone Number

                                                                                       Address

                                                                 2                                        P/N 1011320 Rev. A 04/15
IMPORTANT SAFETY                              WARNINGS                                         cracks. This damage is permanent
                                                                                               and not covered by warranty.
INFORMATION                                   Be advised of the following warnings          yy The following tips are recom-
                                              when operating and performing mainte-            mended for maintenance of your
Use the following guidelines for safe op-
                                              nance on this unit.                              stainless steel equipment:
eration of the unit.
                                                yy If the supply cord is damaged, it            yy Always use soft, damp cloth
  yy Read all instructions be-                                                                      for cleaning, rinse with clear
                                                   must be replaced by the manu-
     fore using equipment.                                                                          water and wipe dry. When
                                                   facturer or its service agent or
  yy For your safety, the equipment is                                                              required, always rub in direc-
                                                   a similarly qualified person
     furnished with a properly grounded                                                             tion of metal polish lines.
                                                   in order to avoid a hazard.
     cord connector. Do not attempt to                                                          yy Routine cleaning should be
                                                yy Do not modify the power sup-
     defeat the grounded connector.                                                                 done daily with soap, am-
                                                   ply cord plug. If it does not fit
  yy Install or locate the equipment only                                                           monia detergent, and water.
                                                   the outlet, have a proper outlet
     for its intended use as described in                                                       yy Stains and spots should
                                                   installed by a qualified electrician.
     this manual. Do not use corrosive                                                              be sponged using a
                                                yy Do not use an extension
     chemicals in this equipment.                                                                   vinegar solution.
                                                   cord with this appliance.
  yy Do not operate this equipment if                                                           yy Finger marks and smears
                                                yy Electrical ground is re-
     it has a damaged cord or plug, if                                                              should be rubbed off us-
                                                   quired on this appliance.
     it is not working properly, or if it                                                           ing soap and water.
     has been damaged or dropped.               yy Check with a qualified electrician if
                                                   you are in doubt as to whether the           yy Hard water spots should be re-
  yy This equipment should be serviced                                                              moved using a vinegar solution.
                                                   appliance is properly grounded.
     by qualified personnel only. Contact
     your nearest Authorized Service            yy If a chemical cleaner is used, be
     Agency for adjustment or repair.              sure it is safe to use on cast alu-
                                                   minum. Observe all precautions
  yy Do not block or cover any
                                                   and warnings on product label.
     openings on the unit.
                                                yy Inspection, testing, and repair
  yy Do not immerse cord
                                                   of electrical equipment should
     or plug in water.
                                                   only be performed by quali-
  yy Keep cord away from
                                                   fied service personnel.
     heated surfaces.
                                                yy This equipment is to be installed
  yy Do not allow cord to hang over
                                                   to comply with the basic plumb-
     edge of table or counter.
                                                   ing code of the Building Officials
  yy Turn the power off, unplug the                and Code Administrators, Inc.
     power cord, and allow unit to                 (BOCA) and the Food Service
     cool down before performing any               Sanitation Manual of the Food
     service or maintenance on the unit.           and Drug Administration (FDA).
NOTE: Turning off the power switch              yy Do not use a sanitizing solu-
        does NOT turn off all power to             tion or abrasive materials. The
        the unit.                                  use of these may cause damage
  yy The procedures in this manual may             to the stainless steel finish.
     include the use of chemical prod-          yy Chlorides or phosphates in clean-
     ucts. These chemical products will            ing agents (e.g. bleach, sanitizers,
     be highlighted with bold face letters         degreasers or detergents) could
     followed by the abbreviated HCS               cause permanent damage to
     (Hazard Communication Standard).              stainless steel equipment. The
     See Hazard Communication Stan-                damage is usually in the form of
     dard manual for the appropriated              discoloration, dulling of metal
     Material Safety Data Sheets (MSDS).           surface finish, pits, voids, holes, or
  yy The equipment should be grounded
     according to local electrical codes to
     prevent the possibility of electri-
     cal shock. It requires a grounded
     receptacle with separate electrical
     lines, protected by fuses or circuit
     breaker of the proper rating.
  yy All electrical connections must
     be in accordance with lo-
     cal electrical codes and any
     other applicable codes.
  yy Do not clean this appli-
     ance with a water jet.

P/N 1011320 Rev. A 04/15                                           3
SPECIFICATIONS

                                                                                                                      B

             D

                                                                                             C

                                                    A

                                  Width             Depth                   Height                    Height
      Model No.
                                   (A)                (B)                    (C)                       (D)

        GST-3V                                                          22 1/2" (572 mm)           30” (762 mm)
                             25" (635 mm)       8 1/2" (216 mm)
       9210874                                                        (without Bun Feeder)       (with Bun Feeder)

                                                   Plug
 Model No.       Volts    Watts       Hertz
                                                Description
                                                NEMA 6-20P
   GST-3V                 3300-
                208/240               50/60   20 Amp, 250 Volt
  9210874                 3840
                                                Non-Locking

Shipping Weight
GST-3V Series       125 lbs (34 kg)

