Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State

Page created by Valerie Miles
 
CONTINUE READING
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
Issue 39
                                  June 2014

The
light side

         New method bursts onto pipe scene

            Trenchless in the Sunshine State

                Meet your ASTT Councillors
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
PR IS
                                      W      O T
                                       IN THE JEC T
                                         NE Y T
                                           R EA OF
                                            20 R
                                              10
                                                 ,2
                                                    01
                                                       3
DELIVERING PEACE OF MIND   PUSHING THE BOUNDARIES

STANDING BY                        PEOPLE ARE OUR
OUR WORK                             FOUNDATION
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
The only CRAWLER
you will ever need...

                                                                                  FROM 150-1000MM IN A SINGLE SETUP

                       Austeck is pleased to announce its partnership with German pioneer
                   Kummert GmbH and the introduction of the Kummert crawler into Australia

                  Free Call 1800 287 835 austeck.com
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
CONTENTS

                             48                                 54                                     56
        Great Southern Press Pty Ltd
                         ACN 005 716 825
                   (ABN 28 096 872 004)
                                                                                               ISSUE 39 | JUNE 2014
                           GPO Box 4967
              Melbourne VIC 3001 Australia
                                              REGULARS
                    TEL: +61 3 9248 5100
                                              From the Chairman’s Desk                                           8
                   FAX: +61 3 9602 2708
         query@trenchless-australasia.com     From the ASTT Secretary                                          10
               trenchless-australasia.com     About the ASTT                                                   70
                                              Membership Application                                           70
                 EDITOR: Tori McLennon
                                              ASTT Corporate Members                                            71
    ASSISTANT EDITOR: Megan Macdonald
             JOURNALIST: Josie Emanuel        Upcoming Events                                                   71
       SALES MANAGER: Tim Thompson            Advertisers’ Index                                               72
         SENIOR ACCOUNT MANAGERS:
                                              Coming in Future Issues                                          72
         David Marsh and Brett Thompson
    CREATIVE DIRECTOR: Michelle Cross         REPORTS
ACTING DESIGN MANAGER: Bianca Botter          New South Wales Councillor’s report – Nabil Issa                  12
              PUBLISHER: Zelda Tupicoff
                                              Victoria Councillor’s report – Chris Frangos                     14
                          ISSN: 1832-0562
                                              South Australia Councillor’s report – Chris Neate                14
                                              Western Australia Councillor’s report – Trevor Gosatti           16
                                              New Zealand Councillor’s report – Steve Apeldoorn                 18
                Follow us on                  Queensland Councillor’s report – Ben Crosby                      20
                  Twitter                     NEWS
               @TrenchlessOz                  Trenchless Australasia Update                                    22
                                              Trenchless Australasia: celebrating ten years                    26
THE AUSTRALASIAN SOCIETY
FOR TRENCHLESS TECHNOLOGY                     HDD
ABN 43 893 870 966
18 Frinton Place
                                              HDD Project Problems and Issues
                                              Dual-pipe horizontal directional drilling systems
                                                                                                                28
                                                                                                                      Highest Quality
GREENWOOD, WA 6024
astt.com.au
                                              for pilot bore drilling
                                              Industry-based trade qualifications and training
                                                                                                                32
                                                                                                                38
                                                                                                                      Lowest Risk
jeffpace@astt.com.au
CHAIRMAN                     Trevor Gosatti
                                                                                                                      Best Value
SECRETARY                        Jeff Pace                                                                            What makes HOBAS CC-GRP Australia’s best value jacking pipe?
VICE CHAIRMAN             Steve Apeldoorn                                                                             HOBAS’ patented centrifugal casting is the difference.
COUNCILLORS
WESTERN AUSTRALIA            Trevor Gosatti                                                                           •   Service life in excess of 100 years                        HOBAS® is proudly
                                                                                                                                                                                     distributed by Global
QUEENSLAND                     Ben Crosby
NEW SOUTH WALES                  Nabil Issa
                                                                                                                      •   Competitive pricing                                        Pipe Australia Pty Ltd
VICTORIA                     Chris Frangos                                                                            •   Lower installation costs
SOUTH AUSTRALIA                Chris Neate                                                                                                                                           email: sales@globalpipe.com.au
NEW ZEALAND               Steve Apeldoorn                                                                             •   Superior Technical support                                 Free call 1300 4 HOBAS (1300 4 46227)
TASMANIA
NORTHERN TERRITORY
                                    Vacant
                             Peter Lockett
                                                                                                                      •   Stocked locally
                                                                                                                      •   Pressure jacking pipe applications                         www.globalpipe.com.au
4        JUNE 2014 | TRENCHLESS AUSTRALASIA                                              trenchless-australasia.com
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
CONTENTS

                                                                                    58                                 60                                      63

                                                                                                      RELINING
                                                                                                      Interflow’s new fibreglass liner extends solution options        40
                                                                                                      PROJECTS
                                                                                                      New method bursts onto the pipe scene                            44
Trenchless Australasia

                                                             Issue 39
                                                                                                      A host of technologies LinQing up Queensland                     48
                                                                                                      Least risk, most reward                                          54
                                                           June 2014

                         The                                            A pipe is cured using
                         light side                                     Interflow’s new fibreglass
                                                                        liner technique, read more
                                                                                                      MEET YOUR COUNCILLORS
                                                                        on this exciting innovation   Going coastal – ASTT’s new QLD Councillor                        56
                                                                        and more on page 40.
                                                                                                      Great southern man – ASTT’s new SA Councillor                    58
                                  New method bursts onto pipe scene
June 2014

                                                                                                      COUNCIL PROFILE
                                     Trenchless in the Sunshine State

                                         Meet your ASTT Councillors

                                                                                                      Trenchless in the sunshine state                                 60
                    This magazine is the official journal of the
                    Australasian Society for Trenchless Technology
                    (ASTT) and is distributed to members and other
                                                                                                      CONFERENCES
                    interested parties throughout Australia and the                                   ASTT and ADIA partner at Gold Coast drilling conference          62
                    Asia-Pacific. It is also available on subscription.
                    The publishers welcome editorial contributions
                                                                                                      Implementing reform                                              63
                    from interested parties. However, neither the
                    publishers nor the ASTT accept responsibility for                                 COMPANY NEWS
                    the content of these contributions and the views                                  Directhit Trenchless celebrates 20 years                         64
                    contained therein are not necessarily the views of
                    the publishers or the ASTT.                                                       An innovative approach to mud                                    65
                    Neither the publishers nor the ASTT accept                                        Tunnelcorp speeds forward                                        66
                    responsibility for any claims made by advertisers.
                    All communications should be directed to the
                                                                                                      Toro breaks new Aussie ground                                    68
                    publishers.                                                                       Diagnose your pipe health                                        69
                    Unless explicitly stated otherwise in writing, by
                    providing editorial material to Great Southern
                    Press (GSP), including text and images you are
                    providing permission for that material to be
                    subsequently used by GSP, whole or in part, edited
                    or unchanged, alone or in combination with other
                    material in any publication or format in print or                                                                                                                                                      ®          Ryan Zimmerman knows the Ditch Witch® JT100 All Terrain. In fact, he drilled
                    online or howsoever distributed, whether produced                                                                                                                                                                 with the first one off the line. So, when Apex Directional Drilling was called in
                    by GSP and its agents and associates or another
                    party to whom GSP has provided permission.
                                                                                                                                                                                                                                      to handle the near-impossible bores on a mountainside in the Cascades, he
                                                                                                                                                                                                                                      knew they were up to the challenge. 20-foot snow drifts. 90-mph wind gusts.
                                                                                                                                                                                                                                      Solid and fractured rock. The All Terrain handled it all.
                                                                                                                                                                              Ditch Witch Australia & New Zealand
                                                                                                                                                                              NSW & ACT // +61 2 4777-7110
                                                                                                                                                                                                                                      Share your Ditch Witch drill story at facebook.com/ditchwitch.
                                                                                                                                                                              QLD // +61 7 3719-2203
                                                                                                                                                                              VIC & TAS // +61 3 9357-9929
                    Average Net Distribution 2,733
                                                                                                                                                                              SA & NT // +61 8 8329-5300
                    Period ending March 2014
                                                                                                                                                                              WA // +61 8 9359-1500
                    Source: Audited Media Association of Australia;                                                                                                           NZ // +64 9 570-1002
                    CAB Total Distribution Audit for further
                    information visit www.auditedmedia.org.au

