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THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
ISSUE 2019

THE COATINGS EXPERT
   YOUR BRAIN GAINER
   New solutions for your coating applications.

                                  DYNAPOL® polyesters
                                  for high-end packaging
   High-performance polymers      coatings
   for demanding powder coating
   applications                                            Meeting global
                                                           regulatory drivers

                                                                   TEGO® Glide
Promoting flow and                                                 Recoatable
leveling with Evonik
superwetters

                                                    Cure-2-Go:
                                                    Anquamine® 728
                                                    curing agent

      ACEMATT® 3400
      New high-performance
      matting agent
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
THE COATINGS EXPERT 2019

EDITORIAL

                           Dr. Claus Rettig

                           Chairman of the Board of Management
                           Evonik Resource Efficiency GmbH

                       2
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
Dear Readers,

New market trends, the shift to digital          We offer numerous solutions to meet
technologies, and increasing demands             existing and emerging environmental
on products and applications – the               regulations while boosting applicator
coatings market constantly confronts             productivity and coating performance.
us with formidable new challenges.               These include Anquamine® 728
At Evonik, we gladly accept those                waterborne curing agent for epoxy
challenges.                                      flooring primers and topcoats, as well
                                                 as Ancaminde® 2769 for excellent
As a front runner in innovation, we              corrosion resistance performance.
know that the hunt for truly innovative          Furthermore     we    offer    TEGO®
solutions is something like a brain              AddBond LTW for additional adhesion
teaser. Lateral thinking and per-                in can coatings, VISIOMER® Methac-
sistence help solve even the most                rylates for crosslinking solutions, and
daunting tasks. But thanks to our                Direct-to-Metal (DTM) coatings for
broad knowledge of the market and                metals. In this issue you will learn
close cooperation with our customers,            more about these and many other
we can help coatings manufacturers               exciting topics for the global chal-
enhance their formulations to improve            lenges of our time.
performance and effectiveness.
                                                 We hope you enjoy reading the new
Resource preservation, durability and            journal!
flexibility in coatings for metal objects,
long-lasting protection against bio-             Yours,
logical growth, and new binders for              Dr. Claus Rettig
heat-seal applications are just a few of
the issues we address.

                                             3
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
THE COATINGS EXPERT 2019

CONTENTS

                                 06

     10                                            18

06   Cure-2-Go: Anquamine® 728                18   High-performance waterborne
     curing agent New epoxy floor                  epoxy formulation for self-level-
     coatings with unrivalled fast cure            ing cementitious coating for
     and improved aesthetics                       concrete

10   ACEMATT® 3400                            21   Improving adhesion:
     New high-performance matting                  A continuing challenge with
     agent with high transparency and              modern, compliant coatings
     soft-touch properties for
     high-quality coating applications        26   High-performance polymers
                                                   for demanding powder coating
12   Epoxy curing agents for                       applications
     chemical resistant applications
                                              31   New additive to eliminate
16   Functional coatings R&D                       pinhole for water-based coating
     competence center established                 formulations

                                          4
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
38

                               50

                                                64

38   Meeting global regulatory             54   Innovation in the AEROSIL®
     drivers while boosting applicator          process eliminates bead milling
     productivity
                                           57   Promoting flow and leveling
40   Moisture mitigation solutions              with Evonik superwetters
     for flooring systems using Evonik’s
     epoxy curing agents                   62   DYNAPOL® polyesters
                                                for high-end packaging coatings
46   Smooth coating surfaces
     with superwetters                     64   VESTAGON®: From high-perfor-
                                                mance solutions to future innovations
48   TEGO® Glide recoatable
                                           68   A new class of binders for high-per-
50   Driving higher performance                 formance architectural Coil Coatings
     with ultra-high solids epoxy sys-
     tems for long-term asset protection   73   VISIOMER® HEMA-P 70M
                                                A new all-rounder

                                           5
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
THE COATINGS EXPERT 2019

CURE-2-GO:
ANQUAMINE® 728
CURING AGENT
NEW EPOXY FLOOR COATINGS
WITH UNRIVALLED FAST CURE
AND IMPROVED AESTHETICS

                    6
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
“WHAT PROBLEMS KEEP YOU UP AT
NIGHT?”

A      simple question to customers
       that displayed unmet needs in
today’s industry floor coatings: – “I need
to reduce my floor system cost … I want
coatings with improved robustness under
adverse cure condition … And also, I
need good aesthetics and an epoxy system
that meets stringent VOC/emission
requirements”. In the application of
epoxy industry floors, a maximum of
four hours is acceptable to wait in
between applying the primer and the
topcoat, irrespective of cure conditions.
Customers confirmed: “Anything longer
than four hours and we will [have to] send
the application team home, only to come
back the next day again.” Challenging
targets. Especially given the fact that
fast-cure epoxy systems require 8-12
hours at low temperature cure (10 °C /
50 °F) before receiving a second coat
and generally these systems suffer from
carbamation.

7
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
THE COATINGS EXPERT 2019

Evonik Crosslinkers answers these             lent aesthetics and good compatibility
unmet needs with the commercializa-           with pigment pastes. Anquamine® 728
tion of Anquamine® 728. The new               based coatings have a low tendency to
product is a waterborne amine curing          carbamation and waterspotting and
agent that offers fast cure and good          can be applied up to 500 g/m2 / 20 mils
aesthetics, for use in epoxy primers          wet film thickness. Two coats per day
and topcoats on concrete substrates.          and next day back-in-service enables
Combined with Ancarez® AR-555                 applicators to improve productivity
solid epoxy resin dispersion, it yields       and save cost/m2. The end-user
a primer with recoat times of less than       receives a floor system that comes
four hours at 10 °C / 50 °F and excel-        with excellent aesthetics and has
lent adhesion to damp concrete.               potential to meet stringent emission
Topcoats are best formulated with             requirements. That’s Cure-2-Go with
diluted liquid epoxy resins for excel-        Anquamine® 728!

                                          8
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
Figure 1
                           Recoat time of epoxy coatings to damp concrete at low tempera-
                           ture cure condition. Comparison of Anquamine® 728 (Anq 728)
                           versus a fast-cure mannich base epoxy system.

                                            Recoat time of epoxy coatings (h)
                                           Damp concrete, 9.5°C, 2–4% moisture
                                                                         10

                                                         4
                                       3

                                   Anq 728           Anq 728          Mannich
                                   400 g/m2          600 g/m2          base

                           Figure 2
                           Comparison of Delta-E as a function of hours of UV-A exposure:
                           White epoxy coating based on Anquamine® 728 versus an
                           equivalent coating based on solvent-free epoxy technology.