                                                                  4                                                  P/N 1011320 Rev. A 04/15
INSTALLATION                                   OPERATION
 1.   Remove unit and all packing               1.   Turn the unit on and allow it to
      materials from shipping carton.                warm up until USE appears in the
      Included with the unit is:                     display
      •   Bun Feeder                            2.   Drop product into the appropriate
      •   Owner’s Manual                             lane on the Bun Feeder according
                                                     to Bun Feeder labels. Insert buns
NOTE: If any parts are missing or dam-
                                                     with the cut side facing away from
      aged, contact Antunes Techni-
                                                     the front of the toaster
      cal Service IMMEDIATELY at
      1-877-392-7854 or 1-630-784-              3.   Finished product drops into the bun
      1000.                                          landing zone.
 2.   Remove all packing materials and         Light/Dark Adjustments
      protective coverings from the unit.
                                               The light/dark value can be adjusted when
 3.   Wipe the entire exterior of the          the unit is displaying “USE”. To adjust the
      toaster and the accessories men-         light/dark value, press the LIGHTER or
      tioned above with a hot damp             DARKER button. The display will change to
      cloth. Allow to air dry                  show the current light/dark value.
NOTE: Do NOT use a dripping wet
                                               NOTE: The default light/dark value is
      cloth. Wring out before use.
                                                     d0.
 4.   Attach the Bun Chute and Bun
                                               Press the LIGHTER or DARKER buttons to
      Feeder.
                                               change the light/dark value. The adjust-
When placing the toaster into service, pay     ment range is L1-L9 and d0-d9. L9 is the
attention to the following guidelines.         lightest, d0 is the middle, and d9 is the
  yy Make sure the power switch is off         darkest setting.
     and the unit is at room temperature       To save the light/dark value, press the PRO-
     before plugging in the power cord.        GRAM button or wait 5 seconds until the
  yy Do not block or cover any                 screen displays “USE”.
     openings on the unit.
  yy Do not immerse the power                  NOTE: Adjusting the light/dark value
     cord or plug in water.                          does NOT change the tempera-
                                                     ture. It changes the speed of the
  yy Keep the power cord away
                                                     conveyors. The light/dark value
     from heated surfaces.
                                                     will reset to the default value of
  yy Do not allow the power cord to
                                                     d0 when the unit is turned off.
     hang over edge of table or counter.
 5.   Place the unit on a sturdy, level
      table or other work surface.
 6.   Turn the power switch to off (if it is
      set to on).
 7.   Ensure the line voltage corre-
      sponds to the stated voltage on
      the specification label and power
      cord warning tag.
 8.   Plug the power cord into the ap-
      propriate power outlet. Refer to the
      specification plate for the proper
      voltage.

                                                                                          Figure 1.