                                                                                                                                                                              ©2014 The Charles Machine Works, Inc.   5320_01INTL •
6                                 JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                             trenchless-australasia.com
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
REPORTS

                                From the
                                CHAIRMAN’S DESK
                                THE 22ND ANNUAL General Meeting               valued enough. Andy has been the
                                for the Australasian Society for Trenchless   Vice Chairman of the ASTT, has been a
                                Technology was held recently in               Trenchless Person of the Year winner,
                                Brisbane on 1 May 2014. At this forum         and was the Chair of the successful
                                the Council of the ASTT was elected           International No-Dig held in Brisbane in
                                and the following was declared as the         2006. He has worked tirelessly for the
                                new Council:                                  ASTT and made a significant contribution
                                                                              to the Society and the trenchless industry.
                                Western Australia – Trevor Gosatti            We thank him for his efforts.
                                (Chairman)                                       The new Council will be focusing on
                                New Zealand – Steve Apeldoorn (Vice           a number of issues over the next few
                                Chairman)                                     months, including training and education
                                Victoria – Chris Frangos                      initiatives that I touched on in the last
                                New South Wales – Nabil Issa                  edition of Trenchless Australasia, and we
                                Northern Territory – Peter Lockett            hope to be able to promote these soon in
                                Queensland – Ben Crosby                       an upcoming issue.
                                South Australia – Chris Neate                    Again, I want to remind industry
                                Tasmania – (vacant)                           stakeholders of the 2014 Water New
                                                                              Zealand Annual Conference and Expo,
                                Secretary/Treasurer – Jeff Pace (ISTT         to be held at Hamilton, New Zealand
                                Representative)                               from 17-19 September 2014. The ASTT
                                                                              is a partner of this event and there
                                   I congratulate the Councillors elected     will be a trenchless stream included in
                                and look forward to working with them         this conference this year and we ask
                                to continue to take the Society forward       interested members to be involved.
                                in the next year. In particular I welcome        If you have any pressing trenchless
                                both Ben Crosby from Queensland and           industry issues that you would like the
                                Chris Neate from South Australia, as new      ASTT to help you with, please do not
                                Councillors to the ASTT. It is great to see   hesitate to contact your local Councillor
                                both Ben and Chris put their hands up to      or myself as Chairman, and we would
                                be involved in the ASTT and I am sure they    be happy to assist in any way possible.
                                will contribute to enhance the Society.       That is what your Council is for.
                                   I would like to take this opportunity
                                also to recognise departing Councillors
                                Tim Bartholomaeus and Andy Krumins.
                                Tim has been the South Australian
                                Councillor for a couple of years and we
                                thank him for his service in that time.
                                Andy Krumins has been the Society’s
                                longest serving Councillor representing
                                Queensland for over 20 years since            TREVOR GOSATTI
                                (1994) and his impact can not be              ASTT Chairman

8    JUNE 2014 | TRENCHLESS AUSTRALASIA                                                      trenchless-australasia.com
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
REPORTS

                                From the
                                ASTT SECRETARY
                                NEW MEMBERS                                   Listed under is the current ASTT
                                 On behalf of the ASTT, I extend a warm     Council structure for 2014-15:
                                welcome to the following new members:       Western Australia – Trevor Gosatti
                                                                            Tasmania – Vacant
                                CORPORATE MEMBERS – AUSTRALIA               Queensland – Ben Crosby
                                Chris Bland from Monkey Media               New Zealand – Steve Apeldoorn
                                                                            New South Wales – Nabil Issa
                                2014 ANNUAL GENERAL MEETING –               Victoria – Chris Frangos
                                BRISBANE                                    South Australia – Chris Neate
                                   This year’s 22nd combined Council        Northern Territory – Peter Lockett
                                and Annual General Meeting was held in
                                Brisbane on the 1st of May to coincide      2014 ISTT NO-DIG AWARDS PROCEDURE
                                with AWA’s Ozwater event.                     Entries are now open for the ISTT
                                   The minutes of this meeting can be       No-Dig Awards, which will be presented
                                downloaded from the ASTT website, refer     at the Gala Dinner at the International
                                to the following link                       No-Dig 2014 Madrid in October 2014. To
                                   astt.com.au/trenchless_technology/       enter go to the ISTT website and follow
                                links/agm_minutes                           the prompts, refer istt.com/award-rules-
                                                                            applications
                                ASTT COUNCIL CHANGES                          Members are reminded that the
                                   At the recently held AGM in Brisbane     ISTT will only accept ASTT endorsed
                                there were some changes to the Council.     nominations for this award.
                                Firstly Steve Apeldoorn was elected           Therefore should any ASTT member
                                as the Vice President taking over from      wish to submit an application to the
                                Andris Krumins. Andris, or Andy as he is    award, they will have to forward it to the
                                more commonly known, has now retired        ASTT Secretary for society endorsement
                                from ASTT Councillor duties, a position     and it will then be passed to the ISTT
                                he has held since 1994 where he took        for assessment etc. The closing date for
                                over from David Huggins. During this        nominations is 11 July 2014.
                                extensive period, Andy has seen the ASTT
                                grow and has contributed enormously to      MEMBERS DIRECTORY
                                the promotion of Trenchless Technology         A reminder to all members to review
                                across Queensland. Andy has also            the information listed about you and
                                managed several National Conferences        your company on the ASTT website.
                                and the 2006 ISTT International             To view, go to the Members Directory
                                Conference during his tenure. Andy has      area of the ASTT website, refer astt.com.
                                been replaced by Ben Crosby who is the      au/membership/members_directory
                                Managing Director of Bamser. Another        If any changes are required, please send
                                change is in South Australia where Tim      the changes to me and I will amend.
                                Bartholomaeus from SA Water has been
                                replaced by Chris Neate, the South
                                Australia/Northern Territory Manager
                                from Ditch Witch Australia. I personally
                                would like to thank both Andy and Tim
                                for the work they have done for the ASTT,   JEFF PACE
                                a job well done.                            ASTT Secretary

10   JUNE 2014 | TRENCHLESS AUSTRALASIA                                                    trenchless-australasia.com
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
REPORTS

