The best just got better - Automatic Dipping & Flushing.

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The best just got better - Automatic Dipping & Flushing.
Automatic Dipping & Flushing.
The best just got better.
The best just got better - Automatic Dipping & Flushing.
Improve your milking with…
                             The market leading ADF Milking
                             system has always been at the
                             forefront of innovation.
                                            5
                             Now, with ADF , farmers can start benefiting
                             from an even better solution.
                                                           5
                             With five new features ADF has raised
                             the bar even higher for automatic dipping
                             and flushing, ensuring superior efficiency,
                             optimised performance and greater peace
                             of mind.

                             The best just got better.

2   Milking   Introduction                                         Healthy cows, healthy profit.   Milking   3
The best just got better - Automatic Dipping & Flushing.
ADF Milking’s Automatic Dipping and Flushing system
    is a multi-award winning product that is helping
    farmers around the world improve the health of their                                           benefits that add up to
                                                                                                  greater efficiency
                                                5
    herds. Now the advanced engineering of ADF means
    that no other solution comes close to delivering the
                     5
    benefits that ADF can.

1   Target mastitis and lower your SCC
    The benefits of the ADF system start immediately post milking
    - with perfect timing.
    The open teat canal, after milking, is protected from infection in an instant, dramatically
    reducing the risk of negative pressure drawing bacteria into the open teat canal
    immediately after milking. Cross contamination between cows is controlled because
    the milking unit is automatically disinfected between each milking. Every teat, on every
    cow, at every milking benefits from disinfected liners. Improved cow health saves
    money, increases milk yield and saves time.
    Many ADF farmers tell us that now they have their mastitis cases and somatic cell
    counts under control, they are achieving additional lactations and greater herd
    longevity. Overall herd health improves as healthier cows move up through the herd.

2   Time saving
    Traditional post-milking routines are not only time consuming but
    disruptive to milking and can be prone to human error.
    By automating the dip and flush process, ADF’s simple and robust system automatically
    applies ‘dip’ (emollients and disinfectant) to cows’ teats immediately after milking.
    The teat cups are then automatically rinsed and disinfected ready for the next
    cow. Typically, installation of the ADF system will result in significant improvements
    to throughput. This in turn leads to greater labour efficiency and reductions in
    electricity charges, service costs and depreciation of your plant.
    Because the ADF system is designed to further automate the milking process you
    can make substantial time savings.

4         Milking   5 benefits that add up to greater efficiency                                                        Healthy cows, healthy profit.   Milking   5
The best just got better - Automatic Dipping & Flushing.
3   Save money on your labour costs
                                                                 The ADF system is a must-have for modern dairy farmers looking
                                                                 to increase efficiency and profitability.
                                                                 ADF reduces the need for extra labour costs in expanding farms (by further automating
                                                                 the milking routine) enabling farms to be more cost-effective.
                                                                 By removing the need to dip teats and flush the liners manually, you maximise dairy
                                                                 throughput and concentrate on the important business of milking.
                                                                 With the double action of keeping your cows healthier and keeping your labour
                                                                 costs under control you’ll start to see the benefits of using ADF where it matters
                                                                 most - in your pocket.
                                                                 Did you know?
                                                                 Manually applying teat dip, twice a day, to 200 cows equates to 500 man hours
                                                                 a year: time you could spend doing something more productive.

                                                             4   Compatible with your milking system
                                                                 The ADF system can be installed on any make or type of milking
                                                                 dairy, either new or existing.
                                                                 We have experience of fitting the ADF system across all dairy types, makes,
                                                                 configurations and layouts including Herringbone, Swing-over, Rapid Exit, Rotary
                                                                 External/Internal and Abreast.
                                                                 The innovative design of the ADF system means that installation can be carried out
                                                                 between milkings with a minimal amount of disruption. Immediately after the installation
                                                                 is complete it can be put into operation and you will begin to experience the benefits.