P/N 1011320 Rev. A 04/15                                            5
User Mode                                      The Ambient temperature and Days in             11. Press and hold the PROGRAM but-
                                               Operation values can be viewed but not              ton to save any changes.
User Mode allows an operator to view the       adjusted.
toaster settings but does not permit any                                                      NOTE: The unit exits Manager Mode
adjustments.                                    1.   Turn the unit off.                             after 30 seconds of keypad inac-
                                                                                                    tivity.
 1.    Press and hold the PROGRAM but-          2.   Turn the power on while holding
                                                     the PROGRAM button.
       ton for 5 seconds.                                                                     SAFETY FEATURES
 2.    After 5 seconds, the display will        3.   The unit will display the Rear Platen
       show the actual temperature of the            Setpoint Temperature. To adjust          Hi-Limit Control
       Rear Platen. Press the LIGHTER but-           this value, press the LIGHTER or
                                                     DARKER buttons to reach the              A Hi-Limit Control turns off electrical power
       ton to toggle between the setpoint                                                     to the heaters and control circuits if the
       and actual temperature of the Rear            desired temperature.
                                                                                              unit overheats. To reset the control:
       Platen Heater.                          NOTE: The recommended temperature
                                                     setting for the Rear Platen is 545        12. Allow 10 - 15 minutes for the unit
 3.    Press the PROGRAM button to                                                                 to cool.
       proceed to the Front Platen Heater            °F (285 °C).
       menu. The display shows the actual       4.   Press the PROGRAM button to pro-          13. Locate the two Hi-Limit Controls on
       temperature of the Front Platen.              ceed to the Front Heater Setpoint             the rear of the unit. Remove the two
       Press the LIGHTER button to toggle            Temperature. To adjust this value,            black protective caps.
       between the setpoint and actual               press the LIGHTER or DARKER but-          14. Press and release both buttons.
       temperature of the Front Platen.              tons to reach the desired tempera-            Reinstall the protective caps.
 4.    Press the PROGRAM button to                   ture.
                                                                                              NOTE: If the Hi-Limit Controls require
       proceed to the Motor Menu. The          NOTE: The recommended temperature                    continuous resetting, contact
       display shows the actual speed of             setting for the Front Platen is                your Authorized Service Agency.
       the motor. Press the LIGHTER but-             545° F (285° C).
       ton to toggle between the setpoint                                                     Purging buns from Toaster
                                                5.   Press the PROGRAM button to pro-
       and actual speed of the Motor.                                                         If buns get stuck in the toaster, press and
                                                     ceed to the Motor Speed Setpoint
 5.    Press the PROGRAM button to view              Temperature. The recommended             hold both the UP and DOWN arrow but-
       the most recent error. Pressing the           setpoint is 43. Adjust the Motor         tons to increase the belt speed until the
       LIGHTER button will allow you to              Speed Setpoint by pressing the           buns are purged from the toaster.
       scroll through the 10 most recent             LIGHTER or DARKER buttons to
       errors, starting with the most recent         reach the desired speed.                 FAULT MESSAGES
       error.                                  NOTE: The Motor Speed is adjustable            The unit displays fault messages when
 6.    Press the PROGRAM button to                   from 1-100. The recommended              there is a problem with the unit.
       proceed to the currently selected             setting is 50.
       voltage.                                                                               “Hi” flashes if the Rear Platen Heater tem-
                                                6.   Press the PROGRAM button to
                                                                                              perature is 30° F more than the setpoint or
 7.    Press the PROGRAM button to pro-              proceed to the Errors section. The
                                                                                              if the Rear Platen Thermocouple is discon-
       ceed to the days in operation.                unit will display the most recent
                                                                                              nected or open.
 8.    Press the PROGRAM button to                   error code.
       proceed to the currently selected        7.   Press the PROGRAM button to pro-         “PO” flashes if the incoming power drops
       temperature scale.                            ceed to the Voltage setting. Use the     below 190 volts. The toaster shuts down.
 9.    Press the PROGRAM button to pro-              LIGHTER or DARKER buttons set            “StoP” flashes when the motor has stopped
       ceed to the ambient temperature.              this value to the line voltage for the   for seven continuous seconds.
                                                     power outlet used by the unit. This
NOTE: The unit will exit User Mode af-               will be either 208 or 240 volts.         “SpEd” flashes when the motor speed
      ter 5 seconds of keypad inactiv-                                                        drops 25% below the Setpoint for 30 con-
      ity.                                      8.   Press the PROGRAM button to pro-
                                                                                              tinuous seconds.
                                                     ceed to the days in operation. This
Manager Mode                                         value cannot be adjusted.
                                                                                              ERROR CODES
Manager Mode allows an operator to view         9.   Press the PROGRAM button to pro-
and adjust the following settings:                   ceed to the Temperature units. Press     If any of the following Error Codes appear,
                                                     the LIGHTER or DARKER buttons            turn the power off, allow the unit to cool,
  yy Rear Platen temperature                                                                  and turn the power back on. If the error
                                                     to change the temperature units
  yy Front Platen temperature                                                                 repeats, contact your Authorized Service
                                                     between Fahrenheit and Celsius.
  yy Motor speed                                                                              Agency for assistance.
  yy Most recent errors                         10. Press the PROGRAM button to pro-
                                                    ceed to the Ambient Temperature           NOTE: ERR #1, 2 , 3, 5, 6, 7, and 30 to
  yy Current selection: 208 or 240 volts
                                                    of the Control Compartment.                     51: Internal Error. Cycle the
  yy Days in operation                                                                              power. If error persists, replace
  yy Temperature units (Cel-                   NOTE: The Ambient Temperature value
                                                                                                    the board.
     sius or Fahrenheit)                             can be viewed but NOT adjust-
  yy Ambient temperature                             ed. Temperatures under 150° F
                                                     (66° C) are acceptable.