                                        Delta E after hours of UV-A exposure

                                                                     Solvent-free epoxy

                                                                       Anquamine® 728

                                           Time of exposure to UV-A light (h)

CONTACT
Robert Rasing
robert.rasing@evonik.com

                                       9
THE COATINGS EXPERT YOUR BRAIN GAINER New solutions for your coating applications - Evonik Industries
THE COATINGS EXPERT 2019

ACEMATT® 3400
NEW HIGH-PERFORMANCE MATTING AGENT WITH HIGH TRANS-
PARENCY AND SOFT-TOUCH PROPERTIES FOR HIGH-QUALITY
COATING APPLICATIONS

Evonik presents its new ACEMATT®                In regards to rheology, the special
3400. It is the new matting agent in            after-treatment of ACEMATT® 3300
the ACEMATT® product family of                  and ACEMATT® 3400 prevents the
Evonik Resource Efficiency GmbH,                adsorption of associative thickeners in
specially developed for high-transpar-          water-based systems. When formu-
ency clear coatings and soft-touch              lated with particular polyurethane
coatings with smooth surfaces.                  binders, it can also improve the soft-
                                                touch feel.
ACEMATT® 3400 is a surface-treated,
thermal silica with medium particle             ACEMATT®        matting     agents    are
size of 7.5 µm. The improved grind              high-performance silica developed for
performance results in a smooth sur-            gloss reduction in a vast range of
face finish with outstanding optical            applications in the paints and coatings
and haptic properties.                          industry.

This highly efficient silica is intended        Our     best   recommendations        for
for use in clear coatings, water-based          high-quality coatings with excellent
and solvent-based coatings. Typical             transparency    are   the    family    of
application fields include wood coat-           thermal silica ACEMATT® TS 100,
ings, plastics, and automotive coat-            ACEMATT® 3300, and ACEMATT®
ings. In addition, this new type of             3400.
matting agent can be used in high
solids and low-VOC formulations.

                                           10
FAMILY OF EVONIK THERMAL SILICA MATTING AGENTS

                                ACEMATT® TS 100

                                yy No surface treatment
                                yy Particle size d50 = 9.5 µm
                                yy Excellent matting efficiency
                                yy Highest transparency

                                ACEMATT® 3300

                                yy Organic surface treatment
                                yy Particle size d50 = 10.0 µm
                                yy Highest matting efficiency
                                yy High transparency
                                yy Soft-touch effect

                                ACEMATT® 3400

                                yy Organic surface treatment
                                yy Particle size d50 = 7.5 µm
                                yy High matting efficiency
                                yy High transparency
                                yy Soft-touch effect
                                yy Higher smoothness than
                                  ACEMATT® 3300

                                CONTACT
                                Thomas Klotzbach
                                thomas.klotzbach@evonik.com

                           11
THE COATINGS EXPERT 2019

EPOXY CURING AGENTS
FOR CHEMICAL RESISTANT
APPLICATIONS

T     wo-component epoxy systems pro-
      vide excellent mechanical properties,
chemical resistance, and adhesion to a wide
range of substrates. Therefore, they are
frequently chosen over other technologies,
especially when chemical resistance is an
important attribute. Chemical resistance is
required in a variety of applications from
construction and infrastructure to protec-
tive metal coatings. In the construction and
infrastructure sector, epoxy systems are
often utilized to improve chemical resis-
tance in flooring, wastewater treatment
plants, sewer, power plants, secondary
containment, mortars, and grouts.         For
flooring applications, chemical resistance is
critical in areas where the concrete flooring
is regularly exposed to various chemicals,
for example food and beverage preparation
and service areas, meat packaging plants,
dairy farms, paper and pulp plants, and
chemical and pharmaceutical facilities.

There are a number of key factors to be
considered when selecting the right epoxy
system for chemical resistance.       These

                                        12
factors encompass the type of appli-           to help epoxy formulators meet their
cation, substrate, classes of chemicals        evolving needs for improved chemical
to which resistance is required, dura-         resistance epoxy systems.
tion of resistance, degree of resis-
tance, and processing and application          For ambient-cure epoxy systems,
requirements. In addition to chemical          amine curing agents for chemical
resistance, many applications require          resistant applications can be separated
other important attributes such as             into two basic categories, aliphatic
low-temperature cure, rapid develop-           amine and cycloaliphatic amine curing
ment of hardness, carbamation resis-           agents. Cycloaliphatic amine-cured
tance, or low color. Epoxy curing              systems offer good resistance to
agents impart significant influence on         aqueous solutions, solvents, and inor-
chemical resistance and other proper-          ganic acids. Aliphatic amine curing
ties of the cured epoxy systems.               agents provide fast cure speed and
Evonik offers a portfolio of products          high crosslinking density. For grout

                                          13
THE COATINGS EXPERT 2019

       and mortar applications where water                     surfactants would negatively affect
       cleanability is needed, formulated                      the chemical resistance. Table 1 lists
       amidoamine curing agents are often                      the characteristics of selected amine
       selected. For instance, Ancamide®                       curing agents that offer good chemical
       2886 curing agent is a newly devel-                     resistance.   Each of these curing
       oped curing agent for tile grout                        agents offers distinct handling or
       application.          It provides chemical              performance advantages over the
       resistance to hot oleic acid in food                    others. In many cases, the optimal
       preparation areas where high-tem-                       performance advantages can be
       perature cooking oil is present.                        obtained by blending the curing
       Although cycloaliphatic amine curing                    agents. For example, a cycloaliphatic
       agents can also be used in combination                  amine can be blended with 10% to
       with external surfactants to achieve                    30% by weight of a modified aliphatic
       water cleanability, the presence of                     amine, such as Ancamine® 2432 curing

Table 1
Characteristics of the curing agents formulated with standard bisphenol-A based liquid epoxy resin at 25 °C.

                                  Curing agent          Gel time (min.)      Thin film set time1
        Curing agent              viscosity (cP)        (150 g mass)         (h)                   phr

        Ancamine® 1693            100                   52                   9                     50

        Ancamine® 2280            450                   50                   6                     58

        Ancamine® 2334            1180                  42                   2                     50

        Ancamine® 2422            2000                  26                   NA2                   26

        Ancamine® 2423            1200                  17                   3.5                   60

        Ancamine® 2432            300                   46                   2                     46

        Ancamine® 2748            2275                  50                   7                     50

        Ancamine® 2749            275                   49                   5                     40

        Ancamide® 2886            450                   83                   11                    50

1
    BK Drying Recorder, phase 3; 2. Not available.

                                                          14
agent, for faster cure and improved sol-
    vent resistance. Table 2 provides the
    examples of specific chemicals to which                            CONTACT
    the resistance is required and recom-                              Dr. Shiying Zheng
    mended curing agents.                                              shiying.zheng@evonik.com

Table 2
Specific chemicals to which resistance is required and corresponding curing agents.

     Specific chemicals                                    Curing agents

     Aliphatic hydrocarbons, gasohol (10% ethanol)         Ancamine® 2432, Ancamine® 1693

     Aromatic hydrocarbons (toluene, xylene)               Ancamine® 2422

     Phenol                                                Ancamine® 2422

     Ethanol                                               Ancamine® 2432

     Methylene chloride                                    Ancamine® 2422

     Citric acid                                           Ancamine® 2432, Ancamine® 2423

     Lactic acid                                           Ancamine® 2432, Ancamine® 2423

     Acetic acid (low concentration)                       Ancamine® 2432

     Acetic acid (high concentration)                      Ancamine® 2422

     Hot oleic acid for coatings                           Ancamine® 2334

     Hot oleic acid for grout                              Ancamide® 2886

     Phosphoric acid (low and high concentration)          Ancamine® 2432

     Hydrochloric acid (low and high concentration)        Ancamine® 2432

     Nitric acid (low concentration)                       Ancamine® 2432

     Nitric acid (high concentration)                      Ancamine® 2748, Ancamine® 2749

     Sulfuric acid (low concentration)                     Ancamine® 2432

     Sulfuric acid (high concentration)                    Ancamine® 2748, Ancamine® 2749

                                                      15
THE COATINGS EXPERT 2019

FUNCTIONAL COATINGS R&D
COMPETENCE CENTER ESTABLISHED

Evonik Resource Efficiency bundles its expertise in the Smart Surface
Solutions R&D Competence Center, which focuses on unresolved
questions in the paints and coatings industry.