                                                             5   Improve your cow throughput
                                                                 ADF takes the stress out of the dairy for the farmer and the cow.
                                                                 With increasing pressure for throughput and labour efficiency, and cow numbers
                                                                 per person rising relentlessly, any device that cuts time from the milking routine
                                                                 has to be welcomed.
                                                                 ADF guarantees that every teat on every cow is dipped in a timely manner. In a
                                                                 modern dairy, particularly with ACRs removing units individually, dipping or
                                                                 spraying by hand efficiently is virtually impossible.
                                                                 With ADF, cow traffic runs smoothly, maximising throughput and milk let-down and
                                                                 minimising costs per litre of milk without the need for intensive labour. By reducing
                                                                 the workload it allows operators more time to concentrate on milking cows –
                                                                 improving the milking routine.

6   Milking   5 benefits that add up to greater efficiency                                                                                  Healthy cows, healthy profit.   Milking   7
The best just got better - Automatic Dipping & Flushing.
1    Dual Injection
                                                        Dual Injection is one of the most significant
                                                        improvements to the ADF system giving you
                                                        better teat coverage, better protection, better
                                                        teat condition – and you’ll use less dip!

new features                                            How Dual Injection works

for improved                                                          Milking finishes…
                                                                      With the teat cup in the
                                                                      upright milking position
                                                                                                             Dip is directed up through
                                                                                                             the top spray outlet for
                                                                                                             optimum teat coverage

performance
                                                                      the gravity operated valve
                                                                      directs the teat dip through           Gravity valve shuts off
                                                                      the top spray outlet to achieve        lower spray outlet
                                                                      outstanding teat coverage.
                                                                                                             The check valve has
                                                                                                             opened to allow teat
                                                                                                             dip to pass

                                                                      Liners flushed                       Check valve is opened
                                                                      With the cluster removed             to allow disinfectant to
                                                                      from the cow and the teat            travel through feed canals
                                                                      cup inverted, disinfectant
                                                                      is sprayed out of the lower
                                                                      spray outlet thoroughly              Disinfectant is sprayed through
                                                                      disinfecting the liner ready         the lower spray outlet
                                                                      for the next cow.                    thoroughly cleaning the liner

                                                                      The ADF system flushes
                                                                      six times with air blast             Gravity valve shuts off
                                                                      agitation and drying -               upper spray outlet
                                                                      all within 15 seconds

8   Milking   5 new features for improved performance                                                   Healthy cows, healthy profit.   Milking   9
The best just got better - Automatic Dipping & Flushing.
3
2    Stronger even more durable cluster
                5
     With ADF the innovative Hoodlock now comes as standard.            An enhanced cluster bowl design creates a unique soft
     This feature is designed to prevent the hood of the liner          interface preventing damage to silicone long milk tubes.
                                                                                                                        5
     becoming dislodged from the shell in the event of the cow          Upgraded engineering means that every ADF cluster has
     treading on the cluster.                                           improved seals, increased strength and durability – exactly
     The shells are made from superior grade materials making           where it’s needed.
     them more resilient within the dairy.

3    Digital technology
         5
     ADF incorporates the latest in digital technology ensuring         Utilising the latest mobile network and internet technologies,
     even greater reliability and more features.                        connection is rapid – regardless of where in the world your
                       5
     Primarily ADF allows the system to be contacted remotely*          ADF System is located.
                                                                             5
     thereby saving on unnecessary service call outs. For               ADF includes CAN bus technology, widely used in the
     example, in the case of low mains water supply pressure            automotive industry and renowned for it’s reliability. This
           5
     ADF will self-monitor, automatically shut down to protect          enables seamless communication between components
     itself and log the error. Once water pressure is restored          while a compact and powerful processor provides rock
           5
     ADF will automatically restart.                                    solid stability.
                                                                                                                             5
     A highly useful tool for diagnosis as well as enabling             Take advantage of the latest technology with ADF .
     timely adjustments to dipping and flushing parameters
                             5
     to guarantee your ADF system is always performing to
                                                                        * Where we have access to a mobile network.
     an optimal standard.