                                                                    6                                            P/N 1011320 Rev. A 04/15
Error                Description                    8.   If the Belts are all in good condition,   Removing Belts
                                                           spray a clean, sanitized towel with
  ERR 4   Invalid DIP Switch setting. The only             an approved sanitizer. Press and           1.   Turn the toaster off’s power switch
            approved setting is (left to right)
                                                           hold both arrow buttons for 5 sec-              to the off position. The toaster
                    up-down-up-up.                                                                         enters a cool-down mode and will
                                                           onds. PUR appears on the display
  ERR 8    Motor running when it should be                 with a blinking cursor. This locks              automatically shut down when
                         off.
                                                           the belt speed in Purge mode for 5              complete.
  ERR 9    High Internal Temperature. “ERR 9”              minutes to assist in cleaning. Wipe        2.   Unplug the power cord once the
           flashes when the control compart-               the front and rear Belts clean. Allow           cool-down period is complete.
          ment ambient temperature is more                 to air dry.
          than 150° F (66° C). All heaters shut                                                       3.   Put on neoprene gloves. Remove
          off. The unit will not restart until the    9.   Press any button to exit Purge                  the Bun Feeder.
          control compartment ambient tem-                 mode.                                      4.   Remove the Front and Rear Con-
           perature falls below 140° F (60° C).
                                                     NOTE: Only clean the Belt where it is in              veyor Covers by lifting up and away
 ERR 10       Shorted Rear Thermocouple.                    front of the Backing Plate. This               from the toaster.
 ERR 11        Open Rear Thermocouple.                      avoids causing damage to the              5.   Set the Compression Knob from 4
 ERR 12      Shorted Front Thermocouple.
                                                            Belt.                                          to 7.
 ERR 13       Open Front Thermocouple.                10. Clean the Front and Rear Conveyor           6.   Unlock the latch and open the left
                                                          Covers with a paper towel sprayed                side panel.
DAILY CLEANING                                            with an approved multi surface
                                                          Cleaner. Allow to air dry.                  7.   To lock out the front Conveyor
 1.   Turn the toaster’s power switch to                                                                   Roller, face the front of the toaster.
                                                      11. Reinstall the Front and Rear Con-                Use both hands and push down on
      the off position. The toaster enters                veyor Covers and then re-install the
      a 45 minute cool-down mode and                                                                       the Front Conveyor Roller and pull
                                                          Bun Feeder.                                      towards you. This removes tension
      automatically shuts down when
      complete.                                       12. Turn the toaster on and test the unit            and locks the roller in place.
                                                          before returning it to operation.           8.   To lock out the Rear Roller, face the
NOTE: Be sure to perform cleaning steps
       during cool-down mode.                        NOTE: These cleaning steps may need                   rear of the toaster. Use both hands
                                                            to be repeated to remove heavy                 and push down on the Rear Con-
 2.   Put on neoprene gloves and re-                        carbon buildup.                                veyor Roller and push away from
      move the Bun Feeder.                                                                                 you. This removes tension and locks
                                                     NOTE: Be sure to clean and sanitize
 3.   Clean the outside surfaces of the                     the Belts completely. Failure                  the roller in place.
      toaster with a paper towel sprayed                    to properly clean the Belts will          9.   Lift the upper Belt Frame Lock. Then
      with an approved multi-surface                        shorten the life of the Belts and              rotate down so it rests on the cam
      cleaner. Allow to air dry.                            result in poor toaster perfor-                 shaft of the rear conveyor roller.
 4.   Wipe the Bun Feeder Assembly with                     mance.                                    10. Pull down the lower Belt Frame
      a paper towel sprayed with an ap-              NOTE: Replace all Belts if any of the                Lock.
      proved multi-surface cleaner. Allow                   Belts are discolored, torn, or
      to air dry.                                                                                     11. Using a utility knife, cut the existing
                                                            if any of the Belt Snaps are                  Front Belts and remove from the
 5.   Wash, rinse, and sanitize the Bun                     damaged. To obtain new Belts,                 toaster. Discard the old Belts.
      Wheel assembly at the sink and                        contact the factory at 1-877-
      allow to air dry.                                     392-7854 (North America only)             12. Using a utility knife, cut the Rear
                                                            or 630-784-1000.                              Belt and remove from the toaster.
 6.   Remove the Front and Rear Con-                                                                      Discard the old Belt.
      veyor Covers by lifting up and away            NOTE: Belts should be removed ONLY
      from the unit.                                        during Belt replacement or               Installing Belts
NOTE: Replace all Belts if any of the Belts                 when required in a service situ-
                                                                                                     NOTE: To obtain new Belts, contact the
       are discolored, torn, or if any of                   ation.
                                                                                                            factory at 1-877-392-7854
       the Belt Snaps are damaged.                                                                          (North America only) or 630-
                                                     REPLACING BELTS                                        784-1000.
NOTE: Only clean the rear Belt when it
       is in front of the Backing Plate.             (QUARTERLY)                                      1.   Follow the steps for Removing Belts.
       This avoids causing damage to
                                                     Over time, the Belts begin to show signs of      2.   Wipe both sides of the new Belts
       the Belt. The conveyors continue
                                                     wear. This wear appears in the form of tears          with a clean, sanitized towel
       to turn during the cool-down
                                                     or discoloration of the belt, at which point          sprayed with an approved sanitizer
       period.
                                                     all belts should be replaced.                         and allow to air dry.
 7.   Inspect the front and rear Belts. Re-
                                                     NOTE: Belts should be removed ONLY               3.   Slide the new rear belt gently over
      place all of the belts if any of them
                                                            during Belt Replacement or                     the rear top roller and rear bottom
      are torn, folded, discolored, missing
                                                            when required in a service situ-               roller.
      snaps, or damaged in any way.
                                                            ation. For proper operation, re-         NOTE: Make sure the belt lines up prop-
                                                            place all belts at the same time.               erly on the rollers. The snaps on
                                                                                                            the belts should face the inside
                                                                                                            of the top front roller.

P/N 1011320 Rev. A 04/15                                                  7
4.   Slide the Heel/Texas Toaster belt       CLEANING THE TOP
      over the front bottom roller. Repeat
      this step for the crown belt.           COOLING FAN AND
NOTE: Make sure the belt lines up prop-        ELECTRICAL HOUSING
       erly on the rollers. The snaps on
       the belts should face the inside       (ANNUALLY)
       of the top rear roller. Belts must     Follow these steps to clean the top fan.
       be installed so the exposed di-
       agonal seam of the belt is away         1.   Turn the power switch to the OFF
       from the direction of belt travel.           position. The toaster enters a cool-
                                                    down mode and will automatically
 5.   Return the Front and Rear Belt Roll-
                                                    shut down when complete.
      ers to full tension by sliding them
      toward each other so each roller         2.   Unplug the power cord.
      locks into place.                        3.   Facing the front of the toaster,
 6.   Slowly lift up the Lower Belt Frame           move to the right Side Panel.
      Lock so the Front and Rear Belt Roll-         Remove the right Side Panel and set
      ers lock into place.                          aside. Do not lose the screws.
 7.   Re-engage the Upper Belt Frame           4.   Remove the Fan Duct cover from
      Lock by lifting up and then locking           the top of the unit and set aside. Do
      it in place on the Front Conveyor             not lose the screws.
      Assembly.                                5.   Use a plastic brush or similar tool to
 8.   Close and latch the Side Panel.               brush all 5 fan blades from above
NOTE: Inform the Store Manager after                and below. Be sure to remove all
       any Belt Replacement so new                  debris.
       Belts can be ordered. To obtain         6.   Carefully clean any debris from the
       new Belts, contact the factory at            inside floor of the control compart-
       1-877-392-7854 (North America                ment and from all electrical connec-
       only) or 630-784-1000.                       tions. Be sure to remove any grease,
 9.   Set the Compression Knob from 7               lint, or debris from these areas.
      to 4.                                    7.   Reattach the right Side Panel
 10. Re-install the Front and Rear                  and Fan Duct cover securely with
     Conveyor Covers and then the Bun               screws.
     Feeder Assembly.
 11. Plug in the toaster and test the unit
     before returning to service.

