Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration

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Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
Sensor development for the
ALICE ITS upgrade in LS3
Magnus Mager (CERN)
on behalf of the
ALICE collaboration
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
Outline

 ‣   ITS2 (LHC LS2, i.e. now)
                                           TDR                                            Commissioning

     - Detector layout
     - Sensor technology                                                 il

     - Highlights from commissioning

 ‣   ITS3 (LHC LS3, i.e. soon)
                                           Idea                                                                    Prototypes

     - Detector concept + predicted
       performance
     - Project overview
     - Sensor development

                                       Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 2
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ALICE
Detector and main goals
                          ‣   Study of QGP in heavy-ion collisions at LHC
                              - i.e. up to O(10k) particles to be tracked in
                                a single event

                          ‣   Reconstruction of charm and beauty hadrons

                          ‣ reconstruction
                            Interest in low momentum (≲1 GeV/c) particle

                              Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 3
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ALICE today
LS2 upgrades with Monolithic Active Pixel Sensors (MAPS)
                                                                    Inner Tracking System
                                                                                                                                ITS2

                                                                                    LS2

                                  6 layers:                                              7 layers:
                                   2 hybrid silicon pixel                                 all MAPS
                                   2 silicon drift
                                   2 silicon strip
                                  Inner-most layer:                                      Inner-most layer:
                                   radial distance: 39 mm                                 radial distance: 23 mm
                                   material: X/X0 = 1.14%                                 material: X/X0 = 0.3%
                                   pitch: 50 ⨉ 425 μm²                                    pitch: O(30 ⨉ 30 μm²)
                                  rate capability: 1 kHz                                 rate capability: 100 kHz (Pb-Pb)
                                                                           Muon Forward Tracker
                                                        MFT
                                                                                          new detector

                                                                                          5 discs, double sided:
                                                                                           based on same technology as ITS

                                  Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 4
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ITS2
Overview of the detector                       Inner Barrel (IB)                                                  Flexible PCB

                                               3 Inner Layers: 12+16+20 Staves
                                                                                                                           9 sensors
                 Layout                         1 Module / Stave
                                                                                                                           Cold Plate
                                               9 sensors per Module
                                                                                                                                 Space Frame
                                               96 Modules to be produced
                                               (2 Inner Barrels + spares)
         40

                          27 cm
           cm

                                               Outer Barrel (OB)
                                               2 Middle Layers: 30+24 Staves
                                                2⨉4 Modules / Stave
                                               2 Outer Layers: 42+48 Staves
                                        m       2⨉7 Modules / Stave
                                    7 c
                                  14
                                               2⨉7 sensors / Module
      Total:                                   (Middle and Outer Layers are
 - 24k chips                                   equipped with the same Module
 - 10 m2                                       Type)
 - 12.5 GPixel
                                               1880 Modules to be produced
                                               (including spares)
                            Good news: it was all built, assembled and tested!
                                                           Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 5
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ALPIDE
MAPS technology

                         524 288 pixels

                                          3 c m
      1.
       5c
        m

‣   Process: TowerJazz 180 nm CIS
     - deep p-well to allow CMOS circuitry inside matrix
     - reverse-substrate bias

‣   Detection layer: 25 μm high-resistive (>1 kΩcm) epitaxial layer

‣   Thickness: 100 μm (OB) or 50 μm (IB)

              More details in Maxim’s talk later!            Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 6
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ITS2 commissioning

                Magnus Mager (CERN) | Novel Ideas in Silicon Tracking Detector (ALICE) | IAS HEP2021 | 21.01.2021 | 7
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ITS2 commissioning
Cosmics (2)

                                                                                                          3 layers:
                                                                                                         real time!
                     Magnus Mager (CERN) | Novel Ideas in Silicon Tracking Detector (ALICE) | IAS HEP2021 | 21.01.2021 | 8
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ITS2 commissioning
(No) noise / fake-hit rate

  ‣   This is the real rate measured on-
      detector, including final services

  ‣   Essentially, apart from a handfull pixels
      per chip, the detector is noise-free

  ‣   Biggest contributor are cosmic rays
      (which were not excluded here)

                   Excellent on-detector performance! Looking forward to recording collisions!
                                                         Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 9
Sensor development for the ALICE ITS upgrade in LS3 - Magnus Mager (CERN) on behalf of the ALICE collaboration
ITS3 — the golden detector

                 Magnus Mager (CERN) | Novel Ideas in Silicon Tracking Detector (ALICE) | IAS HEP2021 | 21.01.2021 | 10
ITS2 inner barrel
         40   ITS2: global layout                      ITS2: assembled three inner-most half-layers

                           27 cm
          cm

                                        c m
                                      7
                                    14