4    Superior pump set
                                                                    5
     The upgraded and streamlined pump set of ADF comprises             More compact and aesthetically superior, the pump set
     industrial grade pumps for both teat dip and water.                incorporates industrial grade components designed for life.

     All inputs – teat dip, disinfectant, water and compressed
     air – are filtered to ensure outstanding reliability.

5    Consistent teat coverage
                 5
     With ADF , Accumulators are incorporated as standard to            The Accumulator is a pressure reservoir ensuring consistent
     ensure extremely consistent delivery of dip quantity, even in      pressure at all times however many points fire at once
     the largest of dairies.                                            – a precisely calibrated quantity of teat dip is consistently
                                                                        applied to each and every teat.

10           Milking       5 new features for improved perfomance                                                                        Healthy cows, healthy profit.   Milking   11
The best just got better - Automatic Dipping & Flushing.
easy steps
ADF automates a crucial part of the milking
routine - removing human error, protecting
the cow from disease and saving time.

1                                2                                  3                     4                       5

The start of the               End of milking -                   Dip is applied          Teat dipped and        Cleaning process
milking process                the process starts                 to the teat             protected              commences

                                                                                                                                          Teats dipped & liners flushed
Disinfected cluster            As the vacuum is shut              At the optimum          Within seconds of      After removal every
presented in correct           off, teat dip is injected          angle using Dual        milking being          liner is disinfected

                                                                                                                                                    every time
orientation, ready for         into a manifold on                 Injection technology.   completed, teats are   and thoroughly rinsed.
next milking.                  the clawpiece.                                             coated with dip.

  12            Milking   5 easy steps to Automatic Dipping & Flushing                                                                                 Healthy cows, healthy profit.   Milking   13
The best just got better - Automatic Dipping & Flushing.
We installed ADF in 2011 to reduce mastitis and stop cross contamination.
                                    We went from 12 cases of mastitis at a time to one at most, our antibiotic
                                                                                                                      Farmers
                                                                                                                      Have
                                    usage dropped and we saw a very good improvement in our SCCs. You
                                    just know the cows are being treated properly; they’re being dipped at the
                                    right time, every time. ADF is idiot proof, all teat dip dangers are eliminated
                                    which is great for our workers cover insurance. It just works, it’s amazing!

                                      Michaela Whiting, Labertouche, Victoria
                                                                                                                      their say
                                    The ADF system allowed us to achieve a one man dairy, milking 650 cows
                                    twice per day. We saw the benefits of ADF and most importantly to us, it
                                    saved us a great amount of time and labour. We’re in a wet area, and in a
                                    wet parlour the most important thing is teat coverage and sanitising – which
                                    ADF does perfectly! ADF is a strong tool to fight and control mastitis.

                                      Drew Carter, Ringarooma, Tasmania

                                    ADF has worked brilliantly for us. We are an organic dairy so ADF helps
                                    us to control and prevent mastitis without the use of antibiotics. Our SCCs
                                    have reduced by more than half and we are very pleased with the protection
                                    against cross contamination between cows. The installation went well and
                                    the system works great in our parlour.

                                      Don Jarvis, Tooma, New South Wales

                                    We’re next generation milkers who’ve been farming for over 50 years, and           The main reason for installing ADF was for the labour saving benefits.
                                    think the ADF system is a great addition to our dairy. We’re confident ADF         We have seen a drop in clinical mastitis and have greatly reduced our
                                    has stopped cross contamination and have seen a reduction in antibiotic            antibiotic usage. The timing of the dipping is great – so much so that we
                                    usage. There was no disruption with installation and the system works well         now cannot go back to manually dipping cows! ADF is simple, it does
                                    with other components in the parlour. ADF helped get our mastitis and              everything itself, I can’t fault it. I would definitely recommend it.
                                    hygiene under control.

                                      Grant and Deb Jolley, Victor Harbor, South Australia                              Peter Garratt, Southbrook, Queensland

14   Milking   5 farmers have their say                                                                                                                                             Healthy cows, healthy profit.   Milking   15
The best just got better - Automatic Dipping & Flushing.
ADF offers a range of liners
                                                                     5
                                                      to match ADF and to suit
                                                      your cows’ needs.