E     vonik Resource Efficiency has
      established the Smart Surface
Solutions R&D competence center in
                                               tise in the fields of coatings, particles,
                                               and specialty polymers in order to
                                               selectively improve surface proper-
order to develop effective solutions           ties. All opportunities share a common
for previously unresolved issues in the        holistic system approach, which is not
paint industry. At several locations –         limited to the development of new
Essen (Germany) and Singapore –                components for existing coating sys-
more than 25 experts with diverse              tems.
education and industry backgrounds
are working on the development of              Technology-wise, the R&D compe-
advanced corrosion protection coat-            tence center has access to the full
ings, anti-fouling concepts, anti-mi-          spectrum of knowledge and technol-
crobial surfaces, and coatings that            ogy platforms of Resource Efficiency.
repel dirt and ice.                            The internal experts are supported
                                               and broadened by external coopera-
The Smart Surface Solutions R&D                tion with customers, universities,
competence center combines exper-              research institutes, and start-ups.

                                                       CONTACT
                                                       Dr. Rüdiger Mertsch
                                                       ruediger.mertsch@evonik.com

                                          16
17
THE COATINGS EXPERT 2019

HIGH-PERFORMANCE WATERBORNE
EPOXY FORMULATION FOR SELF-
LEVELING CEMENTITIOUS COATING
FOR CONCRETE

                  18
S    elf-leveling overlay systems for concrete floors offer
     numerous benefits. They can correct uneven floors,
repair damaged concrete, and provide a smooth and durable
new surface for decorative and functional treatments.
Non-modified cement-based overlays typically used for this
application can provide durability, long life, and low-mainte-
nance cost coatings. Some of their disadvantages, however,
include delayed hardening, low tensile strength, poor thermal
shock and low chemical resistance. To mitigate these disad-
vantages, the cement can be modified with various types of
organic polymers. One such advanced composition is an epoxy
modified cement (EMC), using Evonik’s waterborne epoxy
thermoset technology based on Anquamine® 287 curing agent
and an epoxy resin.

Anquamine® 287-based EMC has a low odor and can be for-
mulated free of volatile organic compounds (VOC), thus
allowing for application in areas such as schools, offices or
hospitals, that need to remain occupied during application.

Table 1
Epoxy-modified cement formulation based on Anquamine® 287 curing agent
and epoxy resin.

    3K-Formulation     Components                              Parts

    Part A             Liquid epoxy resin/emulsion             5 - 15

                       Defoamer                              0.05 - 0.10

    Part B             Anquamine® 287                           17.0

                       Water                                   0 -10

    Part C             Portland cement                        15 - 35

                       Quartz sand (various particle size)    15 - 35

                       Superplasticizer (powder)              0 - 0.20

                        19
THE COATINGS EXPERT 2019

   A typical 3-component cementitious concrete
   formulation based on Anquamine® 287 is shown in
   Table 1. The extensive latitude with varying the
   binder levels in the formulation provides flexibility
   in tailoring the performance properties in terms of
   cure speed, thermal properties, chemical resis-
   tance, and tensile strength. Evonik’s EMC formu-                      CONTACT
   lation using Anquamine® 287 shows significant                         Shafiq Fazel
   performance benefits over standard polymer                            shafiq.fazel@evonik.com
   modified cements (PMC), including a much higher
   compressive strength and better adhesion to con-                      Svetlana Ivanova
   crete (Table 2).                                                      svetlana.ivanova@evonik.com

Table 2
Epoxy modified cementitious coating (5% binder content) vs. commercial polymer modified cement
self-leveler coatings.

    Test item                      Commercial PMC           Commercial PMC       EMC 5%
    (22℃/50% RH)                   self-leveler (1)         self-leveler (2)     organic binder

    Bond strength to concrete      502 psi                  552 psi              651 psi
    (ASTM D7234), 7d               (coating failure)        (concrete failure)   (Cohesive failure)

                          1 day             942                     2,859               1,678

    Compressive           3 days           1,105                    3,144               6,700
    strength – psi
    (ASTM C579)           7 days           1,246                    3,146             10,200

                        28 days            2,214                    5,037             13,600

    Tensile strength
                                            114                      398                1,005
    (ASTM C307), 28d - psi

    Flexural
                                            311                     1,145               2,337
    (ASTM C580), 28d - psi

    Impact resistance
                                            140                      140                 90
    (ASTM D7294) (In.lbs)

    Abrasion resistance
                                           > 500                    > 500               300
    (ASTM D6037) (mg)

                                                       20
IMPROVING ADHESION:
A CONTINUING CHALLENGE WITH
MODERN, COMPLIANT COATINGS

P       aints and coatings continue to
        offer one of the most efficient
and cost-effective means of protecting
                                               fusion, adsorption and/or mechanical
                                               interlocking – or chemical – through
                                               formation of chemical bonds between
and decorating valuable property,              the two interfaces. The latter mecha-
equipment and structures, regardless           nism is dependent on the chemical
of end-use or environment. Formula-            nature of both the coating material
tors continue to innovate new ways to          and substrate, but both mechanisms
enhance coating properties while               require intimate contact between the
meeting increasing environmental and           two layers to ensure maximum adhe-
legislative demands. Adhesion failure          sion. It is essential that the coating in
continues to be one of the most com-           its liquid or melt state can fully wet the
mon reasons for the loss of coating            substrate to ensure the maximum
performance and some of the most               contact; therefore, good cleaning and
catastrophic coating failures. Adhe-           surface preparation are essential steps
sion failures can appear as blistering,        to ensure good adhesion. Roughening
flaking, scaling, peeling or delamina-         the surface increases the surface area
tion, but the consequence is inevitably        available for adhesive interactions to
damage to the substrate under protec-          occur.
tion.
                                               Evonik’s TEGO® AddBond adhesion
Adhesion occurs at the interface of            promoters are a family of modified
two similar or dissimilar materials; in        polyester resins that can partially
coatings, this is the interface between        replace the main coating binder in a
the dried or cured coating and its             formulation to enhance its adhesion to
substrate. The main adhesive mecha-            difficult substrates. These resins have
nisms are either mechanical – via dif-         multiple functional groups that can

                                          21
THE COATINGS EXPERT 2019

Figure 1
Mechanism of polyester adhesion resins.