                                                                   8                         P/N 1011320 Rev. A 04/15
TROUBLESHOOTING

            Problem                                 Possible Cause                                             Corrective Action
Control Display flashes FPLt       Front Platen temperature is below 545 F (285 C).   Allow the unit to warm up for 30 minutes and then recheck. If the
continuously. Buns not toasting                                                       Control Display still flashes FPLt, contact your maintenance person
properly.                                                                             or Authorized Service Agency for service.
                                   Failed front Platen Thermocouple.                  Contact your maintenance person or Authorized Service Agency
                                                                                      for service.
                                   Failed Control Board
Control Display flashes rPLt       Rear Platen temperature is below 545° F (285°      Allow the unit to warm up for 30 minutes and then recheck. If the
continuously. Buns not toasting    C).                                                Control Display still reads rPLt, contact your maintenance person
properly.                                                                             or Authorized Service Agency for service.
                                   Failed Rear Platen Thermocouple.                   Contact your maintenance person or Authorized Service Agency
                                                                                      for service.
                                   Failed Control Board.
Control Display flashes Er 9       Control Compartment ambient temperature is         Verify side vents on toaster are unblocked and not near other
continuously.                      above 150° F (66° C)                               heating appliances. If problem persists, contact your maintenance
                                                                                      person or Authorized Service Agency for service.
                                   Failed Cooling Fan.
                                   Failed Control Board
Control Display Flashes FSSr       Failed Front Platen Solid State Relay.             Contact your maintenance person or Authorized Service Agency
continuously. Buns Burn.                                                              for service.
                                   Failed Control Board.
                                   Failed Front Platen Thermocouple.
Control Display flashes rSSr       Failed Rear Platen Solid State Relay.              Contact your maintenance person or Authorized Service Agency
continuously. Buns Burn.                                                              for service.
                                   Failed Control Board.
                                   Failed Rear Platen Thermocouple.
Control Display flashes Er 13      Loose Front Platen Thermocouple connection         Re-secure the Front Platen Thermocouple to the Control Board. If
continuously. Buns not toasting    on Control Board or the Front Platen Thermo-       the Control Display still reads Er 13, check the front Thermocouple
properly.                          couple is open.                                    for continuity. Contact your maintenance person or Authorized
                                                                                      Service Agency for service.
                                   Failed Control Board.
Control Display flashes Er 11      Loose Rear Platen Thermocouple connection on       Re-secure the Rear Platen Thermocouple connection to the Control
continuously. Buns not toasting    Control Board or the Rear Platen thermocouple      Board. If the Control Display still reads Er 11, check the Rear
properly.                          is open.                                           Thermocouple for continuity. Contact your maintenance person or
                                                                                      Authorized Service Agency for service.
                                   Failed Control Board.
Control Display flashes Er 12      Shorted Front Platen Thermocouple to ground.       Disconnect and re-secure the Rear Platen Thermocouple connec-
continuously. Buns not toasting                                                       tion to the Control Board. If the Control Display still reads Er 12,
                                   Failed Control Board
properly.                                                                             check the Rear Thermocouple for continuity. Contact your mainte-
                                                                                      nance person or Authorized Service Agency for service.
Control Display Flashes Er 10      Shorted Rear Platen Thermocouple to ground.        Re-secure the Rear Platen Thermocouple connection to the Control
continuously. Buns not toasting.                                                      Board. If the Control Display still reads Er 10, check the Rear
                                   Failed Control Board.
                                                                                      Thermocouple for continuity. Contact your maintenance person or
                                                                                      Authorized Service Agency for service.
Control Display flashes StoP.      Mechanical bind in one or both conveyors.          Enter “user mode” to check the motor speed. Check both convey-
                                                                                      ors for mechanical binds. Test the motor. Replace necessary parts.
                                   Worn or damaged Ball Bearings.
                                                                                      Contact your maintenance person or Authorized Service Agency
                                   Drive chain or sprockets damaged.                  for service.
                                   Failed Motor.
                                   Failed Control Board.
Control Display flashes SpEd.      Mechanical bind in one or both conveyors.          Enter “user mode” to check motor speed. Check both conveyors for
                                                                                      mechanical binds. Replace necessary parts. Contact your mainte-
                                   Worn or damaged Ball Bearings.
                                                                                      nance person or Authorized Service Agency for service.
                                   Conveyor chains loose or damaged.
                                   Drive chain or sprockets damaged.
Crowns and/or Heels must be        Silicone Belts not cleaned properly.               Clean Silicone Belts as described in the Maintenance section of this
forced into the toaster. Buns                                                         manual.
sticking and burning.
                                   Silicone Belts are not tack/sticky to the touch    Clean Silicone belts. If the Silicone Belts are too worn, replace them
                                   (replace every 2-4 months).                        as described in the Maintenance section of this manual.
                                   Silicone Belts are dirty, worn, or damaged (re-    Clean or replace Silicone Belts as described in the Maintenance
                                   place every 2-4 months).                           section of this manual.
                                   Buns do not meet specifications.                   Contact your bun supplier.