Liners.
A good fit for all herds.
                                                  5
     Our range of liners for ADF has been developed with over 10 years’ on-farm experience
     giving you the very best liners to suit your herd. Our technical experts can advise which
     size of ADF liner is the best match for your herd ensuring the most seamless transition
     for your cows.
     The unique insights we have gained from              At the beginning of the ADF disinfection cycle,
     working with our customers who have                  the Dual Injection feature replaces any residual
     performed over 600 million milkings in more          vacuum in the head of the liner with teat dip
     than 20 countries have helped us to identify         and a short burst of air, placing teat dip
     the key issues that are faced in the challenging     precisely where it’s needed.
     conditions of the milking dairy.
                                                          For added operational assurance, our unique
     The liner is the part of the milking cluster that    Hoodlock design secures the liner in the shell,
     is in contact with your cow and, therefore,          preventing it from being dislodged in the event
     fundamentally important to an effective              of a cow treading on the cluster.
     milking. Our focus has been on improving                                         5
                                                          For best results with ADF we recommend
     both the cows’ milking experience and
                                                          that liners are changed regularly and at
     operational performance.
                                                          preset intervals. Every milking operation
                                                                                    5
     Continuous design improvements have led              is recorded by the ADF control box and
     to the current range of liners – each has            for your convenience, indicator lights will
                                          5
     been perfected to incorporate ADF patented           activate when liners are due to be changed.
     teat dip delivery and liner flushing through
                                                          All ADF liners are made from REACH
     the Dual Injection feature – giving you optimal
                                                          compliant compound.
     teat coverage and protection from infection.
                                                          For complete peace of mind and hassle-free
     Compared to conventional milking systems,
          5                                               maintenance we can offer pre-scheduled liner
     ADF has the significant benefit of ensuring
                                                          deliveries direct to your farm so you can
     a much smoother and gentler take-off at the
                                                          always change them on time – giving your
     end of milking. This reduces stress on the
                                                          herd the very best milking experience.
     cow’s teats at a critical time and can result
     in improved milk let-down.

16   Milking   Liners. A good fit for all herds                                                              15   Healthy cows, healthy
                                                                                                                             Healthy    profit.
                                                                                                                                      cows,            Milking
                                                                                                                                             healthy profit.     Milking
                                                                                                                                                                    17
The best just got better - Automatic Dipping & Flushing.
Award winning system…                                                                                         available in 5 continents
               Around the world, dairy industry experts                                                       Canada    USA      Portugal    Ireland        UK      Netherlands Germany        Denmark          Sweden      Estonia       Latvia      Belarus       Poland    Hungary

               have recognised ADF as leading the way
               with its innovative automatic dipping and
               flushing milking system.
               Furthermore, in 2010 the Royal Association of British Dairy Farmers (RABDF)
               presented ADF with its prestigious Machinery and Equipment Award for the
               most significant economic contribution to the livestock industry.

               By choosing ADF you can be part of this long-running success story.

                        Prince Philip                     RABDF Livestock       Australian Dairy Conference
                       Award 2005                      Machinery & Equipment         Innovators Award
                                                              Award 2010                  2011

                  New Zealand                              Cream Awards           The Queen’s Awards
                 National Fieldays                       Award for Innovation        for Enterprise
           Equipment of the year 2011                             2013              Innovation 2013

                                                                                                               Chile   Uruguay   Spain      France     Belgium   South Africa Luxembourg Switzerland   Isreal      Turkey         Italy     Croatia     Thailand    Australia New Zealand
                                                                                  The Queen’s Awards
                                                                                     for Enterprise
                                                                                International Trade 2020

18   Milking    Award winning system, available in 5 continents                                                                                                                                                             Healthy cows, healthy profit.          Milking      19
At ADF Milking
                                                                                                                                                      we make after-sales
                                                                                                                                                      service our priority.