          Ability to covalently link to binder

                                  Interaction with binder
                                                                      Coordination
                                                                      to e.g. surface
    Interaction with substrate                                        metal atoms

    interact with various surfaces, while                ingly stringent environmental regula-
    the polyester binder is compatible                   tions limit the amount of volatile
    with many different resin chemistries                solvents that can be used in coatings,
    to ensure good performance in many                   and this limits a formulator’s freedom
    different types of coatings (Figure 1).              to use these adhesion promoters as
    TEGO® AddBond adhesion promoters                     low viscosity and low solvent content
    can also help improve the corrosion                  are typically mutually exclusive.
    resistance of coatings by preventing                 Evonik has developed two new sol-
    or slowing the adhesion failure that                 vent-free, liquid polyester adhesion
    leads to film delamination as corrosion              resins that have been designed to
    develops.                                            improve adhesion to critical substrates
                                                         and between coating layers. These
    Typically, adhesion promoter resins                  adhesion resins can help decrease
    are relatively high in viscosity and                 formulation viscosity and provide
    require solvent dilution to achieve a                excellent adhesion to various substrates
    workable viscosity. However, increas-                in high solids, solvent-free, and UV

                                                    22
formulations.        TEGO®         AddBond            primer. Improvements in adhesion
LP 1600 gives the best flowability                    were demonstrated by replacing 5%
and strongest reduction of formulation                of the main binder in each formulation
VOC content, while LP 1611 has neg-                   with the new adhesion promoters and
ligible impact on film hardness and good              applying the formulation on various
reduction of formulation VOC content.                 substrates, curing the coating for
The performance of these new prod-                    seven days and then measuring the
ucts was demonstrated in four differ-                 cross-cut adhesion (0 – 5 scale where
ent, high solids formulations – a 1K                  0 is best). The improvements with the
alkyd metal topcoat, a 1K melamine                    1K alkyd topcoat are shown in Table
cured polyester stoving enamel, a 2K                  1, but similar results were also seen in
white PU topcoat, and a 2K epoxy                      the other formulations.

Table 1
Adhesion of alkyd metal topcoats to various substrates. All data measured using 5 %
(by solids content) liquid adhesion resin in place of main resin except where stated.

                            Without adhesion       With TEGO®             With TEGO®
    Substrate
                            promoter               AddBond LP 1600        AddBond LP 1611

    Aluminum                GT 4                   GT 3                   GT 3-4

    Al-Alloy                GT 1                   GT 1                   GT 1

    Steel                   GT 1                   GT 1                   GT 1

    Phosphated              GT 1                   GT 1                   GT 1

    Zinc                    GT 4-5                 GT 3                   GT 3

    EDC                     GT 1                   GT 1                   GT 1

    ABS                     GT 5                   GT 0 (3%)              GT 0 (3%)

    PA                      GT 5                   GT 1 (10%)             GT 1 (10%)

    AlMn1Cu                 GT 4                   GT 4                   GT 2

    Steel                   GT 2                   GT 1                   GT 0-1

                                                 23
THE COATINGS EXPERT 2019

Improvements in adhesion also cor-                    light stable and do not affect the color
relate with improvements in corrosion                 and gloss stability of the final coating,
resistance, where film delamination                   in both QUV and oven stability tests.
after salt spray testing was significantly
reduced. Polyester adhesion resins                    Chemists developing environmentally
also impart excellent elasticity that                 friendly, high solids coatings often
results in superior deformability and                 struggle with obtaining a suitable
impact resistance. VOC-compliant                      application viscosity while simultane-
coatings are often sensitive to raw                   ously meeting Volatile Organic Con-
material incompatibilities and this can               tent (VOC) limitations. These new
often reduce optical appearance.                      liquid adhesion resins reduce viscosity
These new liquid adhesion resins are                  without changing the rheological
very compatible with most binders                     behavior of the coating, so leveling,
and solvents, ensuring consistent and                 sag control, and application properties
attractive finishes. The resins are also              are not affected. This effect is more

Figure 2
Viscosity reduction in high solids, 2K polyurethane topcoat formulations.

                                    Viscosity at different NVC

         2000

         1800

         1600

         1400

         1200
[mPas]

         1000

         800

          600

         400

          200

            0
                        78.8%                      76.8%                      75.0%

                blank    with LP 1600         with LP 1611          control

                                                 24
visibly evident as the solids content of the formulation
increases. Figure 2 shows how the new adhesion
resins lower the viscosity of a 2K polyurethane topcoat
with 5% replacement of main binder. Similar results
are seen in the other formulations tested.

The new TEGO® AddBond LP 1600 and LP 1611
adhesion resins are soluble in most common solvents
and provide benefits in many water-based formulations
when they are formulated with wetting agents in order
to ensure consistent substrate wet-out.

Ensuring excellent coating adhesion to an increasing
number of difficult substrates while meeting modern
VOC requirements remains a challenge for many
coatings formulators. Polyester adhesion resins are a
valuable formulation tool for improving both adhesion
and inter-coat adhesion of many different coatings.
TEGO® AddBond LP 1600 and LP 1611 are new
generation, liquid polyester adhesion resins that are
suitable for ultra high-solids and water-based formu-
lations without compromising other critical perfor-
mance attributes of the coating.

                                                CONTACT
                                                Jim Reader
                                                jim.reader@evonik.com

                                        25
THE COATINGS EXPERT 2019

HIGH-PERFORMANCE POLYMERS
FOR DEMANDING POWDER COATING
APPLICATIONS

Recent material developments in long-chain polyamide and PEEK powders as
well as in novel coating technologies could open up new opportunities for
protective or tribological coating applications. In addition to offering the
well-known properties of polyamide 12, which include excellent durability
and chemical resistance, Evonik’s new long-chain polymer powders also
provide increased temperature resistance. Improving performance in this
way could help fulfill unmet coating needs in various industrial applications.

L    ong-chain polyamides such as
     polyamide 12 (PA 12) powders
have been used in applications such as
                                              unique ability to resist abrasion and
                                              chemicals.

wire and pipe coatings for many years,        A trend has recently emerged toward
where they deliver valuable physical          long-chain polyamides with increased
and chemical protection for metal.            temperature resistance –and Evonik is
Besides long-chain polyamides Evonik          responding to that trend by introduc-
offers polyether ether ketone (PEEK)          ing newly developed polyamide
powders that are particularly suitable        powders for applications with higher
for coating applications that are sub-        temperature requirements. Coatings
ject to extreme mechanical, thermal,          based on high-performance polymer
and chemical demands. The coating             powders could optimize the efficiency
material can withstand consistent             and service life of engines, bearings,
operating temperatures of up to               and gears, as well as protect pipes and
250 °C and is characterized by its            wind turbines from corrosion.

                                         26
Coatings made of VESTAKEEP® PEEK               PRETREATING THE STEEL
could reduce friction in the planetary         SUBSTRATES
gearbox of a wind turbine, transferring        Pretreating parts before coating is
power even more efficiently and                absolutely essential for removing any
extending the life of the gearbox.             adhering grease, oxide layers, and
                                               dust particles. Grease residues can
Evonik coated steel substrates using           crack during preheating and contami-
two long-chain polyamide powder                nate the surface of the part and
grades (VESTOSINT® 1111 polyamide              therefore the coating. Oxide layers
12 powder and a development grade              and dust particles result in poor adhe-
with increased temperature resis-              sion. We therefore subjected the parts
tance) and two PEEK powder grades              to alkaline degreasing, roughened the
(VESTAKEEP® 2000 UFP20 and a                   parts by sandblasting them with clean
development grade for tribological             grit, and then performed an additional
coatings).                                     degreasing step.