New South Wales
Councillor’s report
                                                                                                                                                 Rise      to
                                                                                                                                                 the occasion
NABIL ISSA                                                                                                                                      The ROVION DCX5000 desktop command centre & RX400 Crawler are the
                                                                                                                                                ultimate upgrade to any existing ROVION system.
THE TRENCHLESS TECHNOLOGY                      contractors and subcontractors.                 Lobbying by the ASTT Executive for a             The ROVION desktop DCX5000 command centre puts every function at your
industry has remained steady despite              The issue of lack of compliance with         reversal of this position is vital in order to   fingertips, so you can inspect with maximum productivity—all from the comfort
fluctuations in the volume of work coming      established industry standards is a serious     help resolve some of the concerns held by        of your vehicle’s control studio.
from different sectors of the utilities        one as it has long-term implications for        asset owners about the potential impacts
                                                                                                                                                With the RX400 battling high flows, deep mud & big obstacles is a breeze—or
industry due to restructures and cost          other infrastructure owners. The demand         of HDD installations on their assets.
                                                                                                                                                simply need the height and illumination to inspect pipe as large as 2000mm
pressures. The power industry restructure      for directional drilling and piercing tools
                                                                                               BRANCH MEETINGS
                                                                                                                                                —count on the RX400’s brute force to conquer the toughest jobs.
has been going for almost two years, and       for short shots for sewer reticulation
this has resulted in a significant reduction   remains steady in New South Wales.                 ASTT members in New South Wales
in capital works programs across the three     There is also a significant level of activity   have maintained their long standing
power companies in New South Wales.            in pneumatic pipe bursting for sewer            tradition of holding regular meetings over
Further reductions in capital works over       replacement as well as static bursting for      the last twelve months. The Trenchless
the next five years are expected due to        laterals and watermain replacement.             Technology community can benefit from
the ongoing focus on electricity prices by        The emerging coal seam gas industry          regular forums on Trenchless Technology
the State Government and the Australian        in New South Wales is continuing                activities, and it is my intention to
Energy Regulator (AER).                        to generate interest in HDD for the             hold two forums over the next twelve
   Early April, the AER announced its          construction of methane gas pipe                months in New South Wales, aiming to
decision to reduce the power companies’        networks. As a percentage of total HDD          bring together Trenchless Technology
revenue for 2014-15 by five percent.           work in New South Wales, this type of           contractors, trainers, WorkCover, end-
This reduction is certain to result in the     activity is expected to reach double digits     users and other interest groups.
scaling down of current capital projects.      within the next five years.
There is also an intention by the State           The trenchless technologies that are         ASTT RULES AND BYLAWS                             ROVION desktop command centre
Government to privatise the poles and          currently being utilised the most in New        SUB-COMMITTEE                                                                                                                          ROVION large-duty crawler
wires businesses, which is placing further
pressures on the power companies to
                                               South Wales include:
                                               • Horizontal directional drilling
                                                                                                  As a member of the Rules and By-Laws
                                                                                               Subcommittee, which also includes the
                                                                                                                                                 DCX5000                                                                              RX400
                                                                                                                                                • Direct connectivity to Wincan reporting software
improve their bottom line.                     • Relining                                      ASTT Councillor for Victoria, the ASTT
                                                                                                                                                • Installs as unitized panel, or separates into individually                      •   DigiSewer and laser profiler compatibility
   The reduction in demand for horizontal      • Static and pneumatic pipe bursting            Councillor for New Zealand, and the ASTT
                                                                                                                                                  mountable components                                                            •   Expansion port for elevated rear-view camera
directional drilling (HDD) services by the     • Piercing tools for short shots.               Treasurer/Secretary, a review of the ASTT                                                                                          •   4 adjustable LED tri-lamps and 2 LED path lamps
                                                                                                                                                • Ergonomic joysticks and thumbwheels grant precision control
power companies has been more than                This year is no different to previous        Constitution has been undertaken to align        • Customisable button functions                                                   •   Illuminated rear-view camera on tractor
offset by the ramping up of the NBN            years in terms of obtaining detailed            the governance framework with current            • 10” touch screen and backlit for HUD display & controlling                      •   Sensors for tilt, roll, height, pressure and temp
roll-out in regional and metropolitan New      project information from ASTT contractors       expectations and priorities, and to ensure         camera settings                                                                 •   2 gearbox speeds
South Wales. As experienced in previous        due to the reluctance of these entities         that the constitution facilitates future                                                                                           •   Selectable 512/640 Hz sonde
years, the NBN roll-out has not been           to release information that they regard         reform programs.
without its usual issues. Damage to existing   as commercially sensitive and could                One of the significant outcomes of
                                                                                                                                                                                                       1500mm
underground infrastructure and laying          compromise their commercial position.           this review is a proposal to introduce
cables outside the usual telecommunication        I again call on the ASTT Executive to        special interest groups (SIGs), each with
alignment and at inconsistent depths is        set up a central national database of           a focus on a specific area of Trenchless
causing grief to road asset owners and         Trenchless Technology projects that could       Technology. These SIGs are expected to
other utility service providers. It is not     serve as a barometer for gauging how            become the technical arm/knowledge

                                                                                                                                                                                                                445mm
uncommon, for example, to find NBN             the industry is developing, and use that        base of the ASTT on various streams
cables being laid directly above power         to ascertain what level of interaction and      of Trenchless Technology. They will be
cables without prior consultation with the     engagement the ASTT needs to exercise           expected to drive new programs aimed
power companies involved.                      with its members and their customers to         at further developing and enhancing
   The accuracy of cable recording is          keep the industry moving forward.               Trenchless Technology within their area                                                           *up 2m with optional extension
also questionable, which makes it difficult                                                    of expertise.
                                                                                                                                                   Total Integration                       Vertical Range                                   Extreme Capability
to locate underground infrastructure           HDD TRAINING                                       One of their major roles is to instigate
                                                                                                                                                   The DCX5000 works with all other        With its remote-operated lift, the               Powerful drive train and ground
based on Dial Before You Dig plans.              Training and authorisation in HDD             new opportunities and advise the ASTT                                                                                                        clearance are just the beginning -
                                                                                                                                                   ROVION components, so upgrading         RX400 centres camera view in lines
These issues present new opportunities         for new entrants as well as Recognition         Council on funding allocations for future           your capability has never been          600mm -1.5m diameter (or up to 2m                rear view camera, auxiliary lamps,
for ASTT to liaise with NBN, and perhaps       of Prior Learning for experienced               programs. The role of Councillors under             easier or more affordable               diameter with optional extension                 laser range-finders, sonde, sensors
explore opportunities for developing a         operators leading to the award of either        this operating model is expected to                                                         accessory).                                      and expansion port are all built in.
Memorandum of Understanding that               Cert II or Cert III in HDD have been            focus on governance matters only, and
addresses infrastructure owners’ concerns      available in New South Wales for just over      could lead to rationalising the number
in relation to the standards and practices     a year. However, the take-up has been less      of Councillors involved and how
adopted by HDD operators, and ensure           than encouraging.                               Councillors are elected. A discussion
that appropriate training and authorisation      This is due to the absence of mandatory       paper will be released to members for
is a mandatory requirement for all NBN         legal requirements for such qualifications.     review in due course.

                                                                                                                                                                                                                                               Sewer Equipment Company Australia
12        JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                   trenchless-australasia.com                                                                                                Call: 02 9724 0433 or Email: seca@seca.com.au
                                                                                                                                                                                                                                                        www.seca.com.au
Light side The Issue 39 June 2014 - New method bursts onto pipe scene Trenchless in the Sunshine State
REPORTS