P/N 1011320 Rev. A 04/15                                                     9
TROUBLESHOOTING
            Problem                                  Possible Cause                                              Corrective Action
Buns not toasting adequately.       Compression Setting is incorrect.                  Use the recommended setting of 4.
                                    One of the Conveyor top shafts is stuck in the     Inspect positions of the shafts as described in the Maintenance
                                    lower lock position.                               section of this manual.
                                    Either both Upper/Lower Conveyor locks are not     Inspect the proper position of the locks as described in the Mainte-
                                    properly locked in place.                          nance section of this manual.
                                    Buns do not meet specifications.                   Contact your bun supplier.
                                    Motor settings are incorrect.                      Verify that the motor setting is set to 4000 as described in the
                                                                                       Programming section of this Manual.
Compression side door will not      Either both Upper/Lower Conveyor Locks are         Inspect the proper position of the locks as described in the Mainte-
close.                              not properly locked in place.                      nance section of this manual.
                                    The lock on the Compression Side Door is in the    Turn the lock to the unlocked position before closing the door.
                                    locked position when trying to close the door.
Fan is making an unusual sound.     Failed Cooling Fan.                                Verify vents on toaster are unblocked and not near other heating
                                                                                       appliances. Clean fans as described in the Maintenance section of
                                    Cooling Fan is dirty and needs to be cleaned.
                                                                                       this manual. If problem persists, contact your maintenance person
                                                                                       or Authorized Service Agency for service.
Control Display flashes F-HL con-   Front Hi-Limit Control is tripped.                 Allow the unit to cool and reset the Front Hi-Limit Control. If it trips
tinuously. Buns are not toasting                                                       again, contact your maintenance person or Authorized Service
properly.                                                                              Agency for service.
Control Display flashes r-HL con-   Rear Hi-Limit Control is tripped.                  Allow the unit to cool and reset the Rear Hi-Limit Control. If it trips
tinuously. Buns are not toasting                                                       again, contact your maintenance person or Authorized Service
properly.                                                                              Agency for service.
Control Display is blank.           Power Cord is not plugged in.                      Plug the Power Cord into the appropriate outlet. Turn the toaster
                                                                                       on. If the Control Display is still blank, contact your maintenance
                                                                                       person or Authorized Service Agency for service.
                                    Circuit Breakers turned off or tripped. Damaged    Reset Circuit Breakers. If they trip again, check the Power Cord,
                                    electrical outlet, plug, or Power Cord. Power      Plug, and outlet for damage. Contact your maintenance person,
                                    Switch damaged.                                    Authorized Service Agency, and Electrician for service.
                                    Faulty Transformer.                                Replace Transformer.
Conveyors not turning.              Damaged or missing Roller Tensioner(s)             Adjust or replace the Roller Tensioner(s).
                                    Conveyor Belt is stretched. Chain is skipping on   Measure and adjust the Conveyor Belt Chain as described in the
                                    shaft.                                             Maintenance section of this manual.
                                    Motor Drive Chain is detached from sprockets.      Reinstall the Drive Chain.
                                    Drive Chain needs lubrication.                     Lubricate Drive Chain with Lubit-8 (P/N 2140152).
                                    Failed Drive Motor.                                Contact your maintenance person or Authorized Service Agency
                                                                                       for service.

                                                                             10                                                     P/N 1011320 Rev. A 04/15
REPLACEMENT PARTS
                                                          2

                                                      2               1

                                       2
                                                                              3

                                                                                      4
                                                                                          5
                                                                                                     6

                                                                                   4
                                                                                          5                   7
                                                              4
                                                               5

                                                              4
                                                                  5

                                                                                                                                                                                     25
                                                                                                                                                                                     NOTE: See Page
                                                                                                                                                                                     zx For Detail
                                  10

                                                                                                                                                                                                          8

                                                                                                                                                                                                                        2

                                 12              11

                                                                                                                                                                                                                            9

                                                                                                                                                                                 2
                                  23
           21
                             24
 20                     16
             18
      17
                  27
 16
       26
        21
                                           22    13
                                 19
                            18
 20                    17
                14