                                          27
THE COATINGS EXPERT 2019

                                                parts for 3–5 seconds before allowing
                                                them to cool to room temperature
                                                under air exposure.
                                                Electrostatic spraying technology was
                                                employed for coating parts with PEEK.
                                                Using an Optiflex 2S system from the
                                                GEMA company of Switzerland, we
                                                electrostatically charged the powder
                                                by applying a voltage of 100 kV and
                                                then placed the powder-coated parts
                                                in an oven for 10 minutes to generate
                                                a dense and adherent coating. We then
                                                allowed the parts to cool.

PREHEATING THE STEEL                            Laser-based technology for coating
SUBSTRATES                                      parts with PEEK* was also applied by
Evonik preheated the parts in an oven,          our partner Fraunhofer-Institut für
maintaining a uniform temperature               Lasertechnik in Aachen (Germany).
profile and varying oven temperatures
between 360°C and 400°C for poly-               TESTING
amide coatings and between 380°C                Polyamide coatings peeled off of the
and 450°C for PEEK coatings.                    steel substrate underwent a tensile
                                                test to determine their mechanical
COATING THE STEEL SUBSTRATES                    properties. The melting point of the
Evonik used the fluidized bed coating           polyamide coatings was determined
process for coating parts with long-            by DSC as directed in DIN EN ISO
chain polyamides, dipping the pre-              11357. A Taber test (CS17, 500 g) for
heated parts into the fluidized bed             performing tribological tests on the
basin with little heat loss. The coating        polyamide coatings was used, and a
powder in the basin was uniformly               pin-on-disc setup for the PEEK coat-
fluidized with air from the air chamber         ings (8 MPa, 0.5 m/s, 5000 m).
through the fine-pored base plate. We           Adhesion of the PEEK coatings was
used oil-free air (humidity between             determined by a cross-cut test accord-
50% and 70%) for fluidizing, dipping            ing to DIN EN ISO 2409.

                                           28
RESULTS FOR LONG-CHAIN                         RESULTS FOR PEEK COATINGS
POLYAMIDE COATINGS                             Evonik was able to apply both PEEK
The melting point of the coatings              powder grades easily via electrostatic
made with the new long chain                   spray coating to yield coating thick-
powder was 195°C; 20°C higher than             nesses in the range of 60 µm. The
that of coatings made from polyamide           coefficients of friction of both PEEK
12. Despite the higher melting point           coatings were in the range of 0.28;
of the new long-chain polyamide                the wear coefficients were in the
powder, the processing parameters              range of 5.8 x 10-7 mm3/Nm.
for fluidized bed coating were similar
to those used for PA 12, and the fluid-        Using   laser   melting    technology
izing behavior of the new powder was           allowed to generate dense, adherent
as good as that of polyamide 12.               PEEK coatings in a very short time
Evonik was able to generate coatings           period: the minimum laser interaction
with thicknesses in the range of 250           time for generating dense coatings is
µm. The results of the tensile test            approximately 7 seconds. The coating
show that that the novel coatings are          thickness was adjusted to 30, 45, and
also highly durable, with yield stress         60 µm, achieving excellent adhesion
and strain values of 37 MPa and 15%,           to the substrate with a cross-cut clas-
respectively. The abrasion resistance          sification of 0, depending on substrate
of the new long-chain polyamide                pretreatment     and      laser-melting
coatings determined by the Taber test          parameters.
was comparable to that of polyamide
12, and weight loss was less than 1
mg/100 cycles.

                                          29
THE COATINGS EXPERT 2019

Evonik’s recent material develop-                higher turbine speeds. These special
ments in novel coating technologies              VESTAKEEP® coatings also allow
and in long-chain polyamide and PEEK             manufacturers       to   employ   more
powders could open up new opportu-               cost-efficient substrate materials for
nities in demanding coating applica-             components used in applications with
tions in the oil and gas, industrial, and        sliding friction.
automotive sectors. The latter market
seems to be very promising, especially           H. Sändker, J. Stollenwerk, P. Loosen,
                                                 *

for tribological coatings. The excellent         Laser-based Process for Polymeric
tribological performance of coatings             Tribological Coatings on Lightweight
made    from    specially    developed           Components, Surface and Coatings
VESTAKEEP® powders significantly                 Technology, vol. 332, 2017, pp. 391-398
reduces the friction between sliding
surfaces, which in turn makes opera-
tion more efficient and economical.
Examples of the benefits include
lower fuel consumption and lower                 CONTACT
CO2 emissions in combustion engines,             Holger Renners
extended service life for bearings, and          holger.renners@evonik.com

                                            30
NEW ADDITIVE TO ELIMINATE
PINHOLING IN WATER-BASED
COATING FORMULATIONS

C       onsumers are becoming increas-
        ingly aware of the importance
of protecting our environment. This
                                                performance; water replaces typical
                                                organic solvents. Water has a drying
                                                speed that is usually much slower than
has had a major impact on the coatings          organic solvents. However, end-users
industry, with the demand for low- to           still require quick drying speed and
no-VOC coatings increasing. To meet             film formation in their water-based
this demand, those who formulate                formulations. The drying speed can be
these     low-VOC     products    have          amended by using modified resin
invested considerable resources into            systems, compact printing processes,
developing their waterborne technol-            and other methods. However, these
ogies. From a technical perspective,            methods can still display pinholing
many waterborne formulations still              issues; these issues are especially
suffer from application limitations – in        evident in formulations with the fol-
particular, poor substrate wetting,             lowing characteristics / properties:
edge retraction, pinholing, and other
defects – that result in high product           yy High temperature baking process
failure rates, which can be costly to           yy Wet-on-wet process
the     manufacturer.     Fortunately,          yy High wet film thickness, e.g. for
high-performance wetting agents,                  mono coat
defoamers, and other additives can
solve these issues and produce consis-          To address this issue, strong defoam-
tently flawless waterborne coatings.            ers and deaerators – e.g. hydrocar-
                                                bon-based – have been used to
Waterborne coatings use a combina-              eliminate pinholes within the dried
tion of water-based resins and addi-            film. There may be compatibility
tives to achieve the desired coating            issues due to the nature of hydrocar-

                                           31
THE COATINGS EXPERT 2019

                                                               Figure 1
                                                               Molecular defoamers
                                                               displace foam stabiliz-
                                                               ing surfactants but are
                                                               unable to stabilize the
                                                               bubble wall.

bon-based chemicals in water-based             stabilize foam and allow normal liquid
formulations, which results in lower           flow so the bubbles can break natu-
gloss, poor leveling and DOI, and              rally.
even sometimes cratering issues. This
paper describes a new additive based           Molecular defoamers are also effec-
on a new pinhole elimination mecha-            tive at controlling micro-foam, small
nism; the additive also shows excellent        bubbles trapped within the liquid,
compatibility in water-based formula-          which will result in pinhole issue
tions.                                         especially   after   baking      process.
                                               Molecular defoamers are partly solu-
MOLECULAR DEFOAMER FOR                         ble in water and are able to move to
MICRO-FOAM IN WATER-BASED                      bubbles below the liquid surface to
FORMULATIONS                                   de-stabilize micro-foam. This leads to
Molecular defoamers are surfactants            the coalescence of micro-foam into
with specific Gemini structures that           larger bubbles which rise to the sur-
are designed to compete with and               face much faster and burst more easily.
replace foam-stabilizing surfactants at        Many conventional defoamers, e.g. oil
the surface of the foam bubble. These          based defoamers, are not effective at
specially designed surfactants do not          controlling micro-foam because the