Victoria
Councillor’s report                                                                                                                        Vivax-Metrotech AUS – Your Qualified Partner For Ensuring Network Reliability
CHRIS FRANGOS
TRENCHLESS TECHNOLOGY IN Victoria
continued to steadily grow again
throughout 2013-14.
                                              • Transformational infrastructure
                                                  will drive economic growth and
                                                  better connect Melbourne, its
                                                                                              A period of re-tendering term
                                                                                            contracts by some authorities has been
                                                                                            followed by continued growth in renewal
                                                                                                                                              The Evolution Continues:
  Infrastructure projects of all sizes            regions and wider Victoria to our         of both water and sewer assets with key          vCam 5: Daylight Viewable Screen, Locatable Pushrod and WiFi
have continued to support trenchless              export markets.”                          trenchless projects being highlighted by
technologies across all sectors.                 It is expected that growth in trenchless   individual authorities across the state.
  It is expected that investment in           solutions will continue as a necessary          Efficiency of investment will be
infrastructure will continue in the           part of all capital works programs to         the focus of new Water Plans with all
foreseeable future given the Victorian        ensure sustainable solutions to ageing        authorities investigating new delivery
Government’s budget predictions as            infrastructure continue to provide value      models and potential productivity
shown in the following extract from a         to Victorians.                                improvements.
budget media release.                            The highlight of the Trenchless              New high profile projects in the rail
                                              calendar for 2013 was the 10th No-Dig         and road sectors are planned that will
INVESTING IN TRANSFORMATIONAL                 Down Under in conjunction with the 31st       continue to see the commencement
INFRASTRUCTURE                                ISTT No-Dig conference.                       of new tunnelling projects and
  Record program of investment up                The Sydney technical committee,            rehabilitation of existing infrastructure in
to $AU27 billion in new infrastructure        ISTT and GSP once again executed a            close proximity.
will create jobs, boost productivity and      well-run conference with an interesting         Smaller scale trenchless projects are
improve liveability for all Victorians.       and well-rounded conference program.          also expected as part of the current
• The Coalition Government will deliver       Social events and the awards dinner           program of infrastructure investment.
   the Melbourne Rail Link – including        were well supported and enjoyed by all.         The challenges for 2014 will be
   the delivery of the Airport Rail Link –    In combination, all elements of this event    focused on achieving efficiency gains
   creating 3,700 jobs during the peak        contributed to another successful event       across current programs of asset
   of construction                            for the ASTT.                                 rehabilitation across the electricity, gas,
• Building the East West Link – Western          The Victorian water industry in 2013       water and wastewater networks. This
   Section, in addition to last year’s        focused on implementation of the              will no doubt see new innovative
   announcement of the eastern section,       new Water Plans with the emphasis on          processes and products being
   at an estimated cost of $AU8-10 billion,   development of investment strategies for      implemented across all sectors of
   will create 3,000 jobs during the peak     the new five-year Water Plans.                Trenchless Technology.
   of construction

South Australia                                                                                                                                   Type M2 Reel                                                                                       Type CP Reel

Councillor’s report
                                                                                                                                                                30 metres                                                                            60 & 120 metres

CHRIS NEATE
                                                                                                                                              Also a Full Range of Class Leading Locators
HAVING TAKEN OVER from Tim                    southern railway line, etc, coming to         this application is the installation of
Bartholomaeus as ASTT councillor for          conclusions – or infrastructure already in    63 mm and 110 mm PE pipe in a suburban
South Australia in the last month or so,      place in these areas – the general feeling    environment setting. The utilisation of
I can only report some basic feedback         is that work for Trenchless Technology        smaller HDD machines is becoming
from South Australia contractors about        this year will be less than that of           apparent more in South Australia than
the state of our industry and their           previous years.                               it has in the past. The smaller distance
                                                                                                                                              VM540 Sonde Locator   VM550 Safety Locator   VM585 Safety Locator   VM810 Single        vLoc 9800 3 Frequency   vLoc Pro2 Professional
thoughts. They are predominantly HDD                                                        installations (20-50 m) are driving this                                                       & Metal Detector       Frequency Locator   Locator                 Locating System
contractors and in general the same           NBN                                           particular size of machine.
feedback was received. The last twelve           NBN work is the one area of hope. The
months of work have been consistent           handful of HDD contractors in Adelaide        WATER
with no real highs. With major projects       either already have or are presently            SA Water is still carrying out renewal                                                            Sydney 02 9972 9244 Melbourne 03 9016 9211 Brisbane 07 3103 2844
such as the Northern and Southern             looking at new contracts with SAPN.           works. One in particular being the Marion                                                           Perth 08 9467 5744    Auckland +64 9 889 7633 Fax 02 9972 9433
Expressways, the electrification of our       The main work for the HDD contractor in       Road project, which has involved the                                                                Email sales@vxmtaus.com

14       JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                 trenchless-australasia.com
REPORTS

renewal of 6.9 km of 600 mm                 contractor with a 50 tonne hydro burst         POWER
concrete-lined mild steel locking bar       machine, Amos Excavations, replaced              SAPN (previously ETSA) have been
pipe watermain. It was installed in 1898    150 m of 300 mm vitreous clay pipe             utilising Trenchless Technology for years
and was the oldest locking bar steel pipe   with 280 mm HDPE pipe in one pass in           now, with usage increasing at a steady
in South Australia. The work was carried    an area where open excavation would            rate. Replacement of overhead power lines
out by Interflow using their “Titeflow”     have been practically impossible.              and lighting has been the main work for
method, which produces a close fitting      Promotion of this type of installation is      Trenchless Technology. Larger installations

                                                                                                                                            The PANORAMO Family
liner solution using die reduction          being done extensively to SA Water             have been occurring with multiple PE
technology and utilising a 12 tonne guide   and I expect more of this type of work         pipes being installed at the same time, up
winch to clean out the old pipe and         in the future.                                 to 6x110 mm size pipes by mid-size HDD
static burst machinery to install the new                                                  machines in densely populated areas, such
pipe. There were no significant teething    GAS                                            as Jetty road in Glenelg.
troubles or incidents and the project         I have had feedback from a South
proceeded according to the time and         Australian Gas contractor that                 MEMBERSHIP
cost budgets.                               Investra (APA), in general, handout               Having only started in this role, I was
                                            approximately 20-30 HDD jobs                   taken aback by the low amount of ASTT
WASTEWATER                                  annually at present in Adelaide and            members there are in South Australia.
  There have also been successful           surrounding suburbs. Generally the size        One of my initial goals is to find out why
sewer replacements also using static        of installation is between 30-150 m of         this is and to build membership numbers
burst machinery. In particular a            50-60 mm steel pipe.                           in our state.

                                                                                                                                                             SI

Western Australia
Councillor’s report
TREVOR GOSATTI
                                                                                                                                                                                                                                      150
THE WESTERN AUSTRALIAN Trenchless              The Water Corporation continued its            The use of cured-in-place pipe (CIPP)
Technology sector showed signs of           sewer rehabilitation program for a panel of    to rehabilitate pipes in several of Perth’s
slowing down from previous strong           relining contractors. Again, works issued      local government councils, who are
activity in 2012, mainly due to the         under that program were of a similar           rehabilitating drainage pipes, remained
expected completion of the                  spend to the previous year on projects that    steady during the year – in-line with
construction phases within the              include works for trenchless operators.        previous years. In addition, the City of
resources sector.                              Western Power, the state power utility,     Kalgoorlie-Boulder completed works in an
   Some projects involving larger           has continued its significant underground      ongoing program of sewer rehabilitation.
directional drilling rigs were again        power program, which has been in place            The use of directional drilling for the
completed in the North West of              for over a decade now. This is a program       installation of communications was steady
Western Australia for various oil and       that converts areas of overhead power          throughout the year, although this still
gas projects under construction,            wires and poles to underground power.          remains a very competitive market with
but many of these are now nearing           About 98 per cent of these works are done      many smaller contractors. The expected
completion. Projects on Barrow Island       by directional drilling, which minimises the   increase in potential projects attached
in particular were recognised for their     impacts on residents and businesses of         to the NBN planned works in Western
quality and competence.                     the areas. Approximately $AU40 million         Australia was slow and involved less
   The Water Corporation of Western         per year is contributed towards works on       trenchless works than first thought due                 The Panoramo 3D Optoscanner inspection range
Australia continued its programs,           the program and Western Power and the          to suspect procurement policy attached                 is now complete with Panoramo 2, Panoramo 150
which affected works that allow for         State and local governments share these        to the roll-out of this program. This will
Trenchless Technology. The Infill           costs. This represents in excess of 5,000      evolve more in 2014 with the change of                        and Panoramo SI Manhole scanner.
Sewerage Program remained steady            properties converted per year under            Federal government.
in 2013 in comparison to 2012, and
many microtunnelling lines were being
                                            this program inclusive of 2013. About
                                            54 per cent of the Perth metropolitan area
                                                                                              Trenchless works in 2014 are again
                                                                                           expected to remain steady in comparison                  www.ibak-australia.com.au
completed as part of those works.           is now serviced underground.                   to 2013.
                                                                                                                                                                  Facebook “f ” Logo   CMYK / .ai   Facebook “f ” Logo   CMYK / .ai