 ‣   ITS2 will already have unprecedented performance

 ‣   The Inner Barrel is ultra-light but rather packed → further improvements seem possible

 ‣   Key questions: Can we get closer to the IP? Can we reduce the material further?
                                                Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 11
Motivation for ITS3
                                             ‣   Observations:
                                                 - Si makes only 1/7th of total material
                                                 - irregularities due to support/
                                                   cooling

                                             ‣ Removal of water cooling
                                                  - possible if power consumption
                                                    stays below 20 mW/cm2

                                             ‣   Removal of the circuit board
                                                 (power+data)
                                                  - possible if integrated on chip

                                             ‣   Removal of mechanical support
                                                 - benefit from increased stiffness by
                                                   rolling Si wafers

                      Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 12
ITS3
detector concept
                                                                 ‣
                                    truly cylindrical
                                    detection layers                  Key ingredients:
                                                                      - 300 mm wafer-scale chips, fabricated
                                                                        using stitching
                                                                      - thinned down to 20-40 μm (0.02-0.04%
                                                                        X0), making them flexible
                                                                      - bent to the target radii
                                             rb o n                   - mechanically held in place by carbon
                                           a
                                          c rs
                                  c e
                                n- sp
                                      l l
                                           a c e                        foam ribs
                              e
                            op oam
                               f

                                                                 ‣    Key benefits:
                                                                      - extremely low material budget:
                                                                        0.02-0.04% X0
                                                                        (beampipe: 500 μm Be: 0.14% X0)
                                                                      - homogeneous material distribution:
                                                                        negligible systematic error from material
                                                                        distribution
              The whole detector will comprise six (!) chips – and barely anything else
                                                        Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 13
Performance figures
                           pointing resolution                                                 tracking efficiency

[ALICE-PUBLIC-2018-013]

                improvement of factor 2 over all momenta              large improvement for low transverse momenta
                                                           Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 14
Lambda-c (Λc)
schematic view of a Λc decay
                                                     K        ‣     Analysis difficult due to large
                                                                    combinatorial background:
                                                         π
                                                                    - O(10k) charged particles in a
                                                                      central Pb-Pb collision
                                                          p
                                                              ‣
                                                 )

                                        O
                                         (6
                                              0µ
                                                m
                                                                    Discrimination of background via:
                                   )=
                                   c
                            t(Λ         Λc
                           c
                                                                    - Particle identification (relatively low
                  “d       D                                          yield of protons and Kaons wrt.
                               C
                                                                      pions)
                    is
                      ta
                       n
                    ap ce
                                A(
                      pr of
                        oa c
                                  p)
                          ch los
                            ” e
                                                                    - Topology: cut on DCA of single
                                        st

                                                                      tracks (before making the
                                                                      combinations) and decay vertex
                                                                      position (needs combinations)

                                                         Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 15
Lambda-c (Λc) (2)

     [ALICE-PUBLIC-2018-013]

 ‣    Large improvement of S/B + significance due to better separation power of secondary decay
      vertex (Λc ≈ 60 µm)
 ‣    Allows for precision measurements over a wide pT range

                                     Λc yield       S/B                  Significance
                                    ITS3 / ITS2      10                            4

                                                    Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 16
ITS3 project startup
EoI, LoI, start of R&D
                            Sep 2019                                       Dec 4th 2019

                                                                                                                                                                 R&D!

                                                                                 >150 people!
                                                                           gaining momentum!
 [ALICE-PUBLIC-2018-013]   [CERN-LHCC-2019-018 ; LHCC-I-034]                                      [ITS3 R&D kickoff meeting]

                                                                   […]                                                                   […]
                                       The LHCC is impressed by the new concept for the ITS3 The LHCC congratulates the ITS3 groups for
                                                               […]
                                                                                                   the successful start of the project.
                                        The LHCC endorses the plan of ALICE to carry out the                        […]
                                                         necessary R&D                         [LHCC minutes: CERN-LHCC-2020-008 ; LHCC-142]
                                                                   […]
                                              [LHCC minutes: CERN-LHCC-2019-010 ; LHCC-139]

                                                                    Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 17
Wafer-scale chip
                                            Principle of photolithography                                  200 mm ALPIDE prototype wafer
‣   Chip size is traditionally limited by
    CMOS manufacturing (“reticle size”)
    - typical sizes of few cm2
    - modules are tiled with chips
      connected to a flexible printed
      circuit board
                                                     Wafer-scale sensor

‣   New option: stitching, i.e. aligned
                                            Stave design
                                                                o l i ng
                                                                                          FPC + chips
                                                     Courtesy: R. Turchetta, Rutherford Appleton Laboratory

    exposures of a reticle to produce            pp or t +   co
                                            su
    larger circuits                                                                                              14 c m