                                          32
oil is insoluble and remains at the liq-                         defoamers will not migrate to the
                        uid surface. Molecular defoamers are                             surface of the cured coating film and
                        also more dynamic than most foam                                 will not cause issues associated with
                        stabilizing surfactants; therefore, they                         this, such as poor recoatability (espe-
                        can reach new bubble surfaces more                               cially after high-temperature baking
                        quickly and prevent new foam bubbles                             processes). Molecular defoamers can
                        forming. As surfactants, molecular                               also provide additional dynamic wet-
                        defoamers are compatible with most                               ting properties to the formulation.
                        systems and do not cause incompati-                              “Gemini” based surfactants simultane-
                        bility problems like oil-based defoam-                           ously act as surfactants (and thus
                        ers. Due to their excellent compati-                             enhance compatibility) and defoamers;
                        bility in both liquid paints and also                            they have been used for many years by
                        cured                  coating        films,    molecular        the paint and coatings industry.

Figure 2
Film formation mechanism in 4 stages of water-based coatings, and T2 shows the packing time of
solid particles within wet paint.

                                    10
 Fluidity factor (Hz) – Log scale

                                    1
                                                         T2

                                    10-1                                                                     water
                                                                                                          evaporation      deformation and
                                                                                                                           compactification
                                                                                                                             of particles

                                    10-2

                                                                                                          formation of a
                                                                                                         homogeneus film

                                    10-3
                                                I        II       III           IV
                                    10-4

                                           0        20 min         40 min      1h           1 h 20 min    1 h 40 min        2h                2 h 20 min

                                                                                     Time

                                                                                    33
THE COATINGS EXPERT 2019

Figure 3
Effect of additive containing different number of EO on the time of T2 during drying process.
(Temperature: 24 °C, Humidity: 32%, Wet film thickness: 60um)

                                1

                                                                                        T2=13'23''
                                                                                           T2=14'23''
 Fluidity factor, Hz, log

                              0.1
                                                                                                        T2=15'8''

                             0.01

                            1E – 3
                                     0         200        400               600          800          1000          1200

                                                                       Time,s
                                         Blank (Bayhydrol A2601)
                                         Blank + Surfactant with 3EO
                                         Blank + Surfactant with 10EO

                  USE OF HYDROPHILIC SURFAC-                                philic surfactants will show balanced
                  TANTS TO LOWER DRYING                                     performances,          including    pinhole
                  SPEED                                                     eliminations, drying speed, water
                  Although fast drying water-based                          resistance, and so on. It is well known
                  formulations are required by end                          that humectants can capture moisture
                  coating process, sometimes having                         very well; a humectant is a substance
                  slower drying speeds help give micro-                     with several hydrophilic groups, most
                  foam more time to move out of water-                      often hydroxyl groups, and also,
                  based              paints   and    break,     thus        ethoxylates, amines, carboxyl groups,
                  eliminating pinholes. Proper hydro-                       or it is esterified.

                                                                       34
These groups show excellent affinity                   impact on water resistance (here
to form hydrogen bonds with mole-                      focusing on alkoxylates as hydrophilic
cules of water and keep things moist.                  group), and the effect of number of
However,          water-based       coatings,          alkoxylate on drying speed is illus-
especially for those coatings with                     trated in Fig. 2 and Fig. 3. The drying
requirement of water and corrosion                     speed is evaluated by “Diffusing-Wave
resistance, can not use traditional the                Spectroscopy”. “Speckle Rate” is rec-
humectant; otherwise the water                         ognized as particle moving rate in wet
resistance will be drastically affected.               paint; faster the drying speed, the
Experiments shows that hydrophilic                     quick the particle’s movement rate.
surfactants containing less than 10                    Pinhole elimination will be affected by
alkoxylates will show very limited                     Stage II shown in Fig. 2, during which

Figure 4
Minimum film thickness (um) when pinhole appears in water-based mono coat for truck coating.

   Hydrophilic surfactant +
      molecular defoamer

      Molecular defoamer

    Hydrophilic surfactant

                          48   50     52     54         56    58    60    62    64      66

                                                  35
THE COATINGS EXPERT 2019

the high concentration in solid induces         COMBINATION OF MOLECULAR
a packing process. This stage appears           DEFOAMER AND HYDROPHILIC
as a disturbed area on the drying               SURFACTANT FOR PINHOLE
kinetics, showing accelerations and             ELIMINATION
decelerations of the particles as they          Water-based one-coat formulations
get in contact together around time             for truck coatings have been selected
T2. It is believed that before T2, solid        for evaluation of pinhole elimination
particles can move in wet paint and             using different additives. The wedge
micro-foam can also move freely up to           spray has been applied with gradient
wet paint surface and break. If an              wet film thickness, checking the film
additive can prolong T2 during drying           thickness when the pinhole appears
process, the pinhole will be easily             after baking. As indicated in Fig. 4, the
eliminated. Fig. 3 shows the effect on          purely hydrophilic surfactant actually
the T2 of hydrophilic surfactant con-           shows negative for the pinhole elimi-
taining different number of ethoxyl-            nation. However, when combining the
ates. The result shows that additive            molecular defoamer and the hydro-
containing ethoxylate will get T2 little        philic surfactant (which provide signif-
prolonged, and when the number of               icant synergy for pinhole elimination),
ethoxylate increased to 10, the T2 has          the formulation benefits from the
been prolonged about 105s, which                faster movement of micro-foam to the
will get pinhole having longer time to          wet film surface (by molecular
move out.                                       defoamer) and still little wet paint film
                                                (by hydrophilic surfactant). Compared
When the longer or stronger hydro-              to the conventional additives based on
philic group is attached to the surfac-         low-compatibility chemicals for pin-
tant, benefits for pinhole elimination          hole elimination, the additives with
will be evident; however, there will            new mechanism show excellent com-
also be a higher tendency for foam to           patibility in water-based formulations.
appear in the paint. Therefore, the             As shown in Fig. 5, a perfect coating
hydrophobic part of the surfactant              film appearance can be achieved with
needs to be paired with a structure             the new additives, while there will be
that will compromise the issue caused           poor leveling, lower DOI, and lower
by foam tendency.                               gloss using the conventional additives.

                                           36
Figure 5
                                                          Compatibility
                                                          comparison
                                                          between new
                                                          additive and
                                                          conventional
                                                          one.