16       JUNE 2014 | TRENCHLESS AUSTRALASIA                                                               trenchless-australasia.com     Phone: 1300 784 670 (Freecall) I Email: info@ibakaus.com.au
REPORTS

New Zealand
Councillor’s report
STEVE APELDOORN
2013-14 HAS SEEN an improvement                benefits of the new framework is that all       the broadband roll-out. Companies
in business confidence within New              of the skills that are common between           have continued to stretch the
Zealand, and this has also generally been      the roading, civil and the utility sectors      boundaries of bigger and longer
represented in the utilities space. This       are all included in earlier combined            shots. The first intersect drill is
comes off the back of the Canterbury           qualifications, (Levels 1-3) enabling the       expected within the next 18 months
earthquake rebuild, the ongoing                ease of training staff for organisations        for a natural gas pipeline.
broadband roll-out, and sustained              that carry out civil and utility work, and   • Pipeline rehabilitation (lining): this has
capital works programs from the Local          make it much quicker for employees              continued to be a very competitive
Network Operators. In addition to the          working in one sector to move across to         market. Canterbury earthquake rebuild
work in Canterbury, Auckland is having a       another sector.                                 continues to provide a significant
small residential building boom, and this         The New Zealand Trenchless Technology        portion of the market. There is an
has had a positive impact on the local         Forums, hosted by ProjectMax, have been         increasing use of fibre reinforced liners
economy and outlook. This increase in          ongoing, with another three forums held         for large diameter pipelines. Fold and
general business confidence is welcomed        in Auckland over 2013-14. Attendance            form liners are now competing for
following the difficult period we have had     and participation at these events has           market share.
since 2010.                                    continued to be excellent with up to         • Hydro excavation: the use of hydro
                                               75 delegates attending and presenting           excavation has continued to grow.
MAJOR TRENCHLESS ACTIVITIES IN THE             with a good diversity of players from           The use of hydro excavation in built
LAST TWELVE MONTHS                             across the industry including utility           up environments for the broadband
                                               engineers, contractors, material suppliers      roll-out and the use of this method
TARGETED REVIEW OF QUALIFICATIONS              and consultants.                                for service of location has been the
   This is largest review of the country’s                                                     principal drivers.
qualifications that has been undertaken,       ULTRA-FAST BROADBAND ROLL-OUT                  There are a number of trenchless
and a large amount of work, spanning the         Installation of fibre is in progress       events and initiatives planned for the
last two years, has been done to align and     through the country, and a number of         coming 12 months, including:
streamline qualifications. This review has     HDD contractors are involved in this work.   • WaterNZ Conference – ASTT Technical
provided the opportunity to restructure                                                        Paper Stream: The ASTT will again
the delivery of utility qualifications,        CANTERBURY EARTHQUAKE RECOVERY                  have a technical paper stream at
                                                                                                                                           ©2014 Melfred Borzall, Inc., 2712 Airpark Drive, Santa Maria, CA 93455
including introducing a new trenchless           The CCTV investigations of the                the 2014 conference in Hamilton
qualification stream into the infrastructure   drainage networks are finally winding           September 2014.
                                                                                                                                                                                                                    BORZALL EAGLE CLAW
qualifications pathway - the New Zealand       up, and the rebuilding of the utilities is   • New Zealand Trenchless Technology
Certificate in Infrastructure works            well under-way. Pipe bursting, HDD and          Forums: Ongoing since November                                                                                         “The best feature of the Eagle Claw is the replaceable teeth.
(Trenchless Installations).                    structural lining are all methods being         2007, three further forums will again
                                                                                                                                                                                                                      We’ve always had good luck with this bit. We used the Eagle
   The core of the existing HDD                utilised in the rebuild.                        be hosted in July, November 2014, and
qualification will sit within this new                                                         March 2015.
                                                                                                                                                                                                                      Claw on a job at Edwards Air Force Base in California and
qualification as an endorsement. Over          TECHNOLOGIES IN USE IN NZ                    • Trenchless Qualifications Development:                                                                                  ran into hard, decomposed granite that was more like solid
time more trenchless methods will be           • Horizontal directional drilling: HDD          this includes drain cleaning,                                                                                          granite. The ground conditions were so hard we couldn’t use
added into qualification. One of the             has had an ongoing roll as part of            Hydro-excavation and CCTV.                                                                                             a regular duck-bit, nor could it be trenched. The Eagle Claw
                                                                                                                                                                                                                      broke through the hard ground and we were able to complete
                                                                                                                                                                                                                      multiple bores up to 300". Without the Eagle Claw we would
                                                                                                                                                                                                                      not have been able to complete this part of the project.”
                                                                                                                                                                                                                                                           Scott Sanchez,
                                                                                                                                                                                                                                                           S&S Drilling, Corona, California

                                                                                                                                                                                                                      For more information call Melfred Borzall at 800-558-7500
                    ARE YOU READY FOR A CHANGE?                                                                                                                                                                       (Outside the U.S. call 805-739-0118) or visit www.melfredborzall.com
                 We need a senior drill operator/project manager to lead our Special projects team.
                 Package includes benefits and possible company share ownership. Email CV today.
                                                                                                                                           Distributed by:
     P 07 823 7415 F 07 823 7416 E neil@uul.co.nz M 027 431 2158 | 027 431 2159                                                            Queensland Drilling Sales & Supplies                                                      Blick Industrial Limited
     34 Matos Segedin Drive, RD3, Cambridge 3495 NEW ZEALAND
                                                                                                                                           Australia                                                                                 New Zealand
                                                                                                                                           61 75537 1366                                                                             0800 500 407
                                                                                                                                           www.qlddrilling.com                                                                       www.blick.co.nz
18        JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                trenchless-australasia.com
REPORTS

Queensland
Councillor’s report
BEN CROSBY
THE ASTT’S ANNUAL general meeting           groups will be disseminated over                        in the water industry with some key
(AGM) on 1 May 2014 saw my role as          the coming months.                                      capital projects being announced by
the new Queensland Councillor formally         I replace a gentleman who has given                  Queensland Urban Utilities, Unitywater,
announced. I’m very pleased to now be       so much to the trenchless industry, Andy                Townsville City Council, Bundaberg
involved in the Society where I will make   Krumins. I would like to thank Andy for                 Regional Council, Cairns Regional
positive contributions to the industry      the positive contribution that he has                   Council and Seqwater.
and benefit our members. Expect a call,     given the trenchless industry over many                    In my new role as QLD Councillor
Queensland members!                         years - you will be missed.                             I would encourage members and
  Some key initiatives were                    The trenchless industry in Queensland                non-members seeking information
discussed at the AGM, such as the           is experiencing some change with gas                    regarding the trenchless industry to
establishment of some special interest      projects and mining projects slowing.                   approach me via the ASTT website:
groups. More information on these           That said, there is some positive activity              astt.com.au/about_astt/councillors