                                   14
                                                15

Item Part #                             Description                               Qty.        Item Part #     Description                           Qty.   Item Part #            Description                               Qty.
1          0506514                      Cover Fixed Platen                        1           9    0506500    Cover, Adj. Platen                    1      17 2120224             Sleeve Bearing .50” OD x 3.75” LG         2
2          310P214*                     Screw, Hex #10-32 x 1/2”                  1           10   0021839    Weldment, Idler Main Platen           1      18 2120214             Spacer, Adjustable Frame RH               2
3          0506525                      Support Bracket, RH                       1           11   0021840    Weldment, Idler Adjust. Platen        1      19 308P145*            Nut Hex Acorn #08-32 S/S T304             1
4          308P164*                     Scr. Mach #8-32 x 1” LG SLTRSHT S/S       1           12   0021853    Weldment, Fixed Platen Frame          1      20 325P194*            Screw, Hex Head #1/4-20 x 2.00”, SS       1
5          308P102*                     Washer, Int. Tooth #8                     1           13   0021855    Weldment Adj. Platen Frame            1      21 2120213             Spacer, Frame & Platen, LH                2
6          0506524                      Insulation Plate                          1           14   0021838    Weldment Drive Roller Main Platen     1      22 0600143             Spring Compression Setting                2
7          0400427                      Insulation, Main Platen                   1           15   0021837    Weldment Drive Roller Adj. Platen     1      23 0506692             Cam Bracket, LH                           1
8          0506510                      Support Bracket, LH                       1           16   325P193*   Screw, Hex Head, #1/4-20x1.375”, SS   1      24 0600156             Spring Cam Adjustment                     2
                                                                                                                                                           25 0012946             Adj. Platen Assembly                      1
                                                                                                                                                           26 1001502             Label, Cam LH                             1
                                                                                                                                                           27 2150347             Cam                                       2
                                                                                                                                                           *Available in Packages of ten (10)

P/N 1011320 Rev. A 04/15                                                                                              11
REPLACEMENT PARTS

                                                                                                                                    2

                                                                                                                                                                                                                              3

                                                                                                                                                                                                                          1

                                                                                          18
                                                                                     19

                                                              13

                                                   11

                                                                                           17
                                                                                                                       20
                                     10 16
                                 9
                           7
                                                                                                17
                   5
    4          6
                                                                                    14
                                                             28
                                                              28

                                                                          10
                                                                  9
                                               8             10                                                                                             27
                                                    23

                                                                                                                                                                    26
                                                                                                          1

                                                                                                     25
                                                                                                                                                                                 29
                                                                               23                                            24
                                                                      5

Item Part #            Description                                Qty.              Item Part #               Description                            Qty.   Item Part #           Description                                 Qty.
1       2100212        Handle Pocket Pull Snap-in                  4                9     2150285             Bearing Single Groove SS               8      18 2120217             Spacer, Upper Locking Plate RH             1
2       0506492        Back Conveyor Cover                         1                10    0504320             Spacer 0.781 x 1.125 x 0.06”           8      19 325P194*            Screw, Hex Head #1/4 - 20 x 2.00” SS       1
3       0506518        Front Cover Door                            1                11    0506161             Bracket Bearing, LH                    2      20 2120216             Spacer Upper Locking Plate Front           1
4       0506519        End Housing Door                            1                12    0506162             Bracket Bearing RH                     2      21 1001502             Label, Cam LH                              1
5       310P146*       Nut, Hex ‘KEPS’ #10-30                      1                13    0506531             Plate Tensioner, RH                    1      22 2150347             Cam                                        2
6       325P176*       Screw, Flange Hex Head Cap                  1                14    0506530             Plate Tensioner, LH                    1      23 0506167             Bracket, Bearing                           2
7       0506291        Bracket, Tensioner End Housing Rear         1                16    300P123*            Ring Retaining External                4      24 0506174             End Cover Bottom                           1
8       0506292        Bracket Tensioner End Housing Front         1                17    325P193*            Screw, Hex Head #1/4 - 20 x 1.375 SS   1      25 308P157*            Screw, Tap 8-32 x 3/8” LG                  1
                                                                                                                                                            27 310P110*            Screw, Mach #10-32 x 1/2”                  1
                                                                                                                                                            28 0400418             Push In Grommet                            1
                                                                                                                                                            29 0021884             Weldment, End Housing Rod Support          1
                                                                                                                                                            *Available in Packages of ten (10)

                                                                                                                      12                                                                P/N 1011320 Rev. A 04/15
REPLACEMENT PARTS

                                                                                                        1

                                                                                                                        2

                                                                                                                                                              7

                                                                           1                                                     5                                        8
                                                                                              3                                         6

                                                                                                              4

                                                                                                                            7

                                                                               9
                                                                                    5
                                                                                         6
                                                                                              10
                                                                                                   11

                                                                                                                                                                    12
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                                                                           12                                                                                                 16
                                                                                   13                                                                                                   14
                                                                                                                       15

                                                                                         28
                                                                                                        14                                                                              18
                                                                                                              16
                                               27                                                                  17
                                                                                                                                                                                             17
                                                                                                                            8

                                                                                                                                19
                                                                26

                                                                                                                                 23                20
                                                                                                                                                        21
                                                                                                                                                              22
                                                                                        25