           New Additive                   Benchmark

CONCLUSION
With the increasing demanding for
water-based    coating    formulation
development, pinholing issues are
always of importance to formulators,
especially those with specific require-
ments for compatibility, wet-on-wet
processes, fast-dry baking systems,
and high wet film thickness. This
paper describes a new additive mech-
anism for elimination of pinholes,                    CONTACT
combined with excellent compatibility                 Dai Ye
in water-based formulations.                          ye.dai@evonik.com

                                          37
THE COATINGS EXPERT 2019

MEETING GLOBAL REGULATORY
DRIVERS WHILE BOOSTING
APPLICATOR PRODUCTIVITY

                   38
D      emands within the global coatings market are
       always increasing. The performance envelope is
expanding, while the need to improve worker safety and
minimize environmental impact is at the forefront of new
developments. Ancamine® 2878 epoxy curing agent has
recently been developed to meet the requirement for
fast return to service, offering safer handling and regu-
latory compliance in most global regions.

The key properties of fast cure at both ambient and
low temperature with excellent carbamation and
high-corrosion resistance makes Ancamine® 2878
ideally suited to meet performance demands within the
protective coating and marine markets. Systems based
on Ancamine® 2878 can also be formulated into high-
build coatings offering fast property development for
quicker turnaround of applications.

Ancamine® 2878 has been formulated to be low-vis-
cosity and highly reactive without the use of alkyl
phenols or solvents, providing an improved EH&S
profile and safer handling. It has been specifically
developed to meet performance requirements for
medium-duty corrosion-resistance application within
the marine and protective coating markets and due to
the fast-cure properties can also find further applica-
tions in other areas including civil engineering. The
combination of high-performance and a good EH&S
profile means Ancamine® 2878 will continue to meet
the emerging demands within the coatings market for
years to come.

       CONTACT
       Marina-Elena Schmidt
       marina.schmidt@evonik.com

      39
THE COATINGS EXPERT 2019

MOISTURE MITIGATION SOLUTIONS
FOR FLOORING SYSTEMS USING
EVONIK’S EPOXY CURING AGENTS

M        oisture related problems with
         floor coverings and coatings
applied over concrete slabs have cre-
                                                 concrete in new and existing con-
                                                 struction.    One of the methods
                                                 includes the use of vapor retarder
ated significant problems over the               films under the concrete to prevent
years for formulators, specifiers,               moisture migration from the soil. This
contractors, and owners in the con-              approach is only effective, however, in
struction industry. Concrete is one of           new construction jobs as the film
the most commonly used materials in              needs to be laid down before the
the construction industry due to its             concrete is poured. It also does not
strength, durability, resilience, safety,        address any migration from moisture
and low cost. However, concrete is a             contained within the concrete itself.
permeable material and allows mois-              Another technique is to use reactive
ture contained below the slab, or                silicates to reduce moisture and solu-
trapped in the concrete itself, to               ble alkali transfer to the concrete
migrate as a vapor phase to the con-             surface by combining them with
crete surface. This moisture transfer            hydroxides within the cement paste.
phenomenon accounts for many                     When used properly and in the right
flooring failures with millions of dol-          amounts, reactive silicates can be
lars lost annually; and, the construc-           beneficial to concrete, improving its
tion   team     from      manufacturers,         density and reducing permeability.
installers and project architects have           Nonetheless, if these materials are
to bear the liability.                           over-applied, they can be more dele-
                                                 terious to concrete as water soluble
Over the years, there have been vari-            cations (K+, Li+, Na+) from the silicates
ous    methods     that    the   industry        can promote salt formation in the top
employed to mitigate moisture prob-              layer of the concrete.     This formed
lems when installing flooring over               layer can cause osmotic pressure to

                                            40
occur which could potentially lead to             both existing and new construction
blistering or disbondment of the sur-             jobs since it is the final step before
face coating or floor covering.                   applying the floor covering, such as
                                                  tile, wood, carpet, laminate etc. or a
The most common means to address                  seamless flooring system consisting of
flooring failures due to moisture vapor           multiple coating layers such as broad-
is to apply moisture mitigation coat-             cast floors, Terrazzo, etc.
ings on the surface of the concrete
slab. A moisture mitigating coating               There are two types of moisture mit-
can be a very effective solution to               igation coatings; (1) moisture vapor
address moisture vapor originating                permeable or “breathable” (MVP) and
from either the ground soil or concrete           (2) moisture vapor blocking or barrier
itself as water is one of its ingredients.        coatings (MVB). A MVP coating
Applicators can use this method for               ­system is typically preferred where

                                             41
THE COATINGS EXPERT 2019

there is a significant possibility of           Evonik offers products for both MVP
osmosis to occur due to high alkaline           and MVB applications. Evonik can
salts and moisture presence in the              provide curing agents to formulate a
concrete. As the osmotic pressure is            complete breathable flooring system
considered to be more severe, com-              including primers, self-leveling floors
pared to other moisture transmittance           and cementitious concrete floors. Our
mechanisms such as hydrostatic and              waterborne curing agents such as
capillary pressure, a moisture breath-          Anquamine® 701 and 731 can be
able system could be the best choice            formulated as overlays which cure at
assuming that the top layer is also             > 3 mm thickness to give a porous
breathable. A MVB prevents a mois-              morphology that allows moisture
ture vapor from migrating to the sur-           vapor to transmit while preventing
face of the concrete slab due to                soluble salts within a concrete layer to
hydrostatic pressure or capillary flow          move to the surface and therefore
and is preferred when a non–perme-              avoid osmotic blistering or delamina-
able floor covering or seamless coating         tion (Figure 2). Another Evonk curing
is applied on top of the moisture miti-         agent, Anquamine® 287 can be for-
gating layer. If no MVB is applied, over        mulated with cement, aggregates and
time even a small amount of moisture            additives in a low binder-to-cement
collected under the non-permeable               ratio to provide a high-performance,
floor covering can lead to adhesive             breathable coating that can avoid floor
failures between concrete and a top             failures due to moisture.
floor coating or covering. The mois-
ture vapor transmission difference              For MVB applications, Evonik pro-
between moisture vapor permeable                vides a number of curing agents,
coating systems such as Anquamine®              including Ancamine® 2739 and 2800.
701 and moisture vapor barrier system           The MVB coatings are 100% solids
such as Ancamine® 2800 is shown in              epoxy systems applied directly to
Figure 1. These results were obtained           surface of prepared concrete at >10
by ASTM E96 wet cup method and                  mils (0.25 mm) to suppress moisture
demonstrate well a significant differ-          transmission down to ≤ 0.1 perms.
ence in the rate of moisture migration          Ancamine® 2739 and 2800 employ
through the different type of moisture          Evonik’s patented “very low emission
mitigating coatings.                            technology” that allows the coating to

                                           42
Figure 1
Moisture vapor transmission of Anquamine® 701 (moisture vapor permeable) and Ancamine® 2800
(moisture vapor barrier) coating as tested using ASTM E96 wet cup method.

                                            Moisture Vapor Transmission (MVT)
                                                   ASTM E96 (wet cup)
                        3,0

                        2,5

                        2,0
  Change in Mass (g)

                        1,5

                        1,0

                        0,5

                         0
                              0     2   4         6        8        10      12    14     16     18
                                                      Elapsed Time (days)

                       Anquamine® 701   Ancamine® 2800

Figure 2
Blister formation in coatings due to osmotic pressure from the concrete slab.