     DELIVERING A SUSTAINABLE FUTURE                                                                          DESIGN

  DESIGN
                                                                                         MAINTAIN

                                                                                                                                     BUILD

                                                                                                           RELIABILITY

  BUILD
  OPERATE
                                                                                                             OP E R AT E

                                                                              REGULATORY             CUSTOMER          SYSTEMS           COST OF

  MAINTAIN
                                                                              COMPLIANCE             SERVICE           EFFICIENCY        OWNERSHIP
                                                                               Safety                 Continuity       SMART                 Whole-of-Life
                                                                               Water Quality          Value            Connectivity          Talent
                                                                               Environment            Responsiveness   Automation            Energy
                                                                               Health                 Improvement      Process Control       Materials

   Everything we’ve learned about water
   technology comes down to one thing:                                                                RISK MANAGEMENT

   RELIABILITY
     MELBOURNE    Peter Everist   03 8847 4735   Peter.Everist@pentair.com
     SYDNEY       Hugh McGinley   02 9895 1522   Hugh.McGinley@pentair.com                                                       wigroup.com.au
     ADELAIDE     Owen Jayne      08 8348 1687   Owen.Jayne@pentair.com
     BRISBANE     Rob Ashton      07 3712 3680   Rob.Ashton@pentair.com
     PERTH        Ian Blinco      08 8348 1606   Ian.Blinco@pentair.com
     DARWIN       Nick Day        08 8935 3325   Nick.Day@pentair.com

20       JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                                trenchless-australasia.com
NEWS

         iPad

            HDD DELIVERS INDUSTRIAL WATER SCHEME
               In February 2014 UEA’s trenchless division was awarded a design and
            construction works package for the Hunter Water Corporation as part
            of the Kooragang Industrial Water Scheme (KIWS). The KIWS project
            provides 9 mL per day of high quality recycled water to industrial users in
            the Kooragang Island area to substitute the use of drinking water during
            manufacturing.
               The scheme was achieved due to the construction of a new advanced water treatment plant and a
            7.5 km water delivery pipeline, the majority of works being undertaken using Trenchless Technology,
            including three horizontal directional drill shots (470 m, 610 m and 460 m), one guided bore
            installation and sliplining of approximately 600 m of existing 500 mm cast iron mains.
               UEA Trenchless completed works on 2.92 km of fully welded PE pipe from the new treatment plant
            in the Steel River Estate, Mayfield West, to midway along Cormorant Road, Kooragang Island.

            NEW WATER DELIVERY PROVIDER FOR NSW
              The New South Wales Government will consolidate the Sydney Catchment Authority with the State
            Water Corporation to form a new service provider for the state’s water sector. Minister for Primary
                                                                                                                                     Opera Duo - the Final Aria in GPR Utility Detection
            Industries Katrina Hodgkinson has announced that Bulk Water NSW will be the new service provider.                        Ingegneria Dei Sistemi (IDS) has unveiled details          minimum time and with the least effort. It has a pivoting
              Ms Hodgkinson said the move will create a centre of excellence for bulk water management and
                                                                                                                                     of its new Opera Duo system, a ground penetrating          antenna head which stabilizes the radar on uneven
            associated catchment protection in New South Wales.
              “The findings of Stage 1 of the 2013 independent Bulk Water Delivery Review informed the decision
                                                                                                                                     radar (GPR) system purpose built for use in the field of   terrain, providing a better contact with the ground and
            to form Bulk Water NSW, with the integration anticipated to take up to 18 months.”                                       utility detection. The system, available in both 2 and 4   reducing signal loss. Its ergonomic features include
              Ms Hodgkinson said an interim common Board and Chief Executive Officer will operate across                             wheel versions, is able to detect both metallic and non-   a large adjustable handle and a carefully balanced
            Sydney Catchment Authority and State Water Corporation during the implementation, with Mr Terry                          metallic objects such as pipes, storage tanks, sewers      weight distribution to reduce the effort required to
            Charlton appointed as the inaugural Chair.
                                                                                                                                     and communications cables under different types of         maneuver as well as a remote controlled spray paint
            GLADSTONE HARBOUR PIPELINE REACHES ANOTHER MILESTONE                                                                     surface including concrete, tarmac and various soils.      system that allows targets to be easily marked.
              The final section of a gas transmission pipeline has been successfully                                                                                                            Opera Duo’s software suite is able to create detailed
            pushed through a tunnel beneath the Gladstone Harbour to the Santos                                                      The Duo part of the new GPR’s name derives from            and accurate maps of the radar data with the aid of
            Gladstone Liquified Natural Gas plant on Curtis Island, Queensland. The
                                                                                                                                     the use of the same tried and tested dual frequency        a dedicated pole mounted GPS kit and also enables
            120 pipeline segments, each measuring 36 m in length, were welded
            together and pushed gradually through the 4.3 km tunnel that was drilled
                                                                                                                                     antenna system used in IDS’s successful and popular        professional quality survey reports to be produced
            using a tunnel boring machine (TBM).                                                                                     Detector Duo system, which allows both shallower           while still on site.
              The 3.45 m under-sea tunnel runs 8 m below the sea bed, drilled with a 100 m long TBM weighing                         and deeper targets to be viewed at the same time.
            277 tonnes. The operation took four weeks to complete. Subcontractor Theiss constructed the                              Opera, the plural of the Latin word “opus” meaning         Opera Duo has been built to last, with a robust and
            tunnel using the TBM application, while the gas transmission pipeline is being built by Santos GLNG’s
                                                                                                                                     work or labor, often in reference to a work of art,        durable shell encasing the antenna heads and the
            contractor Saipem Australia.
                                                                                                                                     alludes to the work and effort that went into designing    radar control unit, protecting them from the harshest
                                                                                                                                     a new system from the ground up, with the help of          of field conditions, as well as a lack of exposed cables
                                                                                                                                     the feedback provided from the experiences of users        which could become snagged and ruptured.
                                                                                                                                     in the field, which provides superior robustness,
                                                                                                                                     enhanced maneuverability and ease of use.                  The release of Opera Duo is a large step forward for
                                                                                                                                                                                                the world of ground penetrating radar and ensures
                                                                                                                                     Opera Duo includes a number of innovative features         that IDS remain a leader in the field of first class,
                                                                                                                                     to help users perform high quality surveys in the          professional underground utility surveys.

22     JUNE 2014 | TRENCHLESS AUSTRALASIA                                                               trenchless-australasia.com
NEWS

                                                                                                                                                                TUNNEL BORING AUSTRALIA             PTY
                                                                                                                                                                                                    LTD

                                                                                                                                                 PIPE TUNNELING & SHAFTS SINKING SPECIALISTS
         iPad

            FEDERAL BUDGET HANDED DOWN
               Treasurer Joe Hockey handed down the 2014-15 Federal Budget in May 2014,
            raising speculation about the consequences for trenchless industries and the
            infrastructure sector.
               Transport infrastructure and the resources and energy sectors emerged
            as big winners during the Budget announcement, with the Federal Liberal
            Government announcing Australia’s largest ever investment in infrastructure.
            The 2014-15 Budget will inject an $A11.6 billion Infrastructure Growth Package
            to boost total infrastructure investment by Commonwealth, State and local
            governments and the private sector, to over $A125 billion by 2019-20.
               Infrastructure projects nationwide will directly benefit from the 2014-15 Budget announcements,                                              .
            with projects to commence within months.