                                                                                                                   24

Item Part #     Description                         Qty.   Item Part #          Description                        Qty.              Item Part #           Description                            Qty.
1    0506144    Plate Tensioner RH                  2      11   0504321         Spacer 0.503 x 0.69 x 0.06”        2                 21 308P145*            Nut, Hex Acorn #08-32                 1
2    0506162    Bracket, Bearing RH                 2      12   331P101*        Nut, Hex 5/16 - 18                 1                 22 2150294             Chain, Drive                          1
3    0506161    Bracket, Bearing LH                 2      13   331P106*        Lock Washer                        1                 23 2150316             Sprocket, 25B12 3/8” Bore             1
4    0600158    Spring, Roller Tensioner            4      14   2150312         Sprocket, 25B14 .498” Bore         2                 24 310P214*            Screw, Hex #10-32 x 1/2”              1
5    0504320    Spacer 0.781 x 1.125 x 0.06”        10     15   2150185         Sprocket, 215B18., 1/2” Bore       2                 25 0506676             Motor Plate                           1
6    2150285    Bearing, Single Groove SS           8      16   2150313         Flanged Bearing                    2                 26 4000186             Motor, 230 V                          1
7    0506163    Bracket Tensioner                   2      17   331P103*        Shoulder Bolt 3/8 x 1”             1                 27 310P188*            Socket Head Cap Screw                 1
8    310P146*   Nut, Hex ‘KEPS’ #10-32              1      18   0506185         Bracket, Chain Tensioner           1                 28 0506475             Retainer Idler                        1
9    300P123*   Ring, Retaining External            1      19   0600157         Spring, Chain Tension              2                 *Available in Packages of ten (10)
10   2120221    Spacer, 0.69 x 0.503 x 0.359        2      20   3250160         Spacer .17ID x .43 OD x .03 THK    3

P/N 1011320 Rev. A 04/15                                                                 13
REPLACEMENT PARTS

                                     16                           17

                                                                  18
                                                                                  19

                                                                                                                                                      14
                                                                                                                15

                                                                                                                                            5

                                                                                                                               13               22

                                                                              9         10                                                             23

                                                                                                           8
                                                                                                                      12 22
                                                                                                                               24                                    31
                                                                                                           11
                                                                                                                                       28

                                                                                                   7                                        25

       1                                                                               5                                                    29 27
                                                                                                       3                                               30                     16

                                                                                                                 12
                                                                                                                                       26
                                                                                                                               28
                                                                                                                6
                                                                                                                                  33
                                                                                                  4                                    29

                                                3                                                                                                                                                     32

                                          2

Item Part #     Description                           Qty.   Item Part #               Description                            Qty.          Item Part #           Description                                Qty.
1    1001505    Label, Control                        1      12        2120233         Spacer .252 ID x .5 OD x .925 LG       4             25 0600156             Spring, Camp Adjustment                   2
2    4070200    Assy., PCB, GST-3V                    1      13        0503359         Bracket, Relay                         1             26 310P187*            Screw, Set #10-32 x 3/8 Hex Socket Cone   2
3    304P105*   Nut, hex ‘KEPS’ #4-40                 1      14        4010187         Transformer, 240 VAC / 12 VAC          1             27 2150347             Cam                                       2
4    4050236    Contactor, 2 Pol N.O.                 1      15        4030352         Thermostat Hi-Limit 700° F             2             28 325P193*            Screw, Hex Head #1/4-20 x 1.375” SS       1
5    306P130*   Nut, hex ‘KEPS’ #6-32 Small Pattern   1      16        308P157*        Screw, Tap 8-32 x 3/8” LG              1             29 308P145*            Nut Hex Acorn #08-32 Low Crown            1
6    4070154    Varistor Board                        1      17        0506477         Fan Bracket                            1             30 1001504             Label, Cam RH                             1
7    308P193*   Screw, Mach. #8-32 x 1/14” SLTFLTHD   1      18        310P213*        Screw, PHPNHD #10-16 x 3/14”           1             31 0506526             Housing Door                              1
8    308P143*   Nut, hex ‘KEPS’ 8-32                  1      19        4000202         Fan, Axial - 203V                      1             32 2100212             Handle, Pocket Pull Snap In               4
9    4051018    Thermocouple Type K Open end 80” LG   1      22        4051010         Relay Random Phase Solid State -50A    2             33 0600143             Spring, Compression Setting               2
10   1050214    Thermocouple Type K Open end 80” LG   1      23        308P115*        Screw, Mach. #8-32 x .318”             1             *Available in Packages of ten (10)
11   4060398    Terminal Block                        1      24        0506691         Cam Bracket, RH                        1

                                                                                               14                                                                       P/N 1011320 Rev. A 04/15
NOTES

P/N 1011320 Rev. A 04/15   15
LIMITED WARRANTY
 Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest ma-
 terials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechan-
 ical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accor-
 dance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures
 outlined in the Owner’s Manual. During the first 12 months, electromechanical parts, non-overtime labor, and travel expenses
 up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equip-
   ment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This
   warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance
   instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty
   does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to
   abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover wa-
   ter contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure
   problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in
   excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.
2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved
   to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not
   constitute a warranty charge.
3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of
   the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the
   carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are
   the responsibility of the purchaser.
5. WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
   ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS
   HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL
   ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN
   PERFORMANCE OF THIS WARRANTY.
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