                                               Blister
                                                                                 Water Vapour
  Self-leveller
  Primer
  Partially-sealed
  Concrete

                                                         Water-saturated concrete

                                                                    Water

                                                               43
THE COATINGS EXPERT 2019

cure without the use of non-reactive                        certified by third party testing. This is a
diluent such as benzyl alcohol. Benzyl                      standard practice for two-component
alcohol, a common diluent used in                           resin based membrane-forming mois-
most conventional epoxy floor coat-                         ture mitigation systems for use under
ings, emits out of the coating over                         resilient floor coverings. One of the
time leaving voids in the film. This                        main requirements to meet the compli-
could allow moisture vapor to pass                          ance is that MVB coating should not
through, or if the voids occurs at the                      exceed permeance greater than 0.1
interface of the coating-concrete                           grains/h/ft2/in. Hg (perm) when tested
layer, it could cause blistering or                         in accordance with Test Method ASTM
delamination as the epoxy coating                           E96 when applied at the recommended
would start peeling off from the sub-                       thickness designated by its manufac-
strate. Ancamine® 2739 and 2800 do                          turer. The handling properties and third
exceed the new moisture mitigation                          party testing results of Ancamine® 2739
systems standard ASTM F3010 -13 as                          and 2800 are shown in Table 1.

Table 1
The handling properties and third parting testing results of Ancamine® 2739 and 2800.

                                                       Ancamine® 2739*              Ancamine® 2800*

    Curing agent viscosity @25 °C (cPs)                        350                          500

    Mix viscosity @25 °C; (cPs)                                500                          594

    Gel time, 150 g mass @25 °C ; (min)                         85                           41

    Thin film set time, phase 3 (hr)
                                                                11                            6
    ASTM D5895

    Adhesion to concrete**                                  360 psi                      380 psi
    ASTM D7234                                        Bulk concrete failure        Bulk concrete failure

    Permeance; (grains/hr/ft2/in.Hg)                                                  0.051 (16 mils)
    ASTM E96 wet method at specified                     0.064 (16 mils)              0.062 (14 mils)
    thickness (mils)**                                                                0.10 (10 mils)

* Used with resin blend consisting of liquid epoxy resin (LER), Epodil® 748 and Epodil® 749 (80:10:10)
** Results from third party testing (CTL Group)

                                                       44
Figure 3
Adhesion testing of Ancamine® 2800 and Anquamine® 287 cementitious coating using ASTM D7234
method on damp concrete.

    Ancamine® 2800                                  Anquamine® 287

    In summary, preventing moisture                 mentioned epoxy curing agents are
    related failures is becoming one of the         eco-friendly and do not use volatile
    most critical demands in the flooring           organic components (VOC), or other
    industry and Evonik’s epoxy curing              harmful materials such as nonyl phe-
    agents can help to mitigate these               nol. They are proven technology that
    problems. Anquamine® 701, 731 and               has been used in the construction
    287 are excellent choices for a mois-           industry for quite some time and
    ture mitigation system where there is           continues to grow due to the new
    a need for permeability. Ancamine®              requirements and market drivers.
    2739 and 2800 would be the prod-
    ucts of choice when a moisture barrier
    is required. All these curing agents
    have outstanding adhesion to dry and                    CONTACT
    damp concrete which is also an                          Shafiq Fazel
    important requirement for this type of                  shafiq.fazel@evonik.com
    application (Figure 3). In addition to
    having excellent performance in                         Svetlana Ivanova
    moisture mitigation application, all the                svetlana.ivanova@evonik.com

                                               45
THE COATINGS EXPERT 2019

SMOOTH COATING SURFACES
WITH SUPERWETTERS

E    vonik presents two optimised
     siloxane superwetting surfac-
tants – DYNOL™ 960 and DYNOL™
                                                in eliminating marks left by brush or
                                                roller. The figure below shows a
                                                comparison    of   the   performance
980 – based on unique chemistry to              obtained with DYNOL™ 980 com-
meet the growing need for high-per-             pared to modified siloxane surfactants
formance waterborne coatings.                   in an acrylic water-based wood coat-
                                                ing. DYNOL™ 980 works to smooth
DYNOL™ superwetters are designed                the surface of the spray applied coat-
to achieve exceptional wetting of               ing, helps wetting the pores of the
difficult-to wet substrates by providing        wood, leaves no surface defects and
a superior balance of properties,               no foam (Figure 1).
including   both    equilibrium     and
dynamic wetting, system compatibil-             Both DYNOL™ products improve the
ity and low foam. DYNOL™ 960 and                overall performances of waterborne
DYNOL™ 980 especially enhance                   coatings and present multiple benefits
flow and levelling properties and help          to wood coating formulators.

                                           46
Figure 1
Comparison of superwetters in an acrylic water-based wood coating applied by spray.

    Blank                                          Polyether modified
                                                   siloxane 1

    Polyether modified                             DYNOL™ 980
    siloxane 2

                                                          CONTACT
                                                          Christine Louis
                                                          christine.louis@evonik.com

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THE COATINGS EXPERT 2019

TEGO® GLIDE RECOATABLE

E      vonik has a long-standing history
       as a supplier of glide additives
to improve the flow / leveling and
                                                      oped a product to meet this demand:
                                                      TEGO® Glide 496 satisfies the need
                                                      for advanced solutions (see Figure 1
surface properties of various coating                 and Table 1).
systems. For solvent-based wood
coatings for kitchen cabinets or furni-               Table 1 shows that the blank formula-
ture, the challenge is that additives                 tion has not only a poor appearance
which provide good haptic (feel/                      but also a very high slip value and
touch) properties are not recoatable                  corresponding poor touch (hand
– and vice versa. Being able to use                   feeling). All of the benchmark addi-
one additive that provides both of                    tives provide an improved slip and
these properties is desirable in these                touch but their recoatability is defi-
situations. Through comparison with                   cient. The new TEGO® Glide 496
commercial        benchmarks,          Evonik         improves all performance attributes.
Resource Efficiency GmbH has devel-

Figure 1
TEGO® Glide 496 provides excellent recoatability in a 2K solvent-based polyester clear lacquer.

    Benchmark                                         TEGO® Glide 496

                                                 48
Table 1
Application testing results for 2K solvent-based polyester clear lacquer on cherry wood.

                            Visual appearance            Adhesion             Slip [cN]     Touch

                                                                             After 7 days

    Blank                        Turbulent                   GT 0                182          -

    Benchmark A                     Good                     GT 5                45          +

    Benchmark B                     Good                     GT 1                55          +

    Benchmark C                    Craters                   GT 5                48          +

    TEGO® Glide
                                    Good                     GT 0                47          +
    496

Adhesion:   Cross-cutting test according to DIN EN ISO 2409
Slip:       Measured with Instron, Bluehill, 500 g, felt coated, 12 mm/sec
Touch:      Hand-feel

Application work has shown that the                         Besides wood lacquers, the coatings
new TEGO® Glide 496 is suitable for                         industry has a growing interest for
both solvent- and water-based formu-                        such a new additive in plastic, indus-
lations, has excellent compatibility,                       trial, and transportation coatings as
and demonstrated scratch-resistance                         well as printing inks.
improvement in various systems.
Furthermore the additive is globally
registered and complies with various
food contact regulations.

            CONTACT
            Roger Reinartz                                  Heike Semmler
            roger.reinartz@evonik.com                       heike.semmler@evonik.com

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