ADF Milking
after-sales service
     Your investment in the ADF Milking system is at the heart of your milking operation and
     reliability is essential. Like any machinery operating in demanding conditions, maintenance
     and servicing is recommended to keep everything in the best working condition.

     With our extensive network of approved         At ADF Milking we continually invest in
     dealerships across the whole country, you      research and development to improve our
     can be certain that no matter where your       product. New digital technology incorporated
                                                          5
     farm is located, an ADF Milking approved       in ADF provides remote access capability
     dealership with trained technicians is close   making diagnostic testing even easier
     to hand.                                       and faster.

     All ADF Milking approved dealerships have      Having your ADF Milking system regularly
     undertaken rigorous training and are           serviced by a trained technician can help to
     experienced in supporting all makes and        save you money.
     types of milking equipment. They carry stock
     of all the essential approved spare parts so
     that repairs can be carried out without
     fuss or delay and to the same standard as
     originally fitted.

20   Milking   ADF Milking after-sales service                                                     James Goodwin, Hill House Farm, milking 800 cows
Committed to
                                                   improving cow health
                                                       It started with a vision to increase
                                                       efficiency in post-milking
                                                       hygiene methods.
                                                                                                                        5
                                                       From the first prototypes in 2004 to the state-of-the-art ADF version, it
                                                       developed into a passion for improving cow health as a key driver to
                                                       increasing farm profitability.

                                                       We are fortunate to be able to draw on the diverse experience gained
                                                       from billions of milkings performed at tens of thousands of milking points
                                                       across the world, from large scale dairy operations to small owner-managed
                                                       farms. The range and depth of this experience has helped us understand
                                                       exactly what is needed in the challenging conditions of the dairy.

                                                       Our commitment to improving cow health means we are continuously
                                                       developing the ADF Milking system by harnessing the latest technology
                                                       and design ideas. I am proud to say ADF is recognised in the industry for
                                                       its innovative design philosophy. We aim to achieve simplicity, efficiency
                                                       and reliability – goals I believe we have surpassed to stunning effect with
                                                                                              5
                                                       the truly amazing new features of ADF .

                                                       I look forward to you becoming part of the ADF community and sharing
                                                       in the benefits of better efficiency and improved cow health.

                                                       James Duke
                                                       Founder

22   Milking   Committed to improving cow health                                                                Healthy cows, healthy profit.   Milking   23
Contact us now…                                                                                        Worldwide Headquarters:
                                                                                                       ADF Milking Ltd
                                                                                                       1 Camelia Court
to arrange a farm visit and we will provide
                                                                                                       Shellbridge Road, Slindon
you with a comprehensive, personalised                                                                 West Sussex, BN18 0LT

report detailing the potential savings you                                                             United Kingdom
                                                                                                       t +44 (0)1243 814030
will make when you install the ADF system                                                              e info@adfmilking.com
on your farm.
                                                                                                       Offices also in:
                                                                                                       ADF Milking Deutschland GmbH
                     Find out more…                                                                    t +49 (0) 4087 408018
                                                                                                       e info.de@adfmilking.com

                      ADF Milking Australia
                                                                                                       ADF Milking Australia
                      PO Box 6163                                                                      t +61 3 5849 4007
                      Yatala DC, QLD 4207                                                              e info.aus@adfmilking.com
                      Australia
                                                                                                       ADF Milking New Zealand Ltd
                      call                                                                             t +64 4 233 0676
                      +61 3 5849 4007                                                                  e info.nz@adfmilking.com

                      email
                      info.aus@adfmilking.com                                                          ADF Milking Canada Inc.
                                                                                                       t +1 647 849 3426
                      visit                                                                            e info.can@adfmilking.com
                      www.ADFmilking.com
                                                                                                       ADF Milking USA, Inc.
                      or find us on                                                                    t +1 208 906 2374
                                                                                                       e info.usa@adfmilking.com
                    ADF5, ADF Milking System and Hoodlock are all trademarks of ADF Milking Limited.

                                  ™

                                           Healthy cows, healthy profit

AUS brochure 05.2021 (from UK V7 05.2017 A4 brochure) rev07
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