                                                                                                                                         27
    - actively used in industry                        ALPID
                                                                E chip
                                                                                                                                              cm
                                            FP                             s
    - a 300 mm wafer can house a chip         C
                                                  (p
                                                    ow
       to equip a full half-layer                       er
                                                          +d
                                                              at
    - requires dedicated chip design                            a)

                                                         Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 18
Sensor dimensions
65 nm process

‣   All the three foreseen (half-) layers can be
    equipped with a single chip from a 300 mm
    wafer

‣   This is the driving argument for ITS3 to go to
    the 65 nm process

‣   At the same time, ITS3 wants to exploit the
    technology at its best, potentially:
    - lower power
    - more logic
    - smaller pixels
    - faster readout

                                               Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 19
Architecture
Ideas + Challenges
                                                                          Possible architecture – many more being explored right now!

‣   Stitching requires a regular, periodic structure of the matrix

‣   Different architectures are under study
    - here, the concept laid out in the LoI is mostly inspired by
       ALPIDE

‣   ITS3 needs three different chip sizes
     - naturally comes with stitching a variable number of
       “rows”
     - likely adaptable to other geometries (e.g. square-like
       matrices)

‣   Electrical interface only on one side

‣   Power consumption needs to stay low in the matrix region,
    but can be larger at periphery
    - dictated by air cooling capabilities and acceptable
      voltage drop along the sensor
                                                            Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 20
Yield
                                                                                                    3   Summary of test results & Yield
                                                                                                    Figures 8 and 9 show respectively the number and fraction of chips classified as gold , silver , bro
                                                                                                    and NOK for each of the previously described testing parameters. The results are shown only fo
                                                                                                    chips that can be powered.
                                                                                                                                               ALPIDE results

 ‣   Producing a working wafer-scale sensor is very
     challenging

 ‣   Dedicated effort on yield optimisation is needed

 ‣    Different directions are explored:
      - layout optimisation
Fig. 9: Classification summary – fraction of chips in each category (respective colors, with red for NOK )
      - testing
for single redundancy
                   parameters.

      - fault tolerance

 ‣   ALPIDE results
                 Table from      several
                       7: Final ALPIDE         thousand wafers
                                       yield summary.
     provide valuable input Category
                                                   OK                  NOK
                                         gold     silver     bronze
                                         30.4      22.9       10.6      36.1
                            Yield (%)
                                                   63.9                 36.1                       Fig. 8: Classification summary – number of chips in each category (respective colors, with red for N
                                                                                                   forMager
                                                                                              Magnus   single testing
                                                                                                            (CERN)     parameters.
                                                                                                                    | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 21
The next chip
baseline specifications

           ALPIDE is a great starting point, samller technology node will open further possibilities!
                                                       Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 22
Sensor prototyping
First 65nm submission “MLR1”
                                                                                                                         ~12 mm

 ‣   ITS3 plays a leading role in the evaluation of the TowerJazz
     65 nm technology for MAPS

 ‣   First test structures in 65 nm have been just submitted
     - transistor test structures for radiation hardness studies
     - various diode matrices for charge-collection studies

                                                                                            ~16 mm
     - analog building blocks

 ‣   Large number of dies in different processing flavours are
     expected
     - will provide crucial input into the next design steps

 ‣   Wafer-scale blocks will be diced out to study mechanical
     properties                                                                                               expect O(500) dies per wafer

 ‣   First chips expected mid 2021: stay tuned!
                                                    Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 23
Mechnical porperties of thin, wafer-scale chips
Bending

                                                            Mylar foil

                                                                         50 μm-thick dummy silicon,
                                                                             full inner-layer size

                                                       R = 30 mm mandrell

                             Magnus Mager (CERN) | Novel Ideas in Silicon Tracking Detector (ALICE) | IAS HEP2021 | 21.01.2021 | 24
Summary
 ‣   ALICE ITS2 is the first really large-scale (O(10 m2)) application of MAPS in
     HEP
     - the detector is fully built and ready for installation
     - commissioning results verify excellent system-level performance

 ‣   The development of ALPIDE marks a new generation of MAPS in terms of
     functionality and performance figures

 ‣   ALICE ITS3 will push the technology even further, approaching the massless
     detector
     - R&D encouraged by LHCC in Sep 2019 and progressing at full steam
     - just proved the feasibility of curved silicon detectors, marking the start of a
       new chapter on silicon-detector designs
     - fully integrated, wafer-scale sensors will allow large-scale minimal
       material budget applications
                                              Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 25
!ank you!

            Magnus Mager (CERN) | Sensor development for the ALICE ITS upgrade in LS3 | DAQFEET-2021 | 08.02.2021 | 26
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