            PERTH’S WASTEWATER PIPES ‘CURED’
              Western Australia Water Minister Mia Davies has announced the completion of an $A4.2 million                                                                   .
            State Government project to refurbish 1.5 km of wastewater pipes in Mount Lawley and East Perth.                            Over 30 years of equipment manufacturing and
            The project used cured-in-place pipe techniques and forms part of a five-year, $A60 million program,
            which began in July 2012, to reline approximately 20 km of wastewater pipes across the state.                               contract experience in pipejacking, micro-tunnelling
              “The corporation uses Trenchless Technology to reline the wastewater pipes, minimising the
            disturbance to the community and the environment,” Ms Davies said.
                                                                                                                                        auger boring & shaft sinking:
              “This technology allows the corporation to extend the life of this vital infrastructure by 50-70 years,
            without the need to dig up streets to access the wastewater pipe,” she said.
                                                                                                                                        Installation of pipes from 300mm to 3000mm diameter up to
              The next $A5.8 million stage of the program will reline 3.2 km of wastewater pipes in parts of                            250 mtrs long in all ground conditions.
            Inglewood, Midland and Collie.
                                                                                                                                        Installation of steel segmental & retrievable shafts with
            QUEENSLAND GETS $A292 MILLION WATER AND SEWERAGE INVESTMENT                                                                 diameters of 4m plus and depths of 8m plus.
              Queensland Urban Utilities will invest $A292 million in water and sewerage assets in 2014-15.
            The capital expenditure program includes 108 infrastructure projects across the utility’s five service
            regions - Brisbane, Ipswich, Lockyer Valley, Scenic Rim and Somerset.                                                                • Highly trained personnel
              Queensland Urban Utilities (QUU) CEO Louise Dudley said a major priority in 2014-15 was
            replacing ageing infrastructure in QUU’s vast water and sewerage network.                                                            • Commitment to excellence
              “We have almost 9,000 km of watermains and 9,200 km of sewerage mains and the average
            age of the pipes in our network is between 20 and 50 years old,” she said.
              “Under our rolling renewal programs, we will replace 29 km of watermains and reline 24 km of
                                                                                                                                                 • SAI Global quality endorsed
            sewerage mains in 2014-15.”
              Major projects to be undertaken by Queensland Urban Utilities in 2014-15 include the Bulimba
                                                                                                                                                 • Environmentally friendly
            Creek Trunk Sewer Upgrade and the Ipswich Water Mains Renewal.
                                                                                                                                                 • Innovative design approach
                                                                                                                                                 • Technically challenging projects
                                                                                                                                                 • Servicing Australia wide

                                                                                                                                             P: 07 3801 8813 I F: 07 3801 8815 I M: 0411 516 122
                            @                                                                                                                             E: mail@tunnelboring.com.au
                                            Can't wait for the next edition of Trenchless Australasia?
                                            Get the latest news at trenchless-australasia.com/news

24     JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                  trenchless-australasia.com      www.tunnelboring.com.au
NEWS

Trenchless Australasia:
celebrating ten years
In 2014, ASTT celebrates ten years since the first edition of its official magazine, Trenchless
Australasia, was published. ASTT will commemorate this milestone with a special Ten Year
                                                                                                                                                       Awarded
Anniversary edition of the magazine.                                                                                                                   Herrenknecht Pipe Express® is a semi-trenchless
                                                                                                                                                       pipeline installation method presented with the
WHEN THE ASTT published the first              • Interviews with key ASTT members,              • Articles and interviews from some of                 IPLOCA New Technologies Award. Impressive right
edition of Trenchless Australasia in 2004,       past Councillors and advocates who                the magazines biggest supporters                    from the start. More than 1000 m long pipelines
the Australasian trenchless industry had         have worked hard to lobby the use              • Reader letters and commentary on the                 (32"–50") quickly and safely installed in one step.
the potential to grow significantly and          of trenchless                                     growth of the magazine.
play a major part in infrastructure projects   • Technology timelines: a look at                  The anniversary edition of Trenchless
across Australia and New Zealand. Since          how some of the most widely used               Australasia will be shipped with the
2004, trenchless technologies have               technologies have changed,                     September 2014 magazine. Make
played an increasingly important role for        developed and been improved in                 sure you’re subscribed to receive this
councils, utilities and asset owners for
both the installation of new assets and
                                                 the last decade                                collector’s special magazine edition.
                                                                                                                                                                                                             Eco-friendly
the rehabilitation of existing assets.
                                                               Trenchless Australasia achievements to date:                                                                                                  With Herrenknecht Pipe Express®
  Trenchless Australasia is published
                                                                                                                                                                                                             no groundwater lowering occurs and
for the ASTT by industry partners
                                                                                                                                                                                                             routes are 70 % narrower compared to
Great Southern Press. Through this
                                                                                                                                                                                                             the open construction method.
unique partnership, the ASTT enjoys a
considerable financial return on each
edition of the magazine – funds which            38 editions of Trenchless     7 editions of the      2 digital editions     2 Trenchless
                                                        Australasia              Australasian           of Trenchless        Live Events
go towards lobbying government and
                                                                             Trenchless Directory        Australasia
council about the benefits of trenchless,
and providing education to members
through conferences, exhibitions, live
                                                                                                                                              Cost-efficient
events and seminars. In supporting
Trenchless Australasia over the years,                                                                                                        1.2 m of pipeline per min. during
companies have been able to contribute            8 Training   4 National Conference & Exhibitions     5 Seminar and       1 commemorative    the first mission; less staff and
                                                 Roadshows       (including 1 international event)   Networking Events          book          highest safety levels.
to the growth and development of the
industry facilitated by the ASTT.
  The special anniversary edition will
feature
• Archived articles on some of the                       Trenchless Australasia website –    Comprehensive catalogue of informative
   biggest milestone projects we’ve                         the industry’s online hub         wall charts, e-guides and whitepapers
   reported on in the last 10 years

                    The ASTT’s special commemorative book will look at some of the biggest projects that have been
             reported on in the last decade, include interviews with some of the ASTT’s and the magazine’s key supporters,
                                 and recap some of the ASTT’s most successful initiatives during this time.
        If you’d like to highlight your company’s achievements over the past decade in this publication, contact Lisa Feagan at
         lfeagan@gs-press.com.au or on +61 3 9248 5100 to discuss the promotional opportunities available to your company.

                                                                                                                                              Pioneering Underground Technologies

                                                                                                                                              www.herrenknecht.com
26        JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                     trenchless-australasia.com
HDD

HDD Project Problems
and Issues
                                                                                                       by Peter Brown, Trenchless Advisor

Most construction projects can have their fair share of problems and issues and trenchless is
no different. The key to limiting these is through knowledge, correct pre-planning, design and
using a competent contractor. Here, we look at steps that can be taken to circumvent common
issues involved in horizontal directional drilling installations.

WHEN IN PRE-PLANNING stages, it’s
important to remember:
• Each and every HDD project should be
    seen as site specific
• Knowledge is key, but sometimes a
    little bit of knowledge is dangerous
• The project should always be seen as
    a power, water, communication etc,
    project. To the client the project is
    an asset installation; it is not an HDD
    project though they must both go
    hand-in-hand.
• HDD is the method for installing the
    asset, but the methodology must still
    conform to the client’s requirements,
    and transition to existing networks
                                               It is usually not one single area where most problems and issues can occur, but over a range of different sections
    as well as other existing asset and        within a HDD project.
    infrastructure owner requirements.
   For HDD projects, the most common          4.   Technology limitations                                 DESIGN
problems and issues encountered               5.   Product pipe                                             Issues in design arise from:
generally are:                                6.   Tender documentation                                   • An inexperienced trenchless designer
• Utility strikes                             7.   Tender review process                                  • Incorrect or poor trenchless method
• Unachievable bore designs                   8.   Contractor’s ability                                      selection
• Unachievable bore construction              9.   Monitoring of construction process                     • Little to no knowledge of trenchless
• Unacceptable bore construction                                                                             limitations
• Failed bore (borehole collapse)             SITE INVESTIGATION                                          • Unrealistic targets or parameters
• Failed or unacceptable product pipe            A number of issues can arise from                           (unachievable and unnecessary)
    installation                              improper site investigation. A limited                      • Unsafe and impractical clearances
• Unacceptable costing variations or          survey – or no survey at all – can lead                        between existing utilities and proposed
    incorrect pricing (both budget and        to incorrect information. Additionally,                        borehole
    construction)                             missing information, such as river                          • Incorrect or no understanding of
• Extended construction time schedule         bed contours can have far reaching                             required trenchless parameters, such
• Frac-outs/ground heaving and other          implications during the drilling process.                      as bend radii, bore length, entry and
    environmental issues                         Geotechnical information gathering                          exit angles, safe bore depths, borehole                                                            ®           Customers used to raise their eyebrows when Jim brought his Ditch Witch®
• Inaccurate bore location                    at this stage of the project is highly                         size.                                                                                                          JT3020 All Terrain to a large pipeline job. But while others were fracking out
• Slow ‘in principle’ approval                important. Issues can arise from                                                                                                                                              with 100,000-pound machines, he proved the All Terrain could do the same
    acceptance/process for the crossing of    limited or no geotechnical, which                           APPROVALS
                                                                                                                                                                                                                            job more efficiently and more accurately, without the frack-outs or extra
    other existing assets.                    includes: inconclusive investigation                          If a bore is required to be constructed
   It is usually not one single area          depth, inconclusive information, and                        under or within a corridor owned by                                                                               support costs. Now he’s getting more jobs than ever.
                                                                                                          another asset owner, such as road or
                                                                                                                                                                    Ditch Witch Australia & New Zealand
where most problems and issues can            not investigated as per required
occur, but over a range of different          trenchless method.                                          rail, then an approval for construction
                                                                                                                                                                    NSW & ACT // +61 2 4777-7110                            Watch his story at ditchwitch.com/at.
sections within a HDD project. These             Failure to conduct a thorough                            may be required. This will be given by                    QLD // +61 7 3719-2203
can be characterised as:                      investigation of existing utilities in the                  the existing asset owner to the new                       VIC & TAS // +61 3 9357-9929
1. Site investigation                         area could include no DBYD review, no                       asset owner once it has been proven                       SA & NT // +61 8 8329-5300
2. Design                                     potholing to confirm utility location and                   that the proposed bore will not damage                    WA // +61 8 9359-1500
3. Approvals                                  no data for incorporating into design.                      or pose a risk to the existing asset.                     NZ // +64 9 570-1002

                                                                                                                                                                    ©2014 The Charles Machine Works, Inc.   5320_01INTL •
28       JUNE 2014 | TRENCHLESS AUSTRALASIA                                                                                    trenchless-australasia.com
HDD

This process can be frustrating for many     sufficient detail and is realistic in what    contractor’s information regarding
who go through the process as many           it sets out for the contractor. Problems      previous projects undertaken, available
existing asset owners have their own         with tender documentation which may           equipment, personnel experience and
requirements and specifications that need    arise include limited details for technical   even a methodology and bore plan to
to be adhered to.                            requirements, limited or incorrect details    show they have an understanding of the
                                             of required trenchless equipment and          works required.
TECHNOLOGY LIMITATIONS                       its abilities, and unrealistic parameters
   The selected technology can cause         and requirements. Issues may arise            MONITORING OF CONSTRUCTION
issues if the client’s or designer’s         from limited requests for contactor           PROCESS
knowledge on the trenchless equipment        information before, during or after the         During all phases of construction
and its abilities are limited.               construction process, this could include      from mobilisation to demobilisation, it’s
• Insufficient or impractical site set up    the bore plan, methodology, bore logs,        important that independent monitoring
    area requirement                         testing procedures, equipment to be           of the contractor and their processes are
• Impractical access for required            incorporated and personnel to be used         undertaken. This monitoring should be
    trenchless equipment                     as well as construction time frame.           undertaken by personnel with a good
• Impractical trenchless capability within                                                 deal of experience within the chosen
    expected ground conditions               TENDER REVIEW PROCESS                         trenchless method chosen to ensure
• Unsafe trenchless undertakings to            It’s important those reviewing the          that if any issues do arise, they are
    achieve client requirements              tender have a thorough trenchless             quickly noted, brought to the clients
• Impractical or extremely difficult         knowledge. Issues the reviewer may            attention and handled efficiently,
    requirements for tracking or steering    encounter include:                            practically and professionally.
    of downhole tooling.                     • Inconsistency of submitted pricing
                                             • Risk of variations                          SOLUTIONS AND RISK MINIMISATION
PRODUCT PIPE                                 • Risk of substantial construction time         The below checklist should be
   It’s important that the product              increase                                   referred to before undertaking any
pipe selected is compatible with the         • Risk of project not being constructed       trenchless works.
trenchless installation method and              as per client requirements or failing      • Undertake proper site investigation
downhole requirements. Limitation            • No confirmation of submitted                   and understand it’s relevance to the
of chosen product pipe includes its             equipment                                     trenchless method and design chosen
achievable bend radii, axial forces and      • Wide variety of inclusions and              • Site visit, geotechnical, survey and
critical buckling pressures.                    exclusions.                                   existing utilities
   When deciding on product pipe,                                                          • Select the most appropriate
it’s important to consider                   CONTRACTOR ABILITY                               trenchless method
installation/downhole requirements              Ensuring the contractor you select         • Compile an achievable and practical
and limitations, pipe availability and       is competent and suitable for                    bore design
on-site layout achievability.                undertaking your required works is            • Compile detailed tender
                                             vital for the success of the project.            documentation
TENDER DOCUMENTATION                         Unfortunately in this day and age some        • Ensure all risks are understood and
  The onus is on project owners to           people will say whatever it takes to win         known by both client and contractor
ensure tender documentation includes         a project. It’s up to the client to request   • Review all contractors submissions
                                                                                              for experience, available equipment,
                                                                                              personnel etc
                                                                                           • Request a bore plan and methodology
                                                                                              from the contractor before any works
                                                                                              are undertaken
                                                                                           • Ensure all approvals are obtained
                                                                                              before the contractor is on-site
                                                                                           • Ensure the contractor’s submitted
                                                                                              equipment is being used on-site
                                                                                           • Review all contractor’s on-site
                                                                                              documentation including safety,
                                                                                              environmental, existing utility plans,
                                                                                              SWMS etc.
                                                                                           • Monitoring of the works with                                                                                                                  DD2040 HDD
                                                                                              knowledge of proposed bore plan,
                                                                                              equipment, methodology and work
                                                                                              practices                                   There’s a new choice in the HDD market and it’s a familiar name. Toro is recognised the world over as
                                                                                           • Have an independent authority to             a sign of commitment to supplying products, parts and service that contractors can count on. Now the
                                                                                              confirm any re-design, problems or          underground industry can experience that reliability in the new line up of utility installation equipment

                                                                                                                                                                                                                                                        TORO50222
                                                                                              issues                                      from Toro. All backed by nearly a century of putting customers first.
                                                                                           • Have achievable targets or hold points
                                                                                              the contractor has to achieve before
                                                                                              continuing
                                                                                           • Never assume.
                                                                                                                                       Sales: Greg Ivanovic 0407 255 668, greg.ivanovic@toro.com
                                                                                                                                       Parts & Service: 1800 356 372

30       JUNE 2014 | TRENCHLESS AUSTRALASIA                                                               trenchless-australasia.com   toro.com/underground
